Rapid cooling device and cooling method used after shale brick sintering

Abstract

The invention belongs to the technical field of shale bricks, and particularly relates to a rapid cooling device and method for sintered shale bricks, the rapid cooling device comprises a base, and further comprises a conveying belt, an outer cover, a water cooling device, an air cooling device and a clamping device which are fixedly mounted on the base. According to the rapid cooling device and cooling method used after sintering of the shale bricks, the water cooling device is arranged, water cooling work can be conducted on the shale bricks, cooling liquid can cool the lower surfaces of the placed shale bricks to absorb heat after circulation, and a water pump pumps the cooling liquid in a water storage tank and conveys the cooling liquid into a cooling pipe; and meanwhile, the annular hose can be matched with the connecting hose and the branch pipeline to move along with movement of the cooling pipe, so that conveying of the cooling liquid is facilitated, cooling of the shale bricks can be accelerated, and the problem that existing shale bricks are cooled through air cooling after being sintered, and the cooling efficiency is high is solved. And the cooling efficiency is low.

Description

Technical Field

[0001] The invention relates to the technical field of shale bricks, and in particular to a rapid cooling device and a cooling method for shale bricks after sintering. Background Art

[0002] Shale bricks refer to bricks that are fired at high temperatures using shale and coal gangue as raw materials.

[0003] At present, the temperature of shale bricks is very high after continuous sintering in a flow-line process. The conventional practice is to use air cooling, but the cooling efficiency of air cooling is low, which affects the production of shale bricks. At the same time, shale bricks are air-cooled by stacking, resulting in shale bricks being stacked and occupying factory space. At the same time, the shale bricks located below are easily affected by the shale bricks placed above after cooling, resulting in uneven heat dissipation. The cooled shale bricks below cannot be removed for transportation, which is inconvenient for workers to transport at close range and is prone to burns. Summary of the invention

[0004] Based on the technical problems that the existing shale bricks are cooled by air cooling after sintering, the cooling efficiency is low, which affects the production of shale bricks, and the shale bricks are stacked, occupying factory space, inconvenient for workers to transport them at close range, and easy to get burned, the present invention proposes a rapid cooling device and cooling method for shale bricks after sintering.

[0005] The invention provides a rapid cooling device and cooling method for shale bricks after sintering, comprising a base, a conveyor belt, an outer cover, a water cooling device, an air cooling device and a clamping device fixedly mounted on the base;

[0006] A water cooling device, the water cooling device is located on the outer surface of the base and performs water cooling on the required shale bricks, the water cooling device comprises a cooling mechanism and a circulation mechanism, the cooling mechanism comprises a cooling pipe, the cooling liquid flowing in the cooling pipe cools the required shale bricks, the circulation mechanism comprises a circulation hose for circulation, the circulation hose circulates the cooling liquid in the cooling pipe;

[0007] An air cooling device, the air cooling device is located on the outer surface of the outer cover and conveys wind to the shale bricks on the water cooling device, the air cooling device includes a steering mechanism and a conveying mechanism, the steering mechanism includes a slide plate for steering, the slide plate performs a steering action on the conveying mechanism, the conveying mechanism includes a blow pipe, the blow pipe conveys wind to cool the shale bricks on the water cooling device;

[0008] A clamping device, wherein the clamping device comprises a clamping plate for clamping, the clamping device is located on the inner wall of the outer cover, and the clamping plate performs a turning action on the shale bricks on the water cooling device.

[0009] Preferably, the cooling mechanism also includes a supporting shell, the lower surface of the supporting shell is fixedly mounted to the outer surface of the conveyor belt through a connecting block, a heat absorbing plate is fixedly mounted on the upper surface of the supporting shell, a vent is provided on the outer side surface of the supporting shell, the outer surface of the cooling pipe is fixedly mounted to the inner wall of the supporting shell, a heat sink is fixedly mounted on the outer surface of the cooling pipe, and one end of the heat sink is fixedly mounted to the lower surface of the heat absorbing plate.

[0010] Through the above technical solution, the shale bricks that need to be cooled are placed on the heat absorbing plate. After the heat absorbing plate absorbs the heat, the heat can be absorbed and transferred to the heat sink. The circulation of the coolant or cooling water in the cooling pipe can accelerate the dissipation of the heat on the heat sink, thereby accelerating the cooling of the shale bricks. The vents can also accelerate the heat dissipation of the heat sink.

[0011] Preferably, the circulation mechanism also includes a limiting ring frame, the lower surface of the limiting ring frame is fixedly mounted to the upper surface of the base through a bracket, the lower surface of the outer cover is fixedly mounted to the upper surface of the limiting ring frame, and a limiting block is fixedly mounted on the outer surface of the frame of the conveyor belt through a support plate, a limiting slide groove is formed in the gap between the limiting ring frame and the limiting block, a sliding ball rod is slidably inserted into the inner wall of the limiting slide groove, and the outer surface of the sliding ball rod is fixedly mounted to the outer surface of the annular hose.

[0012] Through the above technical solution, the annular hose can be limited by sliding the sliding ball rod in the limiting sliding groove.

[0013] Preferably, the opposite surfaces of the plurality of cooling pipes are fixedly connected with connecting hoses, one end of the cooling pipe is fixedly connected with a branch pipe, and the outer surface of the branch pipe and the outer surface of the cooling pipe are respectively fixedly connected with the outer surfaces of the annular hoses on both sides.

[0014] Through the above technical solution, the annular hose on one side is connected to the connecting hose, which can facilitate the movement of the connecting hose, so that the connecting hose can rotate with the rotation of the conveyor belt, and at the same time can transport cooling liquid into the cooling pipe. The annular hose on the other side is connected to the branch pipe, which can facilitate the branch pipe to collect the cooling liquid after cooling the shale bricks in the cooling pipe, thereby realizing the circulation of the cooling liquid without affecting the rotation of the cooling pipe with the conveyor belt.

[0015] Preferably, a water pump is fixedly installed on the outer surface of the annular hose on one side through the hose, and a water tank with a support frame is fixedly installed on the outer surface of the annular hose on the other side through the hose, the water inlet end of the water pump is fixedly connected to the outer surface of the water tank through a connecting pipe, and a semiconductor refrigeration plate is fixedly installed on the lower surface of the water tank.

[0016] Through the above technical solution, water circulation is achieved by pumping cooling liquid in the water tank through a water pump, and a heat dissipation device, such as a heat sink or a fan, can be provided at the hot end of the semiconductor refrigeration piece. The semiconductor refrigeration piece is powered on to cool the water in the water tank, thereby accelerating the heat dissipation effect of the shale bricks.

[0017] Preferably, the steering mechanism also includes a supporting collar, two ends of the supporting collar are fixedly mounted on the outer surface of the outer cover, two ends of the slide are respectively slidably plugged into the inner walls of the two supporting collars, the outer surface of the slide is slidably plugged into the outer surface of the outer cover, the upper surface of the outer cover is rotatably connected with a roller, the outer surface of the roller is slidably connected to the outer surface of the slide, the upper surface of the outer cover is fixedly mounted with a steering motor through a connecting frame, the upper surface of the outer cover is rotatably connected with a driving disk, the steering motor drives the driving disk to rotate through a gear, a pushing column is fixedly mounted on the upper surface of the driving disk, a pushing plate is fixedly mounted on the upper surface of the slide, a pushing handle is rotatably connected to the upper surface of the outer cover, a limiting column is fixedly mounted on the upper surface of the slide, one end of the limiting column is slidably plugged into the outer surface of the pushing handle, and one end of the two pushing columns is slidably connected to the outer surface of the pushing plate and the outer surface of the pushing handle respectively.

[0018] Through the above technical solution, by rotating the driving disk, the pushing column can push the pushing handle to deflect and drive the skateboard to move to one side. When the other pushing column is slidingly connected to the pushing handle, it can push the skateboard to the other side, thereby realizing the horizontal movement of the skateboard to the left and right.

[0019] Preferably, the conveying mechanism also includes a fan, the outer surface of the fan is fixedly mounted to the upper surface of the outer cover, the air outlet end of the fan is fixedly connected to the outer surface of the blow pipe through a hose, the outer side surfaces of multiple blow pipes are hinged to the inner wall of the outer cover through a pin shaft, and one end of multiple blow pipes is hinged to the lower surface of the slide plate through a pin shaft.

[0020] Through the above technical solution, the wind sucked by the fan is transported into the blow pipe, the blow pipes are connected by a hose, and the blow pipe is swung left and right to increase the range of the wind force blown by the blow pipe, thereby accelerating the cooling time of the shale bricks.

[0021] Preferably, the clamping device also includes a telescopic hydraulic cylinder, the outer surface of the telescopic hydraulic cylinder is fixedly mounted on the inner wall of the outer cover, a clamping shell is fixedly mounted on one end of the telescopic rod of the telescopic hydraulic cylinder, a limiting shell is fixedly mounted on the lower surface of the clamping shell, the clamping plate is slidably inserted into the inner wall of the limiting shell, a clamping motor is fixedly mounted on the outer surface of the clamping shell, an adjusting screw is installed on the inner wall of the clamping shell through a bearing, the clamping motor drives the adjusting screw to rotate, the outer surface of the adjusting screw is threadedly connected to a movable plate, and one end of the clamping plate is rotatably connected to the outer surface of the movable plate through a bearing.

[0022] Through the above technical solution, the adjusting screw can drive multiple pairs of movable plates to move relative or oppositely through the drive of the clamping motor, so that the clamping plates can clamp the shale bricks, and the outer surface thread lines of the adjusting screw are symmetrically distributed.

[0023] Preferably, a flip motor is fixedly mounted on the outer surface of the clamping shell, a rotating shaft is mounted on the inner wall of the clamping shell via a bearing, the flip motor drives the rotation of the rotating shaft, a driving gear is mounted on the outer surface of the movable plate via a bearing, the inner wall of the driving gear is slidably connected with the outer surface of the rotating shaft, a steering gear is fixedly mounted on one end of the clamping plate, and the outer surface of the steering gear is meshed with the outer surface of the driving gear.

[0024] Through the above technical solution, the rotation of the driving gear can drive the rotation of the steering gear to realize the steering of the clamping plate, thereby driving the shale bricks clamped by the clamping plate to turn over, and at the same time, the connection between the driving gear and the rotating shaft can facilitate the movement of the movable plate.

[0025] Preferably, in S1: after the sintered shale bricks are placed on the supporting shell on the conveyor belt by a robot, the plurality of shale bricks are evenly spaced and the conveyor belt is started;

[0026] S2: The water pump starts, and the water in the water tank is sucked into the connecting hose through the annular hose connected thereto, and then transported into the cooling pipes in the multiple groups of supporting shells through the connecting hoses. The heat of the shale bricks is absorbed by the heat absorbing plate and then transferred to the heat sink. The flow of the cooling liquid in the cooling pipe drives the heat sink to obtain heat. The cooling liquid in the cooling pipe enters the annular hose on the other side through the branch pipe. As the conveyor belt rotates, the annular pipe slides on the inner wall of the limit slide groove formed between the limit ring frame and the limit block through the sliding ball rod, driving the annular pipe to move on the inner wall of the limit ring frame;

[0027] S3: The fan on the outer cover starts, sucks air and then transports it into the blowpipe, and the shale bricks on the conveyor belt are cooled through the blowpipe. At the same time, the steering motor on the outer cover starts, and the steering motor drives the driving disk to rotate through the gear. The pushing column on the driving disk pushes the pushing plate on the slide to move, so that the slide moves to one side. Another pushing column on the driving disk contacts the pushing handle, so that the pushing handle can deflect. The other end of the deflection handle can push the limit column on the slide to drive the slide to move to the other side. The left and right movement of the slide can drive the blowpipe hinged thereto to deflect left and right.

[0028] S4: When the shale bricks on the conveyor belt move to the bottom of the clamping plate, the conveyor belt stops and starts, the telescopic hydraulic cylinder pushes the clamping shell down, and after the clamping plate is located between the shale bricks, the clamping motor is controlled to start, and the clamping motor drives the adjusting screw to rotate, and the adjusting screw drives the relative moving plate to move relatively, and then the driving gear slides on the rotating shaft, and the clamping plate clamps the shale bricks in the middle, and after the telescopic hydraulic cylinder drives the shale bricks to rise a certain distance, the flipping motor is started, and the flipping motor drives the rotating shaft to rotate, and the driving gear can drive the steering gear to rotate, and the steering gear drives the clamping plate and the shale brick to turn over;

[0029] S5: After the shale brick is turned over, it is lowered by the telescopic hydraulic cylinder, the clamping plate is reset, and the lower surface of the shale brick faces upward, and air cooling can be carried out.

[0030] The beneficial effects of the present invention are:

[0031] 1. By setting up a water cooling device, shale bricks can be water-cooled. After the circulation of the coolant, the lower surface of the placed shale bricks can be cooled to absorb heat. The water pump sucks the coolant in the water tank and transports it into the cooling pipe. Through the branch pipe, it can return to the water tank again to realize the circulation of the coolant. At the same time, the annular hose can cooperate with the connecting hose and the branch pipe to move with the movement of the cooling pipe, which is convenient for the transportation of the coolant, thereby accelerating the cooling of the shale bricks. The existing shale bricks are cooled by air cooling after sintering, the cooling efficiency is low, the production of shale bricks is affected, the shale bricks are stacked, the plant space is occupied, it is inconvenient for workers to transport them at close range, and technical problems such as easy burns.

[0032] 2. By setting up an air cooling device, shale bricks can be air-cooled to speed up the cooling of shale bricks. After the air is sucked into the blow pipe by the fan, the left and right swing of the slide plate can drive the blow pipe to deflect left and right, which can increase the range of air cooling, thereby speeding up the cooling of shale bricks. This solves the technical problems of existing shale bricks being cooled by air cooling after sintering, low cooling efficiency, affecting the production of shale bricks, shale bricks being stacked, occupying factory space, being inconvenient for workers to transport them at close range, and being prone to burns.

[0033] 3. By setting up a clamping device, the shale bricks can be turned over, so that the water-cooled shale bricks can face up for air cooling, so that the shale bricks can be cooled evenly. By adjusting the rotation of the screw rod, the splint can clamp the shale bricks, and by rotating the rotating shaft, the splint can drive the shale bricks to turn over, so that the heat dissipation of the shale bricks can be more uniform and the heat dissipation speed of the shale bricks can be accelerated. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 A schematic diagram of a rapid cooling device and a cooling method for shale bricks after sintering proposed by the present invention;

[0035] Figure 2 A three-dimensional diagram of a conveyor belt structure of a rapid cooling device and cooling method for shale bricks after sintering proposed by the present invention;

[0036] Figure 3 A three-dimensional diagram of a supporting shell structure of a device and a cooling method for rapid cooling of shale bricks after sintering proposed by the present invention;

[0037] Figure 4 A three-dimensional diagram of a branch pipeline structure of a rapid cooling device and cooling method for shale bricks after sintering proposed by the present invention;

[0038] Figure 5 A three-dimensional diagram of a cooling pipe structure of a rapid cooling device and cooling method for shale bricks after sintering proposed by the present invention;

[0039] Figure 6 A three-dimensional diagram of a ring hose structure of a rapid cooling device and cooling method for shale bricks after sintering proposed by the present invention;

[0040] Figure 7 A three-dimensional diagram of a semiconductor refrigeration plate structure of a device and method for rapid cooling of shale bricks after sintering proposed by the present invention;

[0041] Figure 8 A three-dimensional diagram of the structure of a steering motor for a rapid cooling device and cooling method for shale bricks after sintering proposed by the present invention;

[0042] Fig. 9 A three-dimensional diagram of a driving disk structure of a device and method for rapid cooling of shale bricks after sintering proposed by the present invention;

[0043] Fig.10 A three-dimensional diagram of a telescopic hydraulic cylinder structure of a device and method for rapidly cooling shale bricks after sintering proposed by the present invention;

[0044] Fig.11A three-dimensional diagram of a rotating shaft structure of a device and a cooling method for rapid cooling of shale bricks after sintering proposed by the present invention;

[0045] Fig.12 A stereoscopic diagram of a driving gear structure of a rapid cooling device and cooling method for shale bricks after sintering proposed by the present invention.

[0046] In the figure: 1, base; 11, conveyor belt; 12, outer cover; 2, support shell; 21, heat absorbing plate; 22, vent; 23, cooling pipe; 24, heat sink; 3, limit ring frame; 31, limit block; 32, limit slide; 33, sliding ball rod; 34, ring hose; 35, connecting hose; 36, branch pipe; 4, water pump; 41, water tank; 42, semiconductor cooling plate; 5, support ring; 51, slide Plate; 52, roller; 53, steering motor; 54, driving plate; 55, pushing column; 56, pushing plate; 57, pushing handle; 58, limiting column; 6, fan; 61, blowpipe; 7, telescopic hydraulic cylinder; 71, clamping shell; 72, limiting shell; 73, clamping plate; 74, clamping motor; 75, adjusting screw rod; 76, moving plate; 8, flip motor; 81, rotating shaft; 82, driving gear; 83, steering gear. DETAILED DESCRIPTION

[0047] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0048] Reference Figure 1-12 A rapid cooling device and cooling method for shale bricks after sintering, including a base 1, a conveyor belt 11 fixedly installed on the base 1, an outer cover 12, a water cooling device, an air cooling device and a clamping device.

[0049] like Figure 2-7 As shown, a water cooling device is located on the outer surface of the base 1 and performs water cooling on the shale bricks. The water cooling device includes a cooling mechanism and a circulation mechanism. The cooling mechanism includes a cooling pipe 23. The cooling liquid flowing in the cooling pipe 23 cools the shale bricks. The circulation mechanism includes a circulation hose for circulation. The circulation hose circulates the cooling liquid in the cooling pipe 23.

[0050] In order to water-cool the shale bricks, the cooling mechanism also includes a supporting shell 2. The lower surface of the supporting shell 2 is fixedly installed with the outer surface of the conveyor belt 11 through a connecting block to facilitate the placement of shale bricks. In order to absorb the heat of the shale bricks, a heat absorbing plate 21 is fixedly installed on the upper surface of the supporting shell 2. In order to accelerate the dissipation of heat, a vent 22 is provided on the outer side of the supporting shell 2. In order to dissipate the heat absorbed by the heat absorbing plate 21, the outer surface of the cooling pipe 23 is fixedly installed with the inner wall of the supporting shell 2. A heat sink 24 is fixedly installed on the outer surface of the cooling pipe 23. One end of the heat sink 24 is fixedly installed with the lower surface of the heat absorbing plate 21. The heat of the heat absorbing plate 21 is absorbed by the heat sink 24 and transferred to the cooling pipe 23. The coolant in the cooling pipe 23 absorbs heat to accelerate the dissipation of heat.

[0051] In order to facilitate the circulation of the coolant, the circulation mechanism also includes a limiting ring frame 3, the lower surface of the limiting ring frame 3 is fixedly installed with the upper surface of the base 1 through a bracket, the lower surface of the outer cover 12 is fixedly installed with the upper surface of the limiting ring frame 3, and the outer surface of the frame of the conveyor belt 11 is fixedly installed with a limiting block 31 through a support plate. The limiting block 31 is located in the internal position of the limiting ring frame 3, and the gap between the limiting ring frame 3 and the limiting block 31 forms a limiting slide groove 32. The inner wall of the limiting slide groove 32 is slidably inserted with a sliding ball rod 33. The outer surface of the sliding ball rod 33 is fixedly installed with the outer surface of the annular hose 34, and the annular hose 34 is easy to move with the movement of the conveyor belt 11.

[0052] In order to circulate the coolant in the cooling pipe 23, the opposite surfaces of the multiple cooling pipes 23 are fixedly connected with connecting hoses 35. In order to output the coolant in the cooling pipe 23, one end of the cooling pipe 23 is fixedly connected with a branch pipe 36. The outer surface of the branch pipe 36 and the outer surface of the cooling pipe 23 are respectively fixedly connected to the outer surfaces of the annular hoses 34 on both sides.

[0053] In order to automatically circulate water, a water pump 4 is fixedly installed on the outer surface of the annular hose 34 on one side through the hose, and a water tank 41 with a support frame is fixedly installed on the outer surface of the annular hose 34 on the other side through the hose. The water inlet end of the water pump 4 is fixedly connected with the outer surface of the water tank 41 through a connecting pipe. In order to cool the coolant in the water tank 41, a semiconductor refrigeration plate 42 is fixedly installed on the lower surface of the water tank 41. In order to dissipate the heat of the semiconductor refrigeration plate 42, a heat sink or a fan is set at the hot end of the semiconductor.

[0054] like Figure 8-9As shown, the air cooling device is located on the outer surface of the outer cover 12 and transmits wind to the shale bricks on the water cooling device. The air cooling device includes a steering mechanism and a conveying mechanism. The steering mechanism includes a slide plate 51 for steering. The slide plate 51 performs a steering action on the conveying mechanism. The conveying mechanism includes a blow pipe 61. The blow pipe 61 transmits wind to cool the shale bricks on the water cooling device.

[0055] In order to support the slide plate 51, the steering mechanism also includes a supporting collar 5, the two ends of the supporting collar 5 are fixedly mounted on the outer surface of the outer cover 12, and the two ends of the slide plate 51 are respectively slidably plugged with the inner walls of the two supporting collars 5. In order to limit the slide plate 51, the outer surface of the slide plate 51 is slidably plugged with the outer surface of the outer cover 12. In order to facilitate the movement of the slide plate 51, the upper surface of the outer cover 12 is rotatably connected with a roller 52, and the outer surface of the roller 52 is slidably connected with the outer surface of the slide plate 51. In order to automatically move the slide plate 51 left and right, a steering motor 53 is fixedly mounted on the upper surface of the outer cover 12 through a connecting frame. In order to drive the slide plate 51 to reciprocate left and right A driving disk 54 is rotatably connected to the upper surface of the outer cover 12, and the steering motor 53 drives the driving disk 54 to rotate through the gear. A pushing column 55 is fixedly installed on the upper surface of the driving disk 54. In order to push the slide plate 51 to one side through the pushing column 55, a pushing plate 56 is fixedly installed on the upper surface of the slide plate 51. In order to push the slide plate 51 to the other side, a pushing handle 57 is rotatably connected to the upper surface of the outer cover 12. A limiting column 58 is fixedly installed on the upper surface of the slide plate 51, and one end of the limiting column 58 is slidably plugged into the outer surface of the pushing handle 57. One end of the two pushing columns 55 are slidably connected to the outer surface of the pushing plate 56 and the outer surface of the pushing handle 57, respectively.

[0056] In order to cool the shale bricks, the conveying mechanism also includes a fan 6, the outer surface of the fan 6 is fixedly installed on the upper surface of the outer cover 12, the air outlet end of the fan 6 is fixedly connected to the outer surface of the blow pipe 61 through a hose, the outer side surfaces of the multiple blow pipes 61 are hinged to the inner wall of the outer cover 12 through a pin shaft, and one end of the multiple blow pipes 61 is hinged to the lower surface of the slide plate 51 through a pin shaft.

[0057] like Figure 10-12 As shown, the clamping device includes a clamping plate 73 for clamping. The clamping device is located on the inner wall of the outer cover 12, and the clamping plate 73 turns over the shale bricks on the water cooling device.

[0058] In order to achieve clamping work close to the shale bricks, the clamping device also includes a telescopic hydraulic cylinder 7, the outer surface of the telescopic hydraulic cylinder 7 is fixedly installed on the inner wall of the outer cover 12, one end of the telescopic rod of the telescopic hydraulic cylinder 7 is fixedly installed with a clamping shell 71, and the lower surface of the clamping shell 71 is fixedly installed with a limiting shell 72. In order to facilitate the movement of the clamping plate 73, the clamping plate 73 is slidably inserted into the inner wall of the limiting shell 72. In order to automatically realize the relative or opposite movement of the clamping plate 73, a clamping motor 74 is fixedly installed on the outer surface of the clamping shell 71, and an adjusting screw 75 is installed on the inner wall of the clamping shell 71 through a bearing. The clamping motor 74 drives the adjusting screw 75 to rotate, and the outer surface of the adjusting screw 75 is threadedly connected with a moving plate 76, and one end of the clamping plate 73 is rotatably connected to the outer surface of the moving plate 76 through a bearing.

[0059] In order to drive the shale bricks to turn over automatically, a flipping motor 8 is fixedly installed on the outer surface of the clamping shell 71, and a rotating shaft 81 is installed on the inner wall of the clamping shell 71 through a bearing. The flipping motor 8 drives the rotation of the rotating shaft 81. In order to drive the clamping plate 73 to turn, a driving gear 82 is installed on the outer surface of the movable plate 76 through a bearing. The inner wall of the driving gear 82 is slidably plugged into the outer surface of the rotating shaft 81, and a steering gear 83 is fixedly installed at one end of the clamping plate 73, and the outer surface of the steering gear 83 is meshed with the outer surface of the driving gear 82.

[0060] S1: After the sintered shale bricks are placed on the supporting shell 2 on the conveyor belt 11 by a robot, multiple shale bricks are evenly spaced and the conveyor belt 11 is started;

[0061] S2: The water pump 4 is started, and the water in the water storage tank 41 is sucked and transported into the connecting hose 35 through the annular hose 34 connected thereto, and then transported into the cooling pipes 23 in the multiple groups of supporting shells 2 through the connecting hose 35. The heat of the shale bricks is absorbed by the heat absorbing plate 21 and then transferred to the heat sink 24. The flow of the cooling liquid in the cooling pipe 23 drives the heat sink 24 to obtain heat. The cooling liquid in the cooling pipe 23 enters the annular hose 34 on the other side through the branch pipe 36. As the conveyor belt 11 rotates, the annular hose 34 slides on the inner wall of the limiting slide groove 32 formed between the limiting annular frame 3 and the limiting block 31 through the sliding ball rod 33, driving the annular hose 34 to move on the inner wall of the limiting annular frame 3;

[0062] S3: The fan 6 on the outer cover 12 is started, and the air is sucked and then transported into the blow pipe 61, and the shale bricks on the conveyor belt 11 are cooled through the blow pipe 61. At the same time, the steering motor 53 on the outer cover 12 is started, and the steering motor 53 drives the driving disk 54 to rotate through the gear. The pushing column 55 on the driving disk 54 pushes the pushing plate 56 on the slide plate 51 to move, so that the slide plate 51 moves to one side. Another pushing column 55 on the driving disk 54 contacts the pushing handle 57, so that the pushing handle 57 can be deflected. The other end of the deflection handle can push the limiting column 58 on the slide plate 51 to drive the slide plate 51 to move to the other side. The left and right movement of the slide plate 51 can drive the blow pipe 61 hinged thereto to deflect left and right;

[0063] S4: When the shale bricks on the conveyor belt 11 move to below the clamping plate 73, the conveyor belt 11 stops and starts, the telescopic hydraulic cylinder 7 pushes the clamping shell 71 down, and after the clamping plate 73 is located between the shale bricks, the clamping motor 74 is controlled to start, and the clamping motor 74 drives the adjusting screw 75 to rotate, and the adjusting screw 75 drives the relative moving plate 76 to move relatively, and then the driving gear 82 slides on the rotating shaft 81, and the clamping plate 73 clamps the shale bricks in the middle, and after the telescopic hydraulic cylinder 7 drives the shale bricks to rise a certain distance, the flipping motor 8 is started, and the flipping motor 8 drives the rotating shaft 81 to rotate, and the driving gear 82 can drive the steering gear 83 to rotate, and the steering gear 83 drives the clamping plate 73 and the shale bricks to turn over;

[0064] S5: After the shale brick is turned over, it is lowered by the telescopic hydraulic cylinder 7, and the clamping plate 73 is reset, and the lower surface of the shale brick faces upward, and air cooling can be performed.

[0065] Working principle: After the sintered shale bricks are placed on the supporting shell 2 on the conveyor belt 11 by the manipulator, multiple shale bricks are evenly spaced and the conveyor belt 11 is started;

[0066] The water pump 4 is started, and the water in the water storage tank 41 is sucked and transported into the connecting hose 35 through the annular hose 34 connected thereto, and then transported into the cooling pipes 23 in the multiple groups of supporting shells 2 through the connecting hose 35. The heat of the shale bricks is absorbed by the heat absorbing plate 21 and then transferred to the heat sink 24. The flow of the cooling liquid in the cooling pipe 23 drives the heat sink 24 to obtain heat. The cooling liquid in the cooling pipe 23 enters the annular hose 34 on the other side through the branch pipe 36. As the conveyor belt 11 rotates, the annular hose 34 slides on the inner wall of the limiting slide groove 32 formed between the limiting annular frame 3 and the limiting block 31 through the sliding ball rod 33, driving the annular hose 34 to move on the inner wall of the limiting annular frame 3.

[0067] The fan 6 on the outer cover 12 is started, and the air is sucked and then transported into the blow pipe 61, and the shale bricks on the conveyor belt 11 are cooled through the blow pipe 61. At the same time, the steering motor 53 on the outer cover 12 is started, and the steering motor 53 drives the driving disk 54 to rotate through the gear. The pushing column 55 on the driving disk 54 pushes the pushing plate 56 on the slide plate 51 to move, so that the slide plate 51 moves to one side. Another pushing column 55 on the driving disk 54 contacts the pushing handle 57, so that the pushing handle 57 can be deflected. The other end of the deflection handle can push the limiting column 58 on the slide plate 51 to drive the slide plate 51 to move to the other side. The left and right movement of the slide plate 51 can drive the blow pipe 61 hinged thereto to deflect left and right.

[0068] When the shale bricks on the conveyor belt 11 move to below the clamping plate 73, the conveyor belt 11 stops and starts, the telescopic hydraulic cylinder 7 pushes the clamping shell 71 down, and after the clamping plate 73 is located between the shale bricks, the clamping motor 74 is controlled to start, and the clamping motor 74 drives the adjusting screw 75 to rotate. After the adjusting screw 75 drives the relative moving plate 76 to move relatively, the driving gear 82 slides on the rotating shaft 81, and the clamping plate 73 clamps the shale bricks in the middle. After the telescopic hydraulic cylinder 7 drives the shale bricks to rise a certain distance, the flipping motor 8 is started, and the flipping motor 8 drives the rotating shaft 81 to rotate. The driving gear 82 can drive the steering gear 83 to rotate, and the steering gear 83 drives the clamping plate 73 and the shale brick to turn over. After the shale brick is turned over, it is lowered by the telescopic hydraulic cylinder 7, and the clamping plate 73 is reset. The lower surface of the shale brick is facing up, and air cooling can be performed.

[0069] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for rapid cooling of shale bricks after sintering, comprising a base (1), characterized in that: It also includes a conveyor belt (11), an outer cover (12), a water cooling device, an air cooling device and a clamping device fixedly mounted on the base (1); A water cooling device, the water cooling device is located on the outer surface of the base (1) and performs water cooling on the required shale bricks, the water cooling device comprises a cooling mechanism and a circulation mechanism, the cooling mechanism comprises a cooling pipe (23), the cooling liquid flowing in the cooling pipe (23) performs cooling on the required shale bricks, the circulation mechanism comprises an annular hose (34) for circulation, the annular hose (34) performs circulation on the cooling liquid in the cooling pipe (23); An air cooling device, the air cooling device is located on the outer surface of the outer cover (12) and conveys wind to the shale bricks on the water cooling device, the air cooling device comprises a steering mechanism and a conveying mechanism, the steering mechanism comprises a slide plate (51) for steering, the slide plate (51) performs a steering action on the conveying mechanism, the conveying mechanism comprises a blow pipe (61), the blow pipe (61) conveys wind to cool the shale bricks on the water cooling device; A clamping device, comprising a clamping plate (73) for clamping, the clamping device is located on the inner wall of the outer cover (12), and the clamping plate (73) performs a turning action on the shale bricks on the water cooling device.

2. The device for rapid cooling of shale bricks after sintering according to claim 1 is characterized in that: The cooling mechanism further comprises a supporting shell (2), the lower surface of the supporting shell (2) being fixedly mounted to the outer surface of the conveyor belt (11) via a connecting block, a heat absorbing plate (21) being fixedly mounted to the upper surface of the supporting shell (2), a vent (22) being provided on the outer side surface of the supporting shell (2), the outer surface of the cooling pipe (23) being fixedly mounted to the inner wall of the supporting shell (2), a heat sink (24) being fixedly mounted to the outer surface of the cooling pipe (23), and one end of the heat sink (24) being fixedly mounted to the lower surface of the heat absorbing plate (21).

3. The device for rapid cooling of shale bricks after sintering according to claim 1 is characterized in that: The circulation mechanism also includes a limiting annular frame (3), the lower surface of the limiting annular frame (3) is fixedly mounted on the upper surface of the base (1) through a bracket, the lower surface of the outer cover (12) is fixedly mounted on the upper surface of the limiting annular frame (3), and a limiting block (31) is fixedly mounted on the outer surface of the frame of the conveyor belt (11) through a support plate. The gap between the limiting annular frame (3) and the limiting block (31) forms a limiting slide groove (32), and a sliding ball rod (33) is slidably inserted into the inner wall of the limiting slide groove (32), and the outer surface of the sliding ball rod (33) is fixedly mounted on the outer surface of the annular hose (34).

4. The device for rapid cooling of shale bricks after sintering according to claim 1 is characterized in that: The opposite surfaces of the plurality of cooling pipes (23) are fixedly connected to a connecting hose (35), one end of the cooling pipe (23) is fixedly connected to a branch pipe (36), and the outer surface of the branch pipe (36) and the outer surface of the cooling pipe (23) are respectively fixedly connected to the outer surfaces of the annular hoses (34) on both sides.

5. The device for rapid cooling of shale bricks after sintering according to claim 1 is characterized in that: A water pump (4) is fixedly mounted on the outer surface of the annular hose (34) on one side through a hose, and a water tank (41) with a support frame is fixedly mounted on the outer surface of the annular hose (34) on the other side through a hose. The water inlet end of the water pump (4) is fixedly connected to the outer surface of the water tank (41) through a connecting pipe, and a semiconductor refrigeration plate (42) is fixedly mounted on the lower surface of the water tank (41).

6. The device for rapid cooling of shale bricks after sintering according to claim 1, characterized in that: The steering mechanism further comprises a supporting collar (5), the two ends of the supporting collar (5) being fixedly mounted on the outer surface of the outer cover (12), the two ends of the slide plate (51) being respectively slidably plugged into the inner walls of the two supporting collars (5), the outer surface of the slide plate (51) being slidably plugged into the outer surface of the outer cover (12), the upper surface of the outer cover (12) being rotatably connected with a roller (52), the outer surface of the roller (52) being slidably connected with the outer surface of the slide plate (51), the upper surface of the outer cover (12) being fixedly mounted with a steering motor (53) via a connecting frame, and the upper surface of the outer cover (12) being rotatably connected with a driving motor (53). The steering motor (53) drives the driving disk (54) to rotate through gears, a pushing column (55) is fixedly installed on the upper surface of the driving disk (54), a pushing plate (56) is fixedly installed on the upper surface of the slide plate (51), a pushing handle (57) is rotatably connected to the upper surface of the outer cover (12), a limiting column (58) is fixedly installed on the upper surface of the slide plate (51), one end of the limiting column (58) is slidably plugged with the outer surface of the pushing handle (57), and one end of the two pushing columns (55) are slidably connected with the outer surface of the pushing plate (56) and the outer surface of the pushing handle (57) respectively.

7. The device for rapid cooling of shale bricks after sintering according to claim 1 is characterized in that: The conveying mechanism also includes a fan (6), the outer surface of the fan (6) is fixedly mounted on the upper surface of the outer cover (12), the air outlet end of the fan (6) is fixedly connected to the outer surface of the blow pipe (61) through a hose, the outer side surfaces of a plurality of the blow pipes (61) are hinged to the inner wall of the outer cover (12) through a pin shaft, and one end of the plurality of the blow pipes (61) is hinged to the lower surface of the slide plate (51) through a pin shaft.

8. The device for rapid cooling of shale bricks after sintering according to claim 1 is characterized in that: The clamping device also includes a telescopic hydraulic cylinder (7), the outer surface of the telescopic hydraulic cylinder (7) is fixedly mounted on the inner wall of the outer cover (12), a clamping shell (71) is fixedly mounted on one end of the telescopic rod of the telescopic hydraulic cylinder (7), a limit shell (72) is fixedly mounted on the lower surface of the clamping shell (71), the clamping plate (73) is slidably inserted into the inner wall of the limit shell (72), a clamping motor (74) is fixedly mounted on the outer surface of the clamping shell (71), an adjusting screw (75) is mounted on the inner wall of the clamping shell (71) via a bearing, the clamping motor (74) drives the adjusting screw (75) to rotate, the outer surface of the adjusting screw (75) is threadedly connected to a moving plate (76), and one end of the clamping plate (73) is rotatably connected to the outer surface of the moving plate (76) via a bearing.

9. The device for rapid cooling of shale bricks after sintering according to claim 8, characterized in that: A flip motor (8) is fixedly mounted on the outer surface of the clamping shell (71), a rotating shaft (81) is mounted on the inner wall of the clamping shell (71) via a bearing, the flip motor (8) drives the rotating shaft (81) to rotate, a driving gear (82) is mounted on the outer surface of the movable plate (76) via a bearing, the inner wall of the driving gear (82) is slidably plugged into the outer surface of the rotating shaft (81), and a steering gear (83) is fixedly mounted on one end of the clamping plate (73), the outer surface of the steering gear (83) is meshed with the outer surface of the driving gear (82).

10. A cooling method for a rapid cooling device for shale bricks after sintering according to any one of claims 1 to 9, comprising the following steps: S1: After the sintered shale bricks are placed on the supporting shell (2) on the conveyor belt (11) by a robot, the plurality of shale bricks are evenly spaced and the conveyor belt (11) is started; S2: The water pump (4) is started, and the water in the water storage tank (41) is sucked and transported into the connecting hose (35) through the annular hose (34) connected thereto, and then transported into the cooling pipes (23) in the plurality of supporting shells (2) through the connecting hose (35). The heat of the shale bricks is absorbed by the heat absorbing plate (21) and then transferred to the heat sink (24). The flow of the cooling liquid in the cooling pipe (23) drives the heat of the heat sink (24). The cooling liquid in the cooling pipe (23) enters the annular hose (34) on the other side through the branch pipe (36). As the conveyor belt (11) rotates, the annular hose (34) slides on the inner wall of the limiting slide groove (32) formed between the limiting annular frame (3) and the limiting block (31) through the sliding ball rod (33), driving the annular hose (34) to move on the inner wall of the limiting annular frame (3); S3: The fan (6) on the outer cover (12) is started, and air is sucked and then transported into the blow pipe (61), and the shale bricks on the conveyor belt (11) are cooled through the blow pipe (61). At the same time, the steering motor (53) on the outer cover (12) is started, and the steering motor (53) drives the driving disk (54) to rotate through the gear. The driving column (55) on the driving disk (54) drives the driving plate (56) on the slide plate (51) to move, so that the slide plate (51) moves to one side. Another driving column (55) on the driving disk (54) contacts the driving handle (57), so that the driving handle (57) can deflect. The other end of the driving handle (57) can push the limiting column (58) on the slide plate (51) to drive the slide plate (51) to move to the other side. The left and right movement of the slide plate (51) can drive the blow pipe (61) hinged thereto to deflect left and right. S4: When the shale bricks on the conveyor belt (11) move to below the clamping plate (73), the conveyor belt (11) stops and starts, the telescopic hydraulic cylinder (7) pushes the clamping shell (71) down, and after the clamping plate (73) is located between the shale bricks, the clamping motor (74) is controlled to start, the clamping motor (74) drives the adjusting screw rod (75) to rotate, and after the adjusting screw rod (75) drives the relative moving plate (76) to move relatively, the driving gear (82) slides on the rotating shaft (81), and the clamping plate (73) clamps the shale bricks in the middle, and after the telescopic hydraulic cylinder (7) drives the shale bricks to rise a certain distance, the flipping motor (8) is started, and the flipping motor (8) drives the rotating shaft (81) to rotate, and the driving gear (82) can drive the steering gear (83) to rotate, and the steering gear (83) drives the clamping plate (73) and the shale bricks to flip over; S5: After the shale brick is turned over, it is lowered by the telescopic hydraulic cylinder (7), and the clamping plate (73) is reset, and the lower surface of the shale brick faces upward, so that air cooling can be carried out.

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