Single-layer multi-texture processing device and method

Abstract

The invention provides a single-layer multi-texture machining device and method, and relates to the technical field of electronic product shell machining, the single-layer multi-texture machining device comprises a device base and two supporting plates fixedly connected to the outer wall of the top of the device base, a control table is fixedly connected to one side of the device base, and a protection cover is arranged at the tops of the supporting plates; an operation door is hinged to the protective cover, and a window is arranged on the protective cover. Through the arranged pressing device, a plate material and a material can be fully pressed in the operation work, and the exposure range is adjusted through the pressing structure, so that the pressing effect and the exposure effect can be finely adjusted and controlled under manual operation, the material of a finished product can be adjusted in a multi-stage and diversified manner, and the production efficiency is improved. Mobile phone rear cover lines of different qualities and styles can be machined through a single device.

Description

Technical Field

[0001] The present invention relates to the technical field of electronic product shell processing, and in particular to a single-layer multi-texture processing device and method. Background Art

[0002] In the context of single-layer multi-texture processing technology for mobile phone back covers, there is a significant problem: the texture and color of the mobile phone back cover are relatively single, which greatly weakens the product's appeal and market competitiveness. Although manufacturers use a variety of materials such as glass, ceramics or high-performance composite materials, due to the limitations of traditional processing technology and processes, the back cover of mobile phones can often only present simple stripes, patterns or monochrome effects, lacking sufficient layering and visual impact.

[0003] The monotony of color and texture not only affects the overall aesthetics of the mobile phone back cover, but also greatly limits consumers' personalized choices, which in turn affects the market acceptance and competitiveness of the product. Therefore, it is urgent to develop a new type of single-layer multi-texture processing device, which should be able to combine a variety of advanced processing technologies and processes, such as micro-nano texturing technology, precision printing, electroplating, etc., to achieve the diversification and personalization of the color and texture of the mobile phone back cover, thereby meeting the market's strong demand for unique and beautiful mobile phone appearance.

[0004] For example, the Chinese invention patent CN104742362A discloses “a molding process, processing equipment and shell decoration of a shell decoration”, and its specification discloses: In addition to the installation and protection functions, the shell of electronic products also has the functions of decoration, improving product quality, enriching appearance and experiencing touch reality. For example, mobile phones and digital products are particularly particular about the shape and decoration of the shell. At present, in the production and processing of electronic product shells, such as mobile phones and digital products, the curved structure shells are mostly injection molded, which causes the following deficiencies; first, the hardness and wear resistance of the surface of the injection molded parts cannot meet the ideal requirements, and the appearance texture effect or pattern has great limitations in the process realization. The effect is relatively simple, and many design effects with a strong sense of three-dimensionality cannot be achieved; the above patents can prove the defects of the existing technology.

[0005] Therefore, we make improvements to this and propose a single-layer multi-texture processing device and method. Summary of the invention

[0006] The purpose of the present invention is to address the problem that in the current processing of mobile phone back covers, multiple transfers are required during the texture processing, which leads to the problem that the substrate is easily contaminated due to environmental problems during the transfer process.

[0007] In order to achieve the above-mentioned purpose of the invention, the present invention provides the following single-layer multi-texture processing device and method to improve the above-mentioned problems.

[0008] The specific application is as follows: A single-layer multi-texture processing device comprises a device base and two support plates fixedly connected to the top outer wall thereof, a control console being fixedly connected to one side of the device base, a protective cover being arranged on the top of the support plate, an operating door being hinged on the protective cover, a viewing window being arranged on the protective cover, an exposure device being arranged on the support plate, a pressing device being arranged on the support plate, a water tank for providing a water source being fixedly connected to one side of the device base, the pressing device comprising a placement plate arranged above the support plate for providing a basic support for pressing a PC substrate, the exposure device comprising two semi-cylinders arranged on the support plate for providing an extrusion force, an exposure lamp being fixedly connected to the semi-cylinder, an L-shaped connecting rod being arranged above the support plate, a buckle groove being provided on the connecting rod, a semi-circular ring being rotatably connected to the end of the connecting rod, a circular groove being provided on the semi-circular ring, a plurality of slots being provided on the semi-circular ring, and the semi-cylinder being rotatably connected between the two semi-circular rings.

[0009] As a preferred technical solution of the present application, the exposure device also includes a processing table fixedly connected to the top outer walls of the two support plates, the processing table is fixedly connected to the bottom edge of the protective cover, and two mounting grooves are opened on the processing table. Two first manipulators are fixedly connected in one of the mounting grooves, and a first rotating rod is fixedly connected to the end of a single first manipulator. Two second manipulators are fixedly connected in the other mounting groove, and a second rotating rod is rotatably connected to the end of the second manipulator.

[0010] As a preferred technical solution of the present application, the exposure device also includes a limiting rod fixedly connected to the second rotating rod away from the end of the second manipulator, the second rotating rod is fixedly connected to a connecting column, the connecting column is rotatably connected to a connecting semi-ring for fitting with the connecting rod, the second semi-circular ring is fixedly connected to the connecting semi-ring, the semi-circular ring on the connecting semi-ring is fixedly connected to the semi-cylinder arranged above it, and the two semi-cylinders are provided with a discharge trough for connecting the light-shielding paper inside them with the outside.

[0011] As a preferred technical solution of the present application, the exposure device also includes a mask plate arranged inside the two discharge troughs, a magnetic plate is fixedly connected to the two semi-cylinders, a winding roller is rotatably connected to the inside of the two semi-cylinders, the winding rollers in the two semi-cylinders respectively fix the mask plates, and a micro-drive motor is fixedly connected to a single connecting rod, the output end of the micro-drive motor faces the semi-circular ring on the connecting rod and passes through the connecting rod and is fixedly connected to the semi-circular ring on the first rotating rod.

[0012] As a preferred technical solution of the present application, the pressing device also includes two water outlet grooves opened in the installation groove, a strip water outlet row is opened on the processing table, two support frames are fixedly connected in the installation groove, an electric push rod is fixedly connected to the top outer wall of a single support frame, a buffer spring is fixedly connected to the support frame, the top of the electric push rod is fixedly connected to a connecting frame, one side of the connecting frame is fixedly connected to a bearing column for embedding and contacting with the buckle groove, and a bead rod is fixedly connected to the top outer wall of the connecting frame.

[0013] As a preferred technical solution of the present application, the pressing device also includes an extrusion frame fixedly connected to the two connecting frames, the extrusion frame is provided with a plurality of water outlets for cleaning the processed film patterns, the water outlets are fixedly connected and communicated with the water tank through water pipes and water pumps, three side panels are fixedly connected to the bottom outer wall of the extrusion frame, a transparent extrusion plate for the exposure light to penetrate is fixedly connected to the extrusion frame, and the placement plate is arranged below the transparent extrusion plate.

[0014] As a preferred technical solution of the present application, the pressing device also includes a water storage tank provided on the processing table, the water storage tank is provided with a lower water tank for water discharge, the processing table is provided with a three-side groove, the processing table is provided with three U-shaped grooves, and a single U-shaped groove is fixedly connected with a plurality of U-shaped hydraulic rods, and support columns are provided at both ends of the U-shaped hydraulic rod. The support column on the side close to the water storage tank is fixedly connected to the placement plate, and the support column on the side away from the water storage tank and close to the edge of the processing table is fixedly connected to the extrusion frame.

[0015] A single-layer multi-texture processing method comprises the following steps: S1. Prepare high-quality PC substrate and perform the first coating treatment. Use a transparent ultra-fine nano mold to perform the first nano texture embossing on the coated PC substrate; S2. Select a mask plate that matches the design pattern, overlay it on the textured mold after the first embossing, and use high-precision exposure equipment for exposure processing.

[0016] As the preferred technical solution of this application, it also includes: S3, clean the PC substrate after exposure, remove excess coating, ensure that the pattern is clear and has no residue, and bake it dry; S4. Perform UV curing on the baked PC substrate to enhance the coating structure and improve durability and stability.

[0017] As the preferred technical solution of this application, it also includes: S5, perform secondary coating treatment and use another transparent ultra-fine nano mold for secondary nano texture embossing to increase product complexity and aesthetics; S6. Select the mask plate that meets the design requirements again, stack it on the texture mold after the second embossing, and perform the second exposure process. After cleaning off the unnecessary coating, perform the final drying and UV curing process to ensure that the product has excellent durability and unique single-layer nano-texture effect.

[0018] Compared with the prior art, the present invention has the following beneficial effects: In the scheme of this application: 1. In order to solve the problem of too monotonous visual color in the back cover of mobile phones in the prior art, the present application can fully press the plate and the material during the operation through the setting of the pressing device, and adjust the exposure range through the pressing structure, so that the pressing effect and the exposure effect can be finely regulated under human operation, so that the finished material can achieve multi-level and diversified adjustment, and realize the ability to process mobile phone back cover patterns of different qualities and styles through a single device; 2. In order to solve the problem that the style of the mobile phone back cover in the prior art is too monotonous, the present application arranges the relevant patterns on the back cover by setting an ultra-fine nano mold, so that the back cover of the mobile phone has multiple textures, resulting in a good user experience in daily use observation, thereby enhancing the market acceptance and competitiveness of the product; 3. Through the exposure device, the appropriate exposure effect and the effect of laminating with the mask plate can be achieved under separate conditions, so that the mask plate can be reasonably adjusted according to the actual exposure requirements during the exposure process, thereby making the processing reasonable, solving the problem of poor exposure effect caused by the inability to adjust the position of the mask plate in the prior art; 4. By setting up the exposure device, it is achieved that the extrusion driving member is coordinated, so that the substrate on the placement plate is shaken by the driving member on one side thereof, resulting in the substrate above it being able to shake off water droplets through the vibration generated after the cleaning operation is completed, thereby solving the problem that the substrate cannot be quickly dehydrated in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A front view of a single-layer multi-texture processing device provided in this application; Figure 2 A side view of a single-layer multi-texture processing device provided in the present application; Figure 3 This is one of the internal structure schematic diagrams of a single-layer multi-texture processing device provided in this application; Figure 4 The second schematic diagram of the internal structure of a single-layer multi-texture processing device provided by the present application; Figure 5 A schematic diagram of the structure of an exposure device for a single-layer multi-texture processing device provided in this application; Figure 6 A schematic diagram of the structure of the first rotating rod end of a single-layer multi-texture processing device provided by the present application; Figure 7 A schematic diagram of the structure of the second rotating rod end of a single-layer multi-texture processing device provided by the present application; Figure 8 A schematic diagram of a semicircular ring structure of a single-layer multi-texture processing device provided in this application; Fig. 9 A schematic diagram of the internal structure of a semi-cylinder of a single-layer multi-texture processing device provided in this application; Fig.10 This is one of the schematic diagrams of the processing table structure of a single-layer multi-texture processing device provided in this application; Fig.11 This is an enlarged view of point A of a single-layer multi-texture processing device provided in this application; Fig.12 The second schematic diagram of the processing table structure of a single-layer multi-texture processing device provided in this application; Fig.13 A schematic diagram of the structural position relationship between an extrusion frame and a placement plate of a single-layer multi-texture processing device provided in the present application; Fig.14 A schematic diagram of the U-shaped hydraulic rod structure of a single-layer multi-texture processing device provided in this application; Fig.15 A cross-sectional view of a U-shaped groove on a processing table of a single-layer multi-texture processing device provided in the present application; Fig.16 A flowchart of a single-layer multi-texture processing method provided in this application; Fig.17 This is an enlarged view of point B of a single-layer multi-texture processing device provided in this application.

[0020] Indicated in the figure: 1. Device base; 2. Support plate; 3. Control panel; 4. Protective cover; 5. Operating door; 6. Window; 7. Exposure device; 701. Processing table; 702. Mounting slot; 703. First manipulator; 704. First rotating rod; 705. Second manipulator; 706. Second rotating rod; 707. Connecting rod; 7071. Buckle slot; 708. Semicircular ring; 7081. Circular groove; 7082. Slot; 709. Semicircular cylinder; 710. Exposure lamp; 711. Limiting rod; 712. Connecting column; 713. Connecting semicircle; 714. Discharging slot; 715. Mask plate; 716. Magnetic plate; 717. Winding roller; 718. Micro drive motor; 8. Pressing device; 801. Water outlet trough; 802. Strip water outlet row; 803. Water outlet hole; 804. Support frame; 805. Electric push rod; 806. Buffer spring; 807. Connecting frame; 808. Extrusion frame; 8081. Extrusion plate; 8082. Side plate; 809. Placement plate; 810. Water storage trough; 8101. Lower water trough; 811. Three-side trough; 812. U-shaped trough; 813. U-shaped hydraulic rod; 814. Support column; 815. Bearing column; 816. Bead rod; 9. Water tank. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0022] As described in the background art, during the processing, the texture processing needs to be transported multiple times, which may cause the substrate to be contaminated due to environmental problems during the transportation process.

[0023] In order to solve this technical problem, the present invention provides a single-layer multi-texture processing device and method, which is used to produce moiré patterns with a quasi-3D perspective on the back cover of a mobile phone after embossing through a nano template.

[0024] Specifically, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , a single-layer multi-texture processing device specifically comprises: The device base 1 and two support plates 2 are fixedly connected to the outer wall of the top thereof. A control console 3 is fixedly connected to one side of the device base 1. A protective cover 4 is arranged on the top of the support plate 2. An operating door 5 is hinged on the protective cover 4. A window 6 is arranged on the protective cover 4. An exposure device 7 is arranged on the support plate 2. A pressing device 8 is arranged on the support plate 2. A water tank 9 for providing a water source is fixedly connected to one side of the device base 1. The pressing device 8 includes a placement plate 809 arranged above the support plate 2 for providing a basic support for pressing the PC substrate. The exposure device 7 includes two semi-cylinders 709 arranged on the support plate 2 for providing extrusion force, and an exposure lamp 710 is fixedly connected to the semi-cylinder 709. An L-shaped connecting rod 707 is arranged above the support plate 2, and a snap groove 7071 is opened on the connecting rod 707. The end of the connecting rod 707 is rotatably connected to a semi-circular ring 708, and a circular groove 7081 is opened on the semi-circular ring 708. A plurality of grooves 7082 are opened on the semi-circular ring 708, and the semi-cylinder 709 is rotatably connected between the two semi-circular rings 708.

[0025] The present invention provides a single-layer multi-texture processing device, which uses a combined upper and lower action to achieve the embossing effect, so that the substrate on the placement plate 809 can be more stably embossed, resulting in clearer texture on the rear cover of the output material.

[0026] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.

[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0029] Example 1, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9, a single-layer multi-texture processing device, the exposure device 7 also includes a processing table 701 fixedly connected to the top outer walls of the two support plates 2, the processing table 701 is fixedly connected to the bottom edge of the protective cover 4, and two mounting grooves 702 are opened on the processing table 701. Two first manipulators 703 are fixedly connected in one mounting groove 702, and a first rotating rod 704 is fixedly connected to the end of a single first manipulator 703, and two second manipulators 705 are fixedly connected in the other mounting groove 702. The end of the second manipulator 705 is rotatably connected to the second rotating rod 706. By setting a support component with symmetric ends and different structures, the semi-cylinders 709 on both sides can be completely attached and rotated separately from the semi-circular ring 708, that is, the semi-cylinders 709 can remain relatively still when the semi-circular ring 708 rotates.

[0030] It should be added that the rod-shaped parts of the first manipulator 703 and the second manipulator 705 can be extended and retracted, and the rotational force at their ends is provided by the motors arranged inside them. This structure is an existing structure and is not shown in this case.

[0031] The exposure device 7 also includes a limiting rod 711 fixedly connected to the second rotating rod 706 away from the end of the second manipulator 705, a connecting column 712 is fixedly connected to the second rotating rod 706, a connecting semi-ring 713 for fitting with the connecting rod 707 is rotatably connected to the connecting column 712, a second semi-circular ring 708 is fixedly connected to the connecting semi-ring 713, the semi-circular ring 708 on the connecting semi-ring 713 is fixedly connected to the semi-cylinder 709 arranged above it, and both semi-cylinders 709 are provided with a discharge trough 714 for connecting the shading paper inside them with the outside.

[0032] After the snap groove 7071 is engaged with the supporting column 815, the semicircular ring 708 can rotate on the supporting column 815 and transmit power to the extrusion frame 808, causing the extrusion frame 808 to be slightly displaced. It should be added that the power of the electric push rod 805 needs to be released at this time.

[0033] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 7 , Figure 8 and Fig. 9, a single-layer multi-texture processing device, the exposure device 7 also includes a mask plate 715 arranged inside two discharge troughs 714, two semi-cylinders 709 are fixedly connected with a magnetic suction plate 716, the interior of the two semi-cylinders 709 are rotatably connected with a winding roller 717, the winding rollers 717 inside the two semi-cylinders 709 respectively fix the mask plate 715, a single connecting rod 707 is fixedly connected with a micro-drive motor 718, the output end of the micro-drive motor 718 faces the semi-circular ring 708 on the connecting rod 707 and penetrates the connecting rod 707 and is fixedly connected to the semi-circular ring 708 on the first rotating rod 704.

[0034] Two symmetrical semi-cylinders 709 are used to cover the space above the extrusion plate 8081, so that light produces an exposure effect after passing through the extrusion plate 8081 and the mask plate 715. At this time, the mask plate 715 is above the transparent extrusion plate 8081 to protect the texture on the substrate below from being exposed.

[0035] Example 2 further optimizes a single-layer multi-texture processing device provided in Example 1. Specifically, Fig.10 , Fig.11 , Fig.12 , Fig.13 , Fig.14 and Fig.17 As shown, the pressing device 8 also includes two water outlet grooves 801 opened in the installation groove 702, a strip water outlet row 802 is opened on the processing table 701, two support frames 804 are fixedly connected in the installation groove 702, an electric push rod 805 is fixedly connected to the top outer wall of a single support frame 804, a buffer spring 806 is fixedly connected to the support frame 804, a connecting frame 807 is fixedly connected to the top of the electric push rod 805, a bearing column 815 for embedding and contacting with the buckle groove 7071 is fixedly connected to one side of the connecting frame 807, and a bead rod 816 is fixedly connected to the top outer wall of the connecting frame 807.

[0036] The squeezing frame 808 having only three sides is provided firstly to allow the substrate to have a space for one side to enter, and secondly, during the cleaning process, the water flow is restricted by the squeezing frame 808 and flows toward the water outlet trough 801, the strip water outlet 802 and the water storage trough 810 in the middle to prevent overflow.

[0037] The pressing device 8 also includes an extrusion frame 808 fixedly connected to the two connecting frames 807. The extrusion frame 808 is provided with a plurality of water outlets 803 for cleaning the film patterns after processing. The water outlets 803 are fixedly connected and communicated with the water tank 9 through water pipes and water pumps. Three side panels 8082 are fixedly connected to the bottom outer wall of the extrusion frame 808. A transparent extrusion plate 8081 for the light of the exposure lamp 710 to penetrate is fixedly connected to the extrusion frame 808. The placement plate 809 is arranged below the transparent extrusion plate 8081.

[0038] Further, such as Fig.11 , Fig.12 , Fig.13 , Fig.14 and Fig.15 As shown, the pressing device 8 also includes a water storage tank 810 opened on the processing table 701, the water storage tank 810 is provided with a lower water tank 8101 for water discharge, a three-side groove 811 is opened on the processing table 701, and three U-shaped grooves 812 are opened on the processing table 701. A plurality of U-shaped hydraulic rods 813 are fixedly connected in a single U-shaped groove 812, and support columns 814 are arranged at both ends of the U-shaped hydraulic rod 813. The support column 814 close to the side of the water storage tank 810 is fixedly connected to the placement plate 809, and the support column 814 away from the water storage tank 810 and close to the edge of the processing table 701 is fixedly connected to the extrusion frame 808.

[0039] By allowing the extrusion frame 808 and the placement plate 809 to move in opposite directions, the extrusion processing effect of the substrate on the placement plate 809 can be taken into account at the same time. At the same time, the downward pressing action of the placement plate 809 has a certain movement and drainage effect toward the strip water outlet 802 when the sewer of the water storage tank 810 is not opened.

[0040] Example 3, please refer to Fig.16 , a single-layer multi-texture processing method, comprising the following steps: S1. Prepare high-quality PC substrate and perform the first coating treatment. Use a transparent ultra-fine nano mold to perform the first nano texture embossing on the coated PC substrate; S2, select a mask plate 715 that matches the design pattern, overlay it on the textured mold after the first embossing, and use a high-precision exposure device for exposure processing; S3, clean the PC substrate after exposure, remove excess coating, ensure that the pattern is clear and has no residue, and bake it dry; S4. Perform UV curing on the baked PC substrate to enhance the coating structure and improve durability and stability; S5, perform secondary coating treatment and use another transparent ultra-fine nano mold for secondary nano texture embossing to increase product complexity and aesthetics; S6. Select the mask plate 715 that meets the design requirements again, stack it on the texture mold after the second embossing, and perform a second exposure process. After cleaning off the unnecessary coating, perform the final drying and UV curing process to ensure that the product has excellent durability and a unique single-layer nano-texture effect.

[0041] The use process of a single-layer multi-texture processing device and method provided by the present invention is as follows: 1. Prepare the PC substrate, coat it, open the operating door 5 and place the substrate on the top of the placement plate 809 through the side of the extrusion frame 808 without the bottom plate. At this time, the substrate is above the placement plate 809 and below the extrusion plate 8081. Since the extrusion plate 8081 is made of transparent material, Fig.13 As shown in the figure, the ultra-fine nano mold is placed on the substrate. At this time, the position relationship from top to bottom is the transparent extrusion plate 8081, the mold, the substrate and the placement plate 809. After the electric push rod 805 is driven, the extrusion frame 808 is driven to move downward. At this time, the extrusion frame 808 is connected to the support column 814, which will push the support column 814 at the other end of the U-shaped hydraulic rod 813 to move upward under the action of hydraulic pressure. The support column 814 at the other end is connected to the placement plate 809. At this time, the placement plate 809 is upward, and the transparent extrusion plate 8081 on the extrusion frame 808 squeezes the substrate and the template at the same time. At this time, the transparent extrusion plate 8081 moves downward, and the placement plate 809 moves upward to complete the extrusion, so that the nano texture on the template is imprinted on the substrate. In this process, the two semi-cylinders 709 gradually approach and merge into a complete cylinder through the magnetic suction plate 716 and the winding roller 717 and under the action of two manipulators, and are squeezed on the extrusion plate 8081 to provide additional extrusion force; 2. Immediately, the exposure process is carried out. The first manipulator 703 and the second manipulator 705 move simultaneously to drive the first rotating rod 704 and the second rotating rod 706 to press down and pull the two semi-cylinders 709 apart at the same time. The winding roller 717 releases the mask plate 715 at the same time. At this time, the semi-cylinders 709 on both sides reach the top of the extrusion plate 8081. Since there is a mask plate 715 between the two semi-cylinders 709, the flat end of the semi-cylinder 709 gradually approaches the extrusion plate 8081. At this time, the semi-cylinder 709 rotates and The exposure lamp 710 gradually approaches the squeezing plate 8081 and finally presses onto the mask plate 715 and starts working, so that the light of the exposure lamp 710 first passes through the mask plate 715 and then passes through the transparent squeezing plate 8081 to irradiate the substrate on the placement plate 809 for exposure, and the peeled texture is cleaned. At this time, the distance between the substrate and the squeezing plate 8081 can be adjusted by the electric push rod 805, so that the range of the substrate covered by the mask plate 715 is changed by the distance, so that the exposure range is adjusted; 3. During the cleaning process, the water tank 9 supplies water to the water outlet 803 through the water pump. At this time, the exposed texture is taken away by the water flow, and the power of the electric push rod 805 is cut off at the same time. The water flow fills the entire extrusion frame 808 and the water storage tank 810. At this time, the manipulator places the semicircular ring 708 on the bead rod 816. After repeated contact with the slot 7082, the bead rod 816 enhances its vibration effect and brings better dehydration effect in the subsequent process. The buckle groove 7071 on the connecting rod 707 contacts the bearing column 815. At this time, the micro drive motor 718 starts to work and drives the semicircular ring 708 to move. The ring 708 rotates, but the semi-cylinder 709 and the semi-circular ring 708 are rotatably connected and do not rotate. At the same time, they remain relatively still under the pulling force of the mask plate 715. At this time, the overall rotation presents a cam rotation characteristic, causing the vibration effect to be transmitted to the extrusion frame 808. At the same time, the support column 814 on the U-shaped hydraulic rod 813 is displaced, causing the placement plate 809 to shake along. The substrate is cleaned during the shaking process, and then the sewer in the water storage tank 810 is opened to drain the water, and then the shaking process is performed again to clean the water droplets on the placement plate 809.

[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.

Claims

1. A single-layer multi-texture processing device, characterized in that: The device comprises a device base (1) and two support plates (2) fixedly connected to the top outer wall thereof, a control console (3) being fixedly connected to one side of the device base (1), a protective cover (4) being arranged on the top of the support plate (2), an operating door (5) being hingedly connected to the protective cover (4), a viewing window (6) being arranged on the protective cover (4), an exposure device (7) being arranged on the support plate (2), a pressing device (8) being arranged on the support plate (2), and a water tank (9) for providing a water source being fixedly connected to one side of the device base (1); The pressing device (8) comprises a placement plate (809) arranged above the support plate (2) for providing a basic support for pressing the PC substrate. The exposure device (7) comprises two semi-cylinders (709) arranged on the support plate (2) for providing a pressing force. An exposure lamp (710) is fixedly connected to the semi-cylinder (709). An L-shaped connecting rod (707) is arranged above the support plate (2). A snap groove (7071) is provided on the connecting rod (707). A semi-circular ring (708) is rotatably connected to the end of the connecting rod (707). A circular groove (7081) is provided on the semi-circular ring (708). A plurality of slots (7082) are provided on the semi-circular ring (708). The semi-cylinder (709) is rotatably connected between the two semi-circular rings (708).

2. A single-layer multi-texture processing device according to claim 1, characterized in that: The exposure device (7) further comprises a processing table (701) fixedly connected to the top outer walls of the two support plates (2), the processing table (701) being fixedly connected to the bottom edge of the protective cover (4), the processing table (701) being provided with two mounting grooves (702), one of the mounting grooves (702) being fixedly connected to two first manipulators (703), the end of each of the first manipulators (703) being fixedly connected to a first rotating rod (704), and the other of the mounting grooves (702) being fixedly connected to two second manipulators (705), the end of each of the second manipulators (705) being rotatably connected to a second rotating rod (706).

3. A single-layer multi-texture processing device according to claim 2, characterized in that: The exposure device (7) further comprises a limiting rod (711) fixedly connected to the end of the second rotating rod (706) away from the second manipulator (705); the second rotating rod (706) is fixedly connected to a connecting column (712); the connecting column (712) is rotatably connected to a connecting semi-ring (713) for fitting with the connecting rod (707); the second semi-circular ring (708) is fixedly connected to the connecting semi-ring (713); the semi-circular ring (708) on the connecting semi-ring (713) is fixedly connected to a semi-cylinder (709) arranged above it; and both semi-cylinders (709) are provided with a discharge trough (714) for connecting the shading paper inside them with the outside.

4. A single-layer multi-texture processing device according to claim 3, characterized in that: The exposure device (7) further comprises a mask plate (715) arranged inside the two discharge troughs (714); a magnetic suction plate (716) is fixedly connected to each of the two semi-cylinders (709); a winding roller (717) is rotatably connected inside each of the two semi-cylinders (709); the winding rollers (717) inside the two semi-cylinders (709) respectively fix the mask plate (715); a micro drive motor (718) is fixedly connected to each of the single connecting rods (707); an output end of the micro drive motor (718) faces the semi-circular ring (708) on the connecting rod (707), penetrates the connecting rod (707), and is fixedly connected to the semi-circular ring (708) on the first rotating rod (704).

5. The single-layer multi-texture processing device according to claim 4, characterized in that: The pressing device (8) further comprises two water outlet grooves (801) provided in the installation groove (702); a strip-shaped water outlet row (802) is provided on the processing table (701); two support frames (804) are fixedly connected in the installation groove (702); an electric push rod (805) is fixedly connected to the top outer wall of a single support frame (804); a buffer spring (806) is fixedly connected to the support frame (804); a connecting frame (807) is fixedly connected to the top of the electric push rod (805); a bearing column (815) for engaging with and contacting the buckle groove (7071) is fixedly connected to one side of the connecting frame (807); and a bead rod (816) is fixedly connected to the top outer wall of the connecting frame (807).

6. The single-layer multi-texture processing device according to claim 5, characterized in that: The pressing device (8) further comprises an extrusion frame (808) fixedly connected to the two connecting frames (807), the extrusion frame (808) being provided with a plurality of water outlet holes (803) for cleaning the processed film patterns, the water outlet holes (803) being fixedly connected and communicated with the water tank (9) via water pipes and a water pump, three side panels (8082) being fixedly connected to the bottom outer wall of the extrusion frame (808), a transparent extrusion plate (8081) through which light from an exposure lamp (710) can penetrate being fixedly connected to the extrusion frame (808), and the placement plate (809) being arranged below the transparent extrusion plate (8081).

7. The single-layer multi-texture processing device according to claim 6, characterized in that: The pressing device (8) further comprises a water storage tank (810) provided on the processing table (701), the water storage tank (810) being provided with a lower water tank (8101) for discharging water, the processing table (701) being provided with a three-side tank (811), the processing table (701) being provided with three U-shaped tanks (812), a plurality of U-shaped hydraulic rods (813) being fixedly connected in a single U-shaped tank (812), support columns (814) being provided at both ends of the U-shaped hydraulic rods (813), the support column (814) on the side close to the water storage tank (810) being fixedly connected to the placement plate (809), and the support column (814) on the side away from the water storage tank (810) and close to the edge of the processing table (701) being fixedly connected to the extrusion frame (808).

8. A single-layer multi-texture processing method, using a single-layer multi-texture processing device as claimed in claim 7, characterized in that: The following steps are involved: S1. Prepare high-quality PC substrate and perform the first coating treatment, and use a transparent ultra-fine nano mold to perform the first nano texture embossing on the coated PC substrate; S2, selecting a mask plate (715) matching the design pattern, superimposing it on the textured mold after the first embossing, and then performing an exposure process.

9. A single-layer multi-texture processing method according to claim 8, characterized in that: Also includes: S3, cleaning the exposed PC substrate, removing excess coating, and baking; S4. The baked PC substrate is subjected to UV curing treatment to enhance the coating structure.

10. A single-layer multi-texture processing method according to claim 9, characterized in that: Also includes: S5, performing secondary coating treatment and performing secondary nanotexture embossing using a nano mold; S6. Select a mask plate (715) that meets the design requirements again, overlay it on the textured mold after the second embossing, perform a second exposure process, clean off unnecessary coatings, and then perform a final drying and UV curing process.

Images