Method for in-situ production of novel material from waste incineration fly ash

By designing the structural design of the rotary kiln incinerator, the use of incineration pipes and centrifugal material turning mechanisms, the efficiency of removing harmful substances in the garbage is improved, the problems of large equipment size and long residence time are solved, and a more efficient incineration process is achieved.

CN119681000AActive Publication Date: 2025-03-25北京市弘洁蓝天科技股份有限公司
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Patent Information

Application Number
CN202510150565.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-03-25
Estimated Expiration
2045-02-11

AI Technical Summary

Technical Problem

The rotary kiln incinerator has low efficiency in removing harmful substances during garbage combustion, and the equipment is large in size and wastes the area, resulting in the garbage staying on the inner wall of the incinerator for a long time and low efficiency.

Method used

By designing the structural design of the rotary kiln incinerator, the rotary mechanism is controlled to make the garbage better contact with the inner wall of the incinerator tube, and improve the efficiency of removing harmful substances. After the volume of the garbage is reduced, the small volume of garbage is flipped through the rotating state to ensure uniform incineration.

Benefits of technology

It improves the efficiency of removing harmful substances in garbage, reduces the volume and floor area of ​​the incinerator, solves the problem of long-distance garbage residence time, and achieves more efficient removal of harmful substances.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a method for in-situ production of a novel material through waste incineration fly ash, relates to the technical field of household waste treatment, and aims to solve the technical problem that a rotary kiln incinerator is low in efficiency of removing harmful substances in household waste. Weighing a certain amount of harmless household garbage fly ash and fly ash, adding water glass and water, stirring to uniformly mix the slurry, adding hydrogen peroxide and sodium oleate with a certain concentration, stirring and mixing, pouring the mixed slurry into a mold, sealing, placing at a certain temperature, curing for 24 hours, and cooling to room temperature to obtain the environment-friendly household garbage. Taking out, and continuously curing at room temperature until the weight is constant, so as to form the fly ash-based porous thermal insulation material after curing. Through the structural design of the rotary kiln incinerator, the rotary kiln incinerator can efficiently remove harmful substances in household garbage, harmless household garbage fly ash is obtained, the fly ash-based porous thermal insulation material is produced by utilizing the harmless household garbage fly ash, and waste is utilized.
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Description

Technical Field

[0001] The present invention relates to the technical field of domestic waste treatment, and more specifically to a method for in-situ production of new materials using fly ash from waste incineration. Background Art

[0002] With the rapid development of modern urban construction, the amount of urban domestic waste is increasing. The amount of domestic waste in my country continues to increase at a rate of about 10% every year. Waste incineration power generation is the best way to dispose of domestic waste in a "reduced, harmless and resource-based" way. However, after incineration, fly ash accounting for about 3%-5% of the weight of the waste and ash residue accounting for 25%-30% of the weight of the waste are produced; "Fly ash" is a general term for the bottom ash settled at the bottom of the waste incineration plant, waste incineration flue gas emissions, purification systems, capture materials and flues and chimneys. Because fly ash contains dioxins and heavy metals, it must be solidified / stabilized, and the treated products can be landfilled and recycled; on the other hand, although the amount of heavy metal leaching in the ash residue basically meets the requirements of the "Hazardous Waste Identification Standard-Leaching Toxicity Identification", due to the cumulative nature of ion dissolution, and the ash residue may be affected by the environment during storage, disposal and resource utilization, resulting in changes in the leaching of heavy metals, posing a threat to the surrounding environment and human health, so the ash residue is a potentially hazardous waste and must also be harmlessly disposed of and recycled.

[0003] As the main equipment for removing dioxins from fly ash during garbage incineration, the rotary kiln incinerator is suitable for almost all garbage that can be incinerated. The main body of the rotary kiln incinerator is a rotatable horizontal cylindrical shell made of steel plates and lined with refractory materials. The pipe has a certain inclination. After the garbage enters the rotary kiln, it slowly moves to the tail as the cylinder rotates. The rotation of the kiln body allows the material to fully contact with the combustion air during the combustion process. After drying and burning to remove harmful substances in the garbage, the garbage fly ash is discharged to the post-treatment system for waste heat recovery, rapid cooling and dust removal, acid gas absorption, flue gas emission, etc.

[0004] In the actual design process of the rotary kiln, it is necessary to coordinate various aspects such as inclination, length and rotation speed. After the garbage enters the rotary kiln for incineration, the contact between the garbage and the inner wall of the rotary kiln depends on the rotation of the rotary kiln and the weight of the garbage itself, resulting in a waste of temperature of the inner wall of the rotary kiln. In order to reduce the amount of dioxins produced by garbage incineration and ensure sufficient combustion of the garbage, the rotary kiln is long, large in size and occupies a large area, resulting in a waste of installation space, making the garbage stay on the inner wall of the rotary kiln within 0.5 to 2 hours, and the efficiency of removing harmful substances by garbage combustion is low. In view of this, we propose a garbage incineration fly ash dioxin pyrolysis system. Summary of the invention

[0005] The purpose of the present invention is to provide a method for in-situ production of new materials using fly ash from garbage incineration, so as to solve the technical problem of low efficiency in removing harmful substances from garbage combustion in a rotary kiln incinerator.

[0006] In order to solve the above technical problems, the present invention provides the following technical solution: a method for in-situ production of new materials using fly ash from waste incineration, comprising the following steps: S1: Sending domestic waste into a rotary kiln incinerator for incineration to remove harmful substances in the domestic waste and obtain harmless domestic waste fly ash; the rotary kiln incinerator comprises a base, a rotating structure A is fixedly arranged on the base, a furnace body mechanism is arranged on the rotating structure A, a centrifugal material turning mechanism is arranged on the furnace body mechanism, and a rotating mechanism B is arranged at the tail end of the base of the furnace body mechanism; The furnace body mechanism comprises an incineration tube, which is in a horizontal structure and fixed at the rotating end of the rotating structure A. The inner surface of the incineration tube is in a circular structure with equal spacing and is provided with a plurality of thread guide grooves; The centrifugal material turning mechanism comprises a centrifugal assembly, the centrifugal assembly is arranged on the incineration tube, and a material turning assembly is arranged on the centrifugal assembly; The rotating mechanism B includes a first output end and a second output end, the centrifugal component input end is fixedly connected to the first output end, and the flipping component is movably connected to the second output end. The first output end and the second output end rotate simultaneously, causing the centrifugal component and the flipping component to form a centrifugal rotation state, and the first output end rotates relative to the second output end, causing the centrifugal component and the flipping component to form a flipping rotation state. The present invention, through the structural design of the rotary kiln incinerator, sends garbage into the incineration tube for incineration to remove harmful substances. In the early stage of removing harmful substances from the garbage, the centrifugal component and the material turning component are in a centrifugal rotating state by controlling the rotating mechanism B, so that the garbage can better contact the inner wall of the incineration tube, thereby improving the efficiency of removing harmful substances from the garbage. When the volume of the garbage is reduced, the centrifugal component and the material turning component are in a material turning rotating state by controlling the rotating mechanism B, and the small volume of garbage is turned over, so that the garbage is incinerated relatively evenly, thereby further improving the efficiency of removing harmful substances from the garbage. When the harmful substances in the garbage are removed and garbage fly ash is formed, the incineration tube is driven to rotate by the rotating structure A, and the threaded guide groove rotates to assist the discharge of the garbage fly ash, which is independent of the inclination, length and rotation speed of the incineration tube. The rotary kiln incinerator of the present invention is smaller in size than the traditional design, and has a higher efficiency in removing harmful substances from the garbage, thereby solving the technical problem of low efficiency in removing harmful substances by garbage combustion in the current rotary kiln incinerator.

[0007] S2: Weigh a certain amount of harmless domestic waste fly ash and fly ash, add water glass and water, and stir to make the slurry mixed evenly.

[0008] S3: Add a certain concentration of hydrogen peroxide and sodium oleate and stir to mix.

[0009] S4: Pour the mixed slurry into a mold, seal it and place it at a certain temperature for curing for 24 hours, then take it out and continue curing at room temperature until constant weight.

[0010] S5: After curing, a fly ash-based porous thermal insulation material is formed.

[0011] Preferably, both ends of the incineration tube are rotatably connected with a swivel A, a connecting ring is fixedly provided on the swivel A at the head end, and a filter plate is fixedly provided on the swivel A at the tail end. The filter plate is provided with a plurality of arc grooves A in a circular equidistant structure, and a folding baffle is provided on the arc groove A. Both ends of the folding baffle are fixedly connected to both ends of the arc groove A, and the folding baffle is made of a flexible and high-temperature resistant material.

[0012] Preferably, a feed pipe is fixedly provided on the connecting ring, and the feed pipe is fixedly connected to the base via a connecting seat. A swivel B is provided at the tail end of the feed pipe, and the swivel B is fixedly connected to the feed pipe via a plurality of support rods arranged in a ring-shaped structure with equal spacing.

[0013] Preferably, the centrifugal assembly includes a connecting shaft A, which is arranged in the feed pipe, and a centrifugal column is fixedly provided on the connecting shaft A. A number of mounting arc grooves are opened on the surface of the centrifugal column corresponding to the number of the arc grooves A. The two ends of the connecting shaft A are rotatably connected to the swivel B and the filter plate respectively. The tail end of the connecting shaft A passes through the filter plate and is fixedly provided with a mounting round block. A number of arc grooves B are opened on the mounting round block corresponding to the number of the arc grooves A. The arc center lines of the arc groove A, the mounting arc groove and the arc groove B coincide.

[0014] Preferably, the material turning assembly includes a plurality of arc plates, and the plurality of arc plates are respectively arranged in a plurality of the mounting arc grooves, and the arc plates are adapted to the shape of the mounting arc grooves, and the tail end of the arc plate is rotatably connected to a rotating rod A relative to the arc center position of the mounting arc groove, and the rotating rod A passes through the filter plate and is rotatably connected to the mounting round block, and the tail end of the arc plate is rotatably connected to a rotating rod B relative to the arc groove B, and the tail end of the rotating rod B passes through the folding baffle and is movably connected to the arc groove B.

[0015] Preferably, the rotating mechanism B includes a mounting seat, which is arranged at the rear side of the incineration tube, the mounting seat is fixedly connected to the base, a motor is fixedly provided at the rear end of the mounting seat, a rotating chamber is provided at the head end of the mounting seat, the head end of the rotating chamber is rotatably connected to the mounting round block, the rear end of the rotating chamber is rotatably connected to a connecting shaft B, the first output end is composed of the connecting shaft B, the head end of the connecting shaft B is fixedly connected to the mounting round block, the rear end of the connecting shaft B passes through the mounting seat and is fixedly connected to the motor output shaft, a reverse rotation component is fixedly provided on the connecting shaft B, and a forward rotation component is provided on the reverse rotation component.

[0016] Preferably, the reverse rotation component includes a fixing ring, which is fixed on the connecting shaft B. A limit rotation groove is provided on the surface of the fixing ring. The depth of the limit rotation groove gradually decreases in the counterclockwise direction. A reverse arc groove is provided on the limit rotation groove. Both ends of the reverse arc groove are provided with limit chamfers. A limit column A is movably connected to the reverse arc groove. The limit column A is adapted to the shape of the reverse arc groove. The limit column A is elastically connected to the deep part of the reverse arc groove through a spring A.

[0017] Preferably, the forward rotating component includes a limit swivel, the limit column A is movably connected to the inner edge surface of the limit swivel, the limit swivel is rotatably arranged on the limit rotating groove, the second output end is composed of the limit swivel, the surface of the limit swivel is annular and evenly spaced structure with a plurality of triangular grooves, the depth of the triangular grooves gradually decreases in the clockwise direction, the triangular groove is movably connected to the limit column B, the limit column B is movably connected to the rotating cavity, the limit column B is elastically connected to the deep part of the triangular groove through a spring B, a material turning guide groove is provided at the head end of the limit swivel, and the tail ends of a plurality of rotating rods B all pass through the arc groove B and are movably connected to the material turning guide groove.

[0018] Preferably, the material turning guide groove comprises a plurality of V-shaped guide grooves arranged in a ring-shaped structure with equal spacing, and any two adjacent V-shaped guide grooves are connected.

[0019] The beneficial effects of the present invention are: 1. The present invention, through the structural design of the rotary kiln incinerator, sends garbage into the incineration tube for incineration to remove harmful substances. In the early stage of removing harmful substances from the garbage, the centrifugal component and the material turning component are controlled by the rotating mechanism B to form a centrifugal rotating state, so that the garbage can better contact the inner wall of the incineration tube, thereby improving the efficiency of removing harmful substances from the garbage. When the volume of the garbage is reduced, the centrifugal component and the material turning component are controlled by the rotating mechanism B to form a material turning rotating state, and the small volume of garbage is turned over, so that the garbage is incinerated relatively evenly, thereby further improving the efficiency of removing harmful substances from the garbage. When the harmful substances in the garbage are removed and garbage fly ash is formed, the incineration tube is driven to rotate by the rotating structure A, and the threaded guide groove rotates to assist the discharge of the garbage fly ash, which is independent of the inclination, length and rotation speed of the incineration tube. The rotary kiln incinerator of the present invention is smaller in size than the traditional design, and has a higher efficiency in removing harmful substances from the garbage, thereby solving the technical problem of low efficiency in removing harmful substances by garbage combustion in the current rotary kiln incinerator.

[0020] 2. The present invention adopts the structural design of the centrifugal turning mechanism and the rotating mechanism B, so that when the motor output shaft rotates in the forward direction, it can drive the connecting shaft B, the mounting round block and the limiting swivel to rotate in the forward direction, and the centrifugal assembly and the turning assembly rotate in the forward direction at the same time, so that when the motor output shaft rotates in the reverse direction, it can drive the connecting shaft B and the mounting round block to rotate in the reverse direction, and the limiting swivel does not rotate, so that when the centrifugal assembly and the turning assembly rotate in the reverse direction, the mounting round block and the swivel rotate relatively, so that the gap position between the turning guide groove and the plurality of arc grooves B changes, so that the rotating rod B moves relative to the arc groove B, and when the rotating rod B moves on the two inclined grooves of the V-shaped guide groove respectively, the rotating rod B moves along the centripetal direction and the eccentric direction of the arc groove B respectively, so that the arc plate performs a reciprocating turning action relative to the mounting arc groove, and the centrifugal turning mechanism can be driven to perform centrifugal rotation and turning rotation only through the bidirectional rotation of the motor output shaft, which is easy to use, saves time and effort, and further solves the technical problem of low efficiency in removing harmful substances by garbage combustion in the current rotary kiln incinerator. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial structural cross-sectional schematic diagram of the furnace body mechanism, the centrifugal turning mechanism and the rotating mechanism B of the present invention; Figure 3 It is a partial structural cross-sectional schematic diagram of the furnace body mechanism of the present invention; Figure 4 It is a structural schematic diagram of the centrifugal material turning mechanism of the present invention; Figure 5 It is a structural schematic diagram of the centrifugal assembly of the present invention; Figure 6 It is a schematic diagram of the disassembled structure of the material turning component of the present invention; Figure 7 It is a schematic diagram of the split structure of the rotating mechanism B of the present invention; Figure 8 It is a schematic cross-sectional structure diagram of the rotating mechanism B of the present invention; Fig. 9 for Figure 8 A schematic diagram of the enlarged structure of part A; Fig.10 It is a schematic diagram of partial motion states of the centrifugal assembly and the material turning assembly in the centrifugal rotating state of the present invention; Fig.11 It is a schematic diagram of partial motion states of the centrifugal assembly and the material turning assembly in the material turning rotating state of the present invention.

[0022] Description of the numbers in the figure: 1. Base; 2. Rotating structure A; 3. Furnace body; 4. Centrifugal turning mechanism; 5. Rotating mechanism B; 30. Connecting seat; 31. Incineration pipe; 32. Threaded guide groove; 33. Connecting ring; 34. Filter plate; 35. Arc groove A; 36. Folding baffle; 37. Feeding pipe; 38. Rotating ring B; 39. Support rod; 310, swivel A; 41. Centrifugal assembly; 42. Turning assembly; 411, coupling shaft A; 412, centrifugal column; 413, installation arc groove; 414, installation round block; 415, arc groove B; 421, arc plate; 422, rotating rod A; 423, rotating rod B; 51. Mounting seat; 52. Motor; 53. Rotating chamber; 54. Coupling shaft B; 55. Reverse rotating assembly; 56. Forward rotating assembly; 551, fixing ring; 552, limiting rotation groove; 553, reverse arc groove; 554, limiting chamfer; 555, limiting column A; 556, spring A; 561. Limiting swivel; 562. Triangular groove; 563. Limiting column B; 564. Spring B; 565. Turning guide groove; 566. V-shaped guide groove. DETAILED DESCRIPTION

[0023] like Figures 1 to 11 As shown, the present invention relates to a method for in-situ production of new materials using fly ash from waste incineration, comprising the following steps: S1: Send domestic waste into a rotary kiln incinerator for incineration to remove harmful substances in the domestic waste and obtain harmless domestic waste fly ash; the rotary kiln incinerator includes a base 1, a rotating structure A2 is fixedly provided on the base 1, a furnace body mechanism 3 is provided on the rotating structure A2, a centrifugal turning mechanism 4 is provided on the furnace body mechanism 3, and a rotating mechanism B5 is provided at the tail end of the base 1 of the furnace body mechanism 3; the rotating structure A2 of the present invention is prior art and will not be described in detail here.

[0024] The furnace body mechanism 3 includes an incineration tube 31, which is a horizontal structure fixed to the rotating end of the rotating structure A2, and the inner surface of the incineration tube 31 is an annular structure with equal spacing and is provided with a plurality of thread guide grooves 32; The centrifugal turning mechanism 4 includes a centrifugal component 41, which is arranged on the incineration tube 31, and a turning component 42 is arranged on the centrifugal component 41; the rotating mechanism B5 includes a first output end and a second output end, the input end of the centrifugal component 41 is fixedly connected to the first output end, and the turning component 42 is movably connected to the second output end. The first output end and the second output end rotate simultaneously, causing the centrifugal component 41 and the turning component 42 to form a centrifugal rotation state, and the first output end rotates relative to the second output end, causing the centrifugal component 41 and the turning component 42 to form a turning rotation state.

[0025] S2: Weigh a certain amount of harmless domestic waste fly ash and fly ash, add water glass and water, and stir to make the slurry mixed evenly.

[0026] S3: Add a certain concentration of hydrogen peroxide and sodium oleate and stir to mix.

[0027] S4: Pour the mixed slurry into a mold, seal it and place it at a certain temperature for curing for 24 hours, then take it out and continue curing at room temperature until constant weight.

[0028] S5: After curing, a fly ash-based porous thermal insulation material is formed.

[0029] In the embodiment of the present invention, both ends of the incineration tube 31 are rotatably connected with a swivel A310, a connecting ring 33 is fixedly provided on the swivel A310 at the head end, and a filter plate 34 is fixedly provided on the swivel A310 at the tail end. The filter plate 34 has a ring-shaped structure with equal spacing and a plurality of arc grooves A35. The arc groove A35 is provided with a folding baffle 36, and both ends of the folding baffle 36 are fixedly connected to the two ends of the arc groove A35. The folding baffle 36 is made of a flexible and high-temperature resistant material.

[0030] In the embodiment of the present invention, a feed pipe 37 is fixedly arranged on the connection ring 33, and the feed pipe 37 is fixedly connected to the base 1 through the connection seat 30. A swivel B38 is arranged at the tail end of the feed pipe 37, and the swivel B38 is fixedly connected to the feed pipe 37 through a plurality of support rods 39 arranged in an annular structure with equal spacing. When in use, the feed pipe 37 is connected to the output end of the external garbage feeding mechanism.

[0031] In an embodiment of the present invention, the centrifugal assembly 41 includes a connecting shaft A411, which is arranged in the feed pipe 37. A centrifugal column 412 is fixedly provided on the connecting shaft A411. A number of mounting arc grooves 413 are opened on the surface of the centrifugal column 412 in a number corresponding to the number of arc grooves A35. The two ends of the connecting shaft A411 are rotatably connected to the swivel B38 and the filter plate 34 respectively. The tail end of the connecting shaft A411 passes through the filter plate 34 and is fixedly provided with a mounting round block 414. A number of arc grooves B415 are opened on the mounting round block 414 in a number corresponding to the number of arc grooves A35. The arc center lines of the arc groove A35, the mounting arc groove 413 and the arc groove B415 coincide.

[0032] In an embodiment of the present invention, the material turning assembly 42 includes a plurality of arc plates 421, and the plurality of arc plates 421 are respectively arranged in a plurality of mounting arc grooves 413, and the arc plates 421 are adapted in shape to the mounting arc grooves 413. The rear end of the arc plate 421 is rotatably connected to a rotating rod A422 relative to the arc center position of the mounting arc groove 413, and the rotating rod A422 passes through the filter plate 34 and is rotatably connected to the mounting round block 414. The rear end of the arc plate 421 is rotatably connected to a rotating rod B423 relative to the arc groove B415, and the rear end of the rotating rod B423 passes through the folding baffle 36 and is movably connected to the arc groove B415. The present invention adopts the structural design of the centrifugal assembly 41 and the material turning assembly 42, so that the rotation of the mounting round block 414 can drive the connecting shaft A411 and the centrifugal column 412 to rotate, so that the plurality of rotating rods A422 rotate with the axis of the connecting shaft A411 as the center of the circle, so that the filter plate 34 drives the rotating ring A310 to rotate relative to the incineration tube 31, and the arc plate 421 can rotate relative to the mounting arc groove 413 with the rotating rod A422 as the axis, so that the rotating rod B423 moves in the arc groove B415 and drives the folding baffle 36 to fold and deform in the arc groove A35.

[0033] In the embodiment of the present invention, the rotating mechanism B5 includes a mounting seat 51, which is arranged at the rear side of the incineration tube 31, the mounting seat 51 is fixedly connected to the base 1, a motor 52 is fixedly arranged at the rear end of the mounting seat 51, a rotating chamber 53 is arranged at the head end of the mounting seat 51, the head end of the rotating chamber 53 is rotatably connected to the mounting round block 414, the tail end of the rotating chamber 53 is rotatably connected to the connecting shaft B54, the first output end is composed of the connecting shaft B54, the head end of the connecting shaft B54 is fixedly connected to the mounting round block 414, the tail end of the connecting shaft B54 passes through the mounting seat 51 and is fixedly connected to the output shaft of the motor 52, a reverse rotation component 55 is fixedly arranged on the connecting shaft B54, and a forward rotation component 56 is arranged on the reverse rotation component 55. Through the above arrangement, the present invention can drive the connecting shaft B54 and the mounting round block 414 to rotate by controlling the rotation of the motor 52 through an external control mechanism.

[0034] In an embodiment of the present invention, the reverse rotation component 55 includes a fixed ring 551, which is fixed on the connecting shaft B54. A limit rotation groove 552 is provided on the surface of the fixed ring 551. The depth of the limit rotation groove 552 gradually decreases in the counterclockwise direction. A reverse arc groove 553 is provided on the limit rotation groove 552. Limit chamfers 554 are provided at both ends of the reverse arc groove 553. A limit column A555 is movably connected to the reverse arc groove 553. The limit column A555 is adapted to the shape of the reverse arc groove 553. The limit column A555 is elastically connected to the deep part of the reverse arc groove 553 through a spring A556.

[0035] In an embodiment of the present invention, the forward rotating component 56 includes a limit ring 561, a limit column A555 is movably connected to the inner edge surface of the limit ring 561, the limit ring 561 is rotatably arranged on the limit rotating groove 552, the second output end is composed of the limit ring 561, the surface of the limit ring 561 is annular and evenly spaced structure with a plurality of triangular grooves 562, the depth of the triangular grooves 562 gradually decreases in the clockwise direction, the triangular grooves 562 are movably connected to the limit column B563, the limit column B563 is movably connected to the rotating cavity 53, the limit column B563 is elastically connected to the deep part of the triangular groove 562 by a spring B564, the head end of the limit ring 561 is provided with a material turning guide groove 565, the tail ends of a plurality of rotating rods B423 all pass through the arc groove B415 and are movably connected to the material turning guide groove 565. The present invention adopts the mechanism design of the reverse rotation component 55 and the forward rotation component 56. In the static state, the limit column B563 contacts the triangular groove 562 and the rotating cavity 53 at both ends respectively under the elastic force of the spring B564. When the limit swivel 561 rotates forward, the friction force of the rotating cavity 53 on the limit column B563 enables the limit column B563 to move along the deep part of the triangular groove 562. The resistance of the limit column B563 to the forward rotation of the limit swivel 561 is small. When the limit swivel 561 rotates reversely, the friction force of the rotating cavity 53 on the limit column B563 enables the limit column B563 to move along the deep part of the triangular groove 562. The force of the shallow movement of the triangular groove 562 causes the rotating cavity 53 to lock the triangular groove 562 through the limiting column B563. Therefore, the limiting swivel 561 cannot rotate in the reverse direction. Similarly, the fixed ring 551 can rotate in the reverse direction relative to the limiting swivel 561, and the fixed ring 551 cannot rotate in the forward direction relative to the limiting swivel 561. Therefore, when the connecting shaft B54 rotates in the forward direction, the fixed ring 551 drives the limiting swivel 561 to rotate in the forward direction relative to the rotating cavity 53 as a whole through the limiting column A555. When the connecting shaft B54 rotates in the reverse direction, the fixed ring 551 rotates in the reverse direction relative to the limiting swivel 561, and the limiting swivel 561 does not rotate.

[0036] In an embodiment of the present invention, the material turning guide groove 565 includes a plurality of V-shaped guide grooves 566 arranged in an annular structure with equal spacing, and any two adjacent V-shaped guide grooves 566 are connected. The present invention, through the structural design of the centrifugal material turning mechanism 4 and the rotating mechanism B5, can drive the connecting shaft B54, the mounting block 414, and the limiting swivel 561 to rotate forward when the output shaft of the motor 52 rotates forward, and the centrifugal component 41 and the material turning component 42 rotate forward at the same time, so that when the output shaft of the motor 52 rotates reversely, it can drive the connecting shaft B54 and the mounting block 414 to rotate reversely, and the limiting swivel 561 does not rotate, so that when the centrifugal component 41 and the material turning component 42 rotate reversely, the mounting block 414 and the limiting swivel 561 rotate relative to each other, so that the material turning guide groove 565 and the plurality of arc grooves B41 rotate relative to each other. The gap position changes, so that the rotating rod B423 moves relative to the arc groove B415, and when the rotating rod B423 moves on the two inclined grooves of the V-shaped guide groove 566, the rotating rod B423 moves along the centripetal direction and the eccentric direction of the arc groove B415, so that the arc plate 421 performs a reciprocating rotational material turning action relative to the installation arc groove 413. Only through the bidirectional rotation of the output shaft of the motor 52, the centrifugal material turning mechanism 4 can be driven to perform centrifugal rotational motion and material turning rotational motion, which is convenient to use, saves time and labor, and further solves the technical problem of low efficiency in removing harmful substances by garbage combustion in the current rotary kiln incinerator.

[0037] The method for using the rotary kiln incinerator comprises the following steps: S1: The garbage is fed from the feed pipe 37 into the incineration pipe 31 through the external garbage feeding mechanism. The incineration pipe 31 can be driven to rotate by controlling the rotating structure A2 according to the actual situation to assist the garbage to enter the incineration pipe 31; S2: The output shaft of the motor 52 is controlled to rotate in the forward direction by an external control mechanism, and the centrifugal assembly 41 and the material turning assembly 42 rotate in the forward direction at the same time, so that the garbage can better contact with the inner wall of the incineration tube 31, thereby improving the efficiency of removing harmful substances from the garbage; S3: According to the reduction of the volume of the garbage, the output shaft of the motor 52 can be controlled to rotate in the reverse direction through the external control mechanism, and the rotating rod B423 can move on the V-shaped guide groove 566, so that the rotating rod B423 moves along the eccentric direction of the arc groove B415, so that the arc plate 421 rotates eccentrically to a proper position along the installation arc groove 413, reducing the activity space of the garbage, so that the garbage can better contact with the inner wall of the incineration tube 31, thereby ensuring the efficiency of removing harmful substances from the garbage; S4: When the volume of the garbage is small, the output shaft of the motor 52 is controlled by an external control mechanism to rotate continuously in the reverse direction, so that the rotating rod B423 moves on the V-shaped guide groove 566, and the arc plate 421 performs a reciprocating rotation relative to the arc groove 413 to turn the small volume of garbage, so that the garbage is incinerated relatively evenly, thereby further improving the efficiency of removing harmful substances from the garbage; At the same time, the rotating structure A2 drives the incineration tube 31 to rotate, assisting the turning of small-volume garbage, and the threaded guide groove 32 rotates to assist the discharge of garbage fly ash, and the garbage fly ash after the harmful substances are removed is discharged from the filter plate 34.

[0038] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A method for in-situ production of new materials using fly ash from waste incineration, characterized in that: The following steps are involved: S1: sending domestic waste into a rotary kiln incinerator for incineration to remove harmful substances in the domestic waste and obtain harmless domestic waste fly ash; the rotary kiln incinerator comprises a base (1), a rotating structure A (2) is fixedly provided on the base (1), a furnace body mechanism (3) is provided on the rotating structure A (2), a centrifugal material turning mechanism (4) is provided on the furnace body mechanism (3), and a rotating mechanism B (5) is provided at the rear end of the furnace body mechanism (3) and the base (1); The furnace body structure (3) comprises an incineration tube (31), the incineration tube (31) being in a horizontal structure and fixedly arranged at the rotating end of the rotating structure A (2), and the inner surface of the incineration tube (31) being in an annular structure with equal spacing and provided with a plurality of thread guide grooves (32); The centrifugal material turning mechanism (4) comprises a centrifugal component (41), the centrifugal component (41) is arranged on the incineration tube (31), and a material turning component (42) is arranged on the centrifugal component (41); The rotating mechanism B (5) comprises a first output end and a second output end, the input end of the centrifugal component (41) is fixedly connected to the first output end, the flipping component (42) is movably connected to the second output end, the first output end and the second output end rotate simultaneously so that the centrifugal component (41) and the flipping component (42) form a centrifugal rotation state, and the first output end rotates relative to the second output end so that the centrifugal component (41) and the flipping component (42) form a flipping rotation state; S2: Weigh a certain amount of harmless domestic waste fly ash and fly ash, add water glass and water, and stir to make the slurry mix evenly; S3: adding a certain concentration of hydrogen peroxide and sodium oleate and stirring to mix; S4: Pour the mixed slurry into a mold, seal it and place it at a certain temperature for curing for 24 hours, then take it out and continue curing at room temperature until constant weight; S5: After curing, a fly ash-based porous thermal insulation material is formed.

2. The method for in-situ production of new materials using waste incineration fly ash according to claim 1 is characterized in that: Both ends of the incineration tube (31) are rotatably connected to a swivel A (310); a connecting ring (33) is fixedly provided on the swivel A (310) at the head end; a filter plate (34) is fixedly provided on the swivel A (310) at the tail end; a plurality of arc grooves A (35) are formed in an annular structure with equal spacing; a folding baffle (36) is provided on the arc groove A (35); two ends of the folding baffle (36) are fixedly connected to two ends of the arc groove A (35); and the folding baffle (36) is made of a flexible high-temperature resistant material.

3. The method for in-situ production of new materials using waste incineration fly ash according to claim 2 is characterized in that: A feed pipe (37) is fixedly provided on the connecting ring (33), the feed pipe (37) being fixedly connected to the base (1) via a connecting seat (30), a swivel B (38) being provided at the rear end of the feed pipe (37), the swivel B (38) being fixedly connected to the feed pipe (37) via a plurality of support rods (39) arranged in an annular structure with equal spacing.

4. The method for in-situ production of new materials using waste incineration fly ash according to claim 3 is characterized in that: The centrifugal assembly (41) comprises a connecting shaft A (411), the connecting shaft A (411) being arranged in the feed pipe (37), a centrifugal column (412) being fixedly arranged on the connecting shaft A (411), a plurality of mounting arc grooves (413) being provided on the surface of the centrifugal column (412) being corresponding to the number of the arc grooves A (35), two ends of the connecting shaft A (411) being rotatably connected to the rotating ring B (38) and the filter plate (34) respectively, a rear end of the connecting shaft A (411) passing through the filter plate (34) and being fixedly provided with a mounting round block (414), a plurality of arc grooves B (415) being provided on the mounting round block (414) being corresponding to the number of the arc grooves A (35), and arc center lines of the arc grooves A (35), the mounting arc grooves (413) and the arc grooves B (415) being coincident.

5. The method for in-situ production of new materials using waste incineration fly ash according to claim 4 is characterized in that: The material turning assembly (42) comprises a plurality of arc plates (421), the plurality of arc plates (421) being respectively arranged in a plurality of the mounting arc grooves (413), and the shape of the arc plates (421) and the mounting arc grooves (413) being adapted to each other, the tail end of the arc plate (421) being rotatably connected to a rotating rod A (422) relative to the arc center position of the mounting arc groove (413), the rotating rod A (422) passing through the filter plate (34) and being rotatably connected to the mounting round block (414), the tail end of the arc plate (421) being rotatably connected to a rotating rod B (423) relative to the arc groove B (415), the tail end of the rotating rod B (423) passing through the folding baffle (36) and being movably connected to the arc groove B (415).

6. The method for in-situ production of new materials using waste incineration fly ash according to claim 5, characterized in that: The rotating mechanism B (5) comprises a mounting seat (51), wherein the mounting seat (51) is arranged at the rear side of the incineration tube (31), the mounting seat (51) is fixedly connected to the base (1), a motor (52) is fixedly arranged at the rear end of the mounting seat (51), a rotating chamber (53) is arranged at the head end of the mounting seat (51), the head end of the rotating chamber (53) is rotatably connected to the mounting round block (414), the tail end of the rotating chamber (53) is rotatably connected to a connecting shaft B (54), the first output end is constituted by the connecting shaft B (54), the head end of the connecting shaft B (54) is fixedly connected to the mounting round block (414), the tail end of the connecting shaft B (54) passes through the mounting seat (51) and is fixedly connected to the output shaft of the motor (52), a reverse rotating component (55) is fixedly arranged on the connecting shaft B (54), and a forward rotating component (56) is arranged on the reverse rotating component (55).

7. The method for in-situ production of new materials using waste incineration fly ash according to claim 6, characterized in that: The reverse rotation component (55) comprises a fixing ring (551), the fixing ring (551) being fixedly mounted on the connecting shaft B (54), the fixing ring (551) having a limited rotation groove (552) on its surface, the depth of the limited rotation groove (552) gradually decreasing in the counterclockwise direction, a reverse arc groove (553) being formed on the limited rotation groove (552), both ends of the reverse arc groove (553) being formed with limited chamfers (554), a limited column A (555) being movably connected to the reverse arc groove (553), the limited column A (555) being adapted in shape to the reverse arc groove (553), and the limited column A (555) being elastically connected to the deep part of the reverse arc groove (553) via a spring A (556).

8. The method for in-situ production of new materials using waste incineration fly ash according to claim 7, characterized in that: The forward rotating assembly (56) comprises a limit rotating ring (561), the limit column A (555) is movably connected to the inner edge surface of the limit rotating ring (561), the limit rotating ring (561) is rotatably arranged on the limit rotating groove (552), the second output end is formed by the limit rotating ring (561), and the surface of the limit rotating ring (561) is annular and evenly spaced and has a plurality of triangular grooves (562), the depth of which gradually decreases in the clockwise direction. The triangular groove (562) is movably connected to a limiting column B (563), the limiting column B (563) is movably connected to the rotating cavity (53), the limiting column B (563) is elastically connected to the deep part of the triangular groove (562) via a spring B (564), a material turning guide groove (565) is formed at the head end of the limiting rotating ring (561), and the tail ends of the plurality of rotating rods B (423) all pass through the arc groove B (415) and are movably connected to the material turning guide groove (565).

9. The method for in-situ production of new materials using waste incineration fly ash according to claim 8, characterized in that: The material turning guide groove (565) comprises a plurality of V-shaped guide grooves (566) arranged in a ring-shaped structure with equal spacing, and any two adjacent V-shaped guide grooves (566) are connected.

Citation Information

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