Automatic slitting all-in-one machine for musical instrument copper pipe

Abstract

The invention discloses an automatic slitting all-in-one machine for musical instrument copper pipes, relates to the technical field of all-in-one machines, and aims at solving the technical problems that in the feeding and discharging process of the copper pipes, a large amount of manual operation is needed, and the efficiency is low. According to the technical scheme, the feeding device is characterized by comprising a feeding machine box, a feeding workbench is arranged in the feeding machine box, a plurality of guide plates are vertically arranged on the feeding workbench, the tops of the guide plates are obliquely arranged, and a material collecting rod is arranged on the side, located at the bottommost end, of the top of each guide plate; a V-shaped groove is formed in the top of the collecting rod in the length direction of the collecting rod, a discharging machine box is further arranged at the end, located in the V-shaped groove, of the feeding machine box, a cutting assembly and a discharging assembly are arranged in the discharging machine box, and a conveying assembly used for conveying copper pipes to the cutting assembly is further arranged in the feeding machine box. The invention aims to provide an automatic slitting all-in-one machine for a musical instrument copper pipe.

Description

Technical Field

[0001] The invention relates to an all-in-one machine, and more particularly to an automatic cutting all-in-one machine for musical instrument brass pipes. Background Art

[0002] The all-in-one machine of automation equipment can integrate multiple functions in one box for common use, and can coordinate the work of each link to realize functions such as automatic scheduling, equipment start and stop, and process parameter adjustment, thereby improving production efficiency. Integrating multiple devices into one chassis simplifies the system architecture, reduces system complexity, and facilitates installation, commissioning and maintenance. The compact size saves valuable cabinet space, and is especially suitable for production environments with limited space. The integration of multiple functions reduces equipment procurement and maintenance costs, and improves the economy of the system.

[0003] In the traditional copper tube loading and unloading process, a lot of manual operation is often required, which not only increases labor costs but also may limit operational efficiency.

[0004] Therefore, a new technical solution is urgently needed to solve the above technical problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the object of the present invention is to provide an automatic all-in-one cutting machine for musical instrument brass tubes.

[0006] The above technical purpose of the present invention is achieved through the following technical scheme: an automatic cutting machine for musical instrument copper tubes, characterized in that it includes a feeding box, a feeding workbench is arranged in the feeding box, and a plurality of guide plates are vertically arranged on the feeding workbench, the top of the guide plate is inclined, and a receiving rod is arranged on the side of the top of the guide plate at its bottom end, and a V-shaped groove is opened on the top of the receiving rod along its length direction, and a feeding box is also arranged at one end of the V-shaped groove of the feeding box, and a cutting assembly and a feeding assembly are arranged in the feeding box (6), and a feeding assembly for conveying the copper tube to the cutting assembly is also arranged in the feeding box.

[0007] By adopting the above technical solution: automatic loading, conveying, cutting and unloading of copper tubes are realized, which significantly improves production efficiency. The top of the guide plate is set at an angle, which helps the copper tube to slide smoothly into the V-groove on the receiving rod. The design of the V-groove enables the copper tube to lie stably in the groove. The feeding assembly is responsible for conveying the copper tube along the V-groove to the designated position, preparing for subsequent cutting and unloading.

[0008] The present invention is further configured as follows: a material unloading workbench is arranged in the unloading machine box, a meter wheel is arranged above the material unloading workbench, a pneumatic clamp is arranged on the side of the meter wheel away from the V-groove, and a meter mounting assembly is also arranged on the meter wheel.

[0009] The present invention is further configured as follows: a conveying workbench is arranged on one side of the loading workbench, the material receiving rod is arranged on the surface of the conveying workbench, and the material receiving rod passes through the loading machine box toward the side of the meter wheel and abuts against the meter wheel.

[0010] The present invention is further configured as follows: the material feeding assembly includes a copper tube pushing block located in a V-shaped groove, a connecting block and a material feeding slide rail arranged on the surface of a conveying workbench, a sliding block is arranged on the material feeding slide rail, and the sliding block can be driven by a driving member, and the two ends of the connecting block are respectively fixed to the copper tube pushing block and the sliding block.

[0011] The present invention is further configured as follows: the meter-counting installation assembly includes a meter-counting installation plate bolted to the meter-counting wheel, a meter-counting side plate is provided on the side of the meter-counting installation plate facing the material receiving rod, a meter-counting bottom plate is bolted to the bottom of the meter-counting side plate, and also includes a driving assembly for driving the meter-counting bottom plate.

[0012] The present invention is further configured as follows: a meter-counting protection plate is fixedly provided on the top bolts of the meter-counting side plate.

[0013] The present invention is further configured as follows: the driving assembly includes a plurality of meter-counting sliders, the meter-counting sliders are bolted to both sides of the bottom of the meter-counting base plate, the bottoms of the meter-counting sliders on both sides are slidably connected to meter-counting slide rails, and the bottoms of the two meter-counting slide rails are provided with slide rail base plates.

[0014] The present invention is further configured as follows: a slide rail protection cover is provided above the meter-counting slide rail.

[0015] The present invention is further configured as follows: the cutting assembly includes a clamping cylinder arranged on one side away from the slide rail protective cover, a pipe cutter and a cutting bracket, the clamping cylinder is arranged on the side of the cutting bracket facing the meter wheel, the cutting bracket is arranged on the surface of the unloading workbench, and the pipe cutter is arranged on the top of the cutting bracket.

[0016] The present invention is further configured as follows: the unloading assembly includes a copper tube collection guide plate and a guide plate base arranged on the surface of the unloading workbench, the copper tube collection guide plate is arranged on the top of the guide plate base, the copper tube collection guide plate is provided with a collection drawer on one side away from the tube cutting machine, and the copper tube collection guide plate is inclined toward the side of the collection drawer.

[0017] The present invention has the following beneficial effects: 1. The guide plate and the V-shaped groove cooperate to provide a clearer feeding path for the copper tube.

[0018] 2. Feeding components such as copper tube propulsion blocks, connecting blocks and sliders provide power for the copper tube to move forward.

[0019] 3. The clamping cylinder and the pipe cutting machine can cooperate with each other to clamp the copper pipe and then cut it.

[0020] 4. The slide rail protection cover and meter protection plate can protect the corresponding components from external interference and reduce damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic diagram of the three-dimensional structure of this embodiment;

[0022] Figure 2 It is a schematic diagram of the three-dimensional structure inside the loading and unloading machine boxes of this embodiment;

[0023] Figure 3 For this embodiment Figure 2 A is a partial enlarged schematic diagram;

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the loading and unloading chassis from another perspective of the present embodiment;

[0025] Figure 5 For this embodiment Figure 3 A partial enlarged schematic diagram of B in the middle;

[0026] Figure 6 For this embodiment Figure 3 A partial enlarged schematic diagram of C in the middle;

[0027] Figure 7 It is a schematic diagram of the explosion structure inside the blanking box of this embodiment.

[0028] Description of the drawings: 1. Loading box; 2. Loading workbench; 3. Guide plate; 4. Material collecting rod; 5. V-shaped groove; 6. Unloading box; 7. Unloading workbench; 8. Meter wheel; 9. Pneumatic clamp; 10. Conveying workbench; 11. Copper tube push block; 12. Connecting plate; 13. Slider; 14. Feeding slide rail; 15. Meter mounting plate; 16. Meter side plate; 17. Meter bottom plate; 18. Meter protection plate; 19. Meter slider; 20. Meter slide rail; 21. Slide rail bottom plate; 22. Slide rail protection cover; 23. Clamp cylinder; 24. Pipe cutting machine; 25. Copper tube collection guide plate; 26. Guide plate base; 27. Cutting bracket; 28. Collection drawer. DETAILED DESCRIPTION

[0029] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0030] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0031] like Figures 1 to 7 As shown, an automatic all-in-one machine for slitting copper tubes of musical instruments comprises a feeding box 1, a feeding workbench 2 is arranged in the feeding box 1, a plurality of guide plates 3 are vertically arranged on the feeding workbench 2, the top of the guide plate 3 is inclined, a receiving rod 4 is arranged on the side of the top of the guide plate 3 located at the bottom end thereof, a V-shaped groove 5 is opened on the top of the receiving rod 4 along the length direction thereof, a feeding box 6 is further arranged at one end of the feeding box 1 located at the V-shaped groove, a cutting assembly and a feeding assembly are arranged in the feeding box 6, and a feeding assembly for conveying the copper tube to the cutting assembly is also arranged in the feeding box 1.

[0032] When in use, the copper tube enters the loading machine box 1 through the guide plate 3. The guide plate 3 is designed to be inclined so that the copper tube can roll into the V-shaped groove 5 through the inclined surface. The feeding component sends the copper tube in the V-shaped groove 5 to the cutting component and the unloading component in the unloading machine box for cutting and unloading operations.

[0033] The all-in-one machine realizes automatic loading, conveying, cutting and unloading of copper tubes, which significantly improves production efficiency. The top of the guide plate 3 is inclined, which helps the copper tube to slide smoothly into the V-groove 5 on the receiving rod 4. The design of the V-groove 5 enables the copper tube to lie stably in the groove, and the feeding component is responsible for conveying the copper tube along the V-groove 5 to the specified position, preparing for subsequent cutting and unloading.

[0034] A unloading workbench 7 is arranged in the unloading machine box 6, a meter wheel 8 is arranged above the unloading workbench 7, a pneumatic clamp 9 is arranged on the side of the meter wheel 8 away from the V-groove 5, and a meter mounting assembly is also arranged on the meter wheel 8; the meter mounting assembly provides support for the installation of the meter wheel 8, and the pneumatic clamp 9 can reduce the shaking and deviation of the copper tube passing through the meter wheel 8.

[0035] A conveying workbench 10 is provided on one side of the feeding workbench 1, and a receiving rod 4 is provided on the surface of the conveying workbench 10. The receiving rod 4 passes through the feeding machine box 1 toward the side of the meter wheel 8 and abuts against the meter wheel 8; the conveying workbench 10 provides a stable support for the receiving rod 4, and the receiving rod 4 passes through the feeding machine box 1 so that the copper tube can pass smoothly into the meter wheel 8.

[0036] The material feeding assembly includes a copper tube pushing block 11 located in the V-groove 5, a connecting block 12 and a material feeding slide rail 14 arranged on the surface of the conveying workbench 10. A slider 13 is arranged on the material feeding slide rail 14, and the slider 13 can be driven by a driving member. The two ends of the connecting block 12 are respectively fixed to the copper tube pushing block 11 and the slider 13.

[0037] The driving part can be a servo cylinder, a cylinder or other driving parts. The slider 13 can accurately control the copper tube pushing block 11 to ensure the stable transportation of the copper tube in the V-groove 5. The slider 13 is connected to the copper tube pushing block 11 through the connecting block 12, thereby realizing automatic pushing of the copper tube and simplifying the operation process.

[0038] The meter-counting installation assembly includes a meter-counting installation plate 15 bolted to the meter-counting wheel 8, a meter-counting side plate 16 is provided on the side of the meter-counting installation plate 15 facing the material-collecting rod 4, a meter-counting bottom plate 17 is bolted to the bottom of the meter-counting side plate 16, and also includes a driving assembly for driving the meter-counting bottom plate 17; a meter-counting protection plate 18 is bolted to the top of the meter-counting side plate 16.

[0039] The meter mounting plate 15, the meter side plate 16 and the meter bottom plate 17 are connected by bolts to form a stable meter structure, which reduces the meter error caused by loose or deformed components. The meter side plate 16 is set toward the side of the material receiving rod 4, which can accurately align the copper tube for metering and avoid errors caused by position deviation. The meter protection plate 18 not only protects the meter from physical damage from the outside, but also plays a certain role in dust and moisture prevention, thereby extending the service life of the meter.

[0040] The driving assembly includes a plurality of meter-counting sliders 19, which are bolted to the two sides of the bottom of the meter-counting base plate 17, and the bottoms of the meter-counting sliders 19 on both sides are slidably connected with meter-counting slide rails 20, and the bottoms of the two meter-counting slide rails 20 are provided with slide rail base plates 21; and a slide rail protective cover 22 is provided above the meter-counting slide rails 20.

[0041] The meter-counting slider 19 and the meter-counting slide rail 20 are closely matched, reducing shaking and deviation during the sliding process. The slide rail base plate 21 provides solid support for the meter-counting slide rail 20, ensuring the stability of the meter during the sliding process. The slide rail protective cover 22 can prevent dust, debris and other debris from entering between the sliding parts, causing wear or jamming.

[0042] The cutting assembly includes a clamping cylinder 23, a pipe cutter 24 and a cutting bracket 27, which are arranged on one side away from the slide rail protective cover. The clamping cylinder 23 is arranged on the side of the cutting bracket facing the meter wheel 8, the cutting bracket 27 is arranged on the surface of the unloading workbench 7, and the pipe cutter 24 is arranged on the top of the cutting bracket 27.

[0043] The clamping claw cylinder 23 can adapt to copper tubes of different sizes as needed, and when the tube cutter 24 cuts the copper tube, the clamping claw cylinder 23 can clamp the copper tube, thereby reducing shaking and deviation during copper tube cutting and improving accuracy.

[0044] The unloading assembly includes a copper tube collecting guide plate 25 and a guide plate base 26 arranged on the surface of the unloading workbench 7. The copper tube collecting guide plate 25 is arranged on the top of the guide plate base 26. A collection drawer 28 is arranged on the side of the copper tube collecting guide plate 25 away from the tube cutting machine 24. The copper tube collecting guide plate 25 is inclined toward the side of the collection drawer 28. The copper tubes after cutting can be placed on the copper tube collecting guide plate 25. The copper tube collecting guide plate 25 and the collection drawer 28 cooperate with each other to facilitate the collection of the copper tubes after cutting, thereby improving efficiency.

[0045] The specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make modifications to the embodiments without any creative contribution as needed. However, such modifications are protected by the patent law as long as they are within the scope of the claims of the present invention.

Claims

1. An automatic cutting machine for musical instrument brass tubes, characterized by: The invention comprises a loading machine box (1), wherein a loading workbench (2) is arranged inside the loading machine box (1), and a plurality of guide plates (3) are vertically arranged on the loading workbench (2), and the top of the guide plate (3) is arranged at an inclination, and a receiving rod (4) is arranged on the side of the top of the guide plate (3) at its bottom end, and a V-shaped groove (5) is opened on the top of the receiving rod (4) along its length direction, and a unloading machine box (6) is also arranged at one end of the loading machine box (1) located at the V-shaped groove (5), and a cutting assembly and a unloading assembly are arranged inside the unloading machine box (6), and a feeding assembly for conveying the copper pipe to the cutting assembly is also arranged inside the loading machine box (1).

2. The automatic cutting machine for musical instrument brass tubes according to claim 1, characterized in that: A material unloading workbench (7) is arranged in the unloading machine box (6), a meter wheel (8) is arranged above the material unloading workbench (7), a pneumatic clamp (9) is arranged on the side of the meter wheel (8) away from the V-shaped groove (5), and a meter mounting assembly is also arranged on the meter wheel (8).

3. The automatic cutting machine for musical instrument brass tubes according to claim 2, characterized in that: A conveying workbench (10) is arranged on one side of the feeding workbench (1), and the receiving rod (4) is arranged on the surface of the conveying workbench (10). The receiving rod (4) passes through the feeding machine box (1) toward the side of the meter wheel (8) and abuts against the meter wheel (8).

4. The automatic cutting machine for musical instrument brass tubes according to claim 3, characterized in that: The material feeding assembly comprises a copper tube pushing block (11) located in a V-shaped groove (5), a connecting block (12), and a material feeding slide rail (14) arranged on the surface of a conveying workbench (10); a slider (13) is arranged on the material feeding slide rail (14); the slider (13) can be driven by a driving member; and the two ends of the connecting block (12) are respectively fixed to the copper tube pushing block (11) and the slider (13).

5. The automatic cutting machine for musical instrument brass tubes according to claim 4, characterized in that: The meter-counting installation assembly comprises a meter-counting installation plate (15) bolted to the meter-counting wheel (8), a meter-counting side plate (16) is arranged on the side of the meter-counting installation plate (15) facing the material receiving rod (4), a meter-counting bottom plate (17) is bolted to the bottom of the meter-counting side plate (16), and a driving assembly for driving the meter-counting bottom plate (17) is also included.

6. The automatic cutting machine for musical instrument brass tubes according to claim 5, characterized in that: A meter-counting protection plate (18) is bolted to the top of the meter-counting side plate (16).

7. The automatic cutting machine for musical instrument brass tubes according to claim 6, characterized in that: The driving assembly comprises a plurality of meter-counting sliders (19), wherein the meter-counting sliders (19) are bolted to two sides of the bottom of a meter-counting base plate (17), the bottoms of the meter-counting sliders (19) on both sides are slidably connected to meter-counting slide rails (20), and the bottoms of the two meter-counting slide rails (20) are provided with slide rail base plates (21).

8. The automatic cutting machine for musical instrument brass tubes according to claim 7, characterized in that: A slide rail protection cover (22) is arranged above the meter slide rail (20).

9. The automatic cutting machine for musical instrument brass tubes according to claim 8, characterized in that: The cutting assembly comprises a clamping cylinder (23) arranged on one side away from the slide rail protection sleeve, a pipe cutter (24) and a cutting bracket (27), wherein the clamping cylinder (23) is arranged on the side of the cutting bracket (27) facing the meter wheel (8), the cutting bracket (27) is arranged on the surface of the unloading workbench (7), and the pipe cutter (24) is arranged on the top of the cutting bracket (27).

10. The automatic cutting machine for musical instrument brass tubes according to claim 9, characterized in that: The unloading assembly comprises a copper tube collecting guide plate (25) and a guide plate base (26) arranged on the surface of the unloading workbench (7); the copper tube collecting guide plate (25) is arranged on the top of the guide plate base (26); a collecting drawer (28) is arranged on one side of the copper tube collecting guide plate (25) away from the tube cutting machine (24); and the copper tube collecting guide plate (25) is inclined toward the collecting drawer (28).

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