Concrete processing equipment and concrete processing method
By designing a concrete processing equipment that uses technical means such as rotating scraper, lifting spirals and contact balls, the problems of low mixing efficiency of raw materials and residual inner wall of the barrel in the prior art are solved, and the effect of efficient mixing and cleaning is achieved.
Patent Information
- Application Number
- CN202510019255.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing concrete processing methods, the raw material mixing efficiency is low, the mixing time is long, and some raw materials are prone to stick to the inner wall of the mixing container, affecting the mixing effect and causing residual raw materials to remain on the inner wall.
A concrete processing equipment was designed, using technical means such as rotating scraper and lifting spirals. The raw materials are agitated by scraper and lifting spirals, and the contact ball and helical rings are used to generate vibrations to eliminate bubbles in the raw materials, improve mixing efficiency and effect, and clean the inner wall of the barrel at the same time.
It improves the mixing efficiency and effect of raw materials, shortens the mixing time, ensures the cleanliness of the inner wall of the material barrel, and avoids the problems of sticking and insufficient mixing of raw materials.
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Figure CN119682046A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete processing, and more particularly to a concrete processing device and a concrete processing method. Background Art
[0002] In the process of concrete processing, multiple raw materials need to be put into a mixing container for mixing so that the raw materials are evenly mixed. However, the current processing methods all use simple stirring and mixing, which reduces the mixing efficiency of the raw materials and leads to a longer mixing time. In addition, during the mixing process, some raw materials will stick to the inner wall of the mixing container, resulting in insufficient mixing, thereby affecting the mixing effect and causing raw materials to remain on the inner wall of the mixing container. Therefore, the present application provides a concrete processing device and a concrete processing method, which can improve the mixing effect of the raw materials when mixing the raw materials and clean the inner wall of the mixing container. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art, the present invention provides a concrete processing device and a concrete processing method, which can improve the mixing effect of raw materials and clean the inner wall of a mixing container when mixing the raw materials.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] A concrete processing device, comprising a flat plate fixedly connected to a material barrel, a column fixedly connected to the left end of the flat plate, a screw rod rotatably connected to the column, a crossbeam connected to the screw rod, a rotating shaft rotatably connected to the crossbeam, a stopper fixedly connected to the lower end of the rotating shaft, two scraping strips fixedly connected to the outer side of the stopper, the outer sides of the two scraping strips both contact the inner wall of the material barrel, a material port is formed at the lower end of the material barrel, and a plurality of cross bars are formed on the inner side of the scraping strips;
[0006] The outer wall of the barrel is fixedly connected with a bevel gear ring, the outer side of the upper end of the scraper strip is slidably connected with a contact ball, a spring is fixedly connected between the contact ball and the scraper strip, and the contact ball can contact the bevel gear ring;
[0007] The lower end of the cross beam is fixedly connected with a hanging pipe, the lower end of the hanging pipe is fixedly connected with an inner pipe, and the lower end of the rotating shaft is fixedly connected with a lifting screw.
[0008] A cavity is provided inside the side wall of the hanging pipe, a plurality of side holes are provided on the outer wall at the lower side of the hanging pipe, the plurality of side holes are all connected with the cavity, and a connection port connected with the cavity is fixedly connected to the upper side of the hanging pipe.
[0009] The left end of the column is vertically slidably connected to the front buckle, a spring is fixedly connected between the left end of the column and the front buckle, the front buckle is transversely slidably connected to the rear buckle, a spring is fixedly connected between the front buckle and the rear buckle, the rear buckle is horizontally slidably connected to the middle part of the mounting frame, and a spring is fixedly connected between the rear buckle and the mounting frame.
[0010] A concrete processing method, the method comprising the following steps:
[0011] S1: The crossbeam drives the shaft down, so that the stopper at the lower end of the shaft blocks the material outlet;
[0012] S2: Put the raw materials into the material barrel after proportioning, and use the rotating shaft to rotate the scraper to stir the raw materials;
[0013] S3: The lifting screw can lift the raw materials upward, so that the raw materials pass through the inner tube and overflow from the upper end for turning;
[0014] S4: The movement of the scraper drives the contact ball to move on the helical gear ring, and the continuous contact causes vibration, which accelerates the removal of bubbles in the raw materials until the mixing is completed and concrete is obtained. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0016] Figure 1 It is a structural schematic diagram of the processing equipment in the present invention;
[0017] Figure 2 It is a schematic diagram of the structure inside the processing equipment of the present invention;
[0018] Figure 3 It is a structural schematic diagram of the rotating shaft in the present invention;
[0019] Figure 4 It is a schematic diagram of the structure of the material barrel in the present invention;
[0020] Figure 5 It is a structural schematic diagram of the middle column of the present invention;
[0021] Figure 6 It is a schematic diagram of the structure of the inner tube in the present invention;
[0022] Figure 7 It is a structural schematic diagram of the hanging pipe in the present invention;
[0023] Figure 8 It is a structural schematic diagram of the mounting frame in the present invention;
[0024] In the figure: rotating shaft 01; stopper 02; scraper bar 03; cross bar 04; lifting screw 05; cone tip 06; push-down screw 07; contact ball 08; material barrel 09; material opening 10; oblique gear ring 11; hanging tube 12; cavity 13; side hole 14; inner tube 15; plate 16; column 17; screw rod 18; cross beam 19; front buckle 20; rear buckle 21; mounting frame 22; round cover 23. DETAILED DESCRIPTION
[0025] Refer to the attached Figures 1 to 8 From the structure shown, it can be understood that an exemplary operation process of stirring raw materials in the present application is:
[0026] A concrete processing equipment comprises a flat plate 16 fixedly connected with a material barrel 09, a column 17 fixedly connected with the left end of the flat plate 16, a screw rod 18 rotatably connected to the column 17, a cross beam 19 connected to the screw rod 18, a rotating shaft 01 rotatably connected to the cross beam 19, a stopper 02 fixedly connected to the lower end of the rotating shaft 01, two scraping strips 03 fixedly connected to the outer side of the stopper 02, the outer sides of the two scraping strips 03 are in contact with the inner wall of the material barrel 09, a material port 10 is formed at the lower end of the material barrel 09, and a plurality of cross bars 04 are formed on the inner side of the scraping strips 03; during the processing, the screw rod 18 is first rotated to drive the cross beam 19 to descend, so that the cross beam 19 drives the rotating shaft 01 to descend, and the stopper 02 is used to block the material port 10, at which time the two scraping strips 03 are in contact with the inner wall of the material barrel 09, and then the original After the materials are proportioned and put into the material barrel 09, the shaft 01 can be driven to rotate by the reduction motor, and the shaft 01 can be used to drive the two scraping bars 03 to rotate in contact with the inner wall of the material barrel 09, so that the multiple cross bars 04 stir the raw materials. At the same time, the scraping bars 03 are used to continuously scrape the raw materials stuck on the inner wall of the material barrel 09, which can avoid the raw materials from being unable to be fully mixed after sticking, and can improve the mixing efficiency and effect. After the mixing is completed, the material barrel 09 can be driven to rise by the reverse rotation of the screw rod 18, so that the stopper 02 rises and leaves the material port 10, and the mixed concrete can flow downward from the material port 10, thereby realizing automatic discharging. At the same time, the scraping bars 03 can scrape off the concrete stuck on the inner wall of the material barrel 09 to clean the material barrel 09.
[0027] Refer to the attached Figures 1 to 8 From the structure shown, it can be understood that an exemplary operation process of accelerating bubble discharge of the present application is:
[0028] A bevel gear ring 11 is fixedly connected to the outer wall of the material barrel 09, and a contact ball 08 is slidably connected to the outer side of the upper end of the scraper bar 03. A spring is fixedly connected between the contact ball 08 and the scraper bar 03, and the contact ball 08 can contact the bevel gear ring 11; when the scraper bar 03 stirs the raw materials in the material barrel 09, the contact ball 08 on the outer side of the upper end of the scraper bar 03 can contact the bevel gear ring 11 and move, and the bevel teeth on the bevel gear ring 11 are used to guide the contact ball 08 to continuously move up and down under the action of the spring, and the contact between the contact ball 08 and the bevel teeth can be used to generate vibration, thereby transmitting the vibration to the material barrel 09, so that the bubbles in the raw materials stirred in the material barrel 09 are discharged outward, thereby accelerating the mixing efficiency and effect of the raw materials.
[0029] Refer to the attached Figures 1 to 8 From the structure shown, it can be understood that an exemplary operation process of turning the raw materials of the present application is:
[0030] The lower end of the crossbeam 19 is fixedly connected to a hanging pipe 12, the lower end of the hanging pipe 12 is fixedly connected to an inner tube 15, and the lower end of the rotating shaft 01 is fixedly connected to a lifting screw 05; as the rotating shaft 01 rotates, the lifting screw 05 on the rotating shaft 01 can lift the raw materials that enter under the inner tube 15 upward, so that the raw materials pass through the inner tube 15 from bottom to top, and the raw materials overflow from the upper end of the inner tube 15 to achieve a turning effect. The raw materials can be turned over on the basis of stirring the raw materials, thereby improving the mixing efficiency and effect of the raw materials.
[0031] Refer to the attached Figures 1 to 8 From the structure shown, it can be understood that an exemplary operation process of avoiding blockage in the present application is:
[0032] The lower end of the stopper 02 is fixedly connected with a cone tip 06, and the outer wall of the cone tip 06 is fixedly connected with a push-down screw 07, and the cone tip 06 is located in the material port 10; after the mixing is completed and the concrete is obtained, the rotating shaft 01 can drive the stopper 02 to rise and then leave the material port 10, so that the concrete flows out from the material port 10. At this time, the cone tip 06 is located in the material port 10, and the rotation of the rotating shaft 01 can be used to drive the push-down screw 07 to rotate to modify and push out the concrete in the material port 10, so as to avoid the concrete being blocked in the material port 10 and unable to flow down smoothly.
[0033] Refer to the attached Figures 1 to 8 From the structure shown, it can be understood that an exemplary operation process of mixing additives in the present application is:
[0034] A cavity 13 is formed inside the side wall of the hanging tube 12, and a plurality of side holes 14 are formed on the outer wall of the lower side of the hanging tube 12. The plurality of side holes 14 are all connected to the cavity 13. A connection port connected to the cavity 13 is fixedly connected to the upper side of the hanging tube 12. The additive can enter the cavity 13 through a pipeline connected to the connection port, and then flow out from the plurality of side holes 14, so that the additive enters the agitated raw material for mixing, and the additive can be mixed in the agitation process, which can enhance the mixing effect.
[0035] In addition, a round cover 23 is fixedly connected to the middle of the rotating shaft 01, and the round cover 23 is located above the inner tube 15 and below the hanging tube 12; when the raw materials pass through the inner tube 15, the round cover 23 can cover the raw materials, so that the raw materials can be guided downward, and at the same time, the rotating shaft 01 can be used to drive the round cover 23 to rotate, so that the raw materials contacting the lower end of the round cover 23 are dispersed in the horizontal direction, so that the raw materials are scattered to the surroundings when turning over, thereby improving the mixing effect of the raw materials;
[0036] On the other hand, when the additive flows out from the side hole 14, the additive flows to the upper end of the round cover 23, and the round cover 23 is rotated to disperse the additive, so that the additive is scattered around and then falls back into the raw material, thereby improving the mixing effect.
[0037] Refer to the attached Figures 1 to 8 From the structure shown, it can be understood that an exemplary operation process of increasing the dispersion effect of the present application is:
[0038] The outer wall of the inner tube 15 is provided with a plurality of through holes. When the raw materials pass through the inner tube 15, a part of the raw materials can flow outward from the plurality of through holes, so that the raw materials can be divided into multiple parts for tumbling and mixing.
[0039] Refer to the attached Figures 1 to 8 From the structure shown, it can be understood that an exemplary operation process of reducing the vibration effect of the present application is:
[0040] The left end of the column 17 is vertically slidably connected to the front buckle 20, and a spring is fixedly connected between the left end of the column 17 and the front buckle 20, the front buckle 20 is transversely slidably connected to the rear buckle 21, and a spring is fixedly connected between the front buckle 20 and the rear buckle 21, and the rear buckle 21 is horizontally slidably connected to the middle part of the mounting frame 22, and a spring is fixedly connected between the rear buckle 21 and the mounting frame 22; after the mounting frame 22 is installed, as the processing proceeds, the spring can be used to achieve buffering of the column 17 in the front buckle 20, which can reduce the vertical vibration transmitted to the installation position. Similarly, the connection between the front buckle 20 and the rear buckle 21 can be used to achieve transverse vibration penetration, and the rear buckle 21 can slide in the mounting frame 22 to achieve horizontal vibration buffering, thereby preventing the vibration of the barrel 09 from being transmitted to the installation position to cause noise and influence.
[0041] A concrete processing method, the method comprising the following steps:
[0042] S1: The crossbeam 19 drives the rotating shaft 01 to descend, so that the stopper 02 at the lower end of the rotating shaft 01 blocks the material opening 10;
[0043] S2: Put the raw materials into the material barrel 09 after proportioning, and use the rotating shaft 01 to rotate so that the scraper 03 stirs the raw materials;
[0044] S3: The lifting screw 05 can lift the raw material upward, so that the raw material passes through the inner tube 15 and overflows from the upper end to be turned over;
[0045] S4: The scraper bar 03 moves and drives the contact ball 08 to move on the helical gear ring 11, and the continuous contact generates vibration, which accelerates the removal of bubbles in the raw materials until the mixing is completed and concrete is obtained.
Claims
1. A concrete processing equipment, characterized in that: It comprises a plate (16) fixedly connected to a material barrel (09), a column (17) fixedly connected to the left end of the plate (16), a screw rod (18) rotatably connected to the column (17), a crossbeam (19) connected to the screw rod (18), a rotating shaft (01) rotatably connected to the crossbeam (19), a stopper (02) fixedly connected to the lower end of the rotating shaft (01), two scraping strips (03) fixedly connected to the outer side of the stopper (02), the outer sides of the two scraping strips (03) both contact the inner wall of the material barrel (09), and a material port (10) is formed at the lower end of the material barrel (09); A plurality of cross bars (04) are formed on the inner side of the scraper strip (03).
2. The concrete processing equipment according to claim 1, characterized in that: A bevel gear ring (11) is fixedly connected to the outer wall of the material barrel (09), a contact ball (08) is slidably connected to the outer side of the upper end of the scraper strip (03), a spring is fixedly connected between the contact ball (08) and the scraper strip (03), and the contact ball (08) can contact the bevel gear ring (11).
3. The concrete processing equipment according to claim 2, characterized in that: The lower end of the cross beam (19) is fixedly connected to a hanging pipe (12), the lower end of the hanging pipe (12) is fixedly connected to an inner pipe (15), and the lower end of the rotating shaft (01) is fixedly connected to a lifting screw (05).
4. The concrete processing equipment according to claim 3, characterized in that: The lower end of the stopper (02) is fixedly connected with a cone tip (06), the outer wall of the cone tip (06) is fixedly connected with a push-down screw (07), and the cone tip (06) is located in the material port (10).
5. The concrete processing equipment according to claim 4, characterized in that: A cavity (13) is provided inside the side wall of the hanging pipe (12), a plurality of side holes (14) are provided on the lower outer wall of the hanging pipe (12), the plurality of side holes (14) are all connected to the cavity (13), and a connection port connected to the cavity (13) is fixedly connected to the upper side of the hanging pipe (12).
6. The concrete processing equipment according to claim 5, characterized in that: A round cover (23) is fixedly connected to the middle of the rotating shaft (01), the round cover (23) is located above the inner tube (15), and the round cover (23) is located below the hanging tube (12).
7. The concrete processing equipment according to claim 6, characterized in that: A plurality of through holes are provided on the outer wall of the inner tube (15).
8. The concrete processing equipment according to claim 7, characterized in that: The left end of the column (17) is vertically slidably connected to the front buckle (20), a spring is fixedly connected between the left end of the column (17) and the front buckle (20), the front buckle (20) is horizontally slidably connected to the rear buckle (21), a spring is fixedly connected between the front buckle (20) and the rear buckle (21), the rear buckle (21) is horizontally slidably connected to the middle part of the mounting frame (22), and a spring is fixedly connected between the rear buckle (21) and the mounting frame (22).
9. The concrete processing equipment according to claim 8, characterized in that: The rotating shaft (01) and the screw rod (18) are driven to rotate by reduction motors respectively.
10. A concrete processing method, characterized in that: The method uses the concrete processing equipment described in claim (9), and the method comprises the following steps: S1: The crossbeam (19) drives the rotating shaft (01) to descend, so that the stopper (02) at the lower end of the rotating shaft (01) blocks the material opening (10); S2: Put the raw materials into the material barrel (09) after proportioning, and use the rotating shaft (01) to rotate so that the scraper (03) stirs the raw materials; S3: The lifting screw (05) can lift the raw material upward, so that the raw material passes through the inner tube (15) and overflows from the upper end to be turned over; S4: The scraper (03) moves to drive the contact ball (08) to move on the helical gear ring (11), and the continuous contact generates vibration, which accelerates the removal of bubbles in the raw materials until the mixing is completed to obtain concrete.