Material mixing and distributing machine based on titanium alloy smelting process

Abstract

The invention discloses a material mixing and distributing machine based on a titanium alloy smelting process, and relates to the technical field of titanium alloy smelting processes, the material mixing and distributing machine comprises a first sponge titanium lifting device, a color sorter is arranged at the position, close to the bottom, of the left side of the first sponge titanium lifting device, a material gathering belt is arranged on one side of the color sorter, and a material distributing device is arranged on the left side of the material gathering belt; the sponge titanium stock bins and the intermediate alloy stock bins are designed to be rectangular, opening and closing can be easily controlled through upper cover plates of the stock bins, the interiors of the stock bins can be conveniently cleaned when raw materials of different marks and different grades are switched, pollution among the different raw materials is reduced, the number of the intermediate alloy stock bins is designed to be eight, and complex multi-mark alloy production is adapted to the maximum extent; and the intermediate alloy is connected to the mixing barrel through a pipeline after being weighed, and then is conveyed to a feeding port of the oil press through feeding equipment, the problems of material adhesion and material marginalization of the intermediate alloy on a belt are solved, and the method is simple in arrangement, convenient to design and easy to implement and has great significance in practical application.

Description

Technical Field

[0001] The invention relates to the technical field of titanium alloy smelting technology, and in particular to a mixing and distributing machine based on the titanium alloy smelting technology. Background Art

[0002] In order to improve the quality of titanium alloy ingots and speed up the production process in the titanium alloy smelting process, titanium alloy smelting plants currently generally use mixing and distributing machine equipment with automatic control, simple operation, good raw material performance and high work efficiency. Through the process of picking, mixing, distributing and batching, it uses an electronic control system to send qualified raw materials into the hydraulic press for motor pressing, which greatly improves the production rhythm of titanium alloy ingots. However, the problem of some mixing and distributing machines is that there are too few intermediate alloy silos, which cannot meet the production of multi-element complex alloy grades. In addition, the upper cover plate of the titanium sponge and intermediate alloy silos is fixedly connected to the silo body, and only a small opening is left on the upper cover plate of the silo for feeding. When switching to different grades of alloy production, the silo cannot be effectively cleaned, and the silo is difficult to clean. In addition, the quality stability of titanium sponge picking is not high, which needs to be optimized and improved. And after the intermediate alloy is weighed, when it is conveyed by belt, the alloy has problems of sticking and marginalization of materials.

[0003] Therefore, the present invention develops a mixing and distributing machine design based on the titanium alloy smelting process, which is of great significance for adapting to multi-element complex grade alloys, optimizing process design, improving the quality of titanium alloy ingots, and accelerating the production rhythm. Summary of the invention

[0004] In view of the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a mixing and distributing machine based on a titanium alloy smelting process.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a mixing and distributing machine based on a titanium alloy smelting process, comprising a first sponge titanium lifting device, a color sorter is provided on the left side near the bottom of the first sponge titanium lifting device, a picking belt is provided on one side of the color sorter, a distributor is provided on the left side of the picking belt, a sponge titanium silo is provided at the bottom of the distributor, an intermediate alloy silo is provided on the left side of the sponge titanium silo, a second sponge titanium lifting device is provided on the left side of the intermediate alloy silo, a second mixer is provided on the left side of the second sponge titanium lifting device, a first mixer is provided on the right side near the bottom of the second mixer, two weighing devices are provided on the right side of the first mixer, a feeding belt is provided between the two weighing devices, an intermediate alloy pipeline is provided in the inner cavity of the intermediate alloy silo, a hydraulic press is provided on one side of the second mixer, and a controller is provided on one side of the picking belt.

[0006] Preferably, the number of the titanium sponge silos is four, and the number of the intermediate alloy silos is eight.

[0007] Preferably, the upper parts of the titanium sponge silo and the intermediate alloy silo are both rectangular in shape, wherein the upper part of the titanium sponge silo is 1000 mm long and 1000 mm wide, and the upper part of the intermediate alloy silo is 800 mm long and 600 mm wide. The upper cover of the silo adopts a hydraulic design, which can easily control the opening and closing.

[0008] Preferably, the picking belt is 1800 mm long and 800 mm wide.

[0009] Preferably, the multiple intermediate alloy silos are weighed, then collected into one path through an intermediate alloy pipeline design, connected to the first mixer, and sent to the second mixer together with the sponge titanium through the second sponge titanium lifting device, and then connected to the feed port of the hydraulic press.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] The titanium sponge silo and the intermediate alloy silo of the present invention are designed in a rectangular shape, and the upper cover plate of the silo can easily control the switch. When switching between raw materials of different brands and grades, it is convenient to clean the inside of the silo and reduce pollution between different raw materials. The number of intermediate alloy silos is designed to be eight, which can adapt to the production of complex multi-brand alloys to the greatest extent. After weighing, the intermediate alloy is connected to the mixing barrel through a pipeline, and then to the feed port of the hydraulic press through a feeding device, so as to avoid the problem of intermediate alloy sticking to the belt and material marginalization. The method is simple in layout, convenient in design, easy to implement, and has great significance for practical application. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is the front view of the present invention;

[0013] Figure 2 This is the general plan layout of the present invention.

[0014] Numbers in the figure: 1. First titanium sponge lifting device; 2. Color sorter; 3. Picking belt; 4. Distributor; 5. Titanium sponge silo; 6. Intermediate alloy silo; 7. Weighing machine; 8. Feeding belt; 9. First mixer; 10. Second titanium sponge lifting device; 11. Second mixer; 12. Intermediate alloy pipeline; 13. Controller; 14. Hydraulic press. DETAILED DESCRIPTION

[0015] See also Figure 1-2The present invention provides a technical solution: a mixing and distributing machine based on a titanium alloy smelting process, comprising a first titanium sponge lifting device 1, a color sorter 2 is arranged near the bottom on the left side of the first titanium sponge lifting device 1, a material picking belt 3 is arranged on one side of the color sorter 2, a distributor 4 is arranged on the left side of the material picking belt 3, a titanium sponge silo 5 is arranged at the bottom of the distributor 4, an intermediate alloy silo 6 is arranged on the left side of the titanium sponge silo 5, a second titanium sponge lifting device 10 is arranged on the left side of the intermediate alloy silo 6, a second mixer 11 is arranged on the left side of the second titanium sponge lifting device 10, a first mixer 9 is arranged near the bottom on the right side of the second mixer 11, two weighers 7 are arranged on the right side of the first mixer 9, a feeding belt 8 is arranged between the two weighers 7, an intermediate alloy pipeline 12 is arranged in the inner cavity of the intermediate alloy silo 6, a hydraulic press 14 is arranged on one side of the second mixer 11, and a controller 13 is arranged on one side of the material picking belt 3;

[0016] There are four sponge titanium silos 5 and eight intermediate alloy silos 6. The upper parts of the sponge titanium silo 5 and the intermediate alloy silo 6 are both rectangular in shape, wherein the upper part of the sponge titanium silo 5 is 1000 mm long and 1000 mm wide, and the upper part of the intermediate alloy silo 6 is 800 mm long and 600 mm wide. The upper cover of the silo adopts a hydraulic design, which can easily control the opening and closing. The picking belt 3 is 1800 mm long and 800 mm wide. Multiple intermediate alloy silos 6 are weighed and then gathered into one through the intermediate alloy pipeline 12 design, connected to the first mixer 9, and sent to the second mixer 11 together with the sponge titanium through the second sponge titanium lifting device 10, and then connected to the feed port of the hydraulic press 14.

[0017] Working principle: First, the titanium sponge barrel passes through the first titanium sponge lifting device 1 and enters the color sorter 2 for preliminary selection. The titanium sponge passing through the color sorter 2 is further manually selected and enters the distributor 4 through the lifting mechanism. After distribution, it enters the titanium sponge silo 5 and enters the feeding belt 8 after being weighed. The intermediate alloy passes through the intermediate alloy silo 6 and enters the intermediate alloy pipeline 12 after being weighed. It is then mixed with titanium sponge and enters the first mixer 9. It then enters the second mixer 11 through the second titanium sponge lifting device 10 and finally enters the feed port of the hydraulic press 14. The entire process of picking, mixing, distributing and batching is regulated by the controller 13 electronic control system. The automation level of the operation is greatly improved. The titanium sponge silo 5 and the intermediate alloy silo 6 are both rectangular in design, and the upper cover of the silo can easily control the switch. When switching between raw materials of different brands and grades, it is convenient to clean the inside of the silo to reduce pollution between different raw materials. The number of intermediate alloy silos 6 is designed to be eight, which can adapt to the complex multi-brand alloy production to the greatest extent. After being weighed by the weighing device 7, the intermediate alloy is connected to the first mixer 9 through the intermediate alloy pipeline 12, and then enters the second mixer 11 through the second titanium sponge lifting device 10, and finally enters the feed port of the hydraulic press 14, avoiding the problem of intermediate alloy sticking to the belt and material marginalization.

Claims

1. A mixing and distributing machine based on a titanium alloy smelting process, comprising a first titanium sponge lifting device (1), characterized in that: A color sorter (2) is provided on the left side of the first titanium sponge lifting device (1) near the bottom, a material picking belt (3) is provided on one side of the color sorter (2), a distributor (4) is provided on the left side of the material picking belt (3), a titanium sponge silo (5) is provided at the bottom of the distributor (4), an intermediate alloy silo (6) is provided on the left side of the titanium sponge silo (5), a second titanium sponge lifting device (10) is provided on the left side of the intermediate alloy silo (6), a second mixer (11) is provided on the left side of the second titanium sponge lifting device (10), a first mixer (9) is provided on the right side of the second mixer (11) near the bottom, two weighing devices (7) are provided on the right side of the first mixer (9), a feeding belt (8) is provided between the two weighing devices (7), an intermediate alloy pipeline (12) is provided in the inner cavity of the intermediate alloy silo (6), a hydraulic press (14) is provided on one side of the second mixer (11), and a controller (13) is provided on one side of the material picking belt (3).

2. A material mixer based on titanium alloy smelting process according to claim 1, characterized in that: The number of the titanium sponge silos (5) is four, and the number of the intermediate alloy silos (6) is eight.

3. The material mixer based on titanium alloy smelting process according to claim 1, characterized in that: The upper parts of the titanium sponge silo (5) and the intermediate alloy silo (6) are both rectangular in design, wherein the upper part of the titanium sponge silo (5) is 1000 mm long and 1000 mm wide, and the upper part of the intermediate alloy silo (6) is 800 mm long and 600 mm wide. The upper cover of the silo adopts a hydraulic design, which can be easily controlled to open and close.

4. The material mixer based on titanium alloy smelting process according to claim 1, characterized in that: The material picking belt (3) is 1800 mm long and 800 mm wide.

5. The material mixer based on titanium alloy smelting process according to claim 1, characterized in that: The plurality of intermediate alloy bins (6) are weighed and then collected into one path through an intermediate alloy pipeline (12), connected to a first mixer (9), and sent to a second mixer (11) together with sponge titanium through a second sponge titanium lifting device (10), and then connected to a feed port of a hydraulic press (14).

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