Cable for industrial production equipment

Through the cable design for industrial production equipment with multiple combined layer structures, the problems of high power supply, reliability, load stability and good heat dissipation performance are solved, and stable power supply and good heat dissipation effect under high load conditions are achieved.

CN119694633APending Publication Date: 2025-03-25WUXI JIANGNAN CABLE
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Patent Information

Application Number
CN202411583062.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

Cables for industrial production equipment need to have high power supply, reliability, load stability and good heat dissipation performance, but the prior art is difficult to meet these requirements at the same time.

Method used

The multi-combination layer structure is adopted, including conductive inner core, phase change material layer, insulating rope material layer, metal shielding layer, aluminum foil belt layer, inner sheath and polyethylene rubber protective layer. Through the combination and design of these layers, the cable provides stable power supply under high load conditions and has good heat dissipation performance.

Benefits of technology

It achieves stable power supply under high load conditions while ensuring good heat dissipation performance of the cable, improving the reliability and safety performance of cables for industrial production equipment.

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Abstract

The invention discloses a cable for industrial production equipment, and belongs to the technical field of cables, the cable comprises a plurality of groups of conductive inner cores, the plurality of groups of conductive inner cores are square phase change material layers, and the phase change material layers fix the plurality of groups of conductive inner cores in the center of the cable; an insulating rope material layer is arranged outside the phase change material layer; the phase-change material layer is arranged outside the cable body, the metal shielding layer is arranged outside the phase-change material layer, the metal shielding layer is round, the aluminum foil tape layer is arranged outside the metal shielding layer, the aluminum foil tape layer is square, and the metal shielding layer is tangent to the four edges of the aluminum foil tape layer; an inner sheath is arranged outside the aluminum foil tape layer, and a filler is arranged between the inner sheath and the aluminum foil tape layer; and a polyethylene rubber protection layer is arranged outside the inner sheath. According to the invention, under the condition of ensuring high power supply reliability and stable power supply load, the cable can be ensured to have good heat dissipation performance.
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Description

Technical Field

[0001] The invention belongs to the technical field of cables, in particular to a cable for industrial production equipment. Background Art

[0002] Many types of work are completed by industrialized equipment, and almost all equipment in industrial plants works continuously. The rhythm of continuous work not only requires adjustments for workers, but also for equipment, especially equipment electricity. For technicians in this field, the material selection of cables for industrial production equipment, especially the structural design of cables for industrial production equipment, is also a big challenge.

[0003] The main challenges faced by cables for industrial production equipment are: 1. Large power supply; 2. High power supply reliability; 3. Stable power supply load; 4. Good heat dissipation performance. The above four points are required for cables for industrial production equipment, and the above requirements are also technical problems to be solved by technicians in this field. Summary of the invention

[0004] In view of the problems existing in the prior art, the present invention discloses a cable for industrial production equipment. The present invention adopts multiple combination layers such as a phase change material layer and an insulating rope material layer, which can ensure that the cable has good heat dissipation performance while ensuring high power supply reliability and stable power supply load.

[0005] The present invention is achieved in that: A cable for industrial production equipment, characterized in that the cable comprises a plurality of groups of conductive inner cores, the plurality of groups of conductive inner cores are square phase change material layers, the phase change material layers fix the plurality of groups of conductive inner cores at the center of the cable; an insulating rope material layer is arranged outside the phase change material layer; The metal shielding layer is arranged outside the phase change material layer, and the shape of the metal shielding layer is circular. An aluminum foil tape layer is arranged outside the metal shielding layer, and the aluminum foil tape layer is square, and the metal shielding layer is tangent to the four sides of the aluminum foil tape layer; the inner sheath is arranged outside the aluminum foil tape layer, and a filler is arranged between the inner sheath and the aluminum foil tape layer; a polyethylene rubber protective layer is also arranged outside the inner sheath.

[0006] Furthermore, the conductive inner core is a whole of thin single wires twisted together; the conductive inner core is at least three groups, and when there are three groups, they are arranged in an isosceles triangle distribution, and when there are multiple groups, they are arranged in a centrally symmetrical or axially symmetrical distribution.

[0007] Furthermore, the phase change material layer is a paraffin / high-density polyethylene phase change material layer.

[0008] Furthermore, silicate sheets are arranged in the insulating rope material layer, and the silicate sheets are irregularly or regularly filled in the insulating rope material layer.

[0009] Furthermore, the filler is recycled rubber.

[0010] Furthermore, a cavity is provided in the polyethylene rubber protective layer, the cavity is provided closely to the inner wall of the polyethylene rubber protective layer, and a desiccant is provided in the cavity.

[0011] Furthermore, the insulating rope material layer is prepared from the following components by weight: polycaprolactam: 20-30 parts; aramid: 20-30 parts; copper alloy: 5-8 parts; aluminum alloy: 10-15 parts; tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer: 8-15 parts; antioxidant: 2-3 parts; flame retardant: 2-3 parts.

[0012] The beneficial effects of the present invention compared with the prior art are: The plurality of groups of conductive inner cores used in the present invention are centrally symmetrically or axially symmetrically distributed, which can ensure a large power supply for industrial equipment, and can also ensure power supply reliability and stable power supply load under a large supply.

[0013] The phase change material layer in the present invention can ensure stable power supply of the equipment under the heavy load of industrial production equipment. Under the dual protection of the metal shielding layer and the aluminum foil tape layer, the cable for industrial production equipment has better safety performance. Secondly, the setting of the inner and outer insulating rope material layers and the polyethylene rubber protective layer ensures that the cable for industrial production equipment has good heat dissipation performance.

[0014] In addition, the present invention limits the material of the insulating rope material layer and adopts a combination of conventional synthetic fiber (polycaprolactam) and high-strength synthetic fiber (aramid). The combination of the above materials makes the insulating rope material layer have good electrical and mechanical properties, giving the prepared product higher strength and wear resistance, and is suitable for insulating ropes that require higher mechanical strength. Tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer is incorporated into the insulating rope material layer, which has a higher temperature resistance level and excellent insulation performance, and is suitable for occasions that need to withstand high temperature and high voltage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a cable for industrial production equipment of the present invention.

[0016] Among them, 1-conductive inner core, 2-insulating rope material layer, 3-phase change material layer, 4-metal shielding layer, 5-aluminum foil tape layer, 6-inner sheath, 7-polyethylene rubber protective layer. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail by enumerating examples below. It should be noted that the specific implementation described here is only used to explain the present invention and is not used to limit the present invention. Example 1

[0018] like Figure 1 As shown, a schematic diagram of the structure of a cable for industrial production equipment of the present invention, the cable comprises a plurality of groups of conductive inner cores 1, the plurality of groups of conductive inner cores 1 are square phase change material layers 3, the phase change material layer 3 fixes the plurality of groups of conductive inner cores 1 at the center of the cable; an insulating rope material layer 2 is arranged outside the phase change material layer 3; the phase change material layer is a paraffin / high-density polyethylene phase change material layer. The insulating rope material layer 2 is provided with silicate sheets, and the silicate sheets are irregularly or regularly filled in the insulating rope material layer 2.

[0019] The phase change material layer 3 is provided with a metal shielding layer 4 outside, and the metal shielding layer 4 is circular in shape. An aluminum foil tape layer 5 is provided outside the metal shielding layer 4, and the aluminum foil tape layer 5 is square, and the metal shielding layer 4 is tangent to the four sides of the aluminum foil tape layer 5; the aluminum foil tape layer 5 is provided with an inner sheath 6 outside, and a filler is provided between the inner sheath 6 and the aluminum foil tape layer 5, and the filler is recycled rubber; the inner sheath 6 is also provided with a polyethylene rubber protective layer 7 outside, and a cavity is provided in the polyethylene rubber protective layer 7, and the cavity is provided close to the inner wall of the polyethylene rubber protective layer 7, and a desiccant is provided in the cavity.

[0020] The conductive inner core 1 in this embodiment is a whole of thin single wires twisted together; the conductive inner core 1 is divided into three groups and arranged in an isosceles triangle distribution.

[0021] The insulating rope material layer described in this embodiment is prepared from the following components: polycaprolactam: 20 parts; aramid: 20 parts; copper alloy: 5 parts; aluminum alloy: 10 parts; tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer: 8 parts; antioxidant: 2 parts; flame retardant: 2 parts. Example 2

[0022] The insulating rope material layer described in this embodiment is prepared from the following components: polycaprolactam: 30 parts; aramid: 30 parts; copper alloy: 8 parts; aluminum alloy: 15 parts; tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer: 15 parts; antioxidant: 3 parts; flame retardant: 3 parts. Other components are the same as in Example 1. Example 3

[0023] The insulating rope material layer described in this embodiment is prepared from the following components: polycaprolactam: 28 parts; aramid: 26 parts; copper alloy: 7 parts; aluminum alloy: 12 parts; tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer: 11 parts; antioxidant: 3 parts; flame retardant: 3 parts. Other components are the same as in Example 1.

[0024] The above description is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.

Claims

1. A cable for industrial production equipment, characterized in that: The cable comprises a plurality of groups of conductive inner cores (1), the plurality of groups of conductive inner cores (1) being square phase change material layers (3), the phase change material layers (3) fixing the plurality of groups of conductive inner cores (1) at the center of the cable; an insulating rope material layer (2) is arranged outside the phase change material layer (3); The phase change material layer (3) is provided with a metal shielding layer (4) outside, the metal shielding layer (4) is circular in shape, an aluminum foil layer (5) is provided outside the metal shielding layer (4), the aluminum foil layer (5) is square in shape, and the metal shielding layer (4) and the four sides of the aluminum foil layer (5) are tangent; the aluminum foil layer (5) is provided with an inner sheath (6) outside, and a filler is provided between the inner sheath (6) and the aluminum foil layer (5); A polyethylene rubber protective layer (7) is also provided outside the inner sheath (6).

2. The cable for industrial production equipment according to claim 1, characterized in that: The conductive inner core (1) is a whole body of thin single wires twisted together; the conductive inner core (1) is at least three groups, and when there are three groups, they are arranged in an isosceles triangle distribution; when there are multiple groups, they are arranged in a centrally symmetrical or axially symmetrical distribution.

3. The cable for industrial production equipment according to claim 1, characterized in that: The phase change material layer is a paraffin / high-density polyethylene phase change material layer.

4. The cable for industrial production equipment according to claim 1, characterized in that: Silicate sheets are provided in the insulating rope material layer (2), and the silicate sheets are irregularly or regularly filled in the insulating rope material layer (2).

5. The cable for industrial production equipment according to claim 1, characterized in that: The filler is recycled rubber.

6. The cable for industrial production equipment according to claim 1, characterized in that: A cavity is provided in the polyethylene rubber protective layer (7), the cavity is arranged closely to the inner wall of the polyethylene rubber protective layer (7), and a desiccant is provided in the cavity.

7. A cable for industrial production equipment according to any one of claim 1, characterized in that: The insulating rope material layer is prepared from the following components in parts by mass: Polycaprolactam: 20-30 parts; Aramid: 20~30 parts; Copper alloy: 5~8 parts; Aluminum alloy: 10~15 parts; Tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer: 8-15 parts; Antioxidant: 2~3 parts; Flame retardant: 2~3 parts.