Production equipment for realizing alloy resistor feeding based on carrier tape transmission

Abstract

The invention discloses production equipment for realizing alloy resistor feeding based on carrier tape transmission. The production equipment comprises an infinitely extended carrier tape, a carrying base, a power transmission device, a material storage device and an intermittent blanking control device. Accommodating grooves are sequentially formed in the carrier tape at intervals in the extension line direction of the carrier tape, and a partition is formed between every two adjacent accommodating grooves; the carrying base is provided with a linear conveying track, and the carrier tape is laid on the conveying track. The power transmission device is used for driving the carrier tape to linearly move along the conveying track; a plurality of alloy resistors are stored in the material storage device; and the intermittent blanking control device is used for controlling the alloy resistors in the material storage device, so that each alloy resistor intermittently falls into each accommodating groove. According to the production equipment for achieving alloy resistor feeding based on carrier tape transmission, alloy resistor feeding is achieved through a simple structure, the feeding efficiency is improved, and the production cost is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of alloy resistor production, and in particular to a production device for realizing alloy resistor feeding based on carrier tape transmission. Background Art

[0002] like Figure 1 As shown in FIG. 1 , it is a structural diagram of an infinitely extended carrier tape 10, in which the carrier tape 10 is provided with receiving grooves 11 spaced in sequence along the extension line thereof. In the production process of the alloy resistor, the produced alloy resistor is placed in the receiving groove 11, one alloy resistor is placed in one receiving groove 11, and then a film is used to plastic-seal the notch of the receiving groove 11, thereby completing the packaging process of the alloy resistor.

[0003] In the conventional technology, a manipulator is mainly used to clamp the alloy resistor to the receiving groove 11. For example, a three-axis manipulator is used. The manipulator performs XY axis translation in the horizontal direction and Z axis lifting in the vertical direction, thereby clamping and loading the alloy resistor. On the one hand, the manipulator needs to be repeatedly adjusted for accuracy, which is a lot of work; on the other hand, the manipulator needs to perform relatively complex three-axis movement to transfer the material, and the loading efficiency is not high; on the other hand, the procurement cost of the manipulator is relatively high. Summary of the invention

[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a production device for alloy resistor loading based on carrier transmission, which realizes the loading of alloy resistors through a simple structure, improves loading efficiency and reduces production costs.

[0005] The objective of the present invention is achieved through the following technical solutions:

[0006] A production device for realizing alloy resistor feeding based on carrier belt transmission, comprising: an infinitely extended carrier belt, a carrying base, a power transmission device, a material storage device, and an intermittent material dropping control device;

[0007] The carrier tape is provided with accommodating grooves spaced in sequence along the extension line thereof, and a barrier is formed between two adjacent accommodating grooves;

[0008] The carrier base has a linear conveying track, and the carrier tape is laid on the conveying track;

[0009] The power transmission device is used to drive the carrier belt to move linearly along the conveying track;

[0010] The material storage device stores a plurality of alloy resistors;

[0011] The intermittent material dropping control device is used to control the alloy resistors in the material storage device so that each alloy resistor intermittently falls into each of the containing grooves.

[0012] In one embodiment,

[0013] The intermittent material dropping control device comprises: a fixed seat, a swinging wall, a jumping roller, and a material control rod; the fixed seat is fixed on the carrying base, the middle part of the swinging wall is rotatably arranged on the fixed seat, the two ends of the swinging wall form an active end and a driven end, the jumping roller is arranged on the active end of the swinging wall and pressed on the carrier belt, and the material control rod is arranged on the driven end of the swinging wall and is located at the material dropping port of the material storage device;

[0014] The power transmission device drives the carrier belt to move linearly along the conveying track, so that the jumping roller jumps up and down under the action of the accommodating groove and the partition, thereby driving the swing wall to swing back and forth, and then making the material control rod block or open the drop port of the material storage device.

[0015] In one embodiment, the material storage device includes: a straight vibrator, a storage box, and an inclined ramp; the storage box is placed on the straight vibrator, a discharge chute is provided at the bottom of the storage box, one end of the inclined ramp is connected to the discharge chute, and the other end of the inclined ramp extends to the material control rod.

[0016] In one embodiment, the power transmission device includes: a driving part, a transmission tooth, and a pressure wheel;

[0017] The transmission teeth are located below the carrier tape, the pressure wheel is located above the carrier tape, and the transmission teeth and the pressure wheel clamp the carrier tape;

[0018] The driving part is drivingly connected to the transmission teeth, and the driving part drives the transmission teeth to rotate, so that the carrier belt moves linearly along the transmission track.

[0019] In one of the embodiments, the carrier tape is provided with transmission holes spaced in sequence along the extension line thereof, and the edges of the transmission teeth are provided with transmission protrusions that cooperate with the transmission holes.

[0020] In one embodiment, the driving unit is a motor reducer.

[0021] The present invention discloses a production device for realizing alloy resistor loading based on carrier tape transmission, realizes the loading of alloy resistors through a simple structure, improves loading efficiency and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 A structural diagram of an infinitely extended carrier tape;

[0024] Figure 2 It is a structural diagram of a production device for realizing alloy resistor loading based on carrier tape transmission according to an embodiment of the present invention;

[0025] Figure 3 for Figure 2 A partial diagram of a production device for realizing alloy resistor loading based on carrier tape transmission is shown;

[0026] Figure 4 for Figure 3 A cross-sectional view of a production device for realizing alloy resistor loading based on carrier tape transmission is shown;

[0027] Figure 5 It is a schematic diagram of the working principle of the production equipment for realizing alloy resistor loading based on carrier tape transmission of the present invention. DETAILED DESCRIPTION

[0028] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly understood.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0031] like Figure 2 As shown, the present invention discloses a production device 20 for realizing alloy resistor loading based on carrier tape transmission, comprising: an infinitely extended carrier tape 10 (such as Figure 1 As shown), a carrying base 100, a power transmission device 200, a material storage device 300, and an intermittent material dropping control device 400.

[0032] like Figure 1 As shown, the carrier tape 10 is provided with receiving grooves 11 spaced apart in sequence along the extension line thereof, and a barrier 12 is formed between two adjacent receiving grooves 11 .

[0033] like Figure 2 As shown, the carrier base 100 has a linear conveying track 110 , and the carrier tape 10 is laid on the conveying track 110 .

[0034] The power transmission device 200 is used to drive the carrier belt 10 to move linearly along the conveying track 110 .

[0035] like Figure 2 As shown, the material storage device 300 stores a plurality of alloy resistors 30 .

[0036] The intermittent material dropping control device 400 is used to control the alloy resistors 30 in the material storage device 300 , so that each alloy resistor 30 intermittently drops into each containing groove 11 .

[0037] The structure of the intermittent material dropping control device 400 is described in detail below:

[0038] Please also read Figure 3 and Figure 4 The intermittent material dropping control device 400 includes: a fixed seat 410, a swinging wall 420, a jumping roller 430, and a material control rod 440. The fixed seat 410 is fixed on the carrier base 100, the middle part of the swinging wall 420 is rotatably arranged on the fixed seat 410, the two ends of the swinging wall 420 form an active end 421 and a driven end 422, the jumping roller 430 is arranged on the active end 421 of the swinging wall 420 and pressed on the carrier 10, and the material control rod 440 is arranged on the driven end 422 of the swinging wall 420 and is located at the drop port of the material storage device 30; in this embodiment, the swinging wall 420 can be rotatably arranged on the fixed seat 410 by a torsion spring, so that the swinging wall 420 can have a better reset performance;

[0039] The power transmission device 200 drives the carrier belt 10 to move linearly along the conveying track 110, so that the jumping roller 430 jumps up and down under the action of the accommodating groove 11 and the barrier 12, thereby driving the swing wall 420 to swing back and forth, and then making the material control rod 440 block or open the drop port of the material storage device 300.

[0040] The structure of the material storage device 300 is described in detail below:

[0041] like Figure 2 As shown, the material storage device 300 includes: a straight vibrator 310, a storage box 320, and an inclined ramp 330. The storage box 320 is placed on the straight vibrator 310, and a discharge trough is provided at the bottom of the storage box 320. One end of the inclined ramp 330 is connected to the discharge trough, and the other end of the inclined ramp 330 extends to the material control rod 440.

[0042] The structure of the power transmission device 200 is described in detail below:

[0043] like Figure 4 As shown, the power transmission device 200 includes: a driving part 210, a transmission tooth 220, and a clamping wheel 230;

[0044] like Figure 4 As shown, the transmission teeth 220 are located below the carrier tape 10, and the clamping wheel 230 is located above the carrier tape 10, and the transmission teeth 220 and the clamping wheel 230 clamp the carrier tape 10;

[0045] like Figure 4 As shown, the driving part 210 is drivingly connected to the transmission teeth 220 , and the driving part 210 drives the transmission teeth 220 to rotate, so that the carrier tape 10 moves linearly along the transmission track 10 .

[0046] Furthermore, the carrier tape 10 is provided with transmission holes 13 (such as Figure 1 The edge of the transmission tooth 220 is provided with a transmission protrusion 221 (as shown in FIG. Figure 4 shown).

[0047] In this embodiment, the driving unit 210 is a motor reducer.

[0048] Next, the working principle of the production equipment 20 based on carrier tape transmission to realize alloy resistor feeding is described (please also refer to Figure 5 ):

[0049] A plurality of alloy resistors 30 are placed in the storage box 320. Under the vibration of the straight vibrator 310, the alloy resistors 30 can easily come out of the discharge slot at the bottom of the storage box 320 and slide down the inclined ramp 330 to the drop port;

[0050] The driving part 210 drives the transmission teeth 220 to rotate, and under the cooperation of the transmission protrusion 221 and the transmission hole 13, the carrier tape 10 moves linearly along the transmission track 10, moving from one end of the transmission track 10 to the other end;

[0051] During the movement of the carrier belt 10, the jumping roller 430 pressed on the carrier belt 10 jumps from one receiving groove 11 to another receiving groove 11. Since there is a barrier 12 between the two receiving grooves 11, there is a height difference between the barrier 12 and the notch of the receiving groove 11, so that the jumping roller 430 can jump up and down, and the jumping roller 430 drives the swing wall 420 to swing back and forth, and then the material control rod 440 blocks or opens the material drop opening of the material storage device 300.

[0052] When the material control rod 440 blocks the material drop opening of the material storage device 300, the alloy resistor 30 is blocked and cannot fall;

[0053] When the material control rod 440 is opened at the material drop opening of the material storage device 300 , the alloy resistor 30 is not blocked and falls, and falls into the receiving groove 11 of the carrier tape 10 .

[0054] It can be understood that as the carrier tape 10 continuously moves forward, it will drive the jumping roller 430 to jump up and down, thereby controlling the material control rod 440, so that the alloy resistor 30 can intermittently and accurately fall into the receiving groove 11 of the carrier tape 10, completing the loading work of the alloy resistor 30.

[0055] The production equipment 20 of the present invention for realizing alloy resistor loading based on carrier tape transmission abandons the traditional multi-axis loading robot and is mainly provided with an intermittent dropping control device 400, which utilizes the original linear motion of the carrier tape 10 and forms a partition 12 between two adjacent receiving grooves 11 of the carrier tape 10. Under the action of the jumping roller 430, the material control rod 440 is driven to swing, thereby realizing the intermittent dropping of the alloy resistor 30, and the empty receiving groove 11 of the carrier tape 10 that is continuously moving forward can receive the dropped alloy resistor 30.

[0056] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A production device for alloy resistor feeding based on carrier tape transmission, characterized in that: include: Infinitely extendable carrier belt, carrier base, power transmission device, material storage device, intermittent material drop control device; The carrier tape is provided with accommodating grooves spaced in sequence along the extension line thereof, and a barrier is formed between two adjacent accommodating grooves; The carrier base has a linear conveying track, and the carrier tape is laid on the conveying track; The power transmission device is used to drive the carrier belt to move linearly along the conveying track; The material storage device stores a plurality of alloy resistors; The intermittent material dropping control device is used to control the alloy resistors in the material storage device so that each alloy resistor intermittently falls into each of the containing grooves.

2. The production equipment for alloy resistor loading based on carrier tape transmission according to claim 1 is characterized in that: The intermittent material dropping control device comprises: a fixed seat, a swinging wall, a jumping roller, and a material control rod; the fixed seat is fixed on the carrying base, the middle part of the swinging wall is rotatably arranged on the fixed seat, the two ends of the swinging wall form an active end and a driven end, the jumping roller is arranged on the active end of the swinging wall and pressed on the carrier belt, and the material control rod is arranged on the driven end of the swinging wall and is located at the material dropping port of the material storage device; The power transmission device drives the carrier belt to move linearly along the conveying track, so that the jumping roller jumps up and down under the action of the accommodating groove and the partition, thereby driving the swing wall to swing back and forth, and then making the material control rod block or open the drop port of the material storage device.

3. The production equipment for alloy resistor loading based on carrier tape transmission according to claim 2 is characterized in that: The material storage device includes: a straight vibrator, a storage box, and an inclined ramp; the storage box is placed on the straight vibrator, a discharge trough is provided at the bottom of the storage box, one end of the inclined ramp is connected to the discharge trough, and the other end of the inclined ramp extends to the material control rod.

4. The production equipment for alloy resistor loading based on carrier tape transmission according to claim 1 or 2, characterized in that: The power transmission device comprises: a driving part, a transmission tooth, and a clamping wheel; The transmission teeth are located below the carrier tape, the pressure wheel is located above the carrier tape, and the transmission teeth and the pressure wheel clamp the carrier tape; The driving part is drivingly connected to the transmission teeth, and the driving part drives the transmission teeth to rotate, so that the carrier belt moves linearly along the transmission track.

5. The production equipment for alloy resistor loading based on carrier tape transmission according to claim 4 is characterized in that: The carrier tape is provided with transmission holes spaced in sequence along the extension line direction thereof, and the edges of the transmission teeth are provided with transmission protrusions matched with the transmission holes.

6. The production equipment for alloy resistor loading based on carrier tape transmission according to claim 4 is characterized in that: The driving part is a motor reducer.

Images