Horizontal beam guide rail vertical machining center
By using granite materials and specific structural design in the vertical machining center, the rigidity and accuracy of the machine head is improved, and the problem of iron filing accumulation is solved through protective covers and cleaning components, achieving more efficient machining performance.
Patent Information
- Application Number
- CN202510186874.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-02-20
AI Technical Summary
The existing vertical machining center head structure has the problems of low machining accuracy and weak machining rigidity. At the same time, the iron filings generated during work are prone to accumulate, reducing the service life and processing efficiency of the workbench.
A horizontal beam guide rail vertical machining center is designed, with the base, beam body and column made of granite material, combined with the first line rail horizontal design and Z-axis dual cylinder balance design to enhance the structural rigidity and machining accuracy of the machine head. At the same time, through the design of protective cover and cleaning components, iron filings are prevented from accumulating and automatically cleaned up.
It significantly improves processing accuracy and processing rigidity, extends the service life of the workbench, and improves processing efficiency.
Smart Images

Figure CN119734111A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of front cover production equipment, and in particular relates to a horizontal beam guide rail vertical machining center. Background Art
[0002] A vertical machining center is a vertical machining center with the spindle axis set vertically to the machining table. It is mainly suitable for machining complex parts such as plates, discs, molds and small shells. The vertical machining center can complete milling, boring, drilling, tapping and cutting threads. The vertical machining center is at least three-axis two-linkage, and generally can achieve three-axis three-linkage. Some can perform five-axis and six-axis control. The column height of the vertical machining center is limited, and the processing range of box-type workpieces must be reduced. This is a disadvantage of the vertical machining center, but compared with the corresponding horizontal vertical machining center, it has a simple structure, a small footprint and a low price.
[0003] For vertical machining centers, the main structure generally includes a bed, a machine head, and a worktable. The bed includes a machine base, columns, and beams. The beam is installed on the machine base through the columns. The beam is an important component connecting the bed, the machine head, and the tool magazine. At present, the designs of the machine head structure by friendly companies are mainly upright hanging structure and drop structure.
[0004] Positive hanging structure: The beam linear rail is installed on the front of the beam, so that the machine head is hung on the front of the beam. This structure easily causes the machine head to tilt forward or backward, resulting in the verticality of the processing being affected, thereby reducing the processing accuracy. In addition, the processing rigidity of this structure is weak;
[0005] Drop structure: The two linear rails are installed on the inclined plane of the beam in a drop-tilt shape, which makes it difficult to level the two linear rails and easily causes asynchrony or jamming problems, further reducing the processing accuracy. This structure is more suitable for light cutting;
[0006] At the same time, the center of the machine head spindle is far away from the crossbeam, the structural rigidity is weak, the running stability is poor during high-speed processing, and there may even be shaking, which has a very adverse effect on precision processing.
[0007] In summary, the existing vertical machining center head structure has the problems of low machining accuracy and weak machining rigidity. At the same time, when the vertical machining center is working, the iron chips generated are easily accumulated on the bed, especially on the outside of the workbench. Since the workbench needs to be moved frequently during the machining process, if the iron chips are not cleaned in time, it will not only accelerate the wear of the workbench and reduce the service life of the workbench, but also affect the normal movement of the workbench due to the accumulation of iron chips, further reducing the machining efficiency. Summary of the invention
[0008] (1) Technical issues to be solved
[0009] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a horizontal beam guide rail vertical machining center, which aims to solve the problems of low machining accuracy and weak machining rigidity in the head structure of the vertical machining center under the prior art, as well as the technical problem that iron chips accumulate when the vertical machining center is working, reducing the service life of the workbench and the machining efficiency.
[0010] (2) Technical solution
[0011] In order to solve the above technical problems, the present invention provides such a horizontal beam guide rail vertical machining center, which includes a machine base, a beam body is fixedly installed at the rear end of the top of the machine base, columns are installed between the left and right ends of the beam body and the machine base, a machine head is installed on the front of the beam body, a mounting seat is fixedly installed in the middle of the top of the machine base, a workbench is slidably connected to the top of the mounting seat, a protective cover is fixedly installed on the top of the machine base and on both the front and rear sides of the workbench, the left and right sides of the protective cover are fixedly connected to the machine base through a quick release mechanism, the top of the protective cover is clamped with the workbench through a clamping sleeve, and cleaning components are fixedly installed on the left and right sides of the workbench;
[0012] The front and rear ends of the top of the beam body are fixedly installed with first linear rails, the tops of the two groups of first linear rails are slidably connected with connecting seats, the bottom of the connecting seat is fixedly installed with a first slide seat between the two groups of first linear rails, a first linear motor is installed between the first slide seat and the beam body, the left and right ends of the machine head are slidably connected to the connecting seat through second linear rails, two groups of cylinders are fixedly installed on the top of the connecting seat, and the driving ends of the two groups of cylinders are fixedly connected to the top of the machine head.
[0013] When using the vertical machining center of this technical solution, the machine base, beam body and column made of granite material have the characteristics of good dynamic performance, high stability, good vibration absorption and high thermal stability compared with traditional cast iron materials. The horizontal design of the first linear rail on the beam body makes the overall center of gravity of the machine head within the span of the two sets of first linear rails. Combined with the large span design of the two sets of first linear rails, the structural rigidity of the machine head is greatly improved, and the support is more stable during high-speed operation. At the same time, the short throat depth design of the machine head makes the center of the machining spindle closer to the beam body, with better rigidity, which greatly improves the stability of operation under high dynamics. Moreover, when the machine head is working, the Z-axis double-cylinder balance design and the reasonable air circuit make the Z-axis move smoother, which improves the high-dynamic operation performance, thereby greatly improving The processing accuracy is improved. When the machine head and the worktable are working, the first linear motor and the second linear motor are used to drive the machine, replacing the traditional screw transmission method, shortening the intermediate mechanical transmission link, reducing mechanical physical wear, eliminating the precision error caused by the transmission link, and further improving the machine tool accuracy and stability. During processing, the protective cover is fixed to the front and rear sides of the worktable through a quick-release mechanism and a card sleeve. The protective cover can not only protect the front and rear moving area of the worktable to avoid the accumulation of iron filings, but also protect the components at the bottom of the worktable, which increases the service life while reducing the cleaning pressure, thereby improving the processing efficiency. At the same time, during the processing, the worktable can automatically clean the iron filings on the outside of the worktable when it moves.
[0014] Preferably, the machine base, the beam body and the columns are all made of granite material, support seats are fixedly installed on the front and rear ends of the bottom of the machine base, support feet are fixedly installed on the left and right ends of the bottom of the two groups of support seats, and the first wedge blocks are fixedly installed on the opposite sides of the two groups of columns, and the second wedge blocks are movably installed on the top of the first wedge blocks, and the top of the second wedge blocks abuts against the bottom of the beam body, the internal thread of the first wedge block is connected with an adjusting screw, and a movable groove is provided at the position of the second wedge block corresponding to the adjusting screw, and an adjusting nut is threadedly connected to the outside of the adjusting screw and on the side of the second wedge block away from the first wedge block.
[0015] Furthermore, the left and right ends of the workbench are slidably connected to the mounting seat through third linear rails, a second slide is fixedly installed at the bottom of the workbench and between two sets of third linear rails, and a second linear motor is installed between the second slide and the mounting seat.
[0016] Furthermore, cooling water channels are provided at both ends of the workbench, the first slide seat and the second slide seat, and the two groups of cooling water channels are connected.
[0017] Furthermore, the protective cover is composed of a plurality of groups of U-shaped frames, and the plurality of groups of U-shaped frames are slidably connected to each other.
[0018] Furthermore, the quick-release mechanism includes a fixed cylinder fixedly connected to the top of the machine base and located on the left and right sides of the U-shaped frame, a locking pin is slidably connected to the inside of the fixed cylinder, a locking hole is opened at a position on the outside of the U-shaped frame corresponding to the locking pin, a spring is sleeved on the outside of the locking pin, and a top ring is fixedly connected to the outside of the locking pin and at one end of the spring close to the locking hole.
[0019] Furthermore, a pull handle is fixedly connected to one end of the locking pin located outside the fixing tube. A clamping block is fixedly connected to the outside of the top ring, and a clamping groove is provided at a position corresponding to the clamping block on the outside of the fixing tube.
[0020] Furthermore, an insert block is fixedly connected to the top of one set of U-shaped frames, and the insert block is engaged with the card sleeve through a slot.
[0021] Furthermore, the cleaning assembly includes a mounting plate fixedly installed on the left and right sides of the workbench, a first transmission box is fixedly installed on an end of the mounting plate away from the workbench, two ends inside the first transmission box are respectively rotatably connected with a driving wheel and a transmission wheel, the driving wheel and the transmission wheel are connected by a transmission belt transmission, a moving wheel is fixedly installed on the bottom end of the central axis of the driving wheel, and the moving wheel is in contact with the surface of the mounting seat, a second transmission box is fixedly installed on the end of the first transmission box away from the workbench, a first bevel gear is fixedly installed on the bottom end of the central axis of the transmission wheel and located inside the second transmission box, a second bevel gear is rotatably connected inside the second transmission box, and the second bevel gear is meshed with the first bevel gear, and cleaning shafts are fixedly installed on both ends of the central axis of the second bevel gear and located on the outside of the second transmission box, and multiple groups of cleaning plates are fixedly connected to the outside of the cleaning shaft.
[0022] Furthermore, the central axis of the driving wheel is rotatably connected to the second transmission box, and guide rolling grooves are provided at positions on the left and right sides of the mounting seat corresponding to the moving wheel.
[0023] (3) Beneficial effects
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The vertical machining center of the present invention adopts a coordinated design of a machine base, a beam body, a column and a machine head. The machine base, the beam body and the column made of granite material have the characteristics of good dynamic performance, high stability, good vibration absorption and high thermal stability compared with traditional cast iron materials. The horizontal design of the first linear rail on the beam body makes the overall center of gravity of the machine head within the span of the two sets of first linear rails. Combined with the large span design of the two sets of first linear rails, the rigidity of the machine head structure is greatly improved, and the support is more stable during high-speed operation. At the same time, the short throat depth design of the machine head makes the center of the machining spindle closer to the beam body, with better rigidity, which greatly improves the stability of operation under high dynamics. Moreover, when the machine head is working, the Z-axis double-cylinder balance design and the reasonable air circuit make the Z-axis move more smoothly, which improves the high-dynamic operation performance, thereby greatly improving the machining accuracy.
[0026] 2. The vertical machining center of the present invention is designed with a protective cover, a quick-release mechanism and a ferrule. The protective cover can protect the forward and backward moving area of the workbench to avoid the accumulation of iron filings. It can not only protect the components at the bottom of the workbench, increase the service life, and reduce the pressure of cleaning, thereby improving the processing efficiency. In addition, multiple sets of U-shaped frames can be extended and retracted as the workbench moves, ensuring that the workbench can move normally. At the same time, it is convenient to disassemble and assemble the protective cover and inspect and maintain the components under the workbench.
[0027] 3. The vertical machining center of the present invention is designed with a cleaning component, which can automatically clean the iron filings on the outside of the workbench under the power of the workbench during the machining process, avoiding the accumulation of iron filings and accelerating the wear of the workbench, thereby increasing the service life of the workbench and also improving the machining efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0030] Figure 3 This is a schematic diagram of the top structure of the machine base of the present invention;
[0031] Figure 4 It is a schematic diagram of the structure of the first slide and the second slide of the present invention;
[0032] Figure 5 for Figure 4 Enlarged view of point B in the middle;
[0033] Figure 6 This is a schematic diagram of the inner side of the column of the present invention;
[0034] Figure 7 for Figure 6 Enlarged view of point C in the middle;
[0035] Figure 8 is a schematic diagram of a second wedge-shaped block of the present invention;
[0036] Fig. 9 This is a schematic diagram of the structure of the connecting seat and the machine head of the present invention;
[0037] Fig.10 This is a schematic diagram of the protective cover structure of the present invention;
[0038] Fig.11 for Figure 7 Enlarged view of point C in the middle;
[0039] Fig.12 This is a schematic diagram of the internal structure of the fixed cylinder of the present invention;
[0040] Fig.13 This is a schematic diagram of the cleaning component structure of the present invention;
[0041] Fig.14 This is a schematic diagram of the internal structure of the first transmission box of the present invention;
[0042] Fig.15 It is a schematic diagram of the internal structure of the second transmission box of the present invention.
[0043] The marks in the attached drawings are: 1, machine base; 101, support base; 102, support foot; 2, crossbeam body; 201, first linear rail; 202, connecting base; 203, first slide seat; 204, first linear motor; 205, second linear rail; 206, cylinder; 3, column; 301, first wedge block; 302, second wedge block; 303, adjusting screw; 304, movable groove; 305, adjusting nut; 4, machine head; 5, mounting base; 6, workbench; 601, third linear rail; 602, second slide seat; 603, second linear motor; 604, cooling water channel; 7, protective cover; 701, U-shaped frame; 8, Quick release mechanism; 801, fixing cylinder; 802, locking column; 803, locking socket; 804, spring; 805, top ring; 806, pull handle; 807, clamping block; 808, clamping slot; 9, clamping sleeve; 901, clamping block; 902, clamping slot; 10, cleaning assembly; 1001, mounting plate; 1002, first transmission box; 1003, driving wheel; 1004, transmission wheel; 1005, transmission belt; 1006, moving wheel; 1007, second transmission box; 1008, first bevel gear; 1009, second bevel gear; 1010, cleaning shaft; 1011, cleaning plate; 1012, guide roller groove. DETAILED DESCRIPTION
[0044] This specific implementation is a horizontal beam guide rail vertical machining center, and its structural schematic diagram is as follows Figure 1-15As shown, the vertical machining center includes a machine base 1, a beam body 2 is fixedly installed at the rear end of the top of the machine base 1, columns 3 are installed between the left and right ends of the beam body 2 and the machine base 1, a machine head 4 is installed on the front of the beam body 2, a mounting seat 5 is fixedly installed in the middle of the top of the machine base 1, a workbench 6 is slidably connected to the top of the mounting seat 5, a protective cover 7 is fixedly installed on the top of the machine base 1 and on the front and rear sides of the workbench 6, the left and right sides of the protective cover 7 are fixedly connected to the machine base 1 through a quick release mechanism 8, the top of the protective cover 7 is clamped with the workbench 6 through a clamping sleeve 9, and a cleaning component 10 is fixedly installed on the left and right sides of the workbench 6.
[0045] First, the front and rear ends of the top of the beam body 2 are fixedly installed with first linear rails 201, the tops of the two sets of first linear rails 201 are slidably connected with a connecting seat 202, the bottom of the connecting seat 202 and between the two sets of first linear rails 201 are fixedly installed with a first slide 203, a first linear motor 204 is installed between the first slide 203 and the beam body 2, the left and right ends of the machine head 4 are slidably connected with the connecting seat 202 through the second linear rails 205, two sets of cylinders 206 are fixedly installed on the top of the connecting seat 202, and the driving ends of the two sets of cylinders 206 are fixedly connected to the top of the machine head 4 The horizontal design of the first linear rail 201 on the beam body 2 makes the overall center of gravity of the machine head 4 within the span of the two sets of first linear rails 201. Combined with the large span design of the two sets of first linear rails 201, the structural rigidity of the machine head 4 is greatly improved, and the support is more stable during high-speed operation. At the same time, the short throat depth design of the machine head 4 makes the center of the machining spindle closer to the beam body 2, and the rigidity is better, which greatly improves the stability of operation under high dynamics. Moreover, when the machine head 4 is working, the balanced design of the Z-axis double cylinder 206 and the reasonable air circuit make the Z-axis move smoother, which improves the high-dynamic operation performance, thereby greatly improving the machining accuracy.
[0046] Furthermore, the machine base 1, the beam body 2 and the columns 3 are all made of granite material, the front and rear ends of the bottom of the machine base 1 are fixedly installed with support seats 101, the left and right ends of the bottoms of the two groups of support seats 101 are fixedly installed with support feet 102, the first wedge-shaped block 301 is fixedly installed on the opposite side of the two groups of columns 3, the top of the first wedge-shaped block 301 is movably installed with a second wedge-shaped block 302, and the top of the second wedge-shaped block 302 is abutted against the bottom of the beam body 2, the internal thread of the first wedge-shaped block 301 is connected with an adjusting screw 303, and the second wedge-shaped block 302 is provided with a movable groove 304 at a position corresponding to the adjusting screw 303, and the outer side of the adjusting screw 303 and located at The second wedge block 302 is threadedly connected with an adjusting nut 305 on one side away from the first wedge block 301. Compared with traditional cast iron materials, the machine base 1, beam body 2 and column 3 made of granite material have the characteristics of good dynamic performance, high stability, good vibration absorption and high thermal stability. The support base 101 is used to provide a stable support for the machine base 1. The height of the support foot 102 is adjustable to raise the bottom support of the support base 101. At the same time, the second wedge block 302 is pushed by rotating the adjusting nut 305 on the outside of the adjusting screw 303, so that the second wedge block 302 slides on the first wedge block 301 to push up the beam body 2, and the beam body 2 and the left and right columns 3 are adjusted to be coplanar at the same height for easy assembly.
[0047] Then, the left and right ends of the workbench 6 are slidably connected to the mounting seat 5 through the third linear rail 601. A second slide 602 is fixedly installed at the bottom of the workbench 6 and between the two groups of third linear rails 601. A second linear motor 603 is installed between the second slide 602 and the mounting seat 5. When the machine head 4 and the workbench 6 are working, the first linear motor 204 and the second linear motor 603 are driven to replace the traditional screw transmission method, shortening the intermediate mechanical transmission link, reducing mechanical physical wear, eliminating the precision error caused by the transmission link, and further improving the machine tool precision and stability.
[0048] Furthermore, cooling water channels 604 are provided at both ends of the workbench 6, the first slide 203 and the second slide 602, and the two sets of cooling water channels 604 are interconnected. The workbench 6, the first slide 203 and the second slide 602 are connected to an independent variable frequency water cooler through the cooling water channels 604. Precisely controlled cooling water is introduced for cooling during processing. The two sets of cooling water channels 604 are respectively water inlet and water outlet, which can minimize the impact of heat during processing.
[0049] Among them, the protective cover 7 is composed of multiple groups of U-shaped frames 701, and the multiple groups of U-shaped frames 701 are slidably connected to each other. During processing, the protective cover 7 is installed and fixed on the front and rear sides of the workbench 6. The protective cover 7 can protect the front and rear moving area of the workbench 6 to avoid the accumulation of iron filings. It can not only protect the components at the bottom of the workbench 6, improve the service life, and reduce the cleaning pressure, thereby improving the processing efficiency. In addition, the multiple groups of U-shaped frames 701 can be extended and retracted with the movement of the workbench 6, ensuring that the workbench 6 can move normally.
[0050] Furthermore, the quick-release mechanism 8 includes a fixed cylinder 801 fixedly connected to the top of the machine base 1 and located on the left and right sides of the U-shaped frame 701, a locking pin 802 is slidably connected inside the fixed cylinder 801, a locking hole 803 is provided on the outside of the U-shaped frame 701 at a position corresponding to the locking pin 802, a spring 804 is sleeved on the outside of the locking pin 802, a top ring 805 is fixedly connected to the outside of the locking pin 802 and one end of the spring 804 close to the locking hole 803, when the protective cover 7 is installed on the front and rear sides of the workbench 6, the top ring 805 is supported by the action of the spring 804, so that the locking pin 802 is continuously pushed out from the inside of the fixed cylinder 801, so that the locking pin 802 is inserted into the locking hole 803 on the outside of the U-shaped frame 701, thereby fixing the protective cover 7 to ensure its protective effect.
[0051] Furthermore, a pull handle 806 is fixedly connected to one end of the locking pin 802 located outside the fixed cylinder 801. A clamping block 807 is fixedly connected to the outside of the top ring 805, and a clamping slot 808 is provided at a position corresponding to the clamping block 807 on the outside of the fixed cylinder 801. When it is necessary to inspect and maintain the components under the workbench 6, the locking pin 802 can be pulled and rotated by the pull handle 806, so that the clamping block 807 is inserted into the inside of the clamping slot 808 to fix the locking pin 802, so that the protective cover 7 can be quickly contacted and fixed, thereby facilitating the disassembly and assembly of the protective cover 7 and the inspection and maintenance of the components under the workbench 6.
[0052] Furthermore, one group of U-shaped frames 701 has an insert block 901 fixedly connected to the top thereof, and the insert block 901 is engaged with the clamping sleeve 9 through a slot 902. When the protective cover 7 is installed and fixed, the insert block 901 is first inserted into the slot 902, thereby clamping one end of the protective cover 7 to the outside of the workbench 6, and the other end of the protective cover 7 is fixed by a quick-release mechanism 8, thereby being able to drive the protective cover 7 to extend and retract when the workbench 6 moves.
[0053] Secondly, the cleaning component 10 includes a mounting plate 1001 fixedly mounted on the left and right sides of the workbench 6, a first transmission box 1002 is fixedly mounted on one end of the mounting plate 1001 away from the workbench 6, a driving wheel 1003 and a transmission wheel 1004 are rotatably connected at both ends inside the first transmission box 1002, the driving wheel 1003 and the transmission wheel 1004 are connected through a transmission belt 1005, a moving wheel 1006 is fixedly mounted on the bottom end of the central axis of the driving wheel 1003, and the moving wheel 1006 is in contact with the surface of the mounting seat 5, a second transmission box 1007 is fixedly mounted on one end of the first transmission box 1002 away from the workbench 6, a first bevel gear 1008 is fixedly mounted on the bottom end of the central axis of the transmission wheel 1004 and located inside the second transmission box 1007, a second bevel gear 1009 is rotatably connected inside the second transmission box 1007, and the second bevel gear 1009 is connected to the first bevel gear 1 008 is meshed with each other, and cleaning shafts 1010 are fixedly installed at both ends of the central axis of the second bevel gear 1009 and located on the outside of the second transmission box 1007. Multiple sets of cleaning plates 1011 are fixedly connected to the outside of the cleaning shaft 1010. During the processing, when the workbench 6 moves, it will drive the moving wheel 1006 to roll on the outside of the mounting seat 5, thereby driving the driving wheel 1003 to rotate, and driving the driving wheel 1004 to rotate under the transmission of the transmission belt 1005, and then drive the two sets of cleaning shafts 1010 to rotate under the transmission of the first bevel gear 1008 and the second bevel gear 1009, and drive multiple sets of cleaning plates 1011 to shovel the iron filings on the outside of the workbench 6 through the cleaning shaft 1010, and then automatically clean the iron filings on the outside of the workbench 6 under the power of the workbench 6, so as to avoid the accumulation of iron filings and accelerate the wear of the workbench 6, thereby improving the service life of the workbench 6 and also improving the processing efficiency.
[0054] Finally, the central axis of the driving wheel 1003 is rotationally connected to the second transmission box 1007, and guide rolling grooves 1012 are opened at positions on the left and right sides of the mounting seat 5 corresponding to the moving wheel 1006. When the moving wheel 1006 is located in the guide rolling groove 1012, it rolls against the outer side of the mounting seat 5, thereby ensuring its rolling stability.
[0055] When using the vertical machining center of the present technical solution, the machine base 1, beam body 2 and column 3 made of granite material have the characteristics of good dynamic performance, high stability, good vibration absorption and high thermal stability compared with traditional cast iron materials. The first linear rail 201 on the beam body 2 is designed horizontally, so that the overall center of gravity of the machine head 4 is within the span of the two sets of first linear rails 201. Combined with the large span design of the two sets of first linear rails 201, the structural rigidity of the machine head 4 is greatly improved, and the support is more stable during high-speed operation. At the same time, the short throat depth design of the machine head 4 makes the center of the machining spindle closer to the beam body 2, with better rigidity, which greatly improves the stability of operation under high dynamics. Moreover, when the machine head 4 is working, the Z-axis double cylinder 206 is balanced and the reasonable air circuit makes the Z-axis move more smoothly, which improves the high-dynamic operation performance, thereby greatly improving the machining accuracy. When the machine head 4 and the worktable 6 are working, the first linear motor 204 and the second linear motor 603 are used to drive, replacing the traditional The screw transmission method shortens the intermediate mechanical transmission link, reduces mechanical physical wear, eliminates the precision error caused by the transmission link, and further improves the precision and stability of the machine tool. During processing, the protective cover 7 is installed and fixed on the front and rear sides of the workbench 6 through the quick-release mechanism 8 and the clamping sleeve 9. The protective cover 7 can not only protect the front and rear moving area of the workbench 6 to avoid the accumulation of iron filings, but also protect the components at the bottom of the workbench 6, thereby improving the service life and reducing the cleaning pressure, thereby improving the processing efficiency. At the same time, during the processing, the workbench 6 can automatically clean the iron filings on the outside of the workbench 6 when it moves. The whole operation process is simple and convenient. Compared with the existing vertical machining center, the present invention can improve the structural rigidity of the machine head 4 through design, greatly improve the processing accuracy, reduce the cleaning pressure, and can automatically clean the accumulated iron filings, thereby improving the service life of the workbench 6 and improving the processing efficiency.
[0056] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention may also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A horizontal beam guide rail vertical machining center, the vertical machining center comprising a machine base (1); characterized in that: A crossbeam body (2) is fixedly installed at the rear end of the top of the machine base (1), columns (3) are installed between the left and right ends of the crossbeam body (2) and the machine base (1), a head (4) is installed on the front of the crossbeam body (2), a mounting seat (5) is fixedly installed in the middle of the top of the machine base (1), a workbench (6) is slidably connected to the top of the mounting seat (5), a protective cover (7) is fixedly installed on the top of the machine base (1) and on the front and rear sides of the workbench (6), the left and right sides of the protective cover (7) are fixedly connected to the machine base (1) through a quick release mechanism (8), the top of the protective cover (7) is clamped with the workbench (6) through a clamping sleeve (9), and cleaning components (10) are fixedly installed on the left and right sides of the workbench (6); The front and rear ends of the top of the crossbeam body (2) are fixedly installed with first linear rails (201); the tops of the two groups of the first linear rails (201) are slidably connected with a connecting seat (202); the bottom of the connecting seat (202) and between the two groups of the first linear rails (201) is fixedly installed with a first slide seat (203); a first linear motor (204) is installed between the first slide seat (203) and the crossbeam body (2); the left and right ends of the machine head (4) are slidably connected to the connecting seat (202) via second linear rails (205); two groups of cylinders (206) are fixedly installed on the top of the connecting seat (202), and the driving ends of the two groups of cylinders (206) are fixedly connected to the top of the machine head (4).
2. A horizontal beam guide rail vertical machining center according to claim 1, characterized in that: The machine base (1), the crossbeam body (2) and the columns (3) are all made of granite material; support seats (101) are fixedly installed at both the front and rear ends of the bottom of the machine base (1); support feet (102) are fixedly installed at both the left and right ends of the bottom of the two groups of support seats (101); first wedge blocks (301) are fixedly installed on opposite sides of the two groups of columns (3); and a second wedge block (302) is movably installed on the top of the first wedge block (301). The top of the second wedge-shaped block (302) is in contact with the bottom of the crossbeam body (2); the first wedge-shaped block (301) is internally threadedly connected with an adjusting screw (303); a movable groove (304) is provided at a position of the second wedge-shaped block (302) corresponding to the adjusting screw (303); an adjusting nut (305) is threadedly connected to the outer side of the adjusting screw (303) and located on a side of the second wedge-shaped block (302) away from the first wedge-shaped block (301).
3. A horizontal beam guide rail vertical machining center according to claim 1, characterized in that: The left and right ends of the workbench (6) are slidably connected to the mounting seat (5) via a third linear rail (601); a second slide seat (602) is fixedly installed at the bottom of the workbench (6) and between two groups of third linear rails (601); a second linear motor (603) is installed between the second slide seat (602) and the mounting seat (5).
4. A horizontal beam guide rail vertical machining center according to claim 3, characterized in that: Cooling water channels (604) are provided at both ends of the working platform (6), the first slide seat (203) and the second slide seat (602), and the two groups of cooling water channels (604) are connected.
5. A horizontal beam guide rail vertical machining center according to claim 1, characterized in that: The protective cover (7) is composed of a plurality of groups of U-shaped frames (701), and the plurality of groups of U-shaped frames (701) are slidably connected to each other.
6. A horizontal beam guide rail vertical machining center according to claim 5, characterized in that: The quick release mechanism (8) comprises a fixing cylinder (801) fixedly connected to the top of the machine base (1) and located on the left and right sides of the U-shaped frame (701); a locking pin (802) is slidably connected inside the fixing cylinder (801); a locking hole (803) is provided at a position corresponding to the locking pin (802) on the outside of the U-shaped frame (701); a spring (804) is sleeved on the outside of the locking pin (802); and a top ring (805) is fixedly connected to the outside of the locking pin (802) and at one end of the spring (804) close to the locking hole (803).
7. A horizontal beam guide rail vertical machining center according to claim 6, characterized in that: The end of the locking pin (802) located outside the fixed tube (801) is fixedly connected to a pull handle (806). The outside of the top ring (805) is fixedly connected to a clamping block (807), and a clamping groove (808) is provided at a position on the outside of the fixed tube (801) corresponding to the clamping block (807).
8. A horizontal beam guide rail vertical machining center according to claim 5, characterized in that: An insert block (901) is fixedly connected to the top end of one group of the U-shaped frames (701), and the insert block (901) is engaged with the clamping sleeve (9) via a slot (902).
9. A horizontal beam guide rail vertical machining center according to claim 1, characterized in that: The cleaning assembly (10) comprises a mounting plate (1001) fixedly mounted on the left and right sides of the workbench (6); a first transmission box (1002) is fixedly mounted on one end of the mounting plate (1001) away from the workbench (6); a driving wheel (1003) and a transmission wheel (1004) are rotatably connected at two ends of the first transmission box (1002); the driving wheel (1003) and the transmission wheel (1004) are connected to each other by a transmission belt (1005); a moving wheel (1006) is fixedly mounted on the bottom end of the central axis of the driving wheel (1003); and the moving wheel (1006) is in contact with the surface of the mounting seat (5); and the first transmission box (1002) is fixedly mounted on the bottom end of the central axis of the driving wheel (1003); and the moving wheel (1006) is in contact with the surface of the mounting seat (5). 02) A second transmission box (1007) is fixedly installed at one end away from the workbench (6), a first bevel gear (1008) is fixedly installed at the bottom end of the central axis of the transmission wheel (1004) and located inside the second transmission box (1007), a second bevel gear (1009) is rotatably connected inside the second transmission box (1007), and the second bevel gear (1009) is meshed with the first bevel gear (1008), cleaning shafts (1010) are fixedly installed at both ends of the central axis of the second bevel gear (1009) and located outside the second transmission box (1007), and multiple groups of cleaning plates (1011) are fixedly connected to the outside of the cleaning shaft (1010).
10. A horizontal beam guide rail vertical machining center according to claim 9, characterized in that: The central axis of the driving wheel (1003) is rotatably connected to the second transmission box (1007), and guide rolling grooves (1012) are provided at positions on both sides of the mounting seat (5) corresponding to the moving wheel (1006).
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