Silica sand cleaning device for solar photovoltaic glass

By using a combination of partition plate, bending cleaning pipe and screw conveyor mechanism in the silicon sand cleaning device, combined with ultrasonic cleaning, the problem of incomplete cleaning of silicon sand in the prior art is solved, efficient cleaning and drying is achieved, and the purity and cleaning efficiency of silicon sand are improved.

CN119771833APending Publication Date: 2025-04-08HOHHOT KELIN THERMOELECTRICITY CO LTD

Patent Information

Application Number
CN202411857404.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

When the existing silicon sand cleaning device is drained, it is difficult to completely remove some impurities, resulting in a decrease in the purity of silicon sand.

Method used

A cleaning device including a partition, a curved cleaning tube and a screw conveying mechanism is designed. By mixing repeatedly flowing water and silica sand, combined with an ultrasonic cleaning mechanism, the efficient cleaning and drying of silica sand is achieved.

Benefits of technology

The purity and cleaning cleaning rate of silica sand are improved, the complexity of the equipment structure is reduced, and the water resource consumption and use cost are reduced through the recycling of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a silica sand cleaning device for solar photovoltaic glass, and particularly relates to the technical field of silica sand cleaning, the silica sand cleaning device comprises a cleaning box used for cleaning silica sand of the solar photovoltaic glass, a waste water box and a material receiving box, a cleaning assembly is arranged in the cleaning box, and the cleaning assembly comprises a partition plate fixed in the cleaning box; and one side of the bottom end of the partition plate communicates with two bent cleaning pipes which are distributed front and back, a plurality of auxiliary cleaning mechanisms are fixedly arranged on the two bent cleaning pipes, and a spiral conveying mechanism fixedly penetrates through the center of the bottom end of the partition plate and is used for conveying silica sand at the bottom of the cleaning box to the position above the partition plate. Through cooperation of the partition plate, the two bent cleaning pipes and the spiral conveying mechanism, silica sand and water repeatedly flow from top to bottom in the cleaning box, so that the silica sand can be repeatedly cleaned, the silica sand at the bottom of the inner cavity of the cleaning box can continuously flow, the purity of the silica sand is improved, a complex and large-area equipment structure is not needed, and the cleaning rate is high.
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Description

Technical Field

[0001] The invention relates to the technical field of silica sand cleaning, and more specifically to a silica sand cleaning device for solar photovoltaic glass. Background Art

[0002] Silica sand, also known as silicon dioxide or quartz sand, is the core raw material of silicon raw materials and plays an irreplaceable and important basic role in the production and supply of silicon raw materials. Silica sand is the main raw material of solar photovoltaic glass and accounts for a relatively high proportion of glass components. During the glass melting process, silica sand reacts chemically with other raw materials (such as soda ash, limestone, etc.) at high temperatures to form the main structure of the glass. Its high content of silicon dioxide provides the basic skeleton of the glass and determines the basic physical and chemical properties of the glass, such as hardness, wear resistance and chemical stability.

[0003] Before using, silica sand needs to be cleaned to remove impurities in it to avoid affecting the quality of the produced solar photovoltaic glass. Currently, the device for cleaning silica sand usually uses a stirring structure to stir silica sand and water, and then filters them.

[0004] However, the above-mentioned prior art still has the following problems when in use: when the silica sand is cleaned in a stirring manner, some impurities cleaned from the silica sand will stick to the silica sand and the stirring structure during drainage, thereby reducing the purity of the silica sand. Based on this, the present invention provides a silica sand cleaning device for solar photovoltaic glass with high cleaning purity. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a silica sand cleaning device for solar photovoltaic glass. Through the cooperation of a partition, two curved cleaning pipes and a spiral conveying mechanism, silica sand and water can repeatedly flow from top to bottom in a cleaning box, so that the silica sand can be repeatedly cleaned, and the silica sand at the bottom of the inner cavity of the cleaning box can continue to flow, thereby improving the purity of the silica sand. There is no need for a complex and large-area equipment structure, and the cleaning rate is high, so as to solve the problems arising from the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a silica sand cleaning device for solar photovoltaic glass, comprising a cleaning box, a wastewater tank and a material receiving box for cleaning silica sand for solar photovoltaic glass, a cleaning assembly is provided inside the cleaning box, and the cleaning assembly includes a partition fixed inside the cleaning box, one side of the bottom end of the partition is connected to two curved cleaning pipes distributed front and back, and a plurality of auxiliary cleaning mechanisms are fixedly provided on the two curved cleaning pipes, a spiral conveying mechanism is fixedly penetrated at the center of the bottom end of the partition, which is used to convey the silica sand at the bottom of the cleaning box to above the partition, and a plurality of first filter plates are fixedly penetrated at the bottom end of the cleaning box.

[0007] In a preferred embodiment, the two curved cleaning pipes are each provided with an opening on one side away from the other, and a detachable half-curved pipe is fixedly provided in the opening. The half-curved pipe is disassembled to facilitate cleaning of the inside of the curved cleaning pipe.

[0008] In a preferred embodiment, the auxiliary cleaning mechanism includes multiple ultrasonic transducers and multiple ultrasonic generators. The multiple ultrasonic transducers are respectively fixed at the bottom of two semi-curved tubes close to the spiral conveying mechanism, and the ultrasonic transducers extend to the inside of the semi-curved tubes. The multiple ultrasonic generators can be detachably fixed on the inner wall of the cleaning box. By combining the ultrasonic generator and the ultrasonic transducer, the ultrasonic transducer can vibrate to assist in cleaning the silica sand and further improve the purity of the silica sand after cleaning.

[0009] In a preferred embodiment, the spiral conveying mechanism includes a hollow tube, the top end of the hollow tube is fixed through the partition and extends above the partition, the bottom end of the hollow tube extends to the bottom of the inner cavity of the cleaning box, and a spiral auger shaft is provided inside the hollow tube for spirally conveying the silica sand at the bottom of the inner cavity of the cleaning box to above the partition.

[0010] In a preferred embodiment, the top fixed sleeve of the hollow tube is provided with an annular guide plate for guiding the scattering of silica sand, the top of the spiral auger shaft is fixedly connected to a first servo motor, and the spiral auger shaft is driven to rotate by the first servo motor, so that the silica sand at the bottom of the inner cavity of the cleaning box can be automatically transported upward, and the outer fixed sleeve of the first servo motor is provided with a sealing cover, and the sealing cover is detachably fixed to the top of the cleaning box, and a feeding pipe and a water injection pipe are fixedly penetrated on one side of the top of the sealing cover for feeding and water injection.

[0011] In a preferred embodiment, the bottom end of the cleaning tank extends to the interior of the wastewater tank, and a second filter plate and a water pump are fixedly provided inside the wastewater tank. The second filter plate and the water pump are both arranged on the side away from the cleaning tank. A filter is fixedly provided on the top of the wastewater tank away from the cleaning tank. The filter and the water pump are connected by a hose. The water pump and the filter can be used to recycle the wastewater, thereby reducing the waste of water resources.

[0012] In a preferred embodiment, a feed pipe is fixedly passed through the top of the material receiving box, and the top of the feed pipe passes through the waste water tank and the cleaning box in turn and is connected to the inside of the cleaning box. A sealing plug is provided inside the feed pipe for sealing the feed pipe to prevent the silica sand from flowing directly into the material receiving box when cleaning and drying the silica sand.

[0013] In a preferred embodiment, two limit plates are fixedly provided inside the material receiving box, a second servo motor is fixedly passed through the bottom of the material receiving box, a screw rod is fixedly provided on the top of the output shaft of the second servo motor, a nut block is sleeved on the screw rod, and the nut block is arranged between the two limit plates and fixed to the bottom end of the sealing plug. The sealing plug is driven up and down by the nut block. When the sealing plug moves down into the material receiving box, the dried silica sand in the cleaning box can automatically fall into the material receiving box, which is convenient for centralized collection.

[0014] In a preferred embodiment, a plurality of electric heating plates are fixedly provided on the inner wall of the cleaning box, and the plurality of electric heating plates are all arranged above the partition. The front end of the cleaning box, the front end of the wastewater tank and the front end of the material receiving box are hinged with sealed doors. When the present invention is not in use, the staff can open the sealed doors to inspect and clean the inside of the cleaning box, the wastewater tank and the material receiving box.

[0015] Technical effects and advantages of the present invention:

[0016] 1. The present invention cooperates with a partition, two curved cleaning pipes and a spiral conveying mechanism to allow silica sand and water to flow repeatedly from top to bottom in the cleaning box, thereby repeatedly cleaning the silica sand, allowing the silica sand at the bottom of the cleaning box cavity to flow continuously, thereby improving the purity of the silica sand, without the need for a complex and large-area equipment structure, and with a high cleaning rate;

[0017] 2. When the silica sand at the bottom of the inner cavity of the cleaning box is transported to the partition by the spiral conveying mechanism, the silica sand can be scattered from the annular guide plate and fully contact with the hot air generated by the electric heating plate, so that the silica sand can be fully dried and convenient for subsequent unloading;

[0018] 3. Collect waste water through the waste water tank, treat the waste water with the help of water pump and filter, and then transport the clean water back to the cleaning tank. The water flowing to the partition can not only push the silica sand on the partition to flow quickly into the curved cleaning pipe, but also reduce the consumption of water resources, thereby reducing the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is the overall structural front view of the present invention;

[0021] Figure 3 It is a schematic diagram of the interior of the cleaning box, waste water tank and material receiving box of the present invention;

[0022] Figure 4 for Figure 3 The main view of

[0023] Figure 5 It is a structural diagram of the cleaning assembly and the spiral conveying mechanism of the present invention;

[0024] Figure 6 for Figure 5 Side view of

[0025] Figure 7 It is a partial cross-sectional view of the cleaning box and the feeding pipe of the present invention;

[0026] Figure 8 It is a cross-sectional view of the feed pipe and the sealing plug of the present invention;

[0027] Fig. 9 It is a cross-sectional view of a hollow tube of the present invention;

[0028] Fig.10 It is the front view of the semi-bent tube of the present invention.

[0029] The accompanying drawings are marked as follows: 1, cleaning box; 2, waste water tank; 3, material receiving box; 4, cleaning assembly; 5, screw conveying mechanism; 6, first filter plate; 7, opening; 8, semi-bent pipe; 9, sealing cover; 10, feeding pipe; 11, water injection pipe; 12, second filter plate; 13, water pump; 14, filter; 15, feeding pipe; 16, sealing plug; 17, limit plate; 18, second servo motor; 19, screw rod; 20, nut block; 21, electric heating plate;

[0030] 401. partition; 402. curved cleaning pipe; 403. auxiliary cleaning mechanism;

[0031] 4031. Ultrasonic transducer; 4032. Ultrasonic generator;

[0032] 501, hollow tube; 502, spiral auger shaft; 503, annular guide plate; 504, first servo motor. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Refer to the instruction manual Figure 1-10The present invention provides a silica sand cleaning device for solar photovoltaic glass, comprising a cleaning box 1, a wastewater tank 2 and a material receiving box 3 for cleaning silica sand for solar photovoltaic glass. A cleaning assembly 4 is arranged inside the cleaning box 1, and the cleaning assembly 4 comprises a partition 401 fixed inside the cleaning box 1, and one side of the bottom end of the partition 401 is connected to two curved cleaning pipes 402 distributed front and back, and a plurality of auxiliary cleaning mechanisms 403 are fixedly arranged on the two curved cleaning pipes 402. A spiral conveying mechanism 5 is fixedly penetrated at the center of the bottom end of the partition 401, which is used to convey the silica sand at the bottom of the cleaning box 1 to above the partition 401, and a plurality of first filter plates 6 are fixedly penetrated at the bottom end of the cleaning box 1.

[0035] In addition, the bottom end of the cleaning tank 1 extends to the inside of the wastewater tank 2, and a second filter plate 12 and a water pump 13 are fixedly provided inside the wastewater tank 2. Specifically, the water pump 13 is of model 80ZMD-32F. The second filter plate 12 and the water pump 13 are both arranged on the side away from the cleaning tank 1. A filter 14 is fixedly provided on the top of the wastewater tank 2 away from the cleaning tank 1. The filter 14 is of model FWCCNW500TE. The filter 14 is connected to the water pump 13 through a hose. The water pump 13 and the filter 14 can be used to recycle wastewater, thereby reducing the waste of water resources.

[0036] A feeding pipe 15 is fixedly passed through the top of the material receiving box 3. The top of the feeding pipe 15 passes through the waste water tank 2 and the cleaning tank 1 in sequence and is connected with the inside of the cleaning tank 1. A sealing plug 16 is provided inside the feeding pipe 15 for sealing the feeding pipe 15 to prevent silica sand and water from directly flowing into the material receiving box 3.

[0037] The inner wall of the cleaning box 1 is fixedly provided with a plurality of electric heating plates 21, and the model of the electric heating plates 21 is, for example, JRY-D450-A. The plurality of electric heating plates 21 are all arranged above the partition 401. The front end of the cleaning box 1, the front end of the waste water tank 2 and the front end of the material receiving box 3 are all hinged with sealed doors. Opening the sealed doors facilitates the inspection and cleaning of the inside of the cleaning box 1, the waste water tank 2 and the material receiving box 3.

[0038] When in use, first pour the silica sand for the solar photovoltaic glass to be cleaned into the cleaning box 1 on the partition 401, and at the same time fill the cleaning box 1 with water. The water carries the silica sand through the two curved cleaning pipes 402 to the bottom of the cleaning box 1. The silica sand and water can be fully mixed when flowing in the curved cleaning pipes 402, and the waste water flows into the waste water tank 2 through the first filter plate 6 at the bottom of the cleaning box 1, and then is sucked by the water pump 13 and transported to the filter 14. After being filtered by the filter 14, it is re-transported to the top of the partition 401 to mix with the silica sand. At the same time, the spiral conveying mechanism 5 is used to re-transport the silica sand at the bottom of the cleaning box 1 to the top of the partition 401. After flushing for many times, it is heated by the electric heating plate 21. When the silica sand is sprayed out from the top of the hollow tube 501, the silica sand can be fully in contact with the hot air in the cleaning box 1, so that the silica sand is fully dried. Finally, the sealing plug 16 is opened to allow the silica sand to flow into the receiving box 3. This embodiment integrates cleaning and drying into one, and through the arrangement of a curved pipe and a spiral conveying mechanism 5, the silica sand can be fully cleaned and dried at the same time, thereby improving the purity of the silica sand.

[0039] Refer to the instruction manual Figure 1-10 The two curved cleaning pipes 402 are each provided with an opening 7 on one side away from the other, and a detachable semi-curved pipe 8 is fixedly provided in the opening 7 .

[0040] The auxiliary cleaning mechanism 403 includes multiple ultrasonic transducers 4031 and multiple ultrasonic generators 4032. The ultrasonic transducer 4031 model is Kelisonic-P4-5028, and the ultrasonic generator 4032 model is KG-X6. The multiple ultrasonic transducers 4031 are respectively fixed on the bottom of two semi-curved tubes 8 close to the spiral conveying mechanism 5, and the ultrasonic transducers 4031 extend to the inside of the semi-curved tubes 8. The multiple ultrasonic generators 4032 can be detachably fixed on the inner wall of the cleaning box 1.

[0041] Specifically, the spiral conveying mechanism 5 includes a hollow tube 501, the top end of the hollow tube 501 is fixedly passed through the partition 401 and extends to above the partition 401, the bottom end of the hollow tube 501 extends to the bottom of the inner cavity of the cleaning box 1, and a spiral auger shaft 502 is provided inside the hollow tube 501 for spirally conveying the silica sand at the bottom of the inner cavity of the cleaning box 1 to above the partition 401.

[0042] In addition, an annular guide plate 503 for guiding the scattering of silica sand is fixedly sleeved on the top of the hollow tube 501, and a first servo motor 504 is fixedly connected to the top of the spiral auger shaft 502. The model of the first servo motor 504 is MR-J2, and a sealing cover 9 is fixedly sleeved on the outer side of the first servo motor 504. The sealing cover 9 is detachably fixed on the top of the cleaning box 1, and a feeding pipe 10 and a water injection pipe 11 are fixedly penetrated on one side of the top of the sealing cover 9 for feeding and injecting water.

[0043] The spiral auger shaft 502 is driven to rotate by the first servo motor 504. The spiral auger shaft 502 cooperates with the hollow tube 501 to transport the silica sand at the bottom of the inner cavity of the cleaning box 1 to the top of the partition 401, so as to achieve repeated cleaning of the silica sand. Ultrasonic transducers 4031 are provided on the two curved cleaning pipes 402. The ultrasonic transducers 4031 can vibrate the water and silica sand in the curved cleaning pipe 402, so as to help improve the purity of the silica sand. Removable semi-curved pipes 8 are provided on the two curved cleaning pipes 402. After long-term use, the staff can disassemble the semi-curved pipes 8 to inspect and clean the inside of the curved cleaning pipe 402.

[0044] Refer to the instruction manual Figure 1-10 Two limit plates 17 are fixedly provided inside the material receiving box 3, and a second servo motor 18 is fixedly passed through the bottom of the material receiving box 3. The model of the second servo motor 18 is MR-J2, and a screw rod 19 is fixedly provided on the top of the output shaft of the second servo motor 18. A nut block 20 is sleeved on the screw rod 19. The nut block 20 is arranged between the two limit plates 17 and fixed to the bottom end of the sealing plug 16.

[0045] The second servo motor 18 drives the screw rod 19 to rotate, and the nut block 20 drives the sealing plug 16 to move down to the material receiving box 3 under the limit of the two limit plates 17, so that the dried silica sand in the cleaning box 1 can fall into the material receiving box 3. Finally, the staff opens the sealing door on the material receiving box 3 to collect the silica sand.

[0046] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A silica sand cleaning device for solar photovoltaic glass, characterized in that: It comprises a cleaning box (1), a waste water tank (2) and a material receiving box (3) for cleaning solar photovoltaic glass silica sand, wherein a cleaning component (4) is arranged inside the cleaning box (1); The cleaning assembly (4) comprises a partition (401) fixed inside the cleaning box (1); one side of the bottom end of the partition (401) is connected to two curved cleaning pipes (402) distributed front and back; and a plurality of auxiliary cleaning mechanisms (403) are fixedly provided on the two curved cleaning pipes (402); A screw conveying mechanism (5) is fixedly passed through the center of the bottom end of the partition (401) and is used to convey the silica sand at the bottom of the cleaning box (1) to the top of the partition (401). A plurality of first filter plates (6) are fixedly passed through the bottom end of the cleaning box (1).

2. A solar photovoltaic glass cleaning device with silica sand according to claim 1, characterized in that: The two curved cleaning pipes (402) are each provided with an opening (7) on one side away from the other, and a detachable semi-curved pipe (8) is fixedly provided in the opening (7).

3. A solar photovoltaic glass cleaning device with silica sand according to claim 2, characterized in that: The auxiliary cleaning mechanism (403) comprises a plurality of ultrasonic transducers (4031) and a plurality of ultrasonic generators (4032). The plurality of ultrasonic transducers (4031) are respectively fixed to the bottom of two semi-curved tubes (8) close to the spiral conveying mechanism (5), and the ultrasonic transducers (4031) extend into the interior of the semi-curved tubes (8). The plurality of ultrasonic generators (4032) can be detachably fixed to the inner wall of the cleaning box (1).

4. The silica sand cleaning device for solar photovoltaic glass according to claim 1, characterized in that: The spiral conveying mechanism (5) comprises a hollow tube (501), the top end of the hollow tube (501) is fixedly passed through the partition (401) and extends to above the partition (401), the bottom end of the hollow tube (501) extends to the bottom of the inner cavity of the cleaning box (1), and a spiral auger shaft (502) is provided inside the hollow tube (501).

5. The silica sand cleaning device for solar photovoltaic glass according to claim 4, characterized in that: The top of the hollow tube (501) is fixedly sleeved with an annular guide plate (503) for guiding the scattering of silica sand, the top of the spiral auger shaft (502) is fixedly connected with a first servo motor (504), the outer fixed sleeve of the first servo motor (504) is provided with a sealing cover (9), the sealing cover (9) is detachably fixed to the top of the cleaning box (1), and a feeding pipe (10) and a water injection pipe (11) are fixedly penetrated on one side of the top of the sealing cover (9).

6. The silica sand cleaning device for solar photovoltaic glass according to claim 1, characterized in that: The bottom end of the cleaning tank (1) extends into the interior of the wastewater tank (2), a second filter plate (12) and a water pump (13) are fixedly provided inside the wastewater tank (2), the second filter plate (12) and the water pump (13) are both arranged on a side away from the cleaning tank (1), a filter (14) is fixedly provided on the top end of the wastewater tank (2) on a side away from the cleaning tank (1), and the filter (14) and the water pump (13) are connected via a hose.

7. The silica sand cleaning device for solar photovoltaic glass according to claim 1, characterized in that: A feeding pipe (15) is fixedly passed through the top of the material receiving box (3); the top of the feeding pipe (15) passes through the waste water tank (2) and the cleaning box (1) in sequence and is connected to the inside of the cleaning box (1); a sealing plug (16) is provided inside the feeding pipe (15).

8. The silica sand cleaning device for solar photovoltaic glass according to claim 7, characterized in that: Two limit plates (17) are fixedly provided inside the material receiving box (3); a second servo motor (18) is fixedly provided through the bottom of the material receiving box (3); a screw rod (19) is fixedly provided at the top end of the output shaft of the second servo motor (18); a nut block (20) is sleeved on the screw rod (19); the nut block (20) is arranged between the two limit plates (17) and fixed to the bottom end of the sealing plug (16).

9. The silica sand cleaning device for solar photovoltaic glass according to claim 1, characterized in that: A plurality of electric heating plates (21) are fixedly provided on the inner wall of the cleaning box (1), and the plurality of electric heating plates (21) are all provided above the partition (401). The front end of the cleaning box (1), the front end of the waste water tank (2) and the front end of the material receiving box (3) are all hinged with sealed doors.

Citation Information

Patent Citations

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  • Efficient environment-friendly production line for high-purity quartz sand

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