A defatting oven

By designing the air outlet assembly and the third air outlet duct structure, the problems of uneven airflow and uneven heating in the existing technology are solved, realizing the uniformity of airflow and heating efficiency in the degreasing furnace. This solves the problems of uneven airflow distribution and heating in the existing degreasing furnace, improves the degreasing effect and energy utilization, and enhances production efficiency and energy utilization. It is suitable for the production efficiency of large batches and various sizes of degreased products.

CN119779033BActive Publication Date: 2025-12-05NINGBO SACHSEN IND TECH CO LTD
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Patent Information

Application Number
CN202510282256.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-12-05
Estimated Expiration
2045-03-11

AI Technical Summary

Technical Problem

Existing degreasing furnaces have limitations in airflow distribution and heating uniformity, resulting in uneven degreasing effect, high energy consumption, and low production efficiency.

Method used

The innovative air outlet assembly and third air outlet duct structure allow airflow to enter the furnace cavity through multi-directional inclined airflow. Combined with vertical airflow channels and guide plates, this ensures that the airflow is evenly distributed within the furnace cavity. Plug-in electric heating rods and condensation devices optimize heating and grease removal.

Benefits of technology

It improves degreasing efficiency and energy utilization, reduces operating costs, enhances production efficiency and heating uniformity, and is suitable for processing large batches or products of various sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a defatting furnace, which comprises a furnace body, an air outlet assembly, an air duct, a heating assembly and a condensing device. The left and right sides of the furnace cavity are respectively provided with air ducts, a plurality of vertically arranged baffles are arranged in the air ducts, the air ducts are divided into a plurality of airflow channels, a guide plate and a third air outlet pipe are arranged in each airflow channel, so that the airflow distribution is more uniform. The heating assembly comprises a plurality of pluggable electric heating rods, which uniformly heat the airflow and improve the temperature uniformity in the furnace cavity. The condensing device filters and removes impurities and condenses and removes oil from the waste gas through a filtering assembly and a condensing assembly. The condensing assembly adopts a pullable design, which is convenient for cleaning and maintenance. The pressing plate is automatically limited through a transmission mechanism, which prevents the filtering assembly and the condensing assembly from being mistakenly pulled out during the working process, and ensures the safety of the equipment operation. The defatting efficiency and product quality are effectively improved through optimization of the airflow distribution and the condensing and filtering structure, and the defatting furnace is convenient to maintain and safe and reliable.
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Description

TECHNICAL FIELD

[0001] The present application relates to a degreasing furnace. BACKGROUND

[0002] The degreasing furnace is a device for removing oil on the surface of products to be processed, widely used in metal processing, machinery manufacturing and other industries. With the continuous development of industrial production, the degreasing technology is also constantly improving, but the existing degreasing furnace still has certain limitations in air flow distribution and heating uniformity. Specifically, the air flow circulation system of the degreasing furnace commonly seen in the prior art has the following problems:

[0003] 1. The air flow of the traditional degreasing furnace usually depends on a simple air duct design, and the air flow is not uniform enough, which can easily lead to stronger air flow in some areas of the furnace cavity and weaker air flow in other areas. This not only affects the effect of the degreasing process, but also can cause some areas of the product to be degreased to be insufficiently heated, resulting in incomplete or uneven degreasing.

[0004] 2. In the existing degreasing furnace, the heat distribution during air flow is often concentrated, and the temperature of each part of the furnace cavity cannot be balanced, which can further lead to uneven heating of some products to be degreased. The excessive temperature difference can cause incomplete removal of oil on the surface of some products, affecting the overall degreasing effect.

[0005] 3. Due to the uneven air flow and uneven heating, the existing equipment may need higher energy input to ensure the degreasing effect, increasing the operating cost. In addition, the local high temperature area can also cause energy waste.

[0006] These problems not only affect the degreasing effect, but also lead to low production efficiency and high energy consumption, affecting the economy and environmental performance of the equipment. Therefore, a new degreasing furnace structure needs to be designed to optimize the air flow circulation and heating system to improve the overall degreasing efficiency and energy utilization. SUMMARY

[0007] The present application provides a degreasing furnace, through the innovative design of the air outlet assembly and the third air outlet pipe structure, the air flow in the furnace cavity is more uniform, thereby improving the heating uniformity of the product to be degreased in the furnace cavity and the contact effect with the air flow, and further improving the degreasing effect and energy efficiency.

[0008] The degreasing furnace provided by the present application comprises:

[0009] a furnace body, the furnace body is provided with a furnace cavity for placing products to be degreased;

[0010] The air flow circulation assembly comprises two air ducts and a first air fan, the two air ducts are respectively arranged on the left and right sides of the furnace cavity, the first air wheel of the first air fan is arranged above the furnace cavity, the first air fan is used for sucking the gas in the furnace cavity from the top of the furnace cavity, and then blowing the gas into the furnace cavity from the left and right sides of the furnace cavity through the two air ducts respectively, so as to form a circulating air flow; the surface of the two air ducts facing the furnace cavity is vertically arranged, a plurality of air outlet assemblies arranged in an array are arranged on the surface of the two air ducts facing the furnace cavity, the array has a horizontal axis direction extending in the front-back direction of the furnace body and a longitudinal axis direction extending in the up-down direction of the furnace body, each air outlet assembly comprises two first air outlet pipes and two second air outlet pipes, the two first air outlet pipes are arranged in the horizontal axis direction of the array, the air outlets of the two first air outlet pipes are respectively arranged obliquely in the up-down direction of the furnace cavity, the two second air outlet pipes are arranged in the longitudinal axis direction of the array, and the air outlets of the two second air outlet pipes are respectively arranged obliquely in the front-back direction of the furnace cavity; the bottom of each air duct is provided with a plurality of third air outlet pipes, the plurality of third air outlet pipes are arranged in the horizontal axis direction of the array, and the air outlets of the plurality of third air outlet pipes are located at the bottom of the furnace cavity;

[0011] The heating assembly is used for heating the air flow flowing through the two air ducts;

[0012] The condensing device is used for sucking the gas in the furnace cavity after being heated by circulation, cooling the gas to remove oil in the gas, and then sending the gas back to the furnace cavity;

[0013] The condensing device comprises a shell, the inside of the shell is communicated with the furnace cavity through an air inlet pipe and an air outlet pipe, the air inlet pipe and the air outlet pipe are provided with opening and closing valves, a second air fan is arranged in the shell, and the second air fan is used for sucking the gas in the furnace cavity into the inside of the shell through the air inlet pipe and then sending the gas back to the furnace cavity through the air outlet pipe;

[0014] A filter assembly and a plurality of condensing assemblies are arranged on the side wall of the shell and can be pulled out, the filter assembly extends into the shell to filter and remove impurities of the gas entering the shell, and the plurality of condensing assemblies extend into the shell to sequentially condense the gas entering the shell, so that the oil carried by the gas adheres to the condensing assemblies; the filter assembly and the plurality of condensing assemblies can be pulled out of and put into the side wall of the shell;

[0015] The condensing assembly comprises a second panel and a plurality of condensing pipes, a second handle and two water pipe joints are arranged on the outer surface of the second panel, two water collecting pipes are arranged on the inner side of the second panel, one end of each of the two water pipe joints is communicated with one of the two water collecting pipes, and the two ends of each of the plurality of condensing pipes are respectively communicated with the two water collecting pipes; the other end of each of the two water pipe joints is used for connecting a water supply pipe and a return water pipe, so that the cooling liquid continuously flows in the plurality of condensing pipes;

[0016] The condensing device further comprises two mounting seats, a pressing plate, a first transmission wheel, a second transmission wheel and a transmission belt, the two mounting seats are arranged on the side wall of the shell and are spaced apart vertically, the pressing plate is vertically arranged in L-shaped structure, the pressing plate comprises a first plate body and a second plate body which are perpendicular to each other, the upper and lower ends of the first plate body are rotatably connected to the two mounting seats through connecting columns respectively, the first transmission wheel is fixedly sleeved on one of the connecting columns, the second transmission wheel is fixedly sleeved on the valve rod of one of the on-off valves, and the transmission belt is sleeved on the first transmission wheel and the second transmission wheel respectively, and the transmission belt is used to drive the first transmission wheel and the second transmission wheel to rotate synchronously.

[0017] The filter assembly and the plurality of condensing assemblies are located on the front wall of the shell, and the second plate body is used to limit the filter assembly and the plurality of condensing assemblies in the shell.

[0018] When the on-off valves on the air inlet pipe and the air outlet pipe are closed, the second plate body is separated from the front wall of the shell, the second plate body is parallel to the side wall of the shell, and at this time the filter assembly and the plurality of condensing assemblies can be pulled out from the front wall of the shell.

[0019] When the on-off valves on the air inlet pipe and the air outlet pipe are opened, the second transmission wheel rotates synchronously with the valve rod of the on-off valve by 90 degrees, so that the second transmission wheel drives the first transmission wheel to rotate synchronously through the transmission belt, thereby driving the pressing plate to rotate synchronously, so that the pressing plate rotates by 90 degrees and is tightly pressed on the front wall of the shell, so that the second plate body limits the filter assembly and the plurality of condensing assemblies in the shell.

[0020] As preferred, a plurality of vertical baffles are arranged in the air duct, the baffles are used to divide the space in the air duct into a plurality of airflow channels, the bottom of each airflow channel is provided with a third air outlet pipe, each airflow channel is communicated with a plurality of air outlet assemblies, and a plurality of guide plates are arranged in each airflow channel, one guide plate is arranged between any two adjacent air outlet assemblies, and the guide plates are vertically arranged to guide the airflow in each airflow channel to flow vertically downward.

[0021] As preferred, a hood is arranged above the furnace cavity, the two sides of the hood are communicated with the upper ends of the two air ducts respectively, the first air wheel is arranged in the hood, the air inlet of the first air wheel is communicated with the furnace cavity, the entire outer circumferential surface of the first air wheel is an air outlet surface, the first air wheel sucks out the gas in the furnace cavity and then blows the gas into the two air ducts through the two sides of the hood at the same time, a plurality of guide plates are arranged on the two sides of the hood and are spaced apart along the circumferential direction of the first air wheel, one end of each guide plate is close to the outer circumferential surface of the first air wheel, and the other end of each guide plate is located at the air inlet of the air duct.

[0022] As a preferred, the heating assembly comprises a plurality of electric heating rods, the plurality of electric heating rods are pluggably inserted into the top of the furnace body, and the heating parts of the plurality of electric heating rods are all inserted into the air ducts so that there is at least one heating part of the electric heating rod in each air flow channel of the air duct.

[0023] As a preferred, the filtering assembly comprises a first panel, a first handle is arranged on the outer surface of the first panel, and a mesh plate is connected to the inner surface of the first panel, and a filter screen is covered on the upper surface of the mesh plate.

[0024] The present application makes the air flow distribution in the furnace cavity more uniform through the innovative design of the air outlet assembly and the third air outlet pipe structure, significantly improves the degreasing effect, and the specific advantages are as follows:

[0025] 1. The degreasing furnace of the present application adopts the design of multiple air outlet assemblies and a third air outlet pipe, the air flow enters the furnace cavity in a multi-directional inclined manner through these air outlet assemblies, and the third air outlet pipe enables the air flow to be uniformly distributed from the bottom of the furnace cavity to each area, avoiding the problem of concentrated air flow at the top or one side in traditional designs. In this way, the air flow distribution in the furnace cavity is more uniform, which can cover every corner of the entire furnace cavity, ensuring that each product to be degreased is uniformly affected by the air flow.

[0026] 2. Due to the uniformity of air flow distribution, the product to be degreased can be heated more uniformly, and the air flow can be more fully contacted with the product surface, so that the grease can be more completely removed. This design greatly improves the degreasing efficiency, avoids the phenomenon of local overheating or insufficient heating, and improves the overall degreasing effect. It is particularly suitable for processing large quantities or multiple sizes of products, and the uniformity and heating efficiency of the heating system are improved, which can greatly improve the processing speed of the production line and improve the overall production efficiency.

[0027] 3. Uniform air flow and heat distribution can reduce energy waste. In traditional degreasing furnaces, due to uneven air flow distribution, higher energy is required in some areas to reach the ideal temperature, while the design of the present application can ensure uniform air flow coverage, reducing local heating energy waste and improving overall energy utilization. This not only reduces operating costs, but also helps to improve the energy efficiency of the equipment and meets environmental protection requirements. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is a structural schematic diagram of the present application;

[0029] Figure 2 is Figure 1 an enlarged view of area A in the middle;

[0030] Figure 3 is a top view of the present application;

[0031] Figure 4 isFigure 3 Sectional view along line AA in the middle;

[0032] Figure 5 for Figure 3 BB-direction sectional view in the middle;

[0033] Figure 6 for Figure 4 CC-direction section view;

[0034] Figure 7 for Figure 4 DD section view in the middle;

[0035] Figure 8 This is a schematic diagram of the structure of two airflow circulation components;

[0036] Figure 9 This is a schematic diagram of the condensation device;

[0037] Figure 10 This is a cross-sectional view of the condenser.

[0038] Figure 11 This is a schematic diagram of the filter assembly.

[0039] Figure 12 This is a schematic diagram of the condenser assembly.

[0040] Figure 13 This is a side view of the condenser assembly;

[0041] Figure 14 This is a schematic diagram of the condensation device according to another embodiment.

[0042] Explanation of reference numerals in the attached drawings: 10. Furnace body; 11. Furnace cavity; 12. Wind hood; 14. Air guide plate; 15. Furnace door; 20. Air duct; 21. Air outlet assembly; 211. First air outlet pipe; 212. Second air outlet pipe; 22. Third air outlet pipe; 23. Baffle plate; 24. Flow guide plate; 25. Airflow channel;

[0043] 30. First fan; 31. First wind turbine; 32. First motor;

[0044] 40. Electric heating rod;

[0045] 50, condensing device; 51, shell; 52, air inlet pipe; 53, air outlet pipe; 54, on-off valve; 55, second air fan; 551, air fan main body; 552, second motor; 56, filter assembly; 561, first panel; 562, first handle; 563, grid plate; 564, filter screen; 57, condensing assembly; 571, second panel; 572, second handle; 573, water pipe joint; 574, water collecting pipe; 575, condensing pipe; 576, connecting plate; 58, mounting seat; 59, pressing plate; 591, first transmission wheel; 592, second transmission wheel; 593, transmission belt; 594, first plate body; 595, second plate body. DETAILED DESCRIPTION

[0046] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0047] As shown in Figures 1-13 The defatting furnace of the present embodiment comprises a furnace body 10, an air flow circulating assembly, a heating assembly and a condensing device 50.

[0048] The furnace body 10 is provided with a furnace cavity 11 for placing products to be defatted, and the front side of the furnace body is provided with an opening communicating with the furnace cavity 11. A furnace door 15 is movably arranged on the opening to open and close the opening. When the opening is opened, the products to be defatted can be placed into the furnace cavity 11 through the opening, and the furnace door 15 can close the opening to defat the products in the furnace cavity 11.

[0049] The air flow circulating assembly has two, and the two air flow circulating assemblies are arranged adjacent to each other along the front-rear direction of the furnace body 10.

[0050] Each air flow circulating assembly comprises two air ducts 20 and a first fan 30, the two air ducts 20 are oppositely arranged on the left and right sides of the furnace cavity 11 and are respectively attached to the inner walls on the left and right sides of the furnace body 10, the first fan 30 is arranged above the furnace cavity 11, the first motor 32 of the first fan 30 is arranged on the top of the furnace body 10, the first motor 32 drives the first fan 31 to rotate through belt transmission, when the first fan 31 rotates, the gas in the furnace cavity 11 can be sucked out from the top of the furnace cavity 11, and then the gas is blown into the furnace cavity 11 from the left and right sides of the furnace cavity 11 through the two air ducts 20 respectively, so as to form circulating air flow; the surface of the two air ducts 20 facing the furnace cavity 11 is vertically arranged, a plurality of air outlet assemblies 21 arranged in an array are arranged on the surface of the two air ducts 20 facing the furnace cavity 11, the array has a horizontal axis direction extending in the front-rear direction of the furnace body 10 and a vertical axis direction extending in the up-down direction of the furnace body 10, each air outlet assembly 21 comprises two first air outlet pipes 211 and two second air outlet pipes 212, the two first air outlet pipes 211 are arranged in the horizontal axis direction of the array, the air outlets of the two first air outlet pipes 211 are respectively arranged obliquely in the up-down direction of the furnace cavity 11, the two second air outlet pipes 212 are arranged in the vertical axis direction of the array, the air outlets of the two second air outlet pipes 212 are respectively arranged obliquely in the front-rear direction of the furnace cavity 11, and the bottom of each air duct 20 is provided with a plurality of third air outlet pipes 22, the plurality of third air outlet pipes 22 are arranged in the horizontal axis direction of the array, and the air outlets of the plurality of third air outlet pipes 22 are located at the bottom of the furnace cavity 11, so that the air duct 20 can blow air flow into the furnace cavity 11 through the air outlet assembly 21 and the third air outlet pipe 22, because the air outlet assembly 21 is arranged in an array, and the air outlets of the two first air outlet pipes 211 in the air outlet assembly 21 are respectively arranged obliquely in the up-down direction of the furnace cavity 11 and the air outlets of the two second air outlet pipes 212 are respectively arranged obliquely in the front-rear direction of the furnace cavity 11, when the air duct 20 blows air flow into the furnace cavity 11 through the air outlet assembly 21, the air flow of the air outlet assembly 21 arranged in an array can be mixed with each other, so that the air outlet assembly 21 can blow air into the furnace cavity 11 more uniformly and stably, and the air duct 20 can also blow air flow into the bottom of the furnace cavity 11 through the third air outlet pipe 22, and then the air flow flows upward along the furnace cavity 11, so that the air flow in the furnace cavity 11 can penetrate the furnace cavity 11 and fully contact the product surface, and the heating assembly can heat the air flow flowing through the two air ducts 20, so that the product to be degreased in the furnace cavity 11 can be heated more uniformly, the temperature of each part of the product to be degreased is more uniform, and the degreasing effect is better.

[0051] The condensing device 50 is used to draw out the gas that has been circulated and heated in the furnace chamber 11 and cool the gas to remove the grease in the gas. Then the gas is sent back to the furnace chamber 11. In this way, after the heated airflow circulates in the furnace chamber 11 for a certain period of time, the grease on the product has been carried away by the hot air. At this time, the condensing device 50 is turned on. The condensing device 50 can draw out the hot air in the furnace chamber 11 and condense it, so that the grease carried in the hot air condenses on the condenser tube, thereby removing the grease in the hot air.

[0052] Reference Figure 5 , Figure 6 The air duct 20 is provided with multiple vertically arranged baffles 23, which divide the space within the air duct 20 into multiple airflow channels 25. Each airflow channel 25 is vertically arranged, and each airflow channel 25 has a third air outlet duct 22 at its bottom. Each airflow channel 25 is connected to three rows of air outlet components 21. A row of air outlet components refers to multiple air outlet components arranged vertically. Each airflow channel 25 is provided with multiple guide plates 24, and a guide plate 24 is provided between any two adjacent rows of air outlet components 21. The guide plates 24 are all vertically arranged to guide each airflow. The airflow in the channel 25 flows vertically downwards. This ensures that the airflow in each airflow channel 25 is guided to flow vertically downwards, which can ensure that the airflow distribution in the furnace cavity 11 is uniform and avoid uneven heat distribution or uneven product heating caused by the airflow being concentrated in certain areas. Moreover, the configuration of multiple vertical airflow channels 25 and three rows of airflow components 21 allows each row of airflow components 21 to generate airflow and disperse it in multiple directions. The guide plates 24 are set between each row of airflow components. The vertical setting of the guide plates helps the airflow to flow more orderly and avoids the airflow being chaotic, thereby enhancing the overall airflow control capability.

[0053] Reference Figure 6The upper portion of the furnace cavity 11 is provided with a wind cover 12, the wind cover 12 is enclosed to form a chamber, and the two sides of the wind cover 12 are open, the two sides of the wind cover 12 are respectively connected with the upper ends of the two air ducts 20, so that the chamber inside the wind cover 12 is connected with the air ducts 20 through the openings, the first wind wheel 31 is arranged in the wind cover 12, the lower end surface of the first wind wheel 31 is an air inlet, the air inlet of the first wind wheel 31 is connected with the furnace cavity 11, the entire outer circumferential surface of the first wind wheel 31 is an air outlet surface, when the first wind wheel 31 rotates, the gas in the furnace cavity 11 is sucked out and then blown into the two air ducts 20 through the two sides of the wind cover 12 at the same time, then the airflow flows downward along the air duct 20, the airflow returns to the furnace cavity 11 through the air outlet assembly 21 and the third air outlet pipe 22, the two sides of the wind cover 12 are provided with a plurality of guide vanes 14 which are arranged in the circumferential direction of the first wind wheel 31 and are spaced apart, one end of each guide vane 14 is close to the outer circumferential surface of the first wind wheel 31, and the other end of each guide vane 14 is located at the air inlet of the air duct 20, in this way, through the action of the wind cover 12, the gas flows smoothly from the furnace cavity 11 to the air duct 20, the circulation efficiency of the gas is effectively improved, the gas suction and air supply process is continuous, the residence time of the airflow is reduced, thereby improving the airflow exchange efficiency in the degreasing process, and the guide vanes 14 can effectively distribute the gas in the wind cover to the inlet of the air duct 20, the guide vanes control the airflow direction and reduce airflow deviation, thereby ensuring that the airflow can be more evenly distributed after entering the air duct, preventing local airflow to be too strong or too weak, and ensuring uniform heating of the product in the furnace cavity.

[0054] The heating assembly includes a plurality of electric heating rods 40, which are divided into left and right rows, and the left and right rows of electric heating rods 40 heat the air ducts 20 on the left and right sides of the furnace cavity 11 respectively. The plurality of electric heating rods 40 are plug-in connected at the top of the furnace body 10, the heating parts of the plurality of electric heating rods 40 extend into the air ducts 20, so that each air duct 20 has two heating parts of electric heating rods 40 in the airflow channel 25, and the electric connection parts of the plurality of electric heating rods 40 are located on the upper surface of the top of the furnace body 10. This design can uniformly heat the air ducts 20 on the left and right sides of the furnace cavity 11, ensure that the airflow channels 25 in the air ducts 20 obtain consistent heating effect, and because each airflow channel 25 has two heating parts of electric heating rods 40, the airflow on both sides of the furnace cavity 11 can also be uniformly distributed, thereby ensuring uniform heating during the degreasing process, avoiding overheating or insufficient heating in some areas, and improving the overall heating effect. Moreover, the electric heating rods 40 are designed to be plug-in, which not only facilitates installation and maintenance, but also improves the flexibility of the system. When a fault occurs or the electric heating rods 40 need to be replaced, users can easily replace the faulty electric heating rods 40 without replacing the entire heating system. The plug-in design also makes the number and configuration of electric heating rods 40 more flexible, allowing for adjustment of heating capacity or replacement of electric heating rods 40 according to actual needs, further improving the adaptability and service life of the equipment.

[0055] As Figure 9 , Figure 10As shown, the condensing device 50 comprises a shell 51, the inside of the shell 51 is communicated with the furnace cavity 11 through the air inlet pipe 52 and the air outlet pipe 53, the air inlet pipe 52 and the air outlet pipe 53 are provided with opening and closing valves 54, the opening and closing valves 54 can control the opening and closing of the air inlet pipe 52 and the air outlet pipe 53, the opening and closing valves 54 can be driven by the driving motor to rotate, so that the opening and closing valves 54 can be switched between the opening and closing states, the second fan 55 is arranged in the shell 51, the second fan 55 comprises a fan body 551 and a second motor 552, the fan body 551 is located in the shell 51 and at the bottom of the shell 51, the second motor 552 is arranged outside the shell 51, the second motor 552 drives the second fan wheel in the fan body 551 to rotate through the belt transmission, the second fan 55 is used for sucking the gas in the furnace cavity 11 into the inside of the shell 51 through the air inlet pipe 52 and then sending the gas back into the furnace cavity 11 through the air outlet pipe 53; a filter assembly 56 and a plurality of condensing assemblies 57 are arranged on the side wall of the shell 51 in a drawable manner, the filter assembly 56 and the plurality of condensing assemblies 57 are arranged in the shell 51 in sequence from top to bottom, the filter assembly 56 extends into the shell 51 to filter and remove impurities of the gas entering the shell 51, the plurality of condensing assemblies 57 all extend into the shell 51 to condense the gas entering the shell 51 in sequence, so that the oil carried by the gas adheres to the condensing assemblies 57, the filter assembly 56 and the plurality of condensing assemblies 57 can be drawn out and put into the side wall of the shell 51, in this way, most of the impurities can be effectively removed after the airflow passes through the filter assembly 56, ensuring that the airflow entering the condensing assemblies 57 is relatively clean, avoiding that too many impurities adhere to the condensing assemblies 57, and the condensing assemblies 57 condense and adhere the oil in the gas to the surface of the condensing assemblies 57 through the cooling effect, thereby removing the oil in the gas, the treated gas is sent back to the furnace cavity 11 through the air outlet pipe 53, realizing the recycling of the gas and ensuring the high efficiency and environmental protection of the degreasing process; moreover, the filter assembly 56 and the plurality of condensing assemblies 57 are arranged in a drawable structure and can be easily drawn out and put into the side wall of the shell 51, this design greatly facilitates the user to perform daily maintenance, cleaning and replacement of the filter assembly 56 or the condensing assemblies 57, when it is necessary to clean the adhered oil or replace the assemblies, the user can quickly draw out the assemblies, reducing the downtime and improving the use efficiency and maintenance convenience of the equipment.

[0056] Referring to Figure 11The filter assembly 56 includes a first panel 561. Two first handles 562 are provided on the outer surface of the first panel 561. A mesh plate 563 is connected to the inner surface of the first panel 561. A filter screen 564 is covered on the upper surface of the mesh plate 563. The filter screen 564 and the mesh plate 563 are fixed together by bonding, welding, or binding. A first opening is provided on the side wall of the housing 51. The filter assembly 56 is removably disposed within the first opening, allowing it to be pulled out of the housing 51. When the filter assembly 56 is inserted into the housing 51, the first panel 561 abuts against the outer side wall of the housing 51. The filter assembly 56 is positioned to filter the airflow entering the housing 51. When the filter assembly 56 is pulled out of the housing 51, it can be cleaned. The first handle 562 facilitates the operator's easy pulling and replacement of the filter assembly 56, improving the equipment's maintenance convenience. At the same time, the combined structure of the mesh plate 563 and the filter screen 564 can effectively filter impurities in the gas, ensuring the cleanliness of the airflow and extending the service life of the equipment. In addition, the filter assembly 56 adopts a pull-out design, which facilitates regular cleaning and replacement, further enhancing the maintainability of the equipment.

[0057] Reference Figure 12 , Figure 13 The condenser assembly 57 includes a second panel 571 and multiple condenser tubes 575. Two second handles 572 and two water pipe connectors 573 are provided on the outer surface of the second panel 571. Two water collection pipes 574 are provided on the inner side of the second panel 571. One end of each of the two water pipe connectors 573 is connected to one of the two water collection pipes 574. The multiple condenser tubes 575 are parallel to each other, and each condenser tube 575 is bent. Both ends of each condenser tube 575 are connected to the two water collection pipes 574. Each condenser tube 575 passes through two connecting plates 576, which are parallel to the second panel 571. The other ends of the two water pipe connectors 573 are used to connect to the coolant supply pipe and the coolant return pipe, respectively, so that coolant continuously flows within the multiple condenser tubes 575. The housing 5... Multiple second openings are provided on the side wall of housing 51, and multiple condensing components 57 are respectively removably installed in the multiple second openings, so that the condensing components 57 can be pulled out of the housing 51. When the condensing components 57 are put into the housing 51, the second panel 571 abuts against the outer side wall of the housing 51 to position the condensing components 57. The condensing components 57 can condense the airflow in the housing 51, so that the grease carried by the airflow adheres to the outer wall of the condenser tube 575. When the condensing components 57 are pulled out of the housing 51, the condensing components 57 can be cleaned. In this way, the condensing components 57 are installed in the housing 51 by pulling them out, which is convenient for disassembly and installation, easy for maintenance and cleaning, and ensures the cleanliness and condensation efficiency of the condensing components 57, thereby improving the grease removal effect.

[0058] With reference to Figure 14 In another embodiment of the condensing device, the condensing device further comprises two mounting seats 58, a pressing plate 59, a first transmission wheel 591, a second transmission wheel 592 and a transmission belt 593. The two mounting seats 58 are arranged on the side wall of the shell 51 and are spaced apart vertically. The pressing plate 59 is vertically arranged in an L-shaped structure and comprises a first plate body 594 and a second plate body 595 which are perpendicular to each other and are integrally formed. The upper and lower ends of the first plate body 594 are fixedly provided with connecting columns, and the upper and lower ends of the first plate body 594 are rotatably connected to the two mounting seats 58 through the connecting columns, so that the first plate body 594 can rotate around a vertical axis. The first transmission wheel 591 is fixedly sleeved on one of the connecting columns, and the second transmission wheel 592 is fixedly sleeved on the valve rod of one of the on-off valves 54. The transmission belt 593 is sleeved on the first transmission wheel 591 and the second transmission wheel 592, respectively, and is used to drive the first transmission wheel 591 and the second transmission wheel 592 to rotate synchronously. Since the driving motor drives the valve core of the on-off valve 54 to rotate through the valve rod, when the valve rod of the on-off valve 54 rotates, the valve rod can in turn drive the pressing plate 59 to rotate through the second transmission wheel 592, the transmission belt 593 and the first transmission wheel 591.

[0059] The filter assembly 56 and the plurality of condensing assemblies 57 are located on the front wall of the shell 51, and the second plate body 595 is used to limit the filter assembly 56 and the plurality of condensing assemblies 57 in the shell 51.

[0060] When the on-off valves 54 on the air inlet pipe 52 and the air outlet pipe 53 are closed, the second plate body 595 is separated from the front wall of the shell 51, and the second plate body 595 is parallel to the side wall of the shell 51. At this time, the filter assembly 56 and the plurality of condensing assemblies 57 can be pulled out from the front wall of the shell 51.

[0061] When the on-off valves 54 on the air inlet pipe 52 and the air outlet pipe 53 are opened, the second transmission wheel 592 rotates 90 degrees synchronously with the valve rod of the on-off valve 54, so that the second transmission wheel 592 drives the first transmission wheel 591 to rotate synchronously through the transmission belt 593, thereby driving the pressing plate 59 to rotate synchronously, so that the pressing plate 59 rotates 90 degrees, so that the second plate body 595 is pressed tightly to the front wall of the shell 51. At this time, the second plate body 595 presses the first face plate 561 of the filter assembly 56 and the second face plate 571 of the condensing assembly 57 tightly on the front wall of the shell 51, so as to limit the filter assembly 56 and the condensing assembly 57. When the condensing device 50 works, the filter assembly 56 and the condensing assembly 57 are fixed and stable, and the filter assembly 56 and the condensing assembly 57 cannot be pulled out from the shell 51, so as to avoid misoperation. The design further improves the safety and reliability of the equipment through the automatic limiting mechanism.

[0062] The specification and drawings are to be regarded in all respects as only illustrative and are to be construed in accordance with the scope of the application. It is evident that those skilled in the art can, without departing from the scope of the application, make various changes and modifications of the application. Thus, the application is intended to embrace all such changes and modifications insofar as they come within the scope of the application and its equivalents.

Claims

1. A degreasing oven, characterized in that, include: Furnace body (10), the furnace body (10) is provided with a furnace cavity (11) for placing products to be degreased; The airflow circulation assembly includes two air ducts (20) and a first fan (30). The two air ducts (20) are located on the left and right sides of the furnace cavity (11), respectively. The first impeller (31) of the first fan (30) is located above the furnace cavity (11). The first fan (30) is used to draw gas from the top of the furnace cavity (11) and then blow the gas into the furnace cavity (11) from the left and right sides through the two air ducts (20) to form a circulating airflow. The surfaces of the two air ducts (20) facing the furnace cavity (11) are both vertically arranged. Multiple air outlet components (21) are arranged in an array on the surfaces of the two air ducts (20) facing the furnace cavity (11). The array has a horizontal axis extending along the front-back direction of the furnace body (10) and a horizontal axis extending along the front-back direction of the furnace body (10). In the vertical direction of the furnace body (10), each air outlet assembly (21) includes two first air outlet pipes (211) and two second air outlet pipes (212). The two first air outlet pipes (211) are arranged at intervals along the horizontal axis of the array. The air outlets of the two first air outlet pipes (211) are inclined towards the vertical direction of the furnace cavity (11). The two second air outlet pipes (212) are arranged at intervals along the vertical axis of the array. The air outlets of the two second air outlet pipes (212) are inclined towards the front and back direction of the furnace cavity (11). Multiple third air outlet pipes (22) are provided at the bottom of the two air ducts (20). The multiple third air outlet pipes (22) are arranged at intervals along the horizontal axis of the array. The air outlets of the multiple third air outlet pipes (22) are all located at the bottom of the furnace cavity (11). A heating assembly for heating the airflow passing through the two air ducts (20); The condenser (50) is used to draw out the gas that has been circulated and heated in the furnace cavity (11), cool the gas to remove the grease in the gas, and then send the gas back to the furnace cavity (11). The condensation device (50) includes a housing (51), the interior of which is connected to the furnace cavity (11) through an air inlet pipe (52) and an air outlet pipe (53). Both the air inlet pipe (52) and the air outlet pipe (53) are equipped with on / off valves (54). A second fan (55) is installed inside the housing (51). The second fan (55) is used to draw the gas in the furnace cavity (11) into the housing (51) through the air inlet pipe (52) and then send the gas back into the furnace cavity (11) through the air outlet pipe (53). A filter assembly (56) and multiple condenser assemblies (57) are removably installed on the side wall of the housing (51). The filter assembly (56) extends into the housing (51) to filter and remove impurities from the gas entering the housing (51). The multiple condenser assemblies (57) extend into the housing (51) to condense the gas entering the housing (51) in sequence, so that the grease carried by the gas adheres to the condenser assemblies (57). The filter assembly (56) and the multiple condenser assemblies (57) can be pulled out and put in from the side wall of the housing (51). The condensation assembly (57) includes a second panel (571) and multiple condenser tubes (575). A second handle (572) and two water pipe connectors (573) are provided on the outer surface of the second panel (571). Two water collection pipes (574) are provided on the inner side of the second panel (571). One end of each of the two water pipe connectors (573) is connected to the two water collection pipes (574). Both ends of the multiple condenser tubes (575) are connected to the two water collection pipes (574). The other end of each of the two water pipe connectors (573) is used to connect to the water supply pipe and the water return pipe, so that coolant continuously flows in the multiple condenser tubes (575). The condensation device also includes two mounting seats (58), a pressure plate (59), a first drive wheel (591), a second drive wheel (592), and a drive belt (593). The two mounting seats (58) are both set on the side wall of the housing (51) and are distributed vertically. The pressure plate (59) is an L-shaped structure and is set vertically. The pressure plate (59) includes a first plate body (594) and a second plate body (595) that are perpendicular to each other. The upper and lower ends of the first plate body (594) are rotatably connected to the two mounting seats (58) through connecting columns. The first drive wheel (591) is fixedly sleeved on one of the connecting columns. The second drive wheel (592) is fixedly sleeved on the valve stem of one of the opening and closing valves (54). The drive belt (593) is sleeved on the first drive wheel (591) and the second drive wheel (592) respectively. The drive belt (593) is used to drive the first drive wheel (591) and the second drive wheel (592) to rotate synchronously. The filter assembly (56) and multiple condenser assemblies (57) are located on the front wall of the housing (51), and the second plate (595) is used to confine the filter assembly (56) and multiple condenser assemblies (57) within the housing (51); When the on / off valves (54) on the air inlet pipe (52) and the air outlet pipe (53) are closed, the second plate (595) is disengaged from the front wall of the housing (51), and the second plate (595) is parallel to the side wall of the housing (51). At this time, the filter assembly (56) and multiple condenser assemblies (57) can be pulled out from the front wall of the housing (51). When the inlet pipe (52) and outlet pipe (53) open, the second drive wheel (592) rotates 90 degrees synchronously with the valve stem of the inlet pipe (54), so that the second drive wheel (592) drives the first drive wheel (591) to rotate synchronously through the drive belt (593), thereby driving the pressure plate (59) to rotate synchronously, so that the pressure plate (59) rotates 90 degrees, so that the pressure plate (59) presses tightly against the front wall of the housing (51), so that the second plate (595) limits the filter assembly (56) and multiple condenser assemblies (57) inside the housing (51).

2. The degreasing oven according to claim 1, characterized in that, The air duct (20) is provided with a plurality of vertically arranged baffles (23). The baffles (23) are used to divide the space in the air duct (20) into a plurality of airflow channels (25). Each airflow channel (25) is provided with a third air outlet pipe (22) at the bottom. Each airflow channel (25) is connected to a plurality of airflow components (21). Each airflow channel (25) is provided with a plurality of guide plates (24). A guide plate (24) is provided between any two adjacent airflow components (21). The guide plates (24) are all vertically arranged to guide the airflow in each airflow channel (25) to flow vertically downward.

3. The degreasing oven according to claim 2, characterized in that, A wind hood (12) is provided above the furnace cavity (11). The two sides of the wind hood (12) are connected to the upper ends of the two air ducts (20). The first impeller (31) is set inside the wind hood (12). The air inlet of the first impeller (31) is connected to the furnace cavity (11). The entire outer circumference of the first impeller (31) is the air outlet. When the first impeller (31) rotates, it draws out the gas in the furnace cavity (11) and blows the gas into the two air ducts (20) through the two sides of the wind hood (12). Multiple air guide plates (14) are arranged at intervals along the circumference of the first impeller (31) on both sides of the wind hood (12). One end of each air guide plate (14) is close to the outer circumference of the first impeller (31), and the other end of each air guide plate (14) is located at the air inlet of the air duct (20).

4. The degreasing oven according to claim 3, characterized in that, The heating assembly includes multiple electric heating rods (40), which are pluggable into the top of the furnace body (10). The heating parts of the multiple electric heating rods (40) extend into the air duct (20) so that there is at least one heating part of an electric heating rod (40) in the airflow channel (25) of each air duct (20).

5. The degreasing oven according to claim 1, characterized in that, The filter assembly (56) includes a first panel (561), a first handle (562) is provided on the outer surface of the first panel (561), a mesh plate (563) is connected to the inner surface of the first panel (561), and a filter screen (564) is covered on the upper surface of the mesh plate (563).

Citation Information

Patent Citations

  • Swirl injection type energy-saving annealing furnace

    CN119530521A

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    CN221385802U