Method and device for arranging pipeline system
By determining the application scenarios in the arrangement of flue gas pipelines and designing pipeline installation solutions, the shortcomings in the pipeline system in the prior art are solved, the stability and safety arrangement of flue gas pipelines are achieved, and the stability and safety of industrial production are improved.
Patent Information
- Application Number
- CN202411738457.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-04-08
AI Technical Summary
The existing flue gas pipeline layout method is insufficient in bearing loads and stresses, the thermal expansion displacement and stress calculation are inaccurate, which leads to the force and torque of the pipeline acting on the equipment exceeding the specified range, and inconvenient pipeline maintenance and maintenance, which limits the stability and safety of industrial production.
By determining the application scenario of the pipeline to be installed, the pipeline installation design is carried out according to the application scenario, and the pipeline installation plan is determined. This plan includes material selection, determination of pipeline layout parameters and layout conditions, ensuring the accuracy of the parameters of the pipeline system and improving the stability and safety of industrial production.
The arrangement of flue gas pipelines through accurate pipeline system parameters improves the stability and safety of industrial production, avoids the insufficient load and stress of the pipeline system, and ensures the reasonable arrangement and stable operation of the pipeline system.
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Figure CN119783322A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of environmental protection equipment, and in particular to a method and device for arranging a pipeline system, an electronic device and a storage medium. Background Art
[0002] Flue gas duct layout is an indispensable part of industrial production, especially in thermal power generation, chemical industry, metallurgy and other industries. The flue gas duct system is used to discharge and treat the waste gas generated in the production process.
[0003] However, the existing flue gas duct layout method has certain limitations in industrial production, mainly manifested in the inadequacy of the duct system in bearing loads and stresses, inaccurate calculation of thermal expansion displacement and stress, resulting in the force and torque of the duct acting on the equipment exceeding the specified range, and inconvenient duct inspection and maintenance. These problems limit the stability and safety of industrial production.
[0004] Therefore, how to accurately determine the parameters of the pipeline system during the layout of the flue gas duct to improve the stability and safety of industrial production is an urgent problem to be solved. Summary of the invention
[0005] The present disclosure provides a method and device for arranging a pipeline system, the main purpose of which is to solve the problem of how to accurately determine the parameters of the pipeline system during the arrangement of the flue gas pipeline to improve the stability and safety of industrial production.
[0006] According to a first aspect of the present disclosure, a method for arranging a pipeline system is provided, comprising:
[0007] Determine the application scenario of the pipeline to be installed, and perform pipeline installation design according to the application scenario to determine the pipeline installation plan; wherein different application scenarios correspond to different pipeline installation plans;
[0008] Perform material selection processing according to the pipeline installation plan to determine the target pipeline and the target accessories; wherein the pipeline installation plan is at least used to determine the target pipeline and the target accessories according to the transportation medium in the application scenario;
[0009] According to the target pipeline and the target accessories, the pipeline system is arranged through the pipeline installation plan; wherein the pipeline installation plan at least includes pipeline arrangement parameters and pipeline arrangement conditions;
[0010] The arrangement of the pipeline system is completed until all the target pipelines and the target accessories are arranged at the predetermined arrangement positions.
[0011] Optionally, performing pipeline installation design according to the application scenario and determining the pipeline installation solution includes:
[0012] Determine, according to the transport medium in the application scenario, a pipeline type of the pipeline system in the application scenario and the pipeline material corresponding to the pipeline type;
[0013] Determine the pipeline layout parameters of the pipeline system in the application scenario according to the preset parameter standard in the application scenario; the pipeline layout parameters include at least pressure parameters, temperature parameters, flow parameters, and flow velocity parameters;
[0014] According to the preset load standard in the application scenario, the pipeline layout conditions of the pipeline system in the application scenario are determined; wherein the pipeline layout conditions at least include the load and stress borne by the pipeline system, and the pipeline installation plan at least includes the pipeline type, the pipeline material, the pipeline layout parameters and the pipeline layout conditions.
[0015] Optionally, the pipeline types include high-temperature flue gas pipelines, special material pipelines, steam / condensate pipelines, instrument air pipes, miscellaneous air pipes, process water pipes, cooling water pipes, drinking water pipes, and fire water pipes.
[0016] Optionally, the pipeline material corresponding to the pipeline type includes:
[0017] The pipe material corresponding to the high-temperature flue gas pipe is stainless steel or alloy seamless steel pipe, the pipe material corresponding to the special substance pipe is seamless stainless steel pipe, the pipe material corresponding to the steam / condensate pipe is seamless steel pipe, the pipe material corresponding to the instrument air pipe is stainless steel pipe, the pipe material corresponding to the miscellaneous air pipe is stainless steel pipe, the pipe material corresponding to the process water pipe is stainless steel pipe, the pipe material corresponding to the cooling water pipe is stainless steel pipe, the pipe material corresponding to the drinking water pipe is galvanized steel pipe or UPVC pipe, and the pipe material corresponding to the fire water pipe is galvanized steel pipe.
[0018] Optionally, the determining the pipeline arrangement condition of the pipeline system in the application scenario includes:
[0019] Performing thermal expansion displacement calculation on the pipeline system to obtain a target displacement, and performing stress calculation on the pipeline system to obtain the bearing stress;
[0020] Determine the force and moment of action of the pipeline system on the preset equipment according to the target displacement and the bearing stress;
[0021] When it is determined that the acting force and the acting moment are within a preset acting force range, the pipeline arrangement condition is obtained.
[0022] Optionally, the arrangement process of the pipeline system includes:
[0023] Performing identification processing on each of the target pipelines in the pipeline system to determine a pipeline identification corresponding to each of the target pipelines in the pipeline system; wherein the pipeline identification at least includes the transport medium in the target pipeline and the flow direction of the transport medium;
[0024] The pipeline system is arranged based on preset construction and maintenance rules.
[0025] Optionally, the pipeline installation solution also includes:
[0026] The connection method between the pipeline system and the equipment, wherein the connection method at least includes the connection between the pipeline system and the equipment through a flange;
[0027] The inspection and maintenance plan and the thermal insulation installation plan of the target pipeline and the target accessories in the pipeline system.
[0028] Optionally, after determining the target pipeline and the target accessories, the method further includes:
[0029] The target pipe and the target accessory are transported to a predetermined transport location.
[0030] Optionally, the transporting process of the target pipeline and the target accessories includes:
[0031] During the transportation process of the target pipeline, the port of the target pipeline is sealed with a metal and / or plastic cover.
[0032] According to a second aspect of the present disclosure, there is provided a piping system arrangement device, comprising:
[0033] A design device, used to determine the application scenario of the pipeline to be installed, and to perform pipeline installation design according to the application scenario to determine the pipeline installation plan; wherein different application scenarios correspond to different pipeline installation plans;
[0034] The design device is also used to perform material selection processing according to the pipeline installation plan to determine the target pipeline and the target accessories; wherein the pipeline installation plan is at least used to determine the target pipeline and the target accessories according to the transportation medium in the application scenario;
[0035] An installation device, used to perform pipeline system layout processing according to the target pipeline and the target accessories through the pipeline installation plan; wherein the pipeline installation plan at least includes pipeline layout parameters and pipeline layout conditions;
[0036] The installation device is also used to complete the arrangement of the pipeline system until all the target pipelines and the target accessories are arranged at the predetermined arrangement positions.
[0037] Optionally, the arrangement device of the pipeline system further comprises: a transport device,
[0038] The transport device is used to transport the target pipe and the target accessory to transport the target pipe and the target accessory to a predetermined transport location.
[0039] According to a third aspect of the present disclosure, there is provided an electronic device, including:
[0040] at least one processor; and
[0041] a memory communicatively connected to the at least one processor; wherein,
[0042] The memory stores instructions that can be executed by the at least one processor, and the instructions are executed by the at least one processor to enable the at least one processor to perform the method described in the first aspect.
[0043] According to a fourth aspect of the present disclosure, a non-transitory computer-readable storage medium storing computer instructions is provided, wherein the computer instructions are used to enable the computer to execute the method described in the first aspect.
[0044] According to a fifth aspect of the present disclosure, a computer program product is provided, comprising a computer program, wherein when the computer program is executed by a processor, the computer program implements the method as described in the first aspect above.
[0045] The arrangement method and device of the pipeline system provided by the present disclosure determine the application scenario of the pipeline to be installed, and perform pipeline installation design according to the application scenario to determine the pipeline installation plan; wherein different application scenarios correspond to different pipeline installation plans; material selection is performed according to the pipeline installation plan to determine the target pipeline and target accessories; wherein the pipeline installation plan is at least used to determine the target pipeline and the target accessories according to the transportation medium in the application scenario; according to the target pipeline and the target accessories, the pipeline system is arranged through the pipeline installation plan; wherein the pipeline installation plan at least includes pipeline arrangement parameters and pipeline arrangement conditions; until all the target pipelines and the target accessories are arranged to the predetermined arrangement positions, the arrangement operation of the pipeline system is completed. Compared with the related art, the embodiment of the present disclosure determines the required pipelines and accessories according to the transportation medium in the application scenario, and accurately determines the pipeline arrangement parameters and pipeline arrangement conditions, so that the flue gas pipeline can be arranged through accurate pipeline system parameters, thereby improving the stability and safety of industrial production.
[0046] It should be understood that the content described in this section is not intended to identify the key or important features of the embodiments of the present application, nor is it intended to limit the scope of the present application. Other features of the present application will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The accompanying drawings are used to better understand the present solution and do not constitute a limitation of the present disclosure.
[0048] Figure 1 A schematic diagram of a flow chart of a method for arranging a pipeline system provided in an embodiment of the present disclosure;
[0049] Figure 2 A schematic diagram of the structure of a pipeline system arrangement device provided in an embodiment of the present disclosure;
[0050] Figure 3 A schematic block diagram of an electronic device provided in an embodiment of the present disclosure. DETAILED DESCRIPTION
[0051] The following is a description of exemplary embodiments of the present disclosure in conjunction with the accompanying drawings, including various details of the embodiments of the present disclosure to facilitate understanding, which should be considered as merely exemplary. Therefore, it should be recognized by those of ordinary skill in the art that various changes and modifications may be made to the embodiments described herein without departing from the scope and spirit of the present disclosure. Similarly, for the sake of clarity and conciseness, descriptions of well-known functions and structures are omitted in the following description.
[0052] In the following description, for the purpose of illustration, in order to provide a comprehensive understanding of one or more embodiments, many specific details are set forth. However, it is apparent that these embodiments may also be implemented without these specific details. In other examples, for ease of describing one or more embodiments, well-known structures and devices are shown in the form of block diagrams.
[0053] It should be understood that terms such as "horizontal", "vertical", "up", "down", "top", "middle", "length", "inside", and "bottom" indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention.
[0054] Unless otherwise clearly defined and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, they can be fixedly connected, detachably connected, or integrated; they can be mechanically connected, electrically connected, or able to communicate with each other; they can be directly connected, or indirectly connected through an intermediate medium, and they can be internally connected between two elements or an interactive relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0055] The following describes the arrangement method and device of the pipeline system according to the embodiment of the present disclosure with reference to the accompanying drawings.
[0056] Figure 1 A schematic flow chart of a method for arranging a pipeline system provided in an embodiment of the present disclosure.
[0057] like Figure 1 As shown, the method comprises the following steps:
[0058] Step 101, determine the application scenario of the pipeline to be installed, and perform pipeline installation design according to the application scenario to determine the pipeline installation plan; wherein different application scenarios correspond to different pipeline installation plans.
[0059] In the disclosed embodiment, it is necessary to determine in advance the pipeline installation plan, and the pipeline installation plan should correspond to the application scenario. Through the pipeline installation plan, the design parameters of each pipeline system (such as pressure, temperature, flow, flow velocity, etc.) can be reasonably determined, and the complete set of pipelines, accessories and pipeline supports can be determined according to the latest version of the national standard design.
[0060] Among them, since the flue gas duct layout technology plays a key role in multiple industrial fields, the industrial fields mainly include thermal power generation, chemical industry, metallurgy, etc., so the application scenarios include multiple scenarios in multiple industrial fields. When determining the application scenarios of the pipelines to be installed, the following factors need to be considered: Industry characteristics: The exhaust gas composition, temperature, humidity and other characteristics generated by different industries vary. Environmental requirements: Determine the emission requirements according to the environmental standards of the factory location. Space limitations: Consider the existing building and equipment layout of the factory to ensure that the pipeline is installed reasonably.
[0061] At the same time, each industrial field corresponds to a general pipeline installation solution, and different application scenarios in the industrial field correspond to different detailed pipeline installation solutions. For example, if the industrial field is the thermal power generation industry, the application scenario is the high-temperature flue gas emission of the thermal power generation industry (such as: boiler room, steel mill and other high-temperature environments), etc. Specifically, the embodiments of the present disclosure do not limit the industrial field and the application scenario.
[0062] Regarding the general pipeline installation scheme corresponding to the industrial field, for example: when the industrial field is the thermal power generation industry, the general pipeline installation scheme includes but is not limited to: (1) selecting high temperature resistant and corrosion resistant materials, such as stainless steel or fiberglass pipes; (2) adopting overhead or underground methods, selected according to terrain and space conditions; (3) setting a reasonable pipeline direction, reducing the number of elbows, and reducing resistance loss; (4) installing compensators to deal with pipeline thermal expansion problems.
[0063] When the industrial field is the chemical industry, the general pipeline installation plan includes but is not limited to: (1) selecting corrosion-resistant and high-strength materials, such as plastic composite pipes or lined anti-corrosion steel pipes; (2) setting up corresponding pretreatment devices according to the exhaust gas composition, such as spray towers, activated carbon adsorption towers, etc.; (3) using flange connections with good sealing performance to ensure no leakage; (4) reserving inspection ports and monitoring points to facilitate daily maintenance and monitoring.
[0064] When the industrial field is the metallurgical industry, the general pipeline installation solution includes but is not limited to: (1) selecting wear-resistant and high-temperature resistant materials, such as wear-resistant ceramic steel pipes; (2) setting a cooling device according to the exhaust gas temperature to reduce the pipeline operating temperature; (3) adopting a modular design to facilitate quick installation and disassembly; (4) strengthening the support and fixing measures to ensure stable pipeline operation.
[0065] The flue gas duct installation design plan (pipeline installation plan) must fully consider factors such as industry characteristics, environmental requirements and space limitations. By selecting appropriate materials, optimizing pipeline layout, setting up pretreatment devices and monitoring points, etc., the pipeline system performance is ensured to be stable, safe and reliable, meeting the high standards of modern industry for flue gas treatment.
[0066] Step 102, performing material selection processing according to the pipeline installation plan to determine the target pipeline and the target accessories; wherein the pipeline installation plan is at least used to determine the target pipeline and the target accessories according to the transportation medium in the application scenario.
[0067] In the embodiment of the present disclosure, the target pipeline is the pipeline required for arranging the pipeline system, and the target accessories are the accessories required for arranging the pipeline system, such as: supports, flanges, screws, etc. Specifically, the target pipeline and the target accessories need to be obtained according to the pipeline installation plan designed in the actual application process, and the embodiment of the present disclosure does not limit this.
[0068] When selecting materials, the corrosion and wear of the transport medium on the pipeline system should be fully considered, and appropriate pipes (such as carbon steel pipes, rubber-lined steel pipes, stainless steel pipes, alloy steel pipes and fiberglass pipes, etc.), valves and accessories should be selected.
[0069] Specifically, regarding the material selection, for example: 1. High-temperature flue gas emission scenario: (1) Material selection: Select high-temperature resistant alloy steel or stainless steel pipes, such as 304 or 316 stainless steel. (2) Target pipes: Ensure that the pipes have good thermal expansion performance and strength at high temperatures. (3) Target accessories: Including high-temperature resistant elbows, flanges, valves, etc., the material should be the same as the pipe or have higher temperature resistance.
[0070] 2. Corrosive gas emission scenarios: (1) Material selection: Choose corrosion-resistant plastic or fiberglass materials, such as polyvinylidene fluoride (PVDF) or polytetrafluoroethylene (PTFE). (2) Target pipeline: The inner wall of the pipeline should be smooth to reduce the corrosive effect of the medium on the pipeline. (3) Target accessories: Including corrosion-resistant valves, flanges, expansion joints, etc., the material should match the pipeline.
[0071] 3. Dust and particle emission scenarios: (1) Material selection: Select steel pipes with strong wear resistance, such as wear-resistant cast steel or pipes lined with wear-resistant materials. (2) Target pipelines: The pipelines should have sufficient wall thickness and wear resistance to withstand the wear of particles. (3) Target accessories: Including wear-resistant elbows, tees, valves, etc., and wear-resistant linings can be added if necessary.
[0072] 4. Material processing and fittings adaptation: (1) Material processing: According to the characteristics of the medium, the pipes and fittings are surface treated, such as anti-corrosion coating, heat treatment, etc. (2) Fittings adaptation: Ensure that the size, pressure rating and connection method of all fittings match the pipes to meet the system operation requirements.
[0073] The embodiments of the present disclosure provide methods for selecting materials and determining accessories for flue gas pipes in different industrial application scenarios. By analyzing the characteristics of the transport medium, we can select appropriate pipe materials and accessories to ensure stable operation and long-term durability of the pipe system. In actual operation, materials should be selected and processed strictly in accordance with this guide according to specific application scenarios and medium characteristics to achieve the best installation effect.
[0074] Step 103, according to the target pipeline and the target accessories, perform layout processing of the pipeline system through the pipeline installation plan; wherein the pipeline installation plan at least includes pipeline layout parameters and pipeline layout conditions.
[0075] In the disclosed embodiment, the pipeline installation plan includes key parameters and conditions for pipeline layout, which are the basis for ensuring efficient and safe operation of the pipeline system.
[0076] The pipeline layout parameters include at least: Pipeline diameter: calculated and determined based on the expected gas flow and velocity. Pipeline length: determined based on the actual factory layout and equipment location. Pipeline direction: considering the terrain, building structure and equipment limitations, choose the shortest path and reduce the number of elbows. Pipeline inclination: to ensure smooth gas flow and avoid liquid accumulation, a certain inclination is usually required.
[0077] The pipeline layout conditions shall at least include: Environmental conditions: Consider factors such as temperature, humidity, and corrosiveness, and select appropriate pipeline materials and anti-corrosion measures. Safety requirements: Ensure that the pipeline system meets national and industry safety standards, including fire prevention and explosion prevention. Maintenance convenience: The pipeline layout should be convenient for daily inspection, cleaning, and maintenance. Economic efficiency: Consider cost-effectiveness and optimize materials and construction plans while meeting technical requirements.
[0078] Specifically, the overall process of the method for arranging the pipeline system described in the embodiment of the present disclosure can be implemented in the following ways but not limited to: 1. Design stage: Determine the preliminary layout plan of the pipeline system based on the process flow and equipment layout. Calculate parameters such as pipeline diameter, length, direction, and make preliminary material selections. 2. Scheme optimization: Simulate and evaluate the preliminary design plan to optimize the pipeline layout. Consider factors such as thermal expansion, vibration, and support of the pipeline system, and adjust the layout parameters. 3. Construction preparation: Prepare construction drawings and technical specifications based on the final pipeline layout plan. Determine the construction method and construction sequence, and prepare the required materials and equipment. 4. Construction implementation: Install the pipeline in accordance with the construction drawings and technical specifications. Ensure that the construction quality of pipeline connection, support, anti-corrosion, etc. meets the requirements. 5. Debugging and acceptance: After completing the pipeline installation, perform system debugging to check the air tightness and operating status of the pipeline. After acceptance, the pipeline system can be put into formal operation.
[0079] The detailed steps and precautions for the layout of the industrial flue gas pipeline system in the embodiment of the present disclosure are as follows. By following the layout parameters and conditions in the pipeline installation plan, it is possible to ensure that the pipeline system is designed reasonably, constructed in a standardized manner, and operates safely. In actual operation, the layout plan should be flexibly adjusted and optimized to adapt to the specific conditions and needs of the site.
[0080] Step 104 , until all the target pipes and the target accessories are arranged at the predetermined arrangement positions, the arrangement operation of the pipe system is completed.
[0081] In the embodiment of the present disclosure, the predetermined layout position refers to the specific installation position of each component (i.e., target pipe and target accessories, such as pipes, accessories, equipment, etc.) in the system that has been determined in the design stage, and the predetermined layout position is comprehensively considered and determined based on the following factors: System design requirements: including design drawings of flue or pipeline system, system functional requirements, fluid dynamic characteristics, etc. Engineering practice: Based on previous engineering experience, determine the best installation position of the component to ensure the stability and efficiency of the system. Safety standards: Ensure that the layout of the components complies with relevant safety standards and specifications to avoid potential safety risks. Operation and maintenance: Consider the convenience of daily operation, maintenance and overhaul of the components. Space constraints: Consider the spatial layout within the building or facility, the relative position of other equipment, etc. The predetermined layout position is the predetermined layout position of the pipes and accessories, and the pipeline installation plan includes the predetermined layout position. After all target pipes and target accessories are arranged according to the pipeline installation plan, the layout of the pipeline system can be completed.
[0082] The arrangement method of the pipeline system provided by the present disclosure determines the application scenario of the pipeline to be installed, and performs pipeline installation design according to the application scenario to determine the pipeline installation plan; wherein different application scenarios correspond to different pipeline installation plans; material selection is performed according to the pipeline installation plan to determine the target pipeline and target accessories; wherein the pipeline installation plan is at least used to determine the target pipeline and the target accessories according to the transportation medium in the application scenario; according to the target pipeline and the target accessories, the pipeline system is arranged through the pipeline installation plan; wherein the pipeline installation plan at least includes pipeline arrangement parameters and pipeline arrangement conditions; until all the target pipelines and the target accessories are arranged to the predetermined arrangement positions, the arrangement operation of the pipeline system is completed. Compared with the related art, the embodiment of the present disclosure determines the required pipelines and accessories according to the transportation medium in the application scenario, and accurately determines the pipeline arrangement parameters and pipeline arrangement conditions, so that the flue gas pipeline can be arranged through accurate pipeline system parameters, thereby improving the stability and safety of industrial production.
[0083] In one implementable manner of the embodiment of the present disclosure, when designing a pipeline installation plan, it can also be implemented in but not limited to the following manner: according to the transport medium in the application scenario, determine the pipeline type of the pipeline system in the application scenario and the pipeline material corresponding to the pipeline type; according to the preset parameter standard in the application scenario, determine the pipeline layout parameters of the pipeline system in the application scenario; the pipeline layout parameters include at least pressure parameters, temperature parameters, flow parameters, and flow velocity parameters; according to the preset load standard in the application scenario, determine the pipeline layout conditions of the pipeline system in the application scenario; wherein the pipeline layout conditions include at least the load and stress borne by the pipeline system, and the pipeline installation plan includes at least the pipeline type, the pipeline material, the pipeline layout parameters, and the pipeline layout conditions.
[0084] In the embodiments disclosed herein, when setting up the pipeline installation plan, it is necessary to reasonably determine the design parameters of each pipeline system (such as pressure, temperature, flow rate, flow velocity, etc.), and design and supply complete sets of pipelines, accessories and pipeline supports according to the latest version of the national standard. When designing the pipeline, the corrosion and wear of the working medium on the pipeline system should be fully considered, and appropriate pipes (such as carbon steel pipes, rubber-lined steel pipes, stainless steel pipes, alloy steel pipes and fiberglass pipes, etc.), valves and accessories should be selected. The layout of pipelines and accessories must meet the requirements of flue gas bypass construction and operation and maintenance, and should avoid collisions with other facilities. The characteristics of the materials used should be specified at the connection between pipelines and pipelines or equipment.
[0085] In one implementable manner of the embodiment of the present disclosure, the pipeline types include high-temperature flue gas pipelines, special material pipelines, steam / condensate pipelines, instrument air pipes, miscellaneous air pipes, process water pipes, cooling water pipes, drinking water pipes, and fire water pipes.
[0086] In the disclosed embodiment, the pipeline system has various types of pipelines: there are various types of pipeline systems, and different pipeline types can be selected according to different uses and characteristics of the transported medium. For example, there are high-pressure natural gas pipelines for transporting gas, chemical pipelines for transporting liquids, powder pipelines for transporting solid particles, etc.
[0087] Since the entire pipeline system may include multiple types of pipelines, and different types of pipelines may be used to transport different transport media, and different transport media use different pipeline materials, it is necessary to clarify the types of pipelines in the pipeline system.
[0088] In an implementable manner of the embodiment of the present disclosure, the pipeline materials corresponding to the pipeline types include but are not limited to: the pipeline material corresponding to the high-temperature flue gas pipeline is stainless steel or alloy seamless steel pipe, the pipeline material corresponding to the special substance pipeline is seamless stainless steel pipe, the pipeline material corresponding to the steam / condensate pipeline is seamless steel pipe, the pipeline material corresponding to the instrument air pipe is stainless steel pipe, the pipeline material corresponding to the miscellaneous air pipe is stainless steel pipe, the pipeline material corresponding to the process water pipe is stainless steel pipe, the pipeline material corresponding to the cooling water pipe is stainless steel pipe, the pipeline material corresponding to the drinking water pipe is galvanized steel pipe or UPVC pipe, and the pipeline material corresponding to the fire water pipe is galvanized steel pipe.
[0089] In the embodiments of the present disclosure, different transport media have different physical and chemical properties, such as temperature, pressure, corrosiveness, toxicity, viscosity, etc. These properties determine that the pipeline material must be able to adapt to the transport requirements of a specific medium.
[0090] According to the characteristics of the transport medium, the corresponding pipeline material needs to be selected. The correspondence between common media and pipeline materials includes but is not limited to: Water: Stainless steel, cast iron, PVC or PE are usually used, which can meet the general water quality requirements. Natural gas: High-strength steel is usually used for high-pressure natural gas pipelines to ensure the safety of the pipeline under high pressure. Petroleum: Pipelines for transporting petroleum and its products need to use corrosion-resistant steel, such as chromium-molybdenum alloy steel. Chemicals: The selection of pipeline materials for transporting various chemicals is more complicated and may include stainless steel, polytetrafluoroethylene (PTFE), fiberglass, etc., depending on the type and corrosiveness of the chemicals. High-temperature media: Pipelines for transporting high-temperature media need to use high-temperature resistant materials, such as stainless steel, alloy steel or ceramics.
[0091] Therefore, the disclosed embodiment uses different types of pipelines to transport different transport media, and different transport media require the use of different pipeline materials. This ensures the safety, reliability and economy of the pipeline system, which is an important factor that must be considered in the design and construction of the pipeline system. Correct material selection can not only prevent medium leakage and environmental pollution, but also extend the service life of the pipeline and reduce maintenance costs.
[0092] In one implementable manner of the embodiment of the present disclosure, when determining the pipeline layout conditions, the following manner may be adopted but is not limited to: performing thermal expansion displacement calculation on the pipeline system to obtain a target displacement, and performing stress calculation on the pipeline system to obtain the bearing stress; determining the force and torque acting on the preset equipment by the pipeline system based on the target displacement and the bearing stress; and obtaining the pipeline layout conditions when it is determined that the force and the torque are within a preset force range.
[0093] In the disclosed embodiment, the arrangement of the piping system (including various supports and hangers) should be able to withstand various loads and stresses. Therefore, it is necessary to calculate the thermal expansion displacement and stress of all main pipelines and ensure that the forces and moments exerted by the pipelines on the equipment are within the specified range.
[0094] Among them, the pipeline layout conditions include the requirements for bearing loads and stresses. Bearing loads and stresses: The pipeline system will be affected by various loads and stresses during operation, including but not limited to: dead weight, pressure of the conveying medium, stress caused by temperature changes, loads caused by the external environment (such as wind, earthquake), etc. The layout of the pipeline system, including the pipeline itself and the supports and hangers, must be able to withstand these loads and stresses to ensure the stability and safety of the system.
[0095] The role of supports and hangers (the target accessories include supports and hangers): they are important components of the pipeline system, used to support the weight of the pipeline, limit the displacement of the pipeline and absorb the vibration of the pipeline. Reasonable support and hanger arrangement can ensure that the pipeline system can maintain the correct position and shape under various working conditions.
[0096] Regarding the calculation of thermal expansion displacement and bearing stress, thermal expansion: When the pipeline transports hot media, it will produce thermal expansion due to the increase in temperature. This expansion will cause the length of the pipeline to increase. If this displacement is not calculated and controlled, it may cause pipeline deformation, joint leakage and even structural damage. Bearing stress calculation: The stress caused by thermal expansion of the pipeline needs to be calculated to ensure that the stress level of the pipeline and connecting parts is within the range that the material can withstand.
[0097] Regarding the force and torque control of the equipment interface (i.e. the force and torque acting on the preset equipment), the force and torque limitation: the force (including thrust and pull) and torque of the piping system must be controlled within the range specified by the equipment interface. Excessive force or torque may cause damage to the equipment and affect its normal operation and life.
[0098] Preset force range: Usually equipment manufacturers will put forward specific requirements for the force and torque at the interface. These requirements must be followed during pipeline design to ensure the reasonable distribution of these forces by reasonably arranging the pipeline and selecting appropriate supports and hangers.
[0099] In one implementable manner of the embodiment of the present disclosure, when performing layout processing of the pipeline system, the following manner may also be adopted but is not limited to: performing identification processing on each of the target pipelines in the pipeline system to determine the pipeline identification corresponding to each of the target pipelines in the pipeline system; wherein the pipeline identification includes at least the transport medium in the target pipeline and the flow direction of the transport medium; and performing layout processing of the pipeline system based on preset construction and maintenance rules.
[0100] In the disclosed embodiment, all pipelines should be clearly marked to indicate the medium in the pipe and the flow direction. The layout of the pipelines and accessories must meet the requirements of flue gas bypass construction and operation and maintenance, and should avoid collision with other facilities.
[0101] Among them, regarding pipeline identification processing, the purpose of identification is: to identify each target pipeline in the pipeline system in order to clearly identify the function, content, position and role of the pipeline in the system.
[0102] Pipeline marking content: Pipeline marking should include at least the following information: 1. Transport medium: Identify the type of substance transported in the pipeline, such as water, steam, natural gas, chemicals, etc. 2. Flow direction: Indicate the flow direction of the medium in the pipeline, usually marked with arrows and text.
[0103] The functions of pipeline marking include at least: Construction guidance: During pipeline construction, marking helps construction personnel to correctly install pipelines and avoid confusion and incorrect connections. Maintenance convenience: During system maintenance and overhaul, clear pipeline marking can quickly guide maintenance personnel to find the target pipeline, improving work efficiency and safety. Safety warning: For pipelines that transport hazardous media, marking can also serve as a safety warning to remind personnel of potential risks.
[0104] The preset construction and maintenance rules are formulated according to industry standards, engineering practices and safety requirements to guide the design and construction of pipeline systems. When arranging the pipeline system, the rules that must be followed include at least: determining the specific location and direction of each pipeline according to the pipeline markings. Considering factors such as the setting of pipeline supports and hangers, thermal expansion compensation, and bending radius. Ensure the spacing between pipelines and the regulatory requirements for crossing buildings and public facilities. During construction and maintenance, follow the markings to ensure that the medium flows correctly and the system operates safely.
[0105] The disclosed embodiment can ensure that the pipeline system is reasonably arranged, safely operated, and conveniently maintained by marking each target pipeline in the pipeline system and combining it with preset construction and maintenance rules, thereby helping to improve the overall performance and reliability of the pipeline system while reducing errors and risks during construction and maintenance.
[0106] In one implementable manner of the embodiment of the present disclosure, the pipeline installation scheme also includes but is not limited to: a connection method between the pipeline system and the equipment, wherein the connection method at least includes a flange connection between the pipeline system and the equipment; an inspection and maintenance plan and an insulation installation plan for the target pipeline in the pipeline system and the target accessories.
[0107] In the disclosed embodiment, the arrangement and support design of all pipelines should be convenient for inspection, maintenance and thermal insulation installation. Flange short pipe fittings should be provided at the connection with the equipment to reduce the pipeline disassembly work required for maintenance.
[0108] In one implementable manner of the embodiment of the present disclosure, after determining the target pipeline and the target accessories, it is also necessary to perform transportation processing on the target pipeline and the target accessories. Specifically, the following manner may be adopted but is not limited to: perform transportation processing on the target pipeline and the target accessories to transport the target pipeline and the target accessories to a predetermined transportation location.
[0109] During the transportation process, the following methods may also be used but are not limited to: during the transportation process of the target pipeline, the port of the target pipeline may be sealed with a metal and / or plastic cover.
[0110] In summary, the embodiments of the present disclosure can achieve the following technical effects:
[0111] The disclosed embodiment determines the required pipes and accessories according to the transport medium in the application scenario, and accurately determines the pipe layout parameters and pipe layout conditions. The flue gas pipes can be arranged through accurate pipe system parameters, thereby improving the stability and safety of industrial production.
[0112] Corresponding to the above-mentioned pipeline system arrangement method, the present invention also provides a pipeline system arrangement device. Since the device embodiment of the present invention corresponds to the above-mentioned method embodiment, the details not disclosed in the device embodiment can be referred to the above-mentioned method embodiment, and will not be repeated in the present invention.
[0113] Figure 2 A schematic diagram of a pipeline system arrangement device provided in an embodiment of the present disclosure is shown in FIG. Figure 2 As shown, including:
[0114] The design device 21 is used to determine the application scenario of the pipeline to be installed, and to perform pipeline installation design according to the application scenario to determine the pipeline installation plan; wherein different application scenarios correspond to different pipeline installation plans;
[0115] The design device 21 is also used to perform material selection processing according to the pipeline installation plan to determine the target pipeline and the target accessories; wherein the pipeline installation plan is at least used to determine the target pipeline and the target accessories according to the transportation medium in the application scenario;
[0116] The installation device 22 is used to arrange the pipeline system according to the target pipeline and the target accessories through the pipeline installation plan; wherein the pipeline installation plan at least includes pipeline arrangement parameters and pipeline arrangement conditions;
[0117] The installation device 22 is also used to complete the arrangement of the pipeline system until all the target pipelines and the target accessories are arranged at the predetermined arrangement positions.
[0118] Furthermore, in a possible implementation of the embodiment of the present disclosure, as Figure 2 As shown, the arrangement device of the pipeline system further includes: a transport device 23,
[0119] The transport device 23 is used to transport the target pipe and the target accessory to transport the target pipe and the target accessory to a predetermined transport location.
[0120] It should be noted that the above explanation of the method embodiment is also applicable to the device of the embodiment of the present disclosure, and the principle is the same, which is no longer limited in the embodiment of the present disclosure.
[0121] According to an embodiment of the present disclosure, the present disclosure also provides an electronic device, a readable storage medium and a computer program product.
[0122] Figure 3 A schematic block diagram of an example electronic device 300 that can be used to implement an embodiment of the present disclosure is shown. The electronic device is intended to represent various forms of digital computers, such as laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. The electronic device can also represent various forms of mobile devices, such as personal digital processing, cellular phones, smart phones, wearable devices, and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely examples and are not intended to limit the implementation of the present disclosure described and / or required herein.
[0123] like Figure 3As shown, the device 300 includes a computing unit 301, which can perform various appropriate actions and processes according to a computer program stored in a ROM (Read-Only Memory) 302 or a computer program loaded from a storage unit 308 to a RAM (Random Access Memory) 303. In the RAM 303, various programs and data required for the operation of the device 300 can also be stored. The computing unit 301, the ROM 302, and the RAM 303 are connected to each other via a bus 304. An I / O (Input / Output) interface 305 is also connected to the bus 304.
[0124] A number of components in the device 300 are connected to the I / O interface 305, including: an input unit 306, such as a keyboard, a mouse, etc.; an output unit 307, such as various types of displays, speakers, etc.; a storage unit 308, such as a disk, an optical disk, etc.; and a communication unit 309, such as a network card, a modem, a wireless communication transceiver, etc. The communication unit 309 allows the device 300 to exchange information / data with other devices through a computer network such as the Internet and / or various telecommunication networks.
[0125] The computing unit 301 may be a variety of general and / or special processing components with processing and computing capabilities. Some examples of the computing unit 301 include, but are not limited to, a CPU (Central Processing Unit), a GPU (Graphic Processing Units), various dedicated AI (Artificial Intelligence) computing chips, various computing units running machine learning model algorithms, a DSP (Digital Signal Processor), and any appropriate processor, controller, microcontroller, etc. The computing unit 301 performs the various methods and processes described above, such as a method for arranging a pipeline system. For example, in some embodiments, the method for arranging a pipeline system may be implemented as a computer software program, which is tangibly contained in a machine-readable medium, such as a storage unit 308. In some embodiments, part or all of the computer program may be loaded and / or installed on the device 300 via the ROM 302 and / or the communication unit 309. When the computer program is loaded into the RAM 303 and executed by the computing unit 301, one or more steps of the method described above may be performed. Alternatively, in other embodiments, the computing unit 301 may be configured to execute the aforementioned pipeline system arrangement method in any other appropriate manner (for example, by means of firmware).
[0126] Various embodiments of the systems and techniques described above herein may be implemented in digital electronic circuit systems, integrated circuit systems, FPGAs (Field Programmable Gate Arrays), ASICs (Application-Specific Integrated Circuits), ASSPs (Application Specific Standard Products), SOCs (System On Chips), CPLDs (Complex Programmable Logic Devices), computer hardware, firmware, software, and / or combinations thereof. These various embodiments may include: being implemented in one or more computer programs that may be executed and / or interpreted on a programmable system including at least one programmable processor that may be a special purpose or general purpose programmable processor that may receive data and instructions from a storage system, at least one input device, and at least one output device, and transmit data and instructions to the storage system, the at least one input device, and the at least one output device.
[0127] The program code for implementing the method of the present disclosure may be written in any combination of one or more programming languages. These program codes may be provided to a processor or controller of a general-purpose computer, a special-purpose computer, or other programmable data processing device, so that the program code, when executed by the processor or controller, enables the functions / operations specified in the flow chart and / or block diagram to be implemented. The program code may be executed entirely on the machine, partially on the machine, partially on the machine and partially on a remote machine as a stand-alone software package, or entirely on a remote machine or server.
[0128] In the context of the present disclosure, a machine-readable medium may be a tangible medium that may contain or store a program for use by or in conjunction with an instruction execution system, device, or equipment. A machine-readable medium may be a machine-readable signal medium or a machine-readable storage medium. A machine-readable medium may include, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, device, or device, or any suitable combination of the foregoing. More specific examples of machine-readable storage media may include an electrical connection based on one or more lines, a portable computer disk, a hard disk, a RAM, a ROM, an EPROM (Electrically Programmable Read-Only-Memory) or a flash memory, an optical fiber, a CD-ROM (Compact Dis sc Read-Only Memory), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
[0129] To provide interaction with a user, the systems and techniques described herein can be implemented on a computer having: a display device (e.g., a CRT (Cathode-Ray Tube) or LCD (Liquid Crystal Display) monitor) for displaying information to the user; and a keyboard and a pointing device (e.g., a mouse or a trackball), through which the user can provide input to the computer. Other types of devices can also be used to provide interaction with the user; for example, the feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user can be received in any form (including acoustic input, voice input, or tactile input).
[0130] The systems and techniques described herein may be implemented in a computing system that includes backend components (e.g., as a data server), or a computing system that includes middleware components (e.g., an application server), or a computing system that includes frontend components (e.g., a user computer with a graphical user interface or a web browser through which a user can interact with implementations of the systems and techniques described herein), or a computing system that includes any combination of such backend components, middleware components, or frontend components. The components of the system may be interconnected by any form or medium of digital data communication (e.g., a communication network). Examples of communication networks include: LAN (Local Area Network), WAN (Wide Area Network), the Internet, and blockchain networks.
[0131] A computer system may include a client and a server. The client and the server are generally remote from each other and usually interact through a communication network. The relationship between the client and the server is generated by computer programs running on the corresponding computers and having a client-server relationship with each other. The server may be a cloud server, also known as a cloud computing server or cloud host, which is a host product in the cloud computing service system to solve the defects of difficult management and weak business scalability in traditional physical hosts and VPS services ("Virtual Private Server", or "VPS" for short). The server may also be a server of a distributed system, or a server combined with a blockchain.
[0132] It should be noted that artificial intelligence is a discipline that studies how computers can simulate certain human thought processes and intelligent behaviors (such as learning, reasoning, thinking, planning, etc.), and includes both hardware-level and software-level technologies. Artificial intelligence hardware technologies generally include technologies such as sensors, dedicated artificial intelligence chips, cloud computing, distributed storage, and big data processing; artificial intelligence software technologies mainly include computer vision technology, speech recognition technology, natural language processing technology, as well as machine learning / deep learning, big data processing technology, knowledge graph technology, and other major directions.
[0133] It should be understood that the various forms of processes shown above can be used to reorder, add or delete steps. For example, the steps recorded in this disclosure can be executed in parallel, sequentially or in different orders, as long as the desired results of the technical solutions disclosed in this disclosure can be achieved, and this document does not limit this.
[0134] The above specific implementations do not constitute a limitation on the protection scope of the present disclosure. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.
Claims
1. A method for arranging a pipeline system, characterized in that: include: Determine the application scenario of the pipeline to be installed, and perform pipeline installation design according to the application scenario to determine the pipeline installation plan; wherein different application scenarios correspond to different pipeline installation plans; Perform material selection processing according to the pipeline installation plan to determine the target pipeline and the target accessories; wherein the pipeline installation plan is at least used to determine the target pipeline and the target accessories according to the transportation medium in the application scenario; According to the target pipeline and the target accessories, the pipeline system is arranged through the pipeline installation plan; wherein the pipeline installation plan at least includes pipeline arrangement parameters and pipeline arrangement conditions; The arrangement of the pipeline system is completed until all the target pipelines and the target accessories are arranged at the predetermined arrangement positions.
2. The method according to claim 1, characterized in that The pipeline installation design is performed according to the application scenario, and the pipeline installation scheme is determined including: Determine, according to the transport medium in the application scenario, a pipeline type of the pipeline system in the application scenario and the pipeline material corresponding to the pipeline type; Determine the pipeline layout parameters of the pipeline system in the application scenario according to the preset parameter standard in the application scenario; the pipeline layout parameters include at least pressure parameters, temperature parameters, flow parameters, and flow velocity parameters; According to the preset load standard in the application scenario, the pipeline layout conditions of the pipeline system in the application scenario are determined; wherein the pipeline layout conditions at least include the load and stress borne by the pipeline system, and the pipeline installation plan at least includes the pipeline type, the pipeline material, the pipeline layout parameters and the pipeline layout conditions.
3. The method according to claim 2, characterized in that The pipeline types include high-temperature flue gas pipelines, special material pipelines, steam / condensate pipelines, instrument air pipes, miscellaneous air pipes, process water pipes, cooling water pipes, drinking water pipes, and fire water pipes.
4. The method according to claim 3, characterized in that The pipeline materials corresponding to the pipeline type include: The pipe material corresponding to the high-temperature flue gas pipe is stainless steel or alloy seamless steel pipe, the pipe material corresponding to the special substance pipe is seamless stainless steel pipe, the pipe material corresponding to the steam / condensate pipe is seamless steel pipe, the pipe material corresponding to the instrument air pipe is stainless steel pipe, the pipe material corresponding to the miscellaneous air pipe is stainless steel pipe, the pipe material corresponding to the process water pipe is stainless steel pipe, the pipe material corresponding to the cooling water pipe is stainless steel pipe, the pipe material corresponding to the drinking water pipe is galvanized steel pipe or UPVC pipe, and the pipe material corresponding to the fire water pipe is galvanized steel pipe.
5. The method according to claim 2, characterized in that: Determining the pipeline arrangement condition of the pipeline system in the application scenario includes: Performing thermal expansion displacement calculation on the pipeline system to obtain a target displacement, and performing stress calculation on the pipeline system to obtain the bearing stress; Determine the force and moment of action of the pipeline system on the preset equipment according to the target displacement and the bearing stress; When it is determined that the acting force and the acting moment are within a preset acting force range, the pipeline arrangement condition is obtained.
6. The method according to claim 1, characterized in that The arrangement process of the pipeline system includes: Performing identification processing on each of the target pipelines in the pipeline system to determine a pipeline identification corresponding to each of the target pipelines in the pipeline system; wherein the pipeline identification at least includes the transport medium in the target pipeline and the flow direction of the transport medium; The pipeline system is arranged based on preset construction and maintenance rules.
7. The method according to claim 1, characterized in that The pipeline installation scheme also includes: The connection method between the pipeline system and the equipment, wherein the connection method at least includes the connection between the pipeline system and the equipment through a flange; The inspection and maintenance plan and the thermal insulation installation plan of the target pipeline and the target accessories in the pipeline system.
8. The method according to claim 1, characterized in that After determining the target pipe and the target fitting, the method further includes: The target pipe and the target accessory are transported to a predetermined transport location.
9. The method according to claim 8, characterized in that The transporting process of the target pipeline and the target accessories includes: During the transportation process of the target pipeline, the port of the target pipeline is sealed with a metal and / or plastic cover.
10. A piping system arrangement device, characterized in that: include: A design device, used to determine the application scenario of the pipeline to be installed, and to perform pipeline installation design according to the application scenario to determine the pipeline installation plan; wherein different application scenarios correspond to different pipeline installation plans; The design device is also used to perform material selection processing according to the pipeline installation plan to determine the target pipeline and the target accessories; wherein the pipeline installation plan is at least used to determine the target pipeline and the target accessories according to the transportation medium in the application scenario; An installation device, used to perform pipeline system layout processing according to the target pipeline and the target accessories through the pipeline installation plan; wherein the pipeline installation plan at least includes pipeline layout parameters and pipeline layout conditions; The installation device is also used to complete the arrangement of the pipeline system until all the target pipelines and the target accessories are arranged at the predetermined arrangement positions.