Municipal building construction material crushing device

By designing a crushing device including double crushing rollers and hydraulic buffer components, and combining the sorting assembly of electromagnetic shafts and electromagnetic plates, the problem of being unable to efficiently separate steel bars and concrete blocks in the prior art is solved, and the convenience of efficient crushing and resource recycling is achieved.

CN119793595AActive Publication Date: 2025-04-11FANGTAI CONSTR GRP CO LTD
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Patent Information

Application Number
CN202510236999.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-01
Publication Date
2025-04-11
Estimated Expiration
2045-03-01

AI Technical Summary

Technical Problem

When handling concrete containing steel bars, existing crushing devices cannot efficiently separate steel bars from concrete blocks, and the sorting process is time-consuming and labor-intensive, making it inconvenient to use.

Method used

A municipal construction material crushing device is designed, including main assembly, crushing assembly and sorting assembly. The crushing assembly improves crushing efficiency and safety through double crushing roller structure and hydraulic buffer assembly. The sorting assembly uses electromagnetic shafts and electromagnetic plates to separate and collect steel bars from concrete blocks.

Benefits of technology

It realizes efficient crushing and separation of steel bars and concrete blocks, improves crushing efficiency and convenience of resource recycling, and reduces the time and labor of manual sorting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a municipal building construction material crushing device. The municipal building construction material crushing device comprises a main body assembly, a crushing assembly and a sorting assembly; the main body assembly is used for stably installing the whole device and preventing the whole device from excessively shaking in the crushing process, the crushing assembly is used for crushing concrete blocks containing reinforcing steel bars, and the sorting assembly is used for separating and collecting the crushed reinforcing steel bars and the concrete blocks. An electromagnetic rotating shaft and a first electromagnetic plate, a second electromagnetic plate and a third electromagnetic plate on the electromagnetic rotating shaft are driven by a second motor, and a plurality of through holes with the same size are formed in the electromagnetic plates, so that crushed reinforcing steel bars and concrete blocks can be separated and collected according to the characteristics of the reinforcing steel bars and the concrete blocks, subsequent recycling or treatment of different materials is facilitated, and the practicability is high. And the convenience of resource recycling is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of crushing devices, and in particular to a municipal building construction material crushing device. Background Art

[0002] In the process of municipal construction, it often involves the demolition of old buildings, road renovation and other operations, which will generate a large amount of construction waste such as bricks, concrete blocks, stones, etc. At the same time, some construction materials such as large pieces of stone also need to be crushed to meet the requirements of subsequent reuse or construction process, which requires the use of crushing devices.

[0003] For the existing crushing device, after crushing the concrete containing steel bars, the broken pieces containing steel bars are often sorted manually, which is not only very time-consuming and labor-intensive, but also cannot efficiently separate, screen and recycle the crushed steel bars and concrete blocks, which is very inconvenient to use. Accordingly, the present invention proposes a municipal construction material crushing device. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a municipal building construction material crushing device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A municipal construction material crushing device, comprising: a main body component, a crushing component and a sorting component; The main body assembly is used to stably install the entire device to prevent it from shaking too much during the crushing process. The main body assembly includes a counterweight base and a screening box fixedly connected to the top of the counterweight base; The top of the screening box is fixedly connected with a crushing box; The crushing assembly is used to crush the concrete block containing steel bars, and the crushing assembly includes a fixed box fixedly connected to one side of the crushing box and two crushing rollers rotatably connected between the inner walls of the crushing box; A dust discharge assembly for sucking out dust inside the crushing box is provided on one side of the crushing box away from the fixing box; The sorting component is used to separate and collect the crushed steel bars and concrete blocks. The sorting component includes a discharge port fixedly connected to the bottom of the counterweight base and a second motor fixedly connected inside the discharge port.

[0006] Preferably, the driving end at the top of the second motor is fixedly connected to an electromagnetic shaft, and the electromagnetic shaft is respectively fixedly connected to a first electromagnetic plate, a second electromagnetic plate and a third electromagnetic plate, and the first electromagnetic plate, the second electromagnetic plate and the third electromagnetic plate are all provided with a plurality of through holes of the same size.

[0007] Preferably, the interior of the fixed box is rotatably connected to a first gear fixedly connected to one crushing roller, the interior of the fixed box adjacent to the first gear is rotatably connected to a second gear fixedly connected to the other crushing roller, the interior of the fixed box is fixedly connected to a first motor, the driving end of the first motor is fixedly connected to the first gear, partitions are fixedly connected inside the crushing box and on both sides of the two crushing rollers, and a buffer component is provided between the partition and the crushing box for buffering the discharge material to prevent it from damaging the crushing rollers.

[0008] Preferably, the buffer assembly includes two first hydraulic buffers fixedly connected inside the crushing box and adjacent to one side of a partition, the tops of the two first hydraulic buffers are fixedly connected with a first buffer plate, the top of the other partition is fixedly connected with two second hydraulic buffers, the tops of the two second hydraulic buffers are fixedly connected with a second buffer plate, and the second buffer plate and the first buffer plate are both rotatably connected with a plurality of guide shafts.

[0009] Preferably, the ash discharge assembly includes a bellows fixedly connected to one side of the crushing box, a dust suction port connected to the crushing box is provided inside the bellows, a filter is fixedly connected to one side of the bellows, an electric fan is fixedly connected to the side of the filter away from the crushing box, a protective frame fixedly connected to the bellows is provided on the outer side of the electric fan, and a cleaning assembly for cleaning and collecting dust adsorbed on the filter is provided inside the bellows.

[0010] Preferably, the cleaning component includes an ash discharge port opened inside the bellows, the bottom of the bellows is fixedly connected to a storage box communicated with the ash discharge port, the top of the storage box is fixedly connected to a transmission box, one side of the storage box is rotatably connected to a rotating shaft fixedly connected to a crushing roller and extending into the transmission box, a first bevel gear is fixedly connected on the rotating shaft and located inside the transmission box, a second bevel gear is rotatably connected to the side of the transmission box adjacent to the first bevel gear, the top of the second bevel gear is fixedly connected to a reciprocating screw rotatably connected to the bellows, a cleaning scraper is threadedly sleeved on the reciprocating screw, the scraping surface of the cleaning scraper is in close contact with the filter screen, and a sealing door is movably connected to the bottom of the storage box.

[0011] Preferably, a feed port is fixedly connected to the top of the crushing box, and four support frames are fixedly connected to the bottom of the counterweight base.

[0012] The present invention has the following beneficial effects: 1. By setting up the crushing assembly, the first motor can drive the first gear and the second gear to drive the two crushing rollers to rotate, and through the meshing action with the adjacent second gear, drive the other crushing roller to rotate synchronously. This double crushing roller structure design allows the material to be squeezed and crushed from two opposite directions after entering the crushing box, greatly improving the crushing efficiency.

[0013] 2. By setting up the buffer component, the first hydraulic buffer, the second hydraulic buffer and the corresponding buffer plate and the guide shaft can be used to buffer and convey the unloaded material, so that the material can be guided to approach the crushing roller in a relatively gentle and uniform state, avoiding the problem of excessive impact force caused by the material directly hitting the crushing roller due to gravity, and preventing it from directly damaging the crushing roller. This not only ensures the efficient progress of the crushing work, but also extends the service life of key components such as the crushing roller, and improves the overall crushing efficiency.

[0014] 3. By setting up the dust discharge component and the dust cleaning component, it can be connected with the crushing box through the dust suction port. The electric fan can suck out the dust inside the crushing box when working, and the filter can play a filtering role to prevent the dust from flying out and causing environmental pollution. At the same time, the dust cleaning component can regularly clean and collect the dust adsorbed by the filter. The reciprocating screw is driven to rotate by the rotating shaft, bevel gear and other transmission structures, so that the cleaning scraper is close to the filter to scrape off the dust, and the dust finally falls into the storage box. This effectively solves the problems of dust flying and filter clogging during the crushing process, and maintains a good working environment and the normal operation of the dust discharge component.

[0015] 4. By setting up a sorting component, the electromagnetic shaft can be driven by the second motor, and the first electromagnetic plate, the second electromagnetic plate and the third electromagnetic plate on the electromagnetic shaft, and each electromagnetic plate is provided with a number of through holes of the same size, so that the crushed steel bars and concrete blocks can be separated and collected according to their characteristics, which is convenient for the subsequent reuse or treatment of different materials and improves the convenience of resource recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of a municipal building construction material crushing device proposed by the present invention; Figure 2 This is a side structural schematic diagram of a municipal building construction material crushing device proposed by the present invention; Figure 3 It is a schematic diagram of the structure of the crushing component and the buffer component in the present invention; Figure 4 It is a side view structural schematic diagram of the crushing component and the buffer component in the present invention; Figure 5 It is a structural schematic diagram of the bellows in the present invention; Figure 6It is a schematic diagram of the structure inside the bellows and the storage box of the present invention; Figure 7 It is a schematic diagram of the structure inside the transmission box of the present invention; Figure 8 It is a schematic diagram of the internal structure of the screening box in the present invention when viewed from above; Fig. 9 It is a schematic diagram of the top view of the interior of the screening box in the present invention.

[0017] In the figure: 1 counterweight base, 2 screening box, 3 crushing box, 4 feed port, 5 discharge port, 6 support frame, 7 fixing box, 8 crushing roller, 9 first gear, 10 second gear, 11 first motor, 12 partition, 13 first hydraulic buffer, 14 first buffer plate, 15 second hydraulic buffer, 16 second buffer plate, 17 guide shaft, 18 bellows, 19 dust suction port, 20 filter screen, 21 electric fan, 22 protection frame, 23 ash discharge port, 24 storage box, 25 transmission box, 26 rotating shaft, 27 first bevel gear, 28 second bevel gear, 29 reciprocating screw, 30 cleaning scraper, 31 sealing door, 32 second motor, 33 electromagnetic shaft, 34 first electromagnetic plate, 35 second electromagnetic plate, 36 third electromagnetic plate, 37 through hole. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] Embodiment 1:

[0020] Reference Figure 1-Figure 9 , a municipal construction material crushing device, comprising: a main body component, a crushing component and a sorting component; The main assembly is used to stably install the entire device to prevent it from shaking too much during the crushing process. The main assembly includes a counterweight base 1 and a screening box 2 fixedly connected to the top of the counterweight base 1; The top of the screening box 2 is fixedly connected with a crushing box 3; The crushing assembly is used to crush the concrete block containing steel bars. The crushing assembly includes a fixed box 7 fixedly connected to one side of the crushing box 3 and two crushing rollers 8 rotatably connected between the inner walls of the crushing box 3. A first gear 9 rotatably connected to one crushing roller 8 is provided inside the fixed box 7. A second gear 10 rotatably connected to the other crushing roller 8 is provided on one side of the fixed box 7 adjacent to the first gear 9. A first motor 11 is fixedly connected to the inside of the fixed box 7. The driving end of the first motor 11 is fixedly connected to the first gear 9. A partition 12 is fixedly connected to the inside of the crushing box 3 and to both sides of the two crushing rollers 8. In addition, the buffer assembly includes two first hydraulic buffers 13 fixedly connected to the inside of the crushing box 3 and adjacent to one side of a partition 12, the tops of the two first hydraulic buffers 13 are fixedly connected to a first buffer plate 14, the top of the other partition 12 is fixedly connected to two second hydraulic buffers 15, the tops of the two second hydraulic buffers 15 are fixedly connected to a second buffer plate 16, and the second buffer plate 16 and the first buffer plate 14 are both rotatably connected to a plurality of guide shafts 17; A dust discharge assembly for sucking out dust inside the crushing box 3 is provided on one side of the crushing box 3 away from the fixing box 7; The sorting assembly is used to separate and collect the crushed steel bars and concrete blocks. The sorting assembly includes a discharge port 5 fixedly connected to the bottom of the counterweight base 1 and a second motor 32 fixedly connected to the inside of the discharge port 5. The driving end of the top of the second motor 32 is fixedly connected to an electromagnetic shaft 33. The electromagnetic shaft 33 is respectively fixedly connected to a first electromagnetic plate 34, a second electromagnetic plate 35 and a third electromagnetic plate 36. The first electromagnetic plate 34, the second electromagnetic plate 35 and the third electromagnetic plate 36 are all provided with a plurality of through holes 37 of the same size. In this embodiment, when the material enters the crushing box from the feed port 4 and is about to enter the crushing roller 8 area, the buffer assembly begins to function. The two first hydraulic buffers 13 support the first buffer plate 14 on the top, and the two second hydraulic buffers 15 on the other partition 12 also support the corresponding second buffer plate 16. The several guide shafts 17 rotatably connected on these buffer plates guide the material to approach the crushing roller 8 in a relatively gentle and uniform state, avoiding the problem of excessive impact force caused by the material directly hitting the crushing roller 8 due to gravity. It not only ensures that the crushing roller 8 can continue to work under a safe and stable stress state, reduces the risk of damage caused by accidental impact, and extends its service life, but also enables the entire crushing process to be carried out in an orderly and efficient manner, thereby increasing the processing volume of municipal construction materials per unit time and meeting the demand for rapid crushing and processing of large amounts of construction materials in municipal construction; At the same time, when the first motor 11 is started, the first motor 11 drives the first gear 9 to rotate, and the first gear 9 drives the two crushing rollers 8 to rotate in opposite directions through the meshing with the second gear 10, so as to crush the reinforced concrete block put into the crushing box 3 through the feed port 4, because the driving end of the first motor 11 is fixedly connected to the first gear 9, and the first gear 9 is connected to one of the crushing rollers 8, and at the same time, through the meshing with the adjacent second gear 10, the other crushing roller 8 is driven to rotate synchronously, so that the material can be squeezed and crushed from two opposite directions after entering the crushing box 3; Furthermore, the crushed material enters the screening box 2, and the second motor 32 is started to drive the electromagnetic shaft 33 to rotate. Through electromagnetic control of the first electromagnetic plate 34, the second electromagnetic plate 35, the third electromagnetic plate 36, etc., the crushed steel bars and concrete blocks are separated and collected by utilizing the difference in electromagnetic attraction. Materials with different magnetic adsorption characteristics will be collected at different positions, and the through hole 37 facilitates a certain degree of screening and falling of the material during the rotation process, thereby ultimately achieving the purpose of sorting and collection.

[0021] Embodiment 2:

[0022] Reference Figure 3-Figure 7 Compared with the first embodiment, the dust discharge assembly in this embodiment includes a bellows 18 fixedly connected to one side of the crushing box 3, a dust suction port 19 connected to the crushing box 3 is provided inside the bellows 18, a filter screen 20 is fixedly connected to one side of the bellows 18, an electric fan 21 is fixedly connected to the side of the filter screen 20 away from the crushing box 3, and a protective frame 22 fixedly connected to the bellows 18 is provided on the outer side of the electric fan 21.

[0023] The ash cleaning component includes an ash discharge port 23 opened inside the bellows 18, a storage box 24 connected to the ash discharge port 23 is fixedly connected to the bottom of the bellows 18, a transmission box 25 is fixedly connected to the top of the storage box 24, one side of the storage box 24 is rotatably connected to a rotating shaft 26 fixedly connected to a crushing roller 8 and extending into the transmission box 25, a first bevel gear 27 is fixedly connected on the rotating shaft 26 and located inside the transmission box 25, a second bevel gear 28 is rotatably connected to the side of the transmission box 25 adjacent to the first bevel gear 27, a reciprocating screw 29 rotatably connected to the bellows 18 is fixedly connected to the top of the second bevel gear 28, a cleaning scraper 30 is threadedly sleeved on the reciprocating screw 29, the scraping surface of the cleaning scraper 30 is in close contact with the filter screen 20, and a sealing door 31 is movably connected to the bottom of the storage box 24.

[0024] In this embodiment, when the electric fan 21 is started, negative pressure is formed in the bellows 18, and the dust inside the crushing box 3 is sucked out through the dust suction port 19. The dust is intercepted when passing through the filter 20, and the air is discharged through the electric fan 21, thereby realizing the function of sucking out and preliminarily filtering the dust inside the crushing box 3.

[0025] Furthermore, when the crushing roller 8 rotates, the first bevel gear 27 is driven to rotate through the rotating shaft 26, and the first bevel gear 27 drives the second bevel gear 28 to rotate, thereby rotating the reciprocating screw 29, driving the cleaning scraper 30 to reciprocate on the reciprocating screw 29, scraping off the dust adsorbed on the filter screen 20, and the dust falls into the storage box 24 through the dust discharge port 23. The bottom of the storage box 24 is movably connected with a sealing door 31, which is convenient for subsequent cleaning of the collected dust.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A municipal construction material crushing device, comprising a main component, a crushing component and a sorting component, characterized in that: The main body assembly is used to stably install the entire device to prevent it from shaking too much during the crushing process. The main body assembly comprises a counterweight base (1) and a screening box (2) fixedly connected to the top of the counterweight base (1); The top of the screening box (2) is fixedly connected to a crushing box (3); The crushing assembly is used to crush concrete blocks containing steel bars, and comprises a fixing box (7) fixedly connected to one side of the crushing box (3) and two crushing rollers (8) rotatably connected between the inner walls of the crushing box (3); A dust discharge component for sucking out dust inside the crushing box (3) is provided on a side of the crushing box (3) away from the fixing box (7); The sorting component is used to separate and collect crushed steel bars and concrete blocks, and comprises a discharge port (5) fixedly connected to the bottom of the counterweight base (1) and a second motor (32) fixedly connected inside the discharge port (5).

2. A municipal construction material crushing device according to claim 1, characterized in that: The driving end at the top of the second motor (32) is fixedly connected to an electromagnetic rotating shaft (33), and the electromagnetic rotating shaft (33) is respectively fixedly connected to a first electromagnetic plate (34), a second electromagnetic plate (35) and a third electromagnetic plate (36), and the first electromagnetic plate (34), the second electromagnetic plate (35) and the third electromagnetic plate (36) are all provided with a plurality of through holes (37) of the same size.

3. A municipal construction material crushing device according to claim 1, characterized in that: A first gear (9) fixedly connected to one crushing roller (8) is rotatably connected inside the fixed box (7); a second gear (10) fixedly connected to the other crushing roller (8) is rotatably connected inside the fixed box (7) on one side adjacent to the first gear (9); a first motor (11) is fixedly connected inside the fixed box (7); a driving end of the first motor (11) is fixedly connected to the first gear (9); a partition (12) is fixedly connected inside the crushing box (3) and on both sides of the two crushing rollers (8); a buffer component for buffering the feeding of the material to prevent it from damaging the crushing roller (8) is provided between the partition (12) and the crushing box (3).

4. A municipal construction material crushing device according to claim 1, characterized in that: The buffer assembly comprises two first hydraulic buffers (13) fixedly connected inside the crushing box (3) and adjacent to one side of a partition (12); the tops of the two first hydraulic buffers (13) are fixedly connected to a first buffer plate (14); the tops of the other partition (12) are fixedly connected to two second hydraulic buffers (15); the tops of the two second hydraulic buffers (15) are fixedly connected to a second buffer plate (16); and the second buffer plate (16) and the first buffer plate (14) are both rotatably connected to a plurality of guide shafts (17).

5. A municipal construction material crushing device according to claim 1, characterized in that: The dust discharge assembly comprises a bellows (18) fixedly connected to one side of the crushing box (3); a dust suction port (19) communicating with the crushing box (3) is provided inside the bellows (18); a filter screen (20) is fixedly connected to one side of the bellows (18); a side of the filter screen (20) away from the crushing box (3) is fixedly connected to an electric fan (21); a protective frame (22) fixedly connected to the bellows (18) is provided on the outside of the electric fan (21); and a dust cleaning assembly for cleaning and collecting dust adsorbed on the filter screen (20) is provided inside the bellows (18).

6. A municipal construction material crushing device according to claim 5, characterized in that: The ash cleaning component comprises an ash discharge port (23) opened inside the wind box (18); a storage box (24) in communication with the ash discharge port (23) is fixedly connected to the bottom of the wind box (18); a transmission box (25) is fixedly connected to the top of the storage box (24); a rotating shaft (26) fixedly connected to a crushing roller (8) and extending into the transmission box (25) is rotatably connected to one side of the storage box (24); a rotating shaft (26) fixedly connected to a crushing roller (8) and extending into the transmission box (25) is fixedly connected to the rotating shaft (26) inside the transmission box (25). A first bevel gear (27) is fixedly connected thereto; a second bevel gear (28) is rotatably connected to a side of the transmission box (25) adjacent to the first bevel gear (27); a reciprocating screw (29) is fixedly connected to the top of the second bevel gear (28) and is rotatably connected to the bellows (18); a cleaning scraper (30) is threadedly sleeved on the reciprocating screw (29); a scraping surface of the cleaning scraper (30) is in close contact with the filter screen (20); and a sealing door (31) is movably connected to the bottom of the storage box (24).

7. A municipal construction material crushing device according to claim 1, characterized in that: The top of the crushing box (3) is fixedly connected to a feed port (4), and the bottom of the counterweight base (1) is fixedly connected to four support frames (6).

Citation Information

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