Woven fabric cutting offcut recovery processing equipment

Abstract

The invention relates to the technical field of cloth processing and recycling, and particularly discloses woven cloth cutting offcut recycling equipment which comprises a discharging channel, a conveying channel and a discharging channel, the conveying channel is fixedly installed on the front side of the discharging channel, and a first conveying mechanism is arranged between the discharging channel and the discharging channel; the first conveying mechanism comprises two belt rollers, and the two belt rollers are installed on the discharging channel and the discharging channel respectively. According to the woven fabric cutting offcut recycling equipment, through a multi-stage tearing mechanism, an accurate conveying system, high-automation operation and optimized sweeping and sorting functions, the offcut recycling efficiency is effectively improved, the equipment has wide application prospects in the field of fabric offcut recycling due to the efficient, energy-saving and environment-friendly design, and the woven fabric cutting offcut recycling equipment is worthy of popularization and application. Cloth waste can be remarkably reduced, the resource recovery rate is improved, and meanwhile operation cost is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of cloth processing and recycling, and in particular to a device for recycling and processing cut edge materials of woven cloth. Background Art

[0002] Woven fabrics are made by interweaving two sets of yarns together. This process is called "weaving". During the weaving process, the longitudinal (called "warp") and transverse (called "weft") yarns are staggered to form a tight fabric structure. Woven fabrics have a variety of textures and structures. Depending on the selected raw materials and weaving methods, fabrics with different functions and effects can be produced. Woven fabric cutting is the process of cutting fabrics into the shape and size required by the design. This process is usually used in the production of clothing, household items, handicrafts, etc. The edge materials generated during the cutting process need to be collected, sorted and reused. Edge material recycling helps reduce production costs, reduce waste, and conforms to the concept of sustainable development.

[0003] Existing recycling equipment has too much manual intervention when processing woven edge materials. Improper manual operation causes equipment failure or reduced efficiency, thus affecting production stability. The structural design is not reasonable enough, and usually multiple devices are required to be used in combination. It is impossible to achieve smooth edge material tearing and recycling work. The single tearing mechanism cannot adapt to the tearing of multiple types and shapes of cloth. The effect of processing cloth of different materials is not good, which affects the subsequent cloth recycling process. Therefore, the present invention proposes a woven cloth cutting edge material recycling and processing equipment to solve the problems mentioned in the above background technology. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a woven fabric cutting edge material recovery and processing device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A woven fabric cutting edge material recycling and processing equipment, comprising a feeding channel, a conveying channel and a discharging channel, wherein the conveying channel is fixedly installed on the front side of the feeding channel, a conveying mechanism 1 is arranged between the discharging channel and the feeding channel, and the conveying mechanism 1 comprises two belt rollers, the two belt rollers are respectively installed on the discharging channel and the feeding channel, and the two belt rollers are externally sleeved with corresponding belts 2, and the front belt roller is located below the rear belt roller;

[0007] A conveying mechanism 2 is arranged between the lower side of the unloading channel and the front end of the conveying channel, and the conveying mechanism 2 includes a large pulley and a small pulley, and the large pulley and the small pulley are covered with a corresponding belt 1 on the outside, and a plurality of convex strips are evenly arranged on the surface of the belt 1, and a plurality of hook teeth are evenly arranged on the surface of the convex strips;

[0008] A rotating rod is provided on one side of the conveying channel, and the rotating rod is rotatably connected between the conveying channels. A winding cavity is fixedly installed on the front side of the conveying channel. The lower front part of the winding cavity is connected to the discharge channel, and an opening corresponding to the discharge channel is opened on the front side of the winding cavity. The front end of the rotating rod is located at the center of the winding cavity, and a scraper located in the winding cavity is fixed to the front end of the rotating rod, and a unloading paddle located in the unloading channel is fixed to the rear end of the rotating rod.

[0009] Preferably, an opening is provided at the lower front portion of the unloading channel, the opening corresponds to the large pulley below, and a plurality of partitions are installed at the opening of the unloading channel.

[0010] Preferably, a plurality of hook teeth are arranged at the front and rear of the lower opening of the discharge channel, and the hook teeth and the plurality of convex strips are arranged alternately.

[0011] Preferably, a toothed roller is installed inside the front side of the conveying channel, a plurality of hook teeth are arranged on the surface of the toothed roller, the plurality of hook teeth and a plurality of convex strips are arranged alternately, and the toothed roller is at the same height as the small pulley, and the toothed roller is located in front of the small pulley.

[0012] Preferably, an inlet corresponding to the toothed roller is opened at the rear side of the winding cavity, and a scraper located in the winding cavity is fixed to one side of the front end of the rotating rod, and the length of the scraper is smaller than the inner diameter of the winding cavity.

[0013] Preferably, a plurality of hook teeth are provided on one side of the scraper, and the hook teeth on the scraper and the hook teeth on the toothed roller are arranged alternately, and a plurality of material-dispersing teeth corresponding to the hook teeth on the scraper are fixed inside the winding cavity.

[0014] Preferably, a motor is installed on the front side of the conveying channel, a gear 2 is fixed to the outer end of the output shaft of the motor, a gear 1 is fixed to one end of the small pulley and the gear roller, the two gears 1 do not mesh with each other, and both gears 1 mesh with the lower gear 2.

[0015] Preferably, a driving device connected to a belt roller is installed inside the unloading channel, and a driving device connected to a rotating rod is installed inside the winding cavity.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The multi-stage tearing mechanism (first, second and third tearing) of the present invention effectively processes the edge material into finer particles or fragments. The convex strips and hook teeth arranged on the belt surface and the hook teeth on the toothed roller surface are staggered to ensure the efficient tearing and transportation of the edge material at each stage, thus avoiding the waste of fabric and significantly improving the recycling efficiency. After multiple tearing, the shape of the edge material is more suitable for subsequent reuse, further optimizing the recycling process.

[0018] 2. The present invention can effectively tear and sort the scraps of different sizes and shapes. The equipment is also optimized in cleaning and conveying to ensure that the scraps can pass through each stage smoothly. The cooperation between the rotating rod and the unloading paddle can efficiently clean the scraps entering the unloading channel and make them fall accurately on the conveying position of belt one. The sparse material teeth in the circle cavity work in coordination with the toothed roller to help clean the waste materials that have passed the second tearing to prevent accumulation or blockage.

[0019] 3. The conveying system equipped in the present invention ensures the accurate conveying and smooth handling of the edge materials through the coordinated action of multiple conveying channels and conveying mechanisms. The combination of the motor drive system and the gear transmission enables each transmission component to work automatically, reduces manual intervention, and improves the overall operating efficiency. The structural design of the equipment is reasonable and modular, easy to disassemble and clean, convenient for maintenance and servicing, and reduces maintenance costs.

[0020] In summary, the woven fabric cutting edge material recycling and processing equipment of the present invention effectively improves the efficiency of edge material recycling through a multi-stage tearing mechanism, a precise conveying system, a highly automated operation, and optimized cleaning and sorting functions. Its efficient, energy-saving, and environmentally friendly design makes the equipment have broad application prospects in the field of fabric edge material recycling, and can significantly reduce fabric waste, improve resource recovery rate, and reduce operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the structure of a woven fabric cutting edge material recycling device proposed by the present invention Figure 1 ;

[0022] Figure 2 A schematic diagram of the structure of a woven fabric cutting edge material recycling device proposed by the present invention Figure 2 ;

[0023] Figure 3 A schematic diagram of the structure of a woven fabric cutting edge material recycling device proposed by the present invention;

[0024] Figure 4 This is a front cross-sectional structural schematic diagram of a winding chamber in a woven fabric cutting edge material recovery and processing device proposed by the present invention;

[0025] Figure 5 A schematic diagram of the side cross-sectional structure of a woven fabric cutting edge material recycling and processing device proposed by the present invention Figure 1 ;

[0026] Figure 6 A schematic diagram of the side cross-sectional structure of a woven fabric cutting edge material recycling and processing device proposed by the present invention Figure 2 .

[0027] In the figure: 1. unloading channel; 2. conveying channel; 3. winding chamber; 4. motor; 5. rotating rod; 6. unloading paddle; 7. gear one; 8. gear two; 9. large pulley; 10. small pulley; 11. belt one; 12. convex strip; 13. tooth roller; 14. unloading channel; 15. inlet; 16. scraper; 17. sparse material teeth; 18. belt roller; 19. belt two. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] Reference Figure 1-6 , a woven fabric cutting edge material recovery and processing equipment, comprising a feeding channel 1, a conveying channel 2 and a discharging channel 14, the conveying channel 2 is fixedly installed on the front side of the feeding channel 1, a conveying mechanism 1 is arranged between the discharging channel 14 and the feeding channel 1, the conveying mechanism 1 comprises two belt rollers 18, the two belt rollers 18 are respectively installed on the discharging channel 14 and the feeding channel 1, and the two belt rollers 18 are externally sleeved with corresponding belts 2 19, and the front belt roller 18 is located at the lower side of the rear belt roller 18, a conveying mechanism 2 is arranged between the lower side of the feeding channel 1 and the front end of the conveying channel 2, the conveying mechanism 2 comprises a large belt pulley 9 and a small belt pulley 10, the large belt pulley 9 and the small belt pulley 10 are externally sleeved with corresponding belts 11, the woven fabric edge material to be torn and recovered is loaded through the inlet of the feeding channel 1, a driving device connected to a belt roller 18 is installed inside the feeding channel 1, and the driving device drives the conveying mechanism 1 to operate in the feeding channel 1, and the loaded edge material is passed to the front side of the feeding channel 1;

[0030] Furthermore, referring to Figure 5 , an opening is provided at the lower front part of the unloading channel 1, and the opening corresponds to the large pulley 9 below, and a number of partitions are installed at the opening of the unloading channel 1, and the edge material is evenly discharged through the lower opening of the unloading channel 1 through the several partitions, and a number of convex strips 12 are evenly provided on the surface of the belt 11, and a number of hook teeth are evenly provided on the surface of the convex strips 12, which fall on the surface hook teeth of the several convex strips 12, and a number of hook teeth are provided at the front and rear of the lower opening of the unloading channel 1, and the hook teeth and the several convex strips 12 are arranged alternately. When the conveying mechanism 2 is in operation, the synchronous operation of the several convex strips 12 thereon is realized through the large and small pulleys 10 and the belt 11, and the hook teeth on the surface of the convex strip 12 drive the edge material to be conveyed, and cooperate with the corresponding hook teeth on the front and rear sides of the opening to complete the first tearing of the loaded edge material;

[0031] Furthermore, referring to Figure 1 , 35. A toothed roller 13 is installed inside the front side of the conveying channel 2. A plurality of hook teeth are arranged on the surface of the toothed roller 13. The hook teeth are arranged alternately with the convex strips 12, and the toothed roller 13 is at the same height as the small belt pulley 10. The toothed roller 13 is located at the front side of the small belt pulley 10. The waste material that has been torn apart by the hook teeth on the convex strips 12 and the hook teeth at the lower opening of the unloading channel 1 is transported to the upper side of the front small belt pulley 10 and cooperates with the toothed roller 13 rotating at the front side. The toothed roller 13 and the small belt pulley 10 have opposite running directions. The staggered hook teeth on the two objects cooperate with each other to complete the second tearing of the loaded woven edge material.

[0032] Furthermore, referring to Figure 4 , 6 A rotating rod 5 is provided on one side of the conveying channel 2, and the rotating rod 5 is rotatably connected between the conveying channels 2. A winding chamber 3 is fixedly installed on the front side of the conveying channel 2. The lower front part of the winding chamber 3 is connected to the discharge channel 14. An opening corresponding to the discharge channel 14 is opened on the front side of the winding chamber 3. The front end of the rotating rod 5 is located at the center of the winding chamber 3, and a scraper 16 located in the winding chamber 3 is fixed on the front end of the rotating rod 5. An inlet 15 corresponding to the tooth roller 13 is opened on the rear side of the winding chamber 3. A scraper 16 located in the winding chamber 3 is fixed on one side of the front end of the rotating rod 5. The length of the scraper 16 is less than the inner diameter of the winding chamber 3. A plurality of hook teeth are arranged on one side of the scraper 16, and the scraper 1 The hook teeth on the 6 are arranged alternately with the hook teeth on the toothed roller 13, and a plurality of material-dispersing teeth 17 corresponding to the hook teeth on the scraper 16 are fixed inside the winding chamber 3. During the rotation of the toothed roller 13, the waste material that has been torn off in the second pass is rolled into the winding chamber 3 through the inlet 15, and the rotating rod 5 in the winding chamber 3 drives the front scraper 16 to rotate. The scraper 16 cooperates with the staggered hook teeth on the toothed roller 13 through the hook teeth on one side thereof to tear off the edge material for the third pass. The waste material is scraped to the lower opening on one side of the winding chamber 3 through the scraper 16, and is discharged through the corresponding discharge channel 14 and falls to the front end of the conveying mechanism first belt second 19, and the edge material is transported after the tearing is completed;

[0033] Furthermore, referring to Figure 1 , 3 , a material unloading paddle plate 6 located inside the material unloading channel 1 is fixed at the rear end of the rotating rod 5, and a driving device connected to the rotating rod 5 is installed in the circle cavity 3. The driving device inside the circle cavity 3 drives the connected rotating rod 5 to rotate, and the rotating rod 5 drives the rear end unloading paddle plate 6 to rotate, so as to complete the sweeping of the woven edge material entering the material unloading channel 1, so that it falls on the upper side of the conveying position of the belt 11;

[0034] Furthermore, referring to Figure 2A motor 4 is installed on the front side of the conveying channel 2, and a gear 2 8 is fixed on the outer end of the output shaft of the motor 4. A gear 1 7 is fixed on one end of the small pulley 10 and the toothed roller 13. The two gears 1 7 do not mesh with each other, and the two gears 1 7 are meshed with the lower gear 2 8. When loading the edge material into the lower material channel 1, the motor 4 inside the conveying channel 2 is turned on first, and the output shaft of the motor 4 drives the connected gear 2 8 to rotate, and the gear 2 8 drives the upper left and right gears 1 7 to rotate, thereby making the small pulleys 10 and the toothed roller 13 fixedly connected on both sides rotate in different directions, realizing the activity of the conveying mechanism 2, and the edge material is conveyed by the belt 11, and the rotating toothed roller 13 cooperates with the hook teeth on the convex strip 12 to complete the second tearing procedure of the edge material.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A woven fabric cutting edge material recycling and processing device, comprising a feeding channel (1), a conveying channel (2) and a discharging channel (14), characterized in that: The conveying channel (2) is fixedly installed on the front side of the unloading channel (1), and a conveying mechanism 1 is arranged between the unloading channel (14) and the unloading channel (1), and the conveying mechanism 1 includes two belt rollers (18), and the two belt rollers (18) are respectively installed on the unloading channel (14) and the unloading channel (1), and the two belt rollers (18) are externally sleeved with corresponding belts 2 (19), and the front belt roller (18) is located below the rear belt roller (18); A conveying mechanism 2 is arranged between the lower side of the unloading channel (1) and the front end of the conveying channel (2), and the conveying mechanism 2 comprises a large pulley (9) and a small pulley (10), and the large pulley (9) and the small pulley (10) are covered with a corresponding belt 1 (11) on the outside, and a plurality of convex strips (12) are evenly arranged on the surface of the belt 1 (11), and a plurality of hook teeth are evenly arranged on the surface of the convex strips (12); A rotating rod (5) is provided on one side of the conveying channel (2), and the rotating rod (5) is rotatably connected between the conveying channels (2). A winding chamber (3) is fixedly installed on the front side of the conveying channel (2), and the lower front part of the winding chamber (3) is connected to the discharge channel (14). An opening corresponding to the discharge channel (14) is opened on the front side of the winding chamber (3). The front end of the rotating rod (5) is located at the center of the winding chamber (3), and a scraper (16) located in the winding chamber (3) is fixed on the front end of the rotating rod (5). A discharge paddle (6) located in the discharge channel (1) is fixed on the rear end of the rotating rod (5).

2. The woven fabric trimming recycling equipment according to claim 1, characterized in that: The lower front part of the material discharge channel (1) is provided with an opening, the opening corresponds to the large pulley (9) below, and a plurality of partitions are installed at the opening of the material discharge channel (1).

3. The woven fabric trimming recycling equipment according to claim 1, characterized in that: A plurality of hook teeth are arranged at the front and rear of the lower opening of the material discharge channel (1), and the hook teeth and the plurality of convex strips (12) are arranged in a staggered manner.

4. The woven fabric trimming recycling equipment according to claim 1, characterized in that: A toothed roller (13) is installed inside the front side of the conveying channel (2), and a plurality of hook teeth are arranged on the surface of the toothed roller (13). The plurality of hook teeth and the plurality of convex strips (12) are arranged in a staggered manner, and the toothed roller (13) is at the same height as the small belt pulley (10), and the toothed roller (13) is located in front of the small belt pulley (10).

5. The woven fabric trimming recycling equipment according to claim 1, characterized in that: An inlet (15) corresponding to the toothed roller (13) is provided at the rear side of the winding cavity (3), and a scraper (16) located in the winding cavity (3) is fixed to one side of the front end of the rotating rod (5), wherein the length of the scraper (16) is smaller than the inner diameter of the winding cavity (3).

6. The woven fabric trimming recycling equipment according to claim 1, characterized in that: A plurality of hook teeth are arranged on one side of the scraper (16), and the hook teeth on the scraper (16) and the hook teeth on the toothed roller (13) are arranged in an alternating manner, and a plurality of material-dispersing teeth (17) corresponding to the hook teeth on the scraper (16) are fixed inside the winding cavity (3).

7. The woven fabric trimming recycling equipment according to claim 1, characterized in that: A motor (4) is installed at the front side of the conveying channel (2), a gear 2 (8) is fixed to the outer end of the output shaft of the motor (4), a gear 1 (7) is fixed to one end of the small pulley (10) and the gear roller (13), the two gears 1 (7) are not meshed with each other, and the two gears 1 (7) are meshed with the lower gear 2 (8).

8. The woven fabric trimming recycling equipment according to claim 1, characterized in that: A driving device connected to a belt roller (18) is installed inside the unloading channel (1), and a driving device connected to a rotating rod (5) is installed inside the winding cavity (3).

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