A tobacco rod conveying system and method
By designing a separate conveying system for cigarette strips and using a lifting and translational mechanism to switch the cigarette strip conveying channel and the reversing channel, the upstream shutdown problem caused by downstream equipment failure was solved, the continuous conveying and regular arrangement of cigarette strips were achieved, and the production efficiency of the packaging equipment was improved.
Patent Information
- Application Number
- CN202510170401.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-02-17
AI Technical Summary
In the prior art, when the downstream cigarette conveying chain stops, the upstream equipment must stop production, affecting the production efficiency of the packaging equipment.
A tobacco rod conveying system is designed, which includes an upstream conveyor, a tobacco rod conveying channel and a tobacco rod reversing channel. The tobacco rod conveying channel and the reversing channel are switched by a lifting and translation mechanism. The lifting and translation bracket is controlled by a cylinder to push out and retract, thereby realizing the switching and conveying of tobacco rods and regularly arranging them in the reversing channel.
When downstream equipment fails, it avoids the shutdown of upstream equipment and ensures the continuous production of packaging equipment. The cigarette rods are arranged regularly in the reversing channel to facilitate subsequent packing.
Smart Images

Figure CN119796604B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of conveying technology, and in particular to a tobacco rod conveying system and a conveying method. Background Art
[0002] During the packing process of cigarette cartons, the cigarette cartons will be transported from the upstream equipment to the appearance quality inspection station or other stations, and will flow into the next process after passing the inspection. Figure 1 As shown, there is no cigarette strip conveying system in the existing packaging equipment. When the cigarette strip conveying channel of the downstream machine is blocked or has other faults, the cigarette strip conveying chain will stop conveying. When the upstream machine equipment detects that the cigarette strip conveying chain is blocked, it will force the packaging machine cigarette strip line to stop production. During the fault processing, the upstream machine equipment can only stop production, which seriously affects the production efficiency of the packaging equipment.
[0003] Therefore, it is necessary to design a tobacco strip conveying system that can discharge the tobacco strips from the conveying system when the downstream machine tobacco strip conveying chain stops conveying, and arrange the tobacco strips in a regular pattern to facilitate packing by other equipment or manual packing. Summary of the Invention
[0004] The purpose of the present invention is to provide a tobacco rod conveying system and method, so as to solve the problem that when the downstream machine tobacco rod conveying chain stops conveying, the tobacco rods can be discharged from the conveying system, thereby avoiding affecting the production efficiency of the packaging equipment.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0006] A tobacco rod conveying system comprises an upstream conveyor and a tobacco rod conveying channel, wherein the tobacco rod conveying channel is arranged at the end of the upstream conveyor, and further comprises a tobacco rod reversing channel, which is arranged on one side of the tobacco rod conveying channel, and a lifting and translation mechanism is arranged on the top of the tobacco rod conveying channel;
[0007] The lifting and translation mechanism includes a lifting and translation support, a wall panel and a conveyor belt assembly. The wall panel is fixedly arranged between the end of the upstream conveyor and the upper end of the tobacco rod reversing channel. The lifting and translation support is telescopically connected to the wall panel. A plurality of lifting guide wheels are rotatably arranged below the lifting and translation support. The conveyor belt assembly is arranged on the wall panel. A silo baffle is arranged on one side of the lifting and translation support. The lifting guide wheels correspond to the conveyor belt assembly.
[0008] When the lifting and translating bracket is fully extended, the entry baffle blocks the upper end of the tobacco rod reversing channel and the lifting guide wheel is located outside the tobacco rod conveying channel. When the lifting and translating bracket is fully retracted, the entry baffle is located outside the upper end of the tobacco rod reversing channel and the lifting guide wheel is located in the tobacco rod conveying channel.
[0009] Furthermore, a cylinder seat is provided on the wall panel, a first cylinder is provided on the cylinder seat, and an ejection end of the first cylinder is connected to the lifting and translation bracket.
[0010] Furthermore, the lifting and translation bracket is L-shaped and is provided with reinforcing ribs. A triangular bracket is provided on one side of the lifting and translation bracket, the triangular bracket is parallel to the wall panel and the lifting guide wheel is provided on the triangular bracket, and an entry baffle is provided on the other side of the lifting and translation bracket, and the entry baffle is perpendicular to the wall panel.
[0011] Furthermore, the conveyor belt assembly includes a first transmission pulley, a second transmission pulley, a motor and a conveyor belt. The first transmission pulley and the second transmission pulley are rotatably arranged on the wall panel and a conveyor belt is wound around the first transmission pulley and the second transmission pulley. A motor and a tensioning adjustment device are arranged on the wall panel. The motor is drivingly connected to the first transmission pulley, and the tensioning adjustment device is connected to the second transmission pulley.
[0012] Furthermore, the tobacco rod reversing channel includes a first turning channel, a vertical falling channel and a second turning channel. The vertical surface of the first turning channel is perpendicular to the vertical surface of the second turning channel. The bottom surface of the first turning channel is an arc surface and the outer side is a right-angle structure. The first turning channel is fixedly arranged at the top of the vertical falling channel and the first turning channel is connected to the top of the tobacco rod conveying channel. The second turning channel is an arc trough structure and is fixedly connected to the bottom of the vertical falling channel.
[0013] Furthermore, a vertical deceleration brush is provided on one side of the vertical falling channel, the brush head of the vertical deceleration brush extends into the vertical falling channel, and the gap between the brush head of the vertical deceleration brush and the other side of the vertical falling channel is smaller than the thickness of the tobacco rod.
[0014] Furthermore, it also includes a tobacco rod sorting platform, on which is provided a horizontal push sorting mechanism for pushing out and sorting tobacco rods that have slipped out of the tobacco rod reversing channel, and the horizontal push sorting mechanism is provided at the bottom of the second turning channel.
[0015] Furthermore, the horizontal push sorting mechanism includes a second cylinder, a horizontal positioning baffle, a cigarette rod in place baffle, a horizontal deceleration brush bracket and a longitudinal deceleration brush bracket. The second cylinder is fixedly arranged on the cigarette rod sorting platform and is connected to a horizontal push guide plate at the pushing end of the second cylinder. The horizontal push guide plate is L-shaped. The horizontal deceleration brush bracket and the longitudinal deceleration brush bracket are both arranged on both sides of the second cylinder, wherein a horizontal deceleration brush is arranged on the horizontal deceleration brush bracket, and a longitudinal deceleration brush is arranged on the longitudinal deceleration brush bracket; the horizontal positioning baffle and the cigarette rod in place baffle are respectively arranged on both sides of the second cylinder; wherein, when the second cylinder is in the initial state, the long side of the horizontal push guide plate is flush with the horizontal positioning baffle to form a sorting surface, which is flush with a side surface of the bottom end of the second turning channel, and a cigarette rod in place detection sensor is provided on the cigarette rod in place baffle.
[0016] Furthermore, the transverse deceleration brush is a cylindrical brush and is connected to the transverse deceleration brush bracket via a screw, and the longitudinal deceleration brush is a strip-shaped brush.
[0017] In addition, based on a tobacco rod conveying system, the present invention also provides a tobacco rod conveying method, the specific steps of which are as follows:
[0018] Step 1: When the downstream equipment is operating normally, the control system sends a signal to control the solenoid valve to be energized, and the first cylinder extends, so that the lifting and translational support is fully extended. At this time, the inlet baffle blocks the port of the first diverting channel and the lifting guide wheel is located outside the tobacco rod conveying channel, so that the tobacco rod conveying channel is open and the tobacco rod reversing channel is closed, and the tobacco rods are conveyed from the upstream conveyor to the tobacco rod conveying channel;
[0019] Step 2: When the tobacco rod reaches the end of the upstream conveyor, one side of the tobacco rod is conveyed forward by the conveyor belt. Since the other side is not supported by the conveyor belt, the tobacco rod flips over under the action of gravity and falls into the tobacco rod conveying channel. The tobacco rod falls from the tobacco rod conveying channel and enters the appearance quality inspection station. After passing the appearance quality inspection, it flows into the next station;
[0020] Step 3: When the downstream equipment stops, after the control system receives the downstream equipment stop signal, if there are tobacco rods in the tobacco rod conveying channel, it waits for the tobacco rods to fall until the appearance quality inspection station completes the inspection and no signal is generated. At this time, the control system sends a signal to control the solenoid valve to disconnect, and the first cylinder retracts so that the lifting and translation support is fully retracted;
[0021] Step 4: When the lifting and translational support is fully retracted, the lifting guide wheel and the hopper baffle move backward along with the lifting and translational support, so that the lifting guide wheel blocks the tobacco rod conveying channel and the tobacco rod reversing channel is opened. The tobacco rods on the upstream conveyor pass through the bridge formed by the lifting guide wheel and the conveyor belt and enter the tobacco rod reversing channel;
[0022] Step 5: In the tobacco rod reversing channel, the tobacco rod passes through the first reversing channel, changes from a horizontal position to a vertical position, falls into the vertical falling channel, is decelerated by the vertical deceleration brush, and flows out of the second reversing channel in a sideways position and enters the horizontal push finishing mechanism;
[0023] Step 6: The cigarette rods arrive at the horizontal push arrangement mechanism. When the cigarette rod arrival detection sensor detects the arrival of the cigarette rods, the control system sends a signal to control the solenoid valve to energize, the second cylinder pushes out, and the horizontal push guide plate retracts immediately after pushing the cigarette rods out, completing the neat pushing and arranging of the cigarette rods.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] The present invention is provided with a tobacco rod conveying channel and a tobacco rod reversing channel at the end of the upstream conveyor. When the downstream machine tobacco rod conveying chain plate stops conveying, the tobacco rod reversing channel can be used to convey the tobacco rods, so that there is no need to stop production. A lifting and translation mechanism is provided above the tobacco rod conveying channel and the tobacco rod reversing channel. In this mechanism, the lifting and translation bracket is controlled by a first cylinder to push out and retract, thereby switching the tobacco rod conveying channel and the tobacco rod reversing channel. When the lifting and translation bracket is extended, the hopper baffle blocks the tobacco rod reversing channel, and the cigarette rods fall into the tobacco rod conveying channel through the conveyor belt. When the lifting and translation bracket is retracted, the conveyor belt and the lifting guide wheel form a bridge to convey the cigarette rods to the tobacco rod reversing channel. In this way, the switching and conveying of the cigarette rods is realized, and the shutdown that affects the packaging efficiency is avoided.
[0026] The tobacco rod reversing channel is designed as a three-section structure consisting of a first reversing channel, a second reversing channel and a vertical falling channel, which can realize the reversal of the tobacco rods and facilitate the subsequent sorting process of the tobacco rods;
[0027] A flat push sorting mechanism is provided at the bottom of the cigarette rod reversing channel, which can arrange the cigarette rods neatly, thus facilitating the subsequent packing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the existing technical structure.
[0029] Figure 2 It is a structural schematic diagram of the present invention.
[0030] Figure 3 It is a structural schematic diagram of the lifting and translation mechanism in the present invention.
[0031] Figure 4 for Figure 3 Schematic diagram of the structure on the other side.
[0032] Figure 5 This is a schematic diagram of the lifting and sliding bracket fully extended.
[0033] Figure 6 This is a schematic diagram of the lifting and sliding bracket when it is fully retracted.
[0034] Figure 7 This is a schematic diagram of the cigarette rod reversing channel structure.
[0035] Figure 8 Schematic diagram of the brush structure.
[0036] Figure 9 This is a schematic diagram of the docking between the second turning channel and the cigarette rod sorting platform.
[0037] Figure 10 for Figure 9 A partial enlarged schematic diagram is shown in the figure.
[0038] In the figure, 1-lifting translation mechanism, 11-first cylinder, 12-cylinder seat, 13-motor, 14-wall panel, 15-lifting translation bracket, 15a-triangular bracket, 15b-reinforcement rib, 15c-warehouse baffle, 16-lifting guide wheel, 17-transmission belt, 18-first transmission pulley, 19-second transmission pulley, 19a-tensioning adjustment device, 2-cigarette rod reversing channel, 21-first turning channel, 22-second turning channel , 23-vertical falling channel, 24-vertical deceleration brush, 3-horizontal push sorting mechanism, 31-second cylinder, 32-horizontal positioning baffle, 33-cigarette rod in place baffle, 34-cigarette rod in place detection sensor, 35-cigarette rod sorting platform, 36-horizontal push guide, 37-horizontal deceleration brush bracket, 38-horizontal deceleration brush, 39-longitudinal deceleration brush bracket, 310-longitudinal deceleration brush, 4-upstream conveyor, 5-cigarette rod conveying channel, DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0040] See also Figure 2 As shown, the present invention provides a tobacco rod conveying system, comprising an upstream conveyor 4 and a tobacco rod conveying channel 5. The upstream conveyor 4 is arranged horizontally for conveying tobacco rods. The tobacco rod conveying channel 5 is a two-opposite arc-shaped groove structure. The tobacco rod conveying channel 5 is arranged at the end of the upstream conveyor 4. The tobacco rod conveying system further comprises a tobacco rod reversing channel 2, which is arranged on one side of the tobacco rod conveying channel 5. A lifting and translation mechanism 1 is provided on the top of the tobacco rod conveying channel 5. The lifting and translation mechanism 1 is used to switch between the tobacco rod conveying channel 5 and the tobacco rod reversing channel 2.
[0041] refer to Figure 3-4As shown, the lifting and translation mechanism 1 includes a lifting and translation support 15, a wall panel 14 and a conveyor belt assembly. The wall panel 14 is fixedly arranged between the end of the upstream conveyor 4 and the upper end of the tobacco rod reversing channel 2. The lifting and translation support 15 is telescopically connected to the wall panel 14. A plurality of lifting guide wheels 16 are rotatably arranged below the lifting and translation support 15. The conveyor belt assembly is arranged on the wall panel 14. A warehouse entry baffle 15c is provided on one side of the lifting and translation support 15. The lifting guide wheels 16 correspond to the conveyor belt assembly.
[0042] refer to Figure 5 As shown, when the lifting translation bracket 15 is fully extended, the inlet baffle 15c blocks the upper end of the tobacco rod reversing channel 2 and the lifting guide wheel 16 is located outside the tobacco rod conveying channel 5. At this time, the tobacco rod conveying channel 5 is open and the tobacco rod reversing channel 2 is closed, and the tobacco rods are conveyed from the tobacco rod conveying channel 5. This process is performed when the downstream equipment is operating normally. Figure 6 As shown, when the lifting translation bracket 15 is fully retracted, the hopper baffle 15c is located outside the upper end of the tobacco rod reversing channel 2 and the lifting guide wheel 16 is located in the tobacco rod conveying channel 5. At this time, the tobacco rod conveying channel 5 is closed and the tobacco rod reversing channel 2 is opened, and the tobacco rods are conveyed from the tobacco rod reversing channel 2. This process is performed when the downstream equipment stops due to a fault.
[0043] Optionally, in this embodiment, in order to allow the lifting and translation bracket 15 to be retractable, a cylinder seat 12 is provided on the wall panel 14 , a first cylinder 11 is provided on the cylinder seat 12 , and the pushing end of the first cylinder 11 is connected to the lifting and translation bracket 15 .
[0044] In actual use, the front and rear ends of the first cylinder 11 are respectively connected to the first air pipe and the second air pipe, the first air pipe and the second air pipe are connected to the air source via a solenoid valve, and the solenoid valve of the cylinder is controlled by a PLC controller.
[0045] Specifically, the lifting and translation bracket 15 is L-shaped and is provided with a reinforcing rib 15b. A triangular bracket 15a is provided on one side of the lifting and translation bracket 15. The triangular bracket 15a is parallel to the wall panel 14 and the lifting guide wheel 16 is provided on the triangular bracket 15a. A warehouse entry baffle 15c is provided on the other side of the lifting and translation bracket 15. The warehouse entry baffle 15c is perpendicular to the wall panel 14 and is located at the upper port of the tobacco rod reversing channel 2. The warehouse entry baffle 15c is used to prevent the cigarettes from entering the tobacco rod reversing channel 2. The warehouse entry baffle 15c, the triangular bracket 15a, the lifting and translation bracket 15 and the reinforcing rib 15b are an integrated structure.
[0046] More specifically, the conveyor belt assembly includes a first drive pulley 18, a second drive pulley 19, a motor 13, and a conveyor belt 17. The first and second drive pulleys 18, 19 are rotatably mounted on the wall panel 14, and the conveyor belt 17 is wound around the first and second drive pulleys 18, 19. The motor 13 and a tensioning device 19a are mounted on the wall panel 14. The motor 13 is in driving connection with the first drive pulley 18, and the tensioning device 19a is connected to the second drive pulley 19. Preferably, the width of the conveyor belt 17 is 1 / 3 the width of the tobacco rod, thereby preventing the tobacco rod from being transported to the tobacco rod reversing channel 2 via the conveyor belt 17 when the lifting and translational support 15 is fully extended. The conveyor belt 17 is designed to be narrower, so that when one side of the tobacco rod is on the conveyor belt 17, the smaller contact surface with the tobacco rod causes the tobacco rod to fall into the tobacco rod conveying channel 5 due to gravity.
[0047] refer to Figure 7-8 As shown, in this embodiment, the tobacco rod reversing channel 2 includes a first turning channel 21, a vertical falling channel 23 and a second turning channel 22. In order to make the tobacco rod reverse in the tobacco rod reversing channel 2, the vertical surface of the first turning channel 21 is perpendicular to the vertical surface of the second turning channel 22. The bottom surface of the first turning channel 21 is a circular arc surface and the outer side is a right-angle structure so that it can fall into the vertical falling channel 23. The first turning channel 21 is fixedly arranged at the top of the vertical falling channel 23 and the first turning channel 21 is connected to the top of the tobacco rod conveying channel 5. The second turning channel 22 is a circular arc trough structure and is fixedly connected to the bottom of the vertical falling channel 23.
[0048] In actual use, the cigarette rods are in a flat state when passing through the upstream conveyor 4, in a vertical state when passing through the arc bottom surface of the first turning channel 21, and in a sideways state when passing through the second turning channel 22. The cigarette rods are reversed twice through the cigarette rod reversing channel 2 to facilitate the subsequent packing process.
[0049] Furthermore, a vertical deceleration brush 24 is provided on one side of the vertical falling channel 23, the brush head of the vertical deceleration brush 24 extends into the vertical falling channel 23, and the gap between the brush head of the vertical deceleration brush 24 and the other side of the vertical falling channel 23 is smaller than the thickness of the tobacco rod.
[0050] When designing the vertical falling channel 23, the thickness of the tobacco rod is recorded as H, the width is W, the cross-sectional width of the vertical falling channel 23 is H+5mm, and the cross-sectional length is W+10mm.
[0051] The tobacco rod conveying system further comprises a tobacco rod arranging platform 35, on which a horizontal pushing arrangement mechanism 3 is provided for pushing out and arranging the tobacco rods that have fallen out of the tobacco rod reversing channel 2. Figure 9As shown, the horizontal push sorting mechanism 3 is arranged at the bottom of the second turning channel 22.
[0052] For more details, please refer to Figure 10 As shown, the horizontal push sorting mechanism 3 includes a second cylinder 31, a horizontal positioning baffle 32, a cigarette rod in place baffle 33, a horizontal deceleration brush bracket 37 and a longitudinal deceleration brush bracket 39. The second cylinder 31 is fixedly set on the cigarette rod sorting platform 42 and is connected to a horizontal push guide plate 36 at the pushing end of the second cylinder 31. Similarly, the front and rear ends of the second cylinder 31 are respectively connected to the first air pipe and the second air pipe. The first air pipe and the second air pipe are connected to the air source via an electromagnetic valve, and the electromagnetic valve is controlled by the signal of the cigarette rod in place detection 34. The horizontal push guide plate 36 is L-shaped, and the long side of the flat push guide plate 36 is used as the pushing surface, and the short side is used as the stop surface to stop the cigarette that subsequently enters the horizontal push sorting mechanism. The horizontal deceleration brush bracket 37 and the longitudinal deceleration brush bracket 39 are both arranged on both sides of the second cylinder 31, wherein a horizontal deceleration brush 38 is provided on the horizontal deceleration brush bracket 37, and a longitudinal deceleration brush 310 is provided on the longitudinal deceleration brush bracket 39; the horizontal positioning baffle 32 and the cigarette rod in place baffle 33 are respectively arranged on both sides of the second cylinder 31; wherein, when the second cylinder 31 is in the initial state, the long side of the flat push guide plate 36 is flush with the horizontal positioning baffle 32 to form a sorting surface, and the sorting surface is flush with a side surface of the bottom end of the second turning channel 22, so as to avoid interference with the cigarette rod, and a cigarette rod in place detection sensor 34 is provided on the cigarette rod in place baffle 33.
[0053] The transverse deceleration brush 38 is a cylindrical brush and is connected to the transverse deceleration brush bracket 37 through a screw, so that the height of the transverse deceleration brush 38 can be adjusted to adjust the deceleration effect of the transverse deceleration brush 38 on the tobacco rod. The longitudinal deceleration brush 310 is a strip brush.
[0054] In addition, the present invention also provides a method for conveying cigarette rods in separate lanes, the specific steps of which are as follows:
[0055] Step 1: When the downstream equipment is operating normally, the control system sends a signal to control the solenoid valve to close, and the first cylinder 11 extends, so that the lifting and translational support 15 is fully extended. At this time, the inlet baffle 15c blocks the end of the first diverting channel 21, and the lifting guide wheel 16 is located outside the tobacco rod conveying channel 5, so that the tobacco rod conveying channel 5 is open and the tobacco rod reversing channel 2 is closed, and the tobacco rods are conveyed from the upstream conveyor 4 to the tobacco rod conveying channel 5;
[0056] Step 2: When the tobacco rod reaches the end of the upstream conveyor 4, one side of the tobacco rod is conveyed forward by the conveyor belt 17. Since the other side is not supported by the conveyor belt 17, the tobacco rod flips under the action of gravity and falls into the tobacco rod conveying channel 5. The tobacco rod falls from the tobacco rod conveying channel 5 and enters the appearance quality inspection station. After passing the appearance quality inspection, it flows into the next station;
[0057] Step 3: When the downstream equipment stops, after the control system receives the downstream equipment stop signal, if there are tobacco rods in the tobacco rod conveying channel 5, it waits for the tobacco rods to fall until the appearance quality inspection station completes the inspection and no signal is generated. At this time, the control system sends a signal to control the solenoid valve to be disconnected, and the first cylinder 11 retracts, so that the lifting and translation support 15 is fully retracted.
[0058] Step 4: When the lifting and translating support 15 is fully retracted, the lifting guide wheel 16 and the hopper baffle 15c move backward along with the lifting and translating support 15, so that the lifting guide wheel 16 blocks the tobacco rod conveying channel 5 and the tobacco rod reversing channel 2 is opened. The tobacco rods on the upstream conveyor 4 pass through the bridge formed by the lifting guide wheel 16 and the conveyor belt 17 and enter the tobacco rod reversing channel 2.
[0059] Step 5: In the tobacco rod reversing channel 2, the tobacco rod passes through the first reversing channel 21, changes from a horizontal position to a vertical position, falls into the vertical falling channel 23, is decelerated by the vertical deceleration brush 24, and flows out of the second reversing channel 22 in a sideways position and enters the horizontal push sorting mechanism 3;
[0060] Step 6: The cigarette rods arrive at the horizontal push arrangement mechanism 3. When the cigarette rod arrival detection sensor 34 detects the arrival of the cigarette rods, the control system sends a signal to control the solenoid valve to energize, the second cylinder 31 pushes out, and the horizontal push guide plate 36 retracts immediately after pushing out the cigarette rods, completing the neat pushing and arranging of the cigarette rods.
[0061] References in this specification to "one embodiment," "another embodiment," "an embodiment," "preferred embodiment," etc., refer to specific features, structures, or characteristics described in conjunction with that embodiment as included in at least one embodiment generally described in this application. The appearance of the same term in multiple places in the specification does not necessarily refer to the same embodiment. Furthermore, when a specific feature, structure, or characteristic is described in conjunction with any embodiment, it is intended that such feature, structure, or characteristic, when implemented in conjunction with other embodiments, also fall within the scope of the present invention.
[0062] Although the present invention has been described herein with reference to a number of illustrative embodiments thereof, it will be understood that numerous other modifications and implementations may be devised by those skilled in the art that fall within the scope and spirit of the principles disclosed herein. More specifically, various variations and modifications may be made to the components or arrangements of the subject combination arrangement within the scope of the present disclosure, the drawings, and the claims. In addition to variations and modifications to the components or arrangements, other uses will also be apparent to those skilled in the art.
Claims
1. A tobacco rod conveying system comprising an upstream conveyor (4) and a tobacco rod conveying channel (5), wherein the tobacco rod conveying channel (5) is arranged at the end of the upstream conveyor (4), and is characterized in that: It also includes a tobacco rod reversing channel (2), which is arranged on one side of the tobacco rod conveying channel (5), and a lifting and translation mechanism (1) is arranged on the top of the tobacco rod conveying channel (5); The lifting and translation mechanism (1) includes a lifting and translation support (15), a wall panel (14) and a conveyor belt assembly. The wall panel (14) is fixedly arranged between the end of the upstream conveyor (4) and the upper end of the tobacco strip reversing channel (2). The wall panel (14) is telescopically connected to the lifting and translation support (15). A plurality of lifting guide wheels (16) are rotatably arranged below the lifting and translation support (15). The conveyor belt assembly is arranged on the wall panel (14). A silo baffle (15c) is arranged on one side of the lifting and translation support (15). The lifting guide wheels (16) correspond to the conveyor belt assembly. When the lifting and translational support (15) is fully extended, the entry baffle (15c) blocks the upper end of the tobacco rod reversing channel (2) and the lifting guide wheel (16) is located outside the tobacco rod conveying channel (5); when the lifting and translational support (15) is fully retracted, the entry baffle (15c) is located outside the upper end of the tobacco rod reversing channel (2) and the lifting guide wheel (16) is located in the tobacco rod conveying channel (5); A cylinder seat (12) is provided on the wall panel (14), a first cylinder (11) is provided on the cylinder seat (12), and a push-out end of the first cylinder (11) is connected to a lifting and translation bracket (15); The lifting and translation bracket (15) is L-shaped and is provided with a reinforcing rib (15b). A triangular bracket (15a) is provided on one side of the lifting and translation bracket (15). The triangular bracket (15a) is parallel to the wall panel (14) and the lifting guide wheel (16) is provided on the triangular bracket (15a). A warehouse entry baffle (15c) is provided on the other side of the lifting and translation bracket (15). The warehouse entry baffle (15c) is perpendicular to the wall panel (14).
2. A tobacco rod conveying system according to claim 1, characterized in that: The conveyor belt assembly comprises a first transmission pulley (18), a second transmission pulley (19), a motor (13) and a conveyor belt (17); the first transmission pulley (18) and the second transmission pulley (19) are rotatably arranged on a wall panel (14); and the conveyor belt (17) is wound around the first transmission pulley (18) and the second transmission pulley (19); a motor (13) and a tensioning adjustment device (19a) are arranged on the wall panel (14); the motor (13) is drivingly connected to the first transmission pulley (18); and the tensioning adjustment device (19a) is connected to the second transmission pulley (19).
3. The tobacco rod conveying system according to claim 2, characterized in that: The tobacco rod reversing channel (2) comprises a first turning channel (21), a vertical falling channel (23) and a second turning channel (22). The vertical surface of the first turning channel (21) is perpendicular to the vertical surface of the second turning channel (22). The bottom surface of the first turning channel (21) is an arc surface and the outer side is a right-angle structure. The first turning channel (21) is fixedly arranged on the top of the vertical falling channel (23) and the first turning channel (21) is connected to the top of the tobacco rod conveying channel (5). The second turning channel (22) is a circular arc trough structure and is fixedly connected to the bottom of the vertical falling channel (23).
4. The tobacco rod conveying system according to claim 3, characterized in that: A vertical deceleration brush (24) is provided on one side of the vertical falling channel (23), the brush head of the vertical deceleration brush (24) extends into the vertical falling channel (23), and the gap between the brush head of the vertical deceleration brush (24) and the other side of the vertical falling channel (23) is smaller than the thickness of the tobacco rod.
5. The tobacco rod conveying system according to claim 4, characterized in that: It also includes a tobacco rod arranging platform (35), on which a horizontal push arranging mechanism (3) is provided for pushing out and arranging tobacco rods that have slipped out of the tobacco rod reversing channel (2), and the horizontal push arranging mechanism (3) is provided at the bottom of the second reversing channel (22).
6. The tobacco rod conveying system according to claim 5, characterized in that: The horizontal push finishing mechanism (3) comprises a second cylinder (31), a horizontal positioning baffle (32), a cigarette rod in place baffle (33), a horizontal deceleration brush bracket (37) and a longitudinal deceleration brush bracket (39). The second cylinder (31) is fixedly arranged on the cigarette rod finishing platform (35) and a horizontal push guide plate (36) is connected to the pushing end of the second cylinder (31). The horizontal push guide plate (36) is L-shaped. The horizontal deceleration brush bracket (37) and the longitudinal deceleration brush bracket (39) are both arranged on both sides of the second cylinder (31). ) is provided with a transverse deceleration brush (38), and a longitudinal deceleration brush (310) is provided on the longitudinal deceleration brush bracket (39); the transverse positioning baffle (32) and the cigarette rod in place baffle (33) are respectively provided on both sides of the second cylinder (31); wherein, when the second cylinder (31) is in the initial state, the long side of the flat guide plate (36) is flush with the transverse positioning baffle (32) to form a finishing surface, and the finishing surface is flush with a side surface of the bottom end of the second turning channel (22), and a cigarette rod in place detection sensor (34) is provided on the cigarette rod in place baffle (33).
7. The tobacco rod conveying system according to claim 6, characterized in that: The transverse deceleration brush (38) is a cylindrical brush and is connected to the transverse deceleration brush bracket (37) via a screw, and the longitudinal deceleration brush (310) is a strip-shaped brush.
8. A method for conveying tobacco rods in separate lanes, based on the tobacco rod conveying system according to claim 7, characterized in that: The specific steps are as follows: Step 1: When the downstream equipment is operating normally, the control system sends a signal to control the solenoid valve to be energized, and the first cylinder (11) extends so that the lifting translation bracket (15) is in a fully extended state. At this time, the hopper baffle (15c) blocks the port of the first turning channel (21) and the lifting guide wheel (16) is located outside the tobacco rod conveying channel (5), so that the tobacco rod conveying channel (5) is opened and the tobacco rod reversing channel (2) is closed, and the tobacco rods are conveyed from the upstream conveyor (4) to the tobacco rod conveying channel (5); Step 2: When the tobacco strip is transported to the end of the upstream conveyor (4), one side of the tobacco strip is transported forward under the action of the conveyor belt (17). Since the other side is not supported by the conveyor belt (17), the tobacco strip is turned over under the action of gravity and falls into the tobacco strip conveying channel (5). The tobacco strip falls from the tobacco strip conveying channel (5) and enters the appearance quality inspection station. After passing the appearance quality inspection, it flows into the next station. Step 3: When the downstream equipment stops, after the control system receives the downstream equipment stop signal, if there are tobacco rods in the tobacco rod conveying channel (5), it waits for the tobacco rods to fall until the appearance quality inspection station completes the inspection and there is no signal. At this time, the control system sends a signal to control the electromagnetic valve to be disconnected, and the first cylinder (11) retracts so that the lifting and translation bracket (15) is in a fully retracted state; Step 4: When the lifting and translational support (15) is fully retracted, the lifting guide wheel (16) and the hopper baffle (15c) move backward along with the lifting and translational support (15), so that the lifting guide wheel (16) blocks the tobacco rod conveying channel (5) and the tobacco rod reversing channel (2) is opened, and the tobacco rods on the upstream conveyor (4) pass through the bridge formed by the lifting guide wheel (16) and the conveyor belt (17) and enter the tobacco rod reversing channel (2); Step 5: In the tobacco rod reversing channel (2), the tobacco rod passes through the first reversing channel (21) and is reversed from a horizontal position to a vertical position, and falls into the vertical falling channel (23) and is decelerated by the vertical deceleration brush (24). When the tobacco rod flows out of the second reversing channel (22), it is in a sideways position and enters the horizontal push finishing mechanism (3); Step 6: The cigarette rods arrive at the horizontal push arrangement mechanism (3). When the cigarette rod arrival detection sensor (34) detects the arrival of the cigarette rods, the control system sends a signal to control the solenoid valve to close, the second cylinder (31) is pushed out, and the horizontal push guide plate (36) immediately retracts after pushing the cigarette rods out, completing the neat pushing and arranging of the cigarette rods.
Citation Information
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