Automatic zircon wafer stripping, screening and sorting equipment

Abstract

The invention discloses automatic zircon wafer stripping, screening and sorting equipment, which realizes automatic stripping, screening and sorting of zircon wafers through the cooperation of a first conveying line, a leveling device, a rolling device, a shunting structure, a flat screen, a second conveying line, a color sorting machine, a fourth conveying line and a third conveying line, does not need a large amount of manual operation, and improves the efficiency. And most dust appearing in the rolling device can be absorbed through the second dust exhaust device, so that environmental harm is reduced, and harm to the body of an operator is reduced. The vibration leveling mechanism and the height limiting device are matched to control the number of zircon wafers entering the rolling device in unit time, and the rolling quality is guaranteed. And the distance between the driving steel wire roller and the driven steel wire roller is adjustable, and machining of various materials can be flexibly compatible. The materials which are not completely sorted after color sorting are conveyed back to the second conveying line through the third conveying line and the fourth conveying line to be sorted again, and the labor intensity of manual carrying is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of zircon wafer processing, and in particular to an automatic stripping, screening and sorting equipment for zircon wafers. Background Art

[0002] In order to facilitate the processing of zircon wafers, the crystals are first filled with cement, sealed and dried, and then cut into pieces by equipment. After being dried on a baking line, the cement pieces are manually crushed in a sieve with a tool to separate them from the wafers. Small pieces of wafers and cement pieces are sieved out through the original sieve. Small pieces of crystals and cement pieces are then selected by specific gravity air separation to separate the wafers.

[0003] In traditional technology, the efficiency of manual labor is low. When the daily output is 10 tons, 12 people are needed to screen, 6 selection equipment and 4 air selection equipment are needed. Manual screening requires manual work to fill plastic barrels with wafers from the baking line and load them on the transfer vehicle before transporting them to the stripping workshop. The work intensity is high. Screening and air selection will raise a lot of dust, causing physical damage to the operator and polluting the environment.

[0004] Therefore, it is necessary to develop an automatic stripping, screening and sorting equipment for zircon wafers to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to design an automatic stripping, screening and sorting equipment for zircon wafers in order to solve the above problems.

[0006] The present invention achieves the above-mentioned purpose through the following technical solutions: Zircon wafer automatic stripping, screening and sorting equipment, including: A first conveying line; a first end of the first conveying line is connected to a baking conveying line of a zircon wafer; The leveling device includes a vibration leveling mechanism and a height limiting device; the height limiting device is installed above the vibration leveling mechanism, and the first end of the vibration leveling mechanism is connected to the second end of the first conveyor line; The rolling device; the second end of the vibration leveling mechanism is connected to the input end of the rolling device; A diversion structure for the first screening and diversion of zircon wafers; the diversion structure is placed below the output end of the rolling device; A flat screen for secondary screening and diversion of zircon wafers; an outlet of the diversion structure is placed above the input end of the flat screen; A second conveying line; a first end of the second conveying line is placed below the first output end of the flat screen; Color sorting machine; the input end of the color sorting machine is connected to the second end of the second conveying line; the first output end of the color sorting machine outputs the sorted materials, and the second output end of the color sorting machine outputs the unsorted materials; The fourth conveyor line; the second output end of the color sorter is connected to the first end of the fourth conveyor line; The third conveyor line; the second end of the fourth conveyor line is connected to the first end of the third conveyor line, and the second end of the third conveyor line is placed above the first end of the second conveyor line.

[0007] Specifically, the vibration leveling mechanism includes a linear vibration motor and a feed trough. The linear vibration motor is installed in a fixed position, the feed trough is installed on the top action end of the linear vibration motor, and the second end of the first conveyor line is placed above the first end of the feed trough.

[0008] Specifically, the height limiting device includes a first servo motor, a height limiting frame, a first screw, a first nut, a connecting plate, a height limiting baffle, a first slider, and a first slide rail. The height limiting frame is installed above the feeding trough, the first servo motor is installed inverted on the top of the height limiting frame, the first slide rail is vertically installed on the inner wall of the height limiting frame, the rotating shaft of the first servo motor passes downward through a through hole set on the height limiting frame, the lower end of the rotating shaft of the first servo motor is connected to the first screw, the connecting plate is formed into a U-shape, the first nut is installed on the through hole set in the middle of the connecting plate, the first screw is threadedly matched with the first nut, the first slider is installed on the side wall of the connecting plate, the first slider is vertically limited and slidably matched with the first slide rail, and the lower end of the connecting plate is connected to the top of the height limiting baffle.

[0009] Specifically, the rolling device includes a driving motor, a reducer, a first bearing seat, a second bearing seat, a second servo motor, a second screw, a second nut, a second mounting plate, a second slider, a second slide rail, a third servo motor, a third screw, a third nut, a third slider, a third slide rail, a third mounting plate, a fourth bearing seat, a third bearing seat, an active wire drum, a driven wire drum, a fourth servo motor, a fourth slide rail, a fourth slider, a fourth mounting plate, a fifth slider, a fifth slide rail, a fourth screw, and a fourth nut. The output end of the driving motor is connected to the input end of the reducer, the output end of the reducer is connected to the first end of the active wire drum through the first bearing seat, the second end of the active wire drum is connected to the third bearing seat, the third bearing seat is fixed in position, the second bearing seat is mounted on the second mounting plate, the second nut is mounted on the second end of the second mounting plate, the second screw is threadedly matched with the second nut, the end of the second screw is connected to the rotating shaft of the second servo motor, the lower part of the second mounting plate is connected to the second slider, the second slide rail is placed below the second slider, the second slide rail is slidingly matched with the second slider guide, the lower end of the second slide rail is fixed in position, and the driven Two ends of the wire drum are respectively connected to the second bearing seat and the fourth bearing seat, the fourth bearing seat is installed on the third mounting plate, one end of the third mounting plate is connected to the third slide rail, the third slide rail is slidingly matched with the third slider guide, the third slide rail is parallel to the driven wire drum, the active wire drum is parallel to the driven wire drum, the third slider is connected to the third nut, the third nut is threadedly matched with the third screw, one end of the third screw is connected to the rotating shaft of the third servo motor, the fourth mounting plate is installed below the third mounting plate, the third mounting plate is connected to the fifth slider below, the fifth slide rail and the third bearing seat are both installed on the fourth mounting plate, the fifth slider is slidingly matched with the fifth slide rail guide, the fourth slider is connected to the bottom of the fourth mounting plate, the fourth slide rail is fixed in a fixed position, the fourth slide rail is installed below the fourth slider, the fourth slide rail is slidingly matched with the fourth slide rail guide, the fourth nut is installed on the outside of the fourth mounting plate, the fourth servo motor is fixed in a fixed position, the rotating shaft of the fourth servo motor is connected to the first end of the fourth screw, the fourth screw is threadedly matched with the fourth nut, the fourth slide rail is parallel to the fourth screw, the fourth slide rail is perpendicular to the fifth slide rail, and the fifth slide rail is parallel to the second slide rail.

[0010] Specifically, a second dust removal device is provided on the rolling device, and the second dust removal device includes a plurality of first guide rods, a plurality of first guide seats, a plurality of fifth nuts, a fixing frame, a cover, a plurality of second guide rods, a plurality of second guide seats, a first linear cylinder, a second suction nozzle frame, a first suction nozzle frame, and a plurality of suction nozzles. The cover is provided on the rolling device, a plurality of first guide seats are arranged side by side on the top of the cover, a fixing frame is installed on the top of the cover, a plurality of first guide rods are respectively matched with the plurality of first guide seats for guiding, an external thread is provided on the upper end of the first guide rod, the upper end of the first guide rod is upwardly passed through a through hole on the fixing frame, the fifth nut is matched with the upper end thread of the first guide rod, the fifth nut is placed above the fixing frame, and the lower end of the first guide rod The end passes downward through the cover and is connected to the first suction nozzle rack, multiple suction nozzles are horizontally installed on the first suction nozzle rack, and the first suction nozzle rack is placed above the active wire drum and the driven wire drum; the second suction nozzle rack and the first suction nozzle rack are both placed inside the cover, and the second suction nozzle rack, the first suction nozzle rack and the active wire drum are parallel to each other, multiple second guide seats are arranged side by side on the side wall of the cover, multiple second guide rods are respectively guided and cooperated with the multiple second guide seats, the first ends of the multiple second guide rods are connected to the first side of the second suction nozzle rack, and multiple suction nozzles are arranged side by side on the second side of the second suction nozzle rack, all the suction nozzles are connected to the negative pressure source, the second end of one of the second guide rods is connected to the output end of the first linear cylinder, and the first linear cylinder is set in a fixed position.

[0011] Specifically, the diversion structure includes a shell, a rotating cylinder, a rotating shaft, and a diverter plate. An inlet, a first outlet, and a second outlet are formed on the shell; the lower end of the inlet is connected to the upper end of the first outlet and the upper end of the second outlet respectively, the rotating cylinder is installed on the side wall of the shell, the middle part of one end of the diverter plate is connected to the first end of the rotating shaft, the second end of the rotating shaft passes through the shell and is connected to the output end of the rotating cylinder, the diverter plate is placed in the first inlet, and the two sides of the diverter plate are placed above the first outlet and the second outlet respectively.

[0012] Specifically, the flat screen includes a first screen, a second screen, a bottom hopper, and a vibrator. The bottom hopper is formed into a trough structure, the bottom hopper is inclined, the first end of the bottom hopper is the lower end, the first end of the bottom hopper is provided with a discharge port, the first screen and the second screen are both installed in the bottom hopper, the first screen and the second screen are both parallel to the bottom of the bottom hopper, the mesh diameter of the first screen is larger than the mesh diameter of the second screen, the first screen is placed above the second screen, the first end of the first screen and the first end of the second screen are both provided with a discharge port, the vibrator is installed on the outer wall of the bottom hopper, the discharge port of the first screen and the discharge port of the second screen are both placed above the first end of the second conveyor line.

[0013] The beneficial effects of the present invention are: In the present application, the first conveyor line, the leveling device, the rolling device, the diversion structure, the flat screen, the second conveyor line, the color sorter, the fourth conveyor line, and the third conveyor line are used to realize the automatic stripping, screening, and sorting of zircon wafers, without the need for a large amount of manual operation, thereby improving efficiency; In the present application, most of the dust generated in the rolling device can be absorbed by the second dust exhaust device, thereby reducing environmental hazards and reducing physical hazards to operators.

[0014] In the present application, the vibration leveling mechanism and the height limiting device cooperate to control the number of zircon wafers entering the rolling device per unit time, thereby ensuring the rolling quality.

[0015] In the present application, the distance between the active wire drum and the driven wire drum is adjustable, which can flexibly accommodate the processing of a variety of materials.

[0016] In the present application, the materials that are not cleanly sorted after color sorting are conveyed back to the second conveyor line through the third conveyor line and the fourth conveyor line for re-sorting, thereby reducing the labor intensity of manual handling. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of this application; Figure 2 This is a schematic diagram of the coordination structure of the leveling device and the rolling device in this application; Figure 3 This is a schematic diagram of the coordination structure of the rolling device and the diversion structure in this application; Figure 4 This is a schematic diagram of the matching structure of the linear vibration motor and the feeding trough in this application; Figure 5 This is a schematic diagram of the structure of the height limiting device in this application; Figure 6 The structure diagram of the second dust removal device in this application Figure 1 ; Figure 7 The structure diagram of the second dust removal device in this application Figure 2 ; Figure 8 The structure diagram of the second dust removal device in this application is shown in FIG. Figure 3 ; Fig. 9 It is a structural schematic diagram of the diversion structure in this application; Fig.10 It is a schematic diagram of the structure of the flat screen in this application; Fig.11 The structure diagram of the rolling device in this application Figure 1 ; Fig.12 The structure of the rolling device in this application is shown in FIG. Figure 2; Fig.13 The structure of the rolling device in this application is shown in FIG. Figure 3 ; Fig.14 The structure of the rolling device in this application is shown in FIG. Figure 4 .

[0018] Legend: 1-baking conveyor line; 2-first conveyor line; 3-first dust removal device; 4-leveling device; 41-height limiting device; 42-first servo motor; 43-height limiting frame; 44-first screw rod; 45-first nut; 46-connecting plate; 47-height limiting baffle; 48-first slider; 49-first slide rail; 410-linear vibration motor; 411-feeding trough; 5-rolling device; 51-driving motor; 52-reducer; 53-first bearing seat; 54- Second bearing seat; 55-second servo motor; 56-second screw rod; 57-second nut; 58-second mounting plate; 59-second slider; 510-second slide rail; 511-third servo motor; 512-third screw rod; 513-third nut; 514-third slider; 515-third slide rail; 516-third mounting plate; 517-fourth bearing seat; 518-third bearing seat; 519-active wire drum; 520-passive wire drum; 521-third Four servo motors; 522-fourth slide rail; 523-fourth slider; 524-fourth mounting plate; 525-fifth slider; 526-fifth slide rail; 527-fourth screw rod; 528-fourth nut; 6-second dust removal device; 61-first guide rod; 62-first guide seat; 63-fifth nut; 64-fixed frame; 65-cover; 66-second guide rod; 67-second guide seat; 68-first linear cylinder; 69-second nozzle holder; 610-first suction nozzle Nozzle frame; 611-suction nozzle; 7-diverter structure; 71-inlet; 72-first outlet; 73-second outlet; 74-rotating cylinder; 75-rotating shaft; 8-third dust removal device; 9-flat screen; 91-first screen; 92-bottom hopper; 93-vibrator; 94-second screen; 10-second conveyor line; 11-third conveyor line; 12-fourth conveyor line; 13-fourth dust removal device; 14-color sorter; 15-first mounting plate; 16-connecting hole. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "inside", "outside", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the materials of the invention are usually placed when used, or are directions or positional relationships usually understood by those skilled in the art. These directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0023] Furthermore, the terms “first”, “second”, etc. are merely used for distinguishing descriptions and should not be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms such as "setting" and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The specific implementation modes of the present invention are described in detail below in conjunction with the accompanying drawings.

[0026] like Figure 1 and 2 As shown in Figure 3, the zircon wafer automatic stripping, screening and sorting equipment includes: A first conveyor line 2; a first end of the first conveyor line 2 is connected to a baking conveyor line 1 for zircon wafers; The leveling device 4 includes a vibration leveling mechanism and a height limiting device 41; the height limiting device 41 is installed above the vibration leveling mechanism, and the first end of the vibration leveling mechanism is connected to the second end of the first conveyor line 2; Rolling device 5; the second end of the vibration leveling mechanism is connected to the input end of the rolling device 5; A diversion structure 7 for the first screening and diversion of zircon wafers; the diversion structure 7 is placed below the output end of the rolling device 5; A flat screen 9 for secondary screening and diversion of zircon wafers; an outlet of the diversion structure 7 is placed above the input end of the flat screen 9; A second conveying line 10; a first end of the second conveying line 10 is placed below the first output end of the flat screen 9; Color sorter 14; the input end of the color sorter 14 is connected to the second end of the second conveyor line 10; the first output end of the color sorter 14 outputs the sorted materials, and the second output end of the color sorter 14 outputs the unsorted materials; The fourth conveyor line 12; the second output end of the color sorter 14 is connected to the first end of the fourth conveyor line 12; The third conveyor line 11 and the second end of the fourth conveyor line 12 are connected to the first end of the third conveyor line 11 , and the second end of the third conveyor line 11 is placed above the first end of the second conveyor line 10 .

[0027] In some embodiments, the leveling device 4 and the rolling device 5 are both installed on the first mounting plate 15 . A connecting hole is provided on the first mounting plate 15 . The material processed by the rolling device 5 falls into the diversion structure 7 through the connecting hole.

[0028] The power device of the first conveyor line 2 is a three-phase motor, and the conveying speed is also adjusted by controlling the motor through the PLC frequency converter. The second end of the first conveyor line 2 is equipped with a guide sheet metal, and the conveyed material enters the guide sheet metal, and the guide sheet metal conveys the material to the vibration leveling mechanism. The vibration leveling mechanism controls the frequency adjustment through the controller to level the material, and the sensor monitors the speed of the material to adjust the height limit of the height limit device 41 in real time; the rolling device 5 rolls the material, and after rolling, the cement sheet is separated from the chip. Through the action of the diversion structure 7, the 1-3mm material enters the flat screen 9. The flat screen 9 is set to three layers, the first layer is large pieces above 35mm, and the second layer is small and medium pieces of 6mm-35mm. Both are transported to the second conveyor line 10, and the third layer is chips and cement sheets below 6mm directly enter the material box. After screening by the flat screen 9, large pieces larger than 35 mm are directly transported to the cutting workshop for cutting by hand, and 6-35 mm chips and cement chips enter the vibration plate of the color sorter 14 through the No. 2 conveyor line. The vibration plate controls the frequency adjustment of the controller to level the material and then enters the sorting process. Through the sorting process, the chips and cement chips are selected. The cement chips are transported out of the production site and the chips enter the next process. The materials that are not sorted clean after color sorting are transported back to the No. 2 conveyor line through the third conveyor line 11 and the fourth conveyor line 12 for re-sorting.

[0029] like Figure 4As shown, the vibration leveling mechanism includes a linear vibration motor 410 and a feeding trough 411. The linear vibration motor 410 is installed at a fixed position, and the feeding trough 411 is installed on the top action end of the linear vibration motor 410. The second end of the first conveyor line 2 is placed above the first end of the feeding trough 411. When working, the linear vibration motor 410 works on the feeding trough 411, and the feeding trough 411 vibrates and acts on the materials passing thereon, so that the materials are leveled.

[0030] like Figure 2 and 5 As shown, the height limiting device 41 includes a first servo motor 42, a height limiting frame 43, a first screw 44, a first nut 45, a connecting plate 46, a height limiting baffle 47, a first slider 48, and a first slide rail 49. The height limiting frame 43 is erected above the feeding trough 411, the first servo motor 42 is invertedly installed on the top of the height limiting frame 43, the first slide rail 49 is vertically installed on the inner side wall of the height limiting frame 43, the rotating shaft of the first servo motor 42 passes downward through the through hole set on the height limiting frame 43, the lower end of the rotating shaft of the first servo motor 42 is connected to the first screw 44, the connecting plate 46 is formed into a U-shape, the first nut 45 is installed on the through hole set in the middle part of the connecting plate 46, the first screw 44 is threadedly matched with the first nut 45, the first slider 48 is installed on the side wall of the connecting plate 46, the first slider 48 is vertically limited and slidably matched with the first slide rail 49, and the lower end of the connecting plate 46 is connected to the top of the height limiting baffle 47. When working, the height limiting device 41 may also include a sensor, which monitors the speed of the material entering the rolling device 5, thereby adjusting the height of the height limiting baffle 47. After the first servo motor 42 rotates, it drives the first screw 44 to rotate. Because the first screw 44 is threadedly matched with the nut, and the first slider 48 is limitedly slidably matched with the first slide rail 49, when the first servo motor 42 rotates, the nut drives the connecting plate 46 and the height limiting baffle 47 to move up and down. In some embodiments, the first slider 48 and the first slide rail 49 are provided on both sides of the connecting plate 46, which further ensures the smooth movement of the connecting plate 46 and the height limiting baffle 47.

[0031] like Figure 11-14As shown, the rolling device 5 includes a driving motor 51, a reducer 52, a first bearing seat 53, a second bearing seat 54, a second servo motor 55, a second screw 56, a second nut 57, a second mounting plate 58, a second slider 59, a second slide rail 510, a third servo motor 511, a third screw 512, a third nut 513, a third slider 514, a third slide rail 515, a third mounting plate 516, a fourth bearing seat 517, a third bearing seat 518, an active wire drum 519, a driven wire drum 520, a fourth servo motor 521, a fourth slide rail 522, a fourth slider 523, a fourth mounting plate 524, a fifth slider 525, a fifth slide rail 526, a fourth screw 527, and a fourth nut 528. The output end is connected to the input end of the reducer 52, the output end of the reducer 52 is connected to the first end of the active wire drum 519 through the first bearing seat 53, the second end of the active wire drum 519 is connected to the third bearing seat 518, the third bearing seat 518 is fixed in position, the second bearing seat 54 is installed on the second mounting plate 58, the second nut 57 is installed on the second end of the second mounting plate 58, the second screw 56 is threadedly matched with the second nut 57, the end of the second screw 56 is connected to the rotating shaft of the second servo motor 55, the lower part of the second mounting plate 58 is connected to the second slider 59, the second slide rail 510 is placed below the second slider 59, the second slide rail 510 is guided and slidably matched with the second slider 59, and the lower end of the second slide rail 510 is fixed in position, from Both ends of the driven wire drum 520 are connected to the second bearing seat 54 and the fourth bearing seat 517 respectively. The fourth bearing seat 517 is installed on the third mounting plate 516. One end of the third mounting plate 516 is connected to the third slide rail 515. The third slide rail 515 is guided and slidably matched with the third slider 514. The third slide rail 515 is parallel to the driven wire drum 520. The active wire drum 519 is parallel to the driven wire drum 520. The third slider 514 is connected to the third nut 513. The third nut 513 is threadedly matched with the third screw rod 512. One end of the third screw rod 512 is connected to the rotating shaft of the third servo motor 511. The fourth mounting plate 524 is installed below the third mounting plate 516. The third mounting plate 516 is connected to the fifth slider 525 below. The fifth slide rail 526 and the third bearing seat 518 are both mounted on the fourth mounting plate 524, the fifth slider 525 is in guiding and sliding cooperation with the fifth slide rail 526, the fourth slider 523 is connected to the lower part of the fourth mounting plate 524, the fourth slide rail 522 is fixed in position, the fourth slide rail 522 is mounted below the fourth slider 523, the fourth slide rail 522 is in guiding and sliding cooperation with the fourth slider 523, the fourth nut 528 is mounted on the outer side of the fourth mounting plate 524, the fourth servo motor 521 is fixed in position, the rotating shaft of the fourth servo motor 521 is connected to the first end of the fourth screw rod 527, the fourth screw rod 527 is in threaded cooperation with the fourth nut 528, the fourth slide rail 522 is parallel to the fourth screw rod 527, and the fourth slide rail 522 is perpendicular to the fifth slide rail 526.The fifth slide rail 526 is parallel to the second slide rail 510. In general operation, the driving motor 51 works, and drives the active steel wire drum 519 to rotate through the reducer 52, and the active steel wire drum 519 drives the driven steel wire drum 520 to rotate through the friction force of the steel wire, and the material enters between the active steel wire drum 519 and the driven steel wire drum 520 for rolling. When it is necessary to adjust the distance between the active wire drum 519 and the driven wire drum 520, the second servo motor 55 and the third servo motor 511 work synchronously, and the second servo motor 55 drives the second screw 56 to rotate. Since the second slider 59 is in sliding cooperation with the second slide rail 510 guide, and the second screw 56 is in threaded cooperation with the second nut 57, the second mounting plate 58 moves along the length direction of the second slide rail 510 and drives the second bearing seat 54 to move; similarly, the third servo motor 511 drives the third screw 512 to rotate. Since the fifth slider 525 is in sliding cooperation with the fifth slide rail guide, and the third screw 512 is in threaded cooperation with the third nut 513, the third mounting plate 516 moves along the length direction of the fifth slide rail 526 and drives the fourth bearing seat 517 to move. The movement of the second bearing seat 54 and the fourth bearing seat 517 brings the driven wire drum 520 close to or away from the active wire drum 519. When the active steel wire drum 519 and the driven steel wire drum 520 need to be disassembled, the fourth servo motor 521 rotates to drive the fourth screw 527 to rotate. Since the fourth slider 523 and the fourth slide rail 522 are in sliding cooperation, and the fourth screw 527 and the fourth nut 528 are in thread cooperation, and since the third slider 514 and the third slide rail 515 are in sliding cooperation, the third mounting plate 516 and the fourth mounting plate 524 respectively move the fourth bearing seat 517 and the third bearing seat 518 outward, and the active steel wire drum 519 and the driven steel wire drum 520 can be removed for replacement.

[0032] like Figure 6-8As shown, a second dust removal device 6 is provided on the rolling device 5, and the second dust removal device 6 includes a plurality of first guide rods 61, a plurality of first guide seats 62, a plurality of fifth nuts 63, a fixing frame 64, a cover 65, a plurality of second guide rods 66, a plurality of second guide seats 67, a first linear cylinder 68, a second suction nozzle frame 69, a first suction nozzle frame 610, and a plurality of suction nozzles 611. The cover 65 is provided on the rolling device 5, a plurality of first guide seats 62 are arranged side by side on the top of the cover 65, a fixing frame 64 is installed on the top of the cover 65, a plurality of first guide rods 61 are respectively matched with the plurality of first guide seats 62 for guiding, an upper end of the first guide rod 61 is provided with an external thread, the upper end of the first guide rod 61 is upwardly passed through a through hole on the fixing frame 64, the fifth nut 63 is threadedly matched with the upper end of the first guide rod 61, the fifth nut 63 is placed above the fixing frame 64, and the lower end of the first guide rod 61 is directed to After passing through the cover 65, it is connected to the first suction nozzle rack 610, and multiple suction nozzles 611 are horizontally installed on the first suction nozzle rack 610, and the first suction nozzle rack 610 is placed above the active wire roller 519 and the driven wire roller 520; the second suction nozzle rack 69 and the first suction nozzle rack 610 are both placed inside the cover 65, and the second suction nozzle rack 69, the first suction nozzle rack 610, and the active wire roller 519 are parallel to each other, and multiple second guide seats 67 are arranged side by side on the side wall of the cover 65, and multiple second guide rods 66 are respectively guided and matched with multiple second guide seats 67, and the first ends of the multiple second guide rods 66 are connected to the first side of the second suction nozzle rack 69, and multiple suction nozzles 611 are arranged side by side on the second side of the second suction nozzle rack 69, and all the suction nozzles 611 are connected to the negative pressure source, and the second end of one of the second guide rods 66 is connected to the output end of the first linear cylinder 68, and the first linear cylinder 68 is set in a fixed position. The second dust removal device 6 can act on the second guide rod 66 through the first linear cylinder 68 to push the second suction nozzle frame 69 and the multiple suction nozzles 611 on the second suction nozzle frame 69 to approach or away from the active wire roller 519 and the driven wire roller 520; in addition, after screwing on the fifth nut 63, the first guide rod 61 can be manually lifted or lowered, and then the fifth nut 63 is screwed down until it is tightly against the fixing frame 64 to fix the position of the first guide rod 61, so that the position of the first suction nozzle frame 610 and the multiple suction nozzles 611 installed thereon can be adjusted. Here, the adjustment of the multiple suction nozzles 611 is mainly to adapt to various types of active wire rollers 519 and driven wire rollers 520, so as to achieve a better dust collection effect.

[0033] like Fig. 9As shown, the diverter structure 7 includes a shell, a rotating cylinder 74, a rotating shaft 75, and a diverter plate (not shown in the figure). The shell is formed with an inlet 71, a first outlet 72, and a second outlet 73; the lower end of the inlet 71 is connected to the upper end of the first outlet 72 and the upper end of the second outlet 73 respectively, the rotating cylinder 74 is installed on the side wall of the shell, the middle part of one end of the diverter plate is connected to the first end of the rotating shaft 75, and the second end of the rotating shaft 75 is connected to the output end of the rotating cylinder 74 after passing through the shell. The diverter plate is placed in the first inlet, and the two sides of the diverter plate are respectively placed above the first outlet 72 and the second outlet 73. When working, the rotating cylinder 74 drives the rotating shaft 75 and the diverter plate thereon to rotate to a certain angle, and then the first outlet 72 is closed. The diverter plate is a screen, and the cement sheet below 6 mm directly enters the material box through the first outlet 72, and the rest of the material is output from the second outlet 73.

[0034] like Fig.10 As shown, the flat screen 9 includes a first screen 91, a second screen 94, a bottom hopper 92, and a vibrator 93. The bottom hopper 92 is formed into a trough structure, the bottom hopper 92 is tilted, the first end of the bottom hopper 92 is the lower end, and the first end of the bottom hopper 92 is provided with a discharge port. The first screen 91 and the second screen 94 are both installed in the bottom hopper 92. The first screen 91 and the second screen 94 are both parallel to the bottom of the bottom hopper 92. The mesh diameter of the first screen 91 is larger than the mesh diameter of the second screen 94. The first screen 91 is placed above the second screen 94. The first end of the first screen 91 and the first end of the second screen 94 are both provided with a discharge port. The vibrator 93 is installed on the outer wall of the bottom hopper 92, and the discharge port of the first screen 91 and the discharge port of the second screen 94 are both placed above the first end of the second conveyor line 10. The first screen 91 screens large pieces larger than 35 mm, and the second screen 94 screens small and medium pieces between 6 mm and 35 mm. The materials screened by both screens enter the second conveyor line 10, and the materials smaller than 6 mm on the bottom of the bottom hopper 92 directly enter the material box.

[0035] In some embodiments, a first dust removal device 3 is provided above the leveling device 4, a third dust removal device 8 is provided above the flat screen 9, a fourth dust removal device 13 is provided above the second end of the second conveying line 10 and above the color sorter 14, and multiple dust removal devices together remove most of the dust generated during the working process, reducing environmental hazards and reducing physical hazards to the operator.

[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. Zircon wafer automatic stripping, screening and sorting equipment, characterized in that: include: A first conveying line; a first end of the first conveying line is connected to a baking conveying line of a zircon wafer; The leveling device includes a vibration leveling mechanism and a height limiting device; the height limiting device is installed above the vibration leveling mechanism, and the first end of the vibration leveling mechanism is connected to the second end of the first conveyor line; The rolling device; the second end of the vibration leveling mechanism is connected to the input end of the rolling device; A diversion structure for the first screening and diversion of zircon wafers; the diversion structure is placed below the output end of the rolling device; A flat screen for secondary screening and diversion of zircon wafers; an outlet of the diversion structure is placed above the input end of the flat screen; A second conveying line; a first end of the second conveying line is placed below the first output end of the flat screen; Color sorting machine; the input end of the color sorting machine is connected to the second end of the second conveying line; the first output end of the color sorting machine outputs the sorted materials, and the second output end of the color sorting machine outputs the unsorted materials; The fourth conveyor line; the second output end of the color sorter is connected to the first end of the fourth conveyor line; The third conveyor line; the second end of the fourth conveyor line is connected to the first end of the third conveyor line, and the second end of the third conveyor line is placed above the first end of the second conveyor line.

2. The automatic stripping, screening and sorting equipment for zircon wafers according to claim 1 is characterized in that: The vibration leveling mechanism includes a linear vibration motor and a feed trough. The linear vibration motor is installed in a fixed position, the feed trough is installed on the top action end of the linear vibration motor, and the second end of the first conveyor line is placed above the first end of the feed trough.

3. The automatic stripping, screening and sorting equipment for zircon wafers according to claim 2 is characterized in that: The height limiting device includes a first servo motor, a height limiting frame, a first screw, a first nut, a connecting plate, a height limiting baffle, a first slider, and a first slide rail. The height limiting frame is installed above the feeding trough, the first servo motor is installed inverted on the top of the height limiting frame, the first slide rail is vertically installed on the inner side wall of the height limiting frame, the rotating shaft of the first servo motor passes downward through a through hole set on the height limiting frame, the lower end of the rotating shaft of the first servo motor is connected to the first screw, the connecting plate is formed into a U shape, the first nut is installed on the through hole set in the middle of the connecting plate, the first screw is threadedly matched with the first nut, the first slider is installed on the side wall of the connecting plate, the first slider is vertically limited and slidably matched with the first slide rail, and the lower end of the connecting plate is connected to the top of the height limiting baffle.

4. The automatic stripping, screening and sorting equipment for zircon wafers according to claim 1, characterized in that: The rolling device includes a driving motor, a reducer, a first bearing seat, a second bearing seat, a second servo motor, a second screw, a second nut, a second mounting plate, a second slider, a second slide rail, a third servo motor, a third screw, a third nut, a third slider, a third slide rail, a third mounting plate, a fourth bearing seat, a third bearing seat, an active steel wire drum, a driven steel wire drum, a fourth servo motor, a fourth slide rail, a fourth slider, a fourth mounting plate, a fifth slider, a fifth slide rail, a fourth screw, and a fourth nut. The output end of the driving motor is connected to the input end of the reducer, and the output end of the reducer is connected to the first end of the active steel wire drum through the first bearing seat, and the second end of the active steel wire drum is connected to the third bearing seat. The third bearing seat is fixed in a fixed position, the second bearing seat is mounted on the second mounting plate, the second nut is mounted on the second end of the second mounting plate, the second screw is threadedly matched with the second nut, the end of the second screw is connected to the rotating shaft of the second servo motor, the lower part of the second mounting plate is connected to the second slider, the second slide rail is placed below the second slider, the second slide rail is slidingly matched with the second slider guide, the lower end of the second slide rail is fixed in a fixed position, and the driven steel wire The two ends of the drum are respectively connected to the second bearing seat and the fourth bearing seat, the fourth bearing seat is installed on the third mounting plate, one end of the third mounting plate is connected to the third slide rail, the third slide rail is slidingly matched with the third slider guide, the third slide rail is parallel to the driven wire drum, the active wire drum is parallel to the driven wire drum, the third slider is connected to the third nut, the third nut is threadedly matched with the third screw, one end of the third screw is connected to the rotating shaft of the third servo motor, the fourth mounting plate is installed below the third mounting plate, the third mounting plate is connected to the fifth slider below, the fifth slide rail and the third bearing seat are both installed on the fourth mounting plate, the fifth slider is slidingly matched with the fifth slide rail guide, the fourth slider is connected to the bottom of the fourth mounting plate, the fourth slide rail is fixed in a fixed position, the fourth slide rail is installed below the fourth slider, the fourth slide rail is slidingly matched with the fourth slide rail guide, the fourth nut is installed on the outside of the fourth mounting plate, the fourth servo motor is fixed in a fixed position, the rotating shaft of the fourth servo motor is connected to the first end of the fourth screw, the fourth screw is threadedly matched with the fourth nut, the fourth slide rail is parallel to the fourth screw, the fourth slide rail is perpendicular to the fifth slide rail, and the fifth slide rail is parallel to the second slide rail.

5. The automatic stripping, screening and sorting equipment for zircon wafers according to claim 4 is characterized in that: A second dust removal device is provided on the rolling device, and the second dust removal device includes multiple first guide rods, multiple first guide seats, multiple fifth nuts, a fixing frame, a cover, multiple second guide rods, multiple second guide seats, a first linear cylinder, a second suction nozzle frame, a first suction nozzle frame, and multiple suction nozzles. The cover is provided on the rolling device, and the multiple first guide seats are arranged side by side on the top of the cover, and the fixing frame is installed on the top of the cover. The multiple first guide rods are respectively matched with the multiple first guide seats for guiding, and the upper end of the first guide rod is provided with an external thread, and the upper end of the first guide rod is upwardly passed through the through hole on the fixing frame. The fifth nut is matched with the upper end thread of the first guide rod, and the fifth nut is placed above the fixing frame. The lower end of the first guide rod is upwardly passed through the through hole on the fixing frame. After passing through the cover, it is connected to the first suction nozzle rack, and multiple suction nozzles are horizontally installed on the first suction nozzle rack, and the first suction nozzle rack is placed above the active wire drum and the driven wire drum; the second suction nozzle rack and the first suction nozzle rack are both placed inside the cover, and the second suction nozzle rack, the first suction nozzle rack and the active wire drum are parallel to each other, multiple second guide seats are arranged side by side on the side wall of the cover, multiple second guide rods are respectively guided and cooperated with the multiple second guide seats, the first ends of the multiple second guide rods are connected to the first side of the second suction nozzle rack, and multiple suction nozzles are arranged side by side on the second side of the second suction nozzle rack, all the suction nozzles are connected to the negative pressure source, the second end of one of the second guide rods is connected to the output end of the first linear cylinder, and the first linear cylinder is set in a fixed position.

6. The automatic stripping, screening and sorting equipment for zircon wafers according to claim 1, characterized in that: The diversion structure includes a shell, a rotating cylinder, a rotating shaft, and a diverter plate. An inlet, a first outlet, and a second outlet are formed on the shell. The lower end of the inlet is connected to the upper end of the first outlet and the upper end of the second outlet respectively. The rotating cylinder is installed on the side wall of the shell. The middle part of one end of the diverter plate is connected to the first end of the rotating shaft. The second end of the rotating shaft passes through the shell and is connected to the output end of the rotating cylinder. The diverter plate is placed in the first inlet, and the two sides of the diverter plate are placed above the first outlet and the second outlet respectively.

7. The automatic stripping, screening and sorting equipment for zircon wafers according to claim 1, characterized in that: The flat screen includes a first screen, a second screen, a bottom hopper, and a vibrator. The bottom hopper is formed into a trough structure. The bottom hopper is tilted. The first end of the bottom hopper is the lower end. The first end of the bottom hopper is provided with a discharge port. The first screen and the second screen are both installed in the bottom hopper. The first screen and the second screen are both parallel to the bottom of the bottom hopper. The mesh diameter of the first screen is larger than the mesh diameter of the second screen. The first screen is placed above the second screen. The first end of the first screen and the first end of the second screen are both provided with a discharge port. The vibrator is installed on the outer wall of the bottom hopper. The discharge port of the first screen and the discharge port of the second screen are both placed above the first end of the second conveyor line.

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