An aisle stacker for a rubber hose production line

Abstract

The present invention discloses an aisle stacker for a rubber hose production line, which relates to the field of rubber hose transportation. It includes a mobile frame mechanism. The mobile frame mechanism includes a stacker base. Stacking frames are arranged on both sides of the stacker base. A mobile trolley is slidably installed on the stacker base. A mobile wheel is rotatably installed on the mobile trolley. The mobile wheel is fixedly installed on the main shaft of a motor inside the mobile trolley. A longitudinal beam is fixedly installed on the stacker base. A cross beam is fixedly installed on the longitudinal beam. A mobile box is slidably installed on the cross beam. A clamping wheel is rotatably installed on the mobile box. The clamping wheel is pressed against both sides of the cross beam. A longitudinal moving frame is fixedly installed on the mobile trolley. The longitudinal moving frame is fixedly connected to the mobile box. The present invention can wind and install rubber hoses, automatically push them layer by layer onto the stacking frames, and can wind and install rubber hoses with different diameters.

Description

Technical Field

[0001] The present invention relates to the field of rubber hose transportation, and particularly to an aisle stacker for a rubber hose production line. Background Art

[0002] Traditional methods of winding and stacking rubber hoses usually rely on manual operations, which have problems such as low efficiency, high labor costs, irregular product stacking, and cumbersome production processes. Therefore, it is necessary to improve the winding and stacking efficiency of rubber hoses while ensuring the stability and neatness of stacking. Most of the existing technologies only wind rubber hoses with a fixed diameter and do not fully consider the different requirements of rubber hoses of different specifications. The present invention develops an innovative device that can automatically wind rubber hoses and adjust the stacking method for different diameters according to requirements, which can greatly improve production efficiency, reduce manual intervention, and ensure the quality of product stacking. Summary of the Invention

[0003] The purpose of the present invention is to provide a device that can wind and install rubber hoses, automatically push them layer by layer onto a stacking rack, and can wind and install rubber hoses with different diameters.

[0004] To solve the above technical problems, the technical solution adopted by the present invention is: an aisle stacker for a rubber hose production line, including a mobile frame mechanism. The mobile frame mechanism includes a stacker base, with stacking racks arranged on both sides of the stacker base. A mobile trolley is slidably installed on the stacker base. A mobile wheel is rotatably installed on the mobile trolley, and the mobile wheel is fixedly installed on the main shaft of an internal motor of the mobile trolley. A longitudinal beam is fixedly installed on the stacker base, and a cross beam is fixedly installed on the longitudinal beam. A mobile box is slidably installed on the cross beam. A clamping wheel is rotatably installed on the mobile box, and the clamping wheel is pressed against both sides of the cross beam. A longitudinal moving frame is fixedly installed on the mobile trolley, and the longitudinal moving frame is fixedly connected to the mobile box. A lifting screw rod is rotatably installed on the longitudinal moving frame, and a lifting motor is fixedly installed on the longitudinal moving frame. The output shaft of the lifting motor is fixedly connected to the lifting screw rod. A lifting box is slidably installed on the longitudinal moving frame, and the lifting box is threadedly connected to the lifting screw rod. A transverse moving base is slidably installed on the lifting box, and a chute plate is fixedly installed on the transverse moving base. A driving motor is fixedly installed on the chute plate, and a driving pulley is fixedly installed on the output shaft of the driving motor. A driving support is rotatably installed on the chute plate, and a driving belt is installed on the driving pulley and the driving support. The driving pulley, the driving belt, and the driving support form a belt connection. A dispersing wheel seat is slidably installed on the driving support.

[0005] Further, a crossbeam group is arranged in the circumferential direction of the dispersion wheel seat. A hose chuck is slidably mounted on the driving bracket. The hose chuck is fixedly connected to one of the dispersion wheel seats. A central motor is fixedly mounted inside the driving bracket. An arc-shaped grooved wheel is fixedly mounted on the output shaft of the central motor. A chute rod is arranged on the dispersion wheel seat. An arc-shaped chute is arranged on the arc-shaped grooved wheel. The chute rod of the dispersion wheel seat slides in the arc-shaped chute. A linear chute is arranged on the driving bracket. The chute rod of the dispersion wheel seat slides in the linear chute of the driving bracket.

[0006] Further, a transverse movement motor is fixedly mounted on the lifting box. A driving pulley is fixedly mounted on the output shaft of the transverse movement motor. A transmission pulley is rotatably mounted on the lifting box. A transmission belt is mounted on the driving pulley and the transmission pulley. The driving pulley, the transmission pulley, and the transmission belt form a belt connection. A connecting pulley is rotatably mounted on the lifting box. The connecting pulley is fixedly connected to the transmission pulley. A connecting belt is connected to the two connecting pulleys. The connecting pulley and the connecting belt form a belt connection. The lower end of the transverse movement base contacts the upper ends of the transmission belt and the connecting belt. The lifting box drives the transverse movement base to move through the transmission belt and the connecting belt.

[0007] Further, a chute seat is slidably mounted on the chute plate. A pushing electric cylinder is fixedly mounted on the transverse movement base. The telescopic end of the pushing electric cylinder is fixedly connected to the chute seat. A push rod motor is fixedly mounted on the chute seat. A two-end screw rod is rotatably mounted on the chute seat. The two-end screw rod is fixedly connected to the output shaft of the push rod motor. The thread directions at both ends of the two-end screw rod are opposite. A pushing rod is slidably mounted on the chute seat.

[0008] Further, the hose chuck is controlled by an electromagnetic switch.

[0009] Further, the distance between the stacking rack and the stacking machine base is less than the lateral movement distance of the transverse movement base on the lifting box.

[0010] Further, the stacking racks and the aisle stacker are arranged at intervals.

[0011] Further, the height of the aisle stacker is slightly higher than that of the stacking rack, and the length of the aisle stacker is greater than the length of the stacking rack.

[0012] The beneficial effects of the present invention compared with the prior art are as follows: (1) The present invention can wind and install rubber hoses, automatically push them layer by layer onto the stacking rack, and can wind and install rubber hoses with different diameters; (2) The present invention can drive the rubber hoses to move freely in multiple directions, facilitating the free installation of the rubber hoses in layers. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the stacking rack of the present invention.

[0015] Figure 3 Schematic diagram of the mobile frame mechanism of the present invention.

[0016] Figure 4 Schematic diagram of the lifting box of the present invention.

[0017] Figure 5 Schematic diagram of the push rod of the present invention.

[0018] Figure 6 Schematic diagram of the drive bracket of the present invention.

[0019] Figure 7 Right view of the overall structure of the present invention.

[0020] Reference numerals in the drawings: 1 - stacking rack; 2 - stacker base; 3 - mobile trolley; 4 - mobile wheel; 5 - longitudinal beam; 6 - overhead beam; 7 - mobile box; 8 - clamping wheel; 9 - longitudinal mobile frame; 10 - lifting screw; 11 - lifting motor; 12 - lifting box; 13 - transverse movement motor; 14 - driving pulley; 15 - driven pulley; 16 - transmission belt; 17 - connecting pulley; 18 - connecting belt; 19 - transverse movement base; 20 - chute plate; 21 - chute seat; 22 - push electric cylinder; 23 - push rod motor; 24 - both ends screw; 25 - push rod; 26 - driving motor; 27 - driving pulley; 28 - driving belt; 29 - drive bracket; 30 - dispersion wheel seat; 31 - hose clamp; 32 - central motor; 33 - arc groove wheel. Specific embodiments

[0021] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific embodiments.

[0022] Example: As Figures 1 - 7A roadway stacker for a rubber hose production line shown in the figure includes a moving frame mechanism. The moving frame mechanism includes a stacker base 2. Stacking frames 1 are arranged on both sides of the stacker base 2. A moving trolley 3 is slidably installed on the stacker base 2. A moving wheel 4 is rotatably installed on the moving trolley 3. The moving wheel 4 is fixedly installed on the main shaft of the motor inside the moving trolley 3. A longitudinal beam 5 is fixedly installed on the stacker base 2. A sky beam 6 is fixedly installed on the longitudinal beam 5. A moving box 7 is slidably installed on the sky beam 6. A clamping wheel 8 is rotatably installed on the moving box 7. The clamping wheel 8 is in contact with both sides of the sky beam 6. A longitudinal moving frame 9 is fixedly installed on the moving trolley 3. The longitudinal moving frame 9 is fixedly connected to the moving box 7. A lifting screw 10 is rotatably installed on the longitudinal moving frame 9. A lifting motor 11 is fixedly installed on the longitudinal moving frame 9. The output shaft of the lifting motor 11 is fixedly connected to the lifting screw 10. A lifting box 12 is slidably installed on the longitudinal moving frame 9. The lifting box 12 is threadedly connected to the lifting screw 10. A transverse moving base 19 is slidably installed on the lifting box 12. A chute plate 20 is fixedly installed on the transverse moving base 19. A driving motor 26 is fixedly installed on the chute plate 20. A driving pulley 27 is fixedly installed on the output shaft of the driving motor 26. A driving bracket 29 is rotatably installed on the chute plate 20. A driving belt 28 is installed on the driving pulley 27 and the driving bracket 29. The driving pulley 27, the driving belt 28, and the driving bracket 29 form a belt connection. A dispersing wheel seat 30 is slidably installed on the driving bracket 29. When the moving trolley 3 starts, it drives the moving wheel 4 to rotate. The rotation of the moving wheel 4 drives the moving trolley 3 to move on the stacker base 2. The movement of the moving trolley 3 drives the longitudinal moving frame 9 and the moving box 7 to move. The moving box 7 moves on the sky beam 6. The movement of the moving box 7 drives the clamping wheel 8 to roll on both sides of the sky beam 6 to complete the forward and backward movement. When the lifting motor 11 starts, it drives the lifting screw 10 to rotate. The lifting screw 10 drives the lifting box 12 to slide on the longitudinal moving frame 9 to control the up and down movement of the lifting box 12. The lifting box 12 drives the transverse moving base 19, the chute plate 20, the driving bracket 29, and the hose clamp 31 to move up and down to adjust the working height. When the driving motor 26 starts, it drives the driving pulley 27 to rotate. The driving pulley 27 drives the driving belt 28 and the driving bracket 29 to rotate. The driving bracket 29 drives the dispersing wheel seat 30 to rotate. The rubber hose is installed outside the dispersing wheel seat 30. The rotation of the dispersing wheel seat 30 winds the rubber hose around the outer circle of the dispersing wheel seat 30 to complete the winding of the hose. The wound hose is then controlled by the various-direction movements of the moving frame mechanism to place the wound hose on the stacker base 2.

[0023] There are 6 groups of overhead beams arranged in the circumferential direction on the dispersion wheel seat 30. A hose clamp 31 is slidably installed on the driving support 29. The hose clamp 31 is fixedly connected to one of the dispersion wheel seats 30. A central motor 32 is fixedly installed inside the driving support 29. An arc-shaped grooved wheel 33 is fixedly installed on the output shaft of the central motor 32. A chute rod is provided on the dispersion wheel seat 30, and an arc-shaped chute is provided on the arc-shaped grooved wheel 33. The chute rod of the dispersion wheel seat 30 slides in the arc-shaped chute. A linear chute is provided on the driving support 29, and the chute rod of the dispersion wheel seat 30 slides in the linear chute of the driving support 29. One end of the rubber hose is clamped by the hose clamp 31. When the dispersion wheel seat 30 rotates, the hose clamp 31 rotates simultaneously, driving the rubber hose to wind around the outside of the dispersion wheel seat 30. The central motor 32 is started to drive the arc-shaped grooved wheel 33 to rotate, and the arc-shaped grooved wheel 33 drives the dispersion wheel seat 30 to slide on the driving support 29, changing the distance between the dispersion wheel seat 30 and the center, that is, changing the winding diameter of the rubber hose, so as to adapt to the winding of rubber hoses with different diameters. At the same time, the wound rubber hose is not easily detached from the dispersion wheel seat 30. By controlling the dispersion wheel seat 30 to move inward, the diameter distance of the dispersion wheel seat 30 becomes smaller, and the rubber hose is more easily detached from the dispersion wheel seat 30.

[0024] A transverse movement motor 13 is fixedly installed on the lifting box 12. A driving pulley 14 is fixedly installed on the output shaft of the transverse movement motor 13. A transmission pulley 15 is rotatably installed on the lifting box 12. A transmission belt 16 is installed on the driving pulley 14 and the transmission pulley 15. The driving pulley 14, the transmission pulley 15, and the transmission belt 16 form a belt connection. A connecting pulley 17 is rotatably installed on the lifting box 12. The connecting pulley 17 is fixedly connected to the transmission pulley 15. A connecting belt 18 is connected between the two connecting pulleys 17. The connecting pulley 17 and the connecting belt 18 form a belt connection. The lower end of the transverse movement base 19 contacts the upper ends of the transmission belt 16 and the connecting belt 18. The lifting box 12 drives the transverse movement base 19 to move through the transmission belt 16 and the connecting belt 18. When the transverse movement motor 13 is started, it drives the driving pulley 14 to rotate. The driving pulley 14 drives the transmission belt 16 to rotate. The transmission belt 16 drives the transmission pulley 15 to rotate. The transmission pulley 15 drives the connecting pulley 17 to rotate. The connecting pulley 17 drives the connecting belt 18 to rotate. The rotation of the transmission belt 16 and the connecting belt 18 drives the transverse movement base 19 to move on the lifting box 12. The movement of the transverse movement base 19 drives the dispersion wheel seat 30 to move horizontally to adjust the position, and pushes both ends of the wound rubber hose to the stacker base 2.

[0025] A chute seat 21 is slidably mounted on a chute plate 20, a push electric cylinder 22 is fixedly mounted on a transverse movement base 19, the telescopic end of the push electric cylinder 22 is fixedly connected to the chute seat 21, a push rod motor 23 is fixedly mounted on the chute seat 21, a two-end screw rod 24 is rotatably mounted on the chute seat 21, the two-end screw rod 24 is fixedly connected to the output shaft of the push rod motor 23, the thread directions at both ends of the two-end screw rod 24 are opposite, and a push rod 25 is slidably mounted on the chute seat 21. When the push electric cylinder 22 is started, it drives the chute seat 21 to move, the movement of the chute seat 21 drives the push rod 25 to move, and the movement of the push rod 25 pushes the rubber hose wound on the dispersion wheel seat 30. When the push rod motor 23 is started, it drives the two-end screw rod 24 to rotate, the two-end screw rod 24 drives the push rod 25 to slide on the chute seat 21, and the push rod 25 moves to a position corresponding to the winding diameter of the rubber hose.

[0026] The hose clamp 31 is controlled by an electromagnetic switch.

[0027] The distance between the stacking rack 1 and the stacking machine base 2 is less than the lateral movement distance of the transverse movement base 19 on the lifting box 12.

[0028] The stacking racks 1 and the aisle stacker are arranged at intervals.

[0029] The height of the aisle stacker is slightly higher than that of the stacking rack 1, and the length of the aisle stacker is greater than the length of the stacking rack 1.

Claims

1. An aisle stacker for a rubber hose production line, comprising a moving frame mechanism, characterized in that, The mobile frame mechanism includes a stacker base (2). Stacking racks (1) are arranged on both sides of the stacker base (2). A mobile trolley (3) is slidably installed on the stacker base (2). A mobile wheel (4) is rotatably installed on the mobile trolley (3). The mobile wheel (4) is fixedly installed on the main shaft of the internal motor of the mobile trolley (3). A longitudinal beam (5) is fixedly installed on the stacker base (2). A cross beam (6) is fixedly installed on the longitudinal beam (5). A mobile box (7) is slidably installed on the cross beam (6). A clamping wheel (8) is rotatably installed on the mobile box (7). The clamping wheel (8) is pressed against both sides of the cross beam (6). A longitudinal mobile frame (9) is fixedly installed on the mobile trolley (3). The longitudinal mobile frame (9) is fixedly connected to the mobile box (7). A lifting screw (10) is rotatably installed on the longitudinal mobile frame (9). A lifting motor (11) is fixedly installed on the longitudinal mobile frame (9). The output shaft of the lifting motor (11) is fixedly connected to the lifting screw (10). A lifting box (12) is slidably installed on the longitudinal mobile frame (9). The lifting box (12) is threadedly connected to the lifting screw (10). A transverse movement base (19) is slidably installed on the lifting box (12). A chute plate (20) is fixedly installed on the transverse movement base (19). A driving motor (26) is fixedly installed on the chute plate (20). A driving pulley (27) is fixedly installed on the output shaft of the driving motor (26). A driving support (29) is rotatably installed on the chute plate (20). A driving belt (28) is installed on the driving pulley (27) and the driving support (29). The driving pulley (27), the driving belt (28), and the driving support (29) form a belt connection. A dispersing wheel seat (30) is slidably installed on the driving support (29); Six groups of dispersing wheel seats (30) are arranged in the circumferential direction. A hose clamp (31) is slidably installed on the driving support (29). The hose clamp (31) is fixedly connected to one of the dispersing wheel seats (30). A central motor (32) is fixedly installed inside the driving support (29). An arc groove wheel (33) is fixedly installed on the output shaft of the central motor (32). A chute rod is provided on the dispersing wheel seat (30). An arc chute is provided on the arc groove wheel (33). The chute rod of the dispersing wheel seat (30) slides in the arc chute. A linear chute is provided on the driving support (29). The chute rod of the dispersing wheel seat (30) slides in the linear chute of the driving support (29); A traversing motor (13) is fixedly installed on the lifting box (12). A driving pulley (14) is fixedly installed on the output shaft of the traversing motor (13). A driven pulley (15) is rotatably installed on the lifting box (12). A transmission belt (16) is installed on the driving pulley (14) and the driven pulley (15). The driving pulley (14), the driven pulley (15), and the transmission belt (16) form a belt connection. A connecting pulley (17) is rotatably installed on the lifting box (12). The connecting pulley (17) is fixedly connected to the driven pulley (15). A connecting belt (18) is connected between the two connecting pulleys (17). The connecting pulley (17) and the connecting belt (18) form a belt connection. The lower end of the traversing base (19) is in contact with the upper ends of the transmission belt (16) and the connecting belt (18). The lifting box (12) drives the traversing base (19) to move through the transmission belt (16) and the connecting belt (18). A chute seat (21) is slidably installed on the chute plate (20). A pushing electric cylinder (22) is fixedly installed on the traversing base (19). The telescopic end of the pushing electric cylinder (22) is fixedly connected to the chute seat (21). A push rod motor (23) is fixedly installed on the chute seat (21). A double-end screw rod (24) is rotatably installed on the chute seat (21). The double-end screw rod (24) is fixedly connected to the output shaft of the push rod motor (23). The thread directions at both ends of the double-end screw rod (24) are opposite. A pushing rod (25) is slidably installed on the chute seat (21).

2. The roadway stacker for a rubber hose production line according to claim 1, characterized in that: The hose clamp (31) is controlled by an electromagnetic switch.

3. The roadway stacker for a rubber hose production line according to claim 2, characterized in that: The distance between the stacking rack (1) and the stacking machine base (2) is less than the lateral movement distance of the traversing base (19) on the lifting box (12).

4. A roadway stacker for a rubber hose production line according to claim 3, characterized in that: The stacking racks (1) and the aisle stacker are arranged at intervals.

5. A roadway stacker for a rubber hose production line according to claim 4, characterized in that: The height of the aisle stacker is slightly higher than that of the stacking rack (1), and the length of the aisle stacker is greater than the length of the stacking rack (1).

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