A rolling hierarchical yeast extract dehydration and drying device
By designing a rolling layered yeast extract dehydration and drying device, multiple heating and layered drying are achieved using spiral stirring rods and circulation units, the uneven impact force and wear problems caused by the single movement direction in the existing device are solved, the heating efficiency and thorough drying are improved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202510355254.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-03-25
AI Technical Summary
The existing yeast hydrolysate concentration and drying device has a single movement direction, which causes the inner wall to be unable to fully contact with the yeast hydrolysate, resulting in uneven impact force and wear, affecting service life and maintenance convenience.
A rolling layered yeast extract dehydration and drying device is designed, using several sets of liquid control units and drying modules. Multiple heating and layering drying of the yeast concentrate is achieved through spiral stirring rods and circulation units. The heating efficiency is improved by vortex and vortex heating, and layering treatment is realized through independent drying tanks and circulation cylinders.
It improves the heating efficiency and thorough drying of the yeast concentrate, extends the service life of the equipment, simplifies the maintenance process, and achieves faster and more efficient drying.
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Figure CN119868981B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of yeast production, and particularly relates to a rolling layered yeast extract dehydration and drying device. Background Art
[0002] During the production process of yeast, steps such as batching, sterilization, concentration, dehydration and drying are required. When performing dehydration and drying, it is necessary to heat and dehydrate the concentrated yeast liquid that has undergone concentration treatment to form solid crystals of yeast.
[0003] After retrieval, a patent document with the publication number CN221570956U, publication date of August 20, 2024, and titled "A Sterilizable Yeast Hydrolysate Concentration and Drying Device" is cited. It includes a box body. A moving hole larger than the diameter of the discharge pipe is opened on the right side of the box body. By setting the moving hole, sufficient moving space can be left when the discharge pipe is driven to move up and down, and there will be no interference with the right side wall of the box body. A collection box is fixed on the right side of the top of the box body. The top of the box body is fixed with a feed port penetrating into the inner cavity of the box body. Horizontal plates are fixed on the front and rear side walls of the inner cavity of the box body. In the above embodiment, the limiting component is moved upward by the rebounding force of the connecting spring, so that the aggregate bin is driven to shake. When the yeast hydrolysate is shaken, it keeps tumbling, so that the yeast hydrolysate is evenly heated and sterilized, achieving the purpose of good sterilization effect.
[0004] However, the above embodiment still has the following defects:
[0005] The aggregate bin used to drive the yeast hydrolysate to shake in the above embodiment can only achieve vertical movement, and its movement direction is single. A large area of the inner wall of the aggregate bin cannot contact the yeast hydrolysate, which makes the impact forces received by each area in the aggregate bin different. After long-term use, due to the inconsistent external forces suffered, the wear degree and oxidation degree of each area of the aggregate bin are also different, resulting in inconvenient later maintenance and also reducing the service life of the component that drives the movement of the yeast hydrolysate, that is, the aggregate bin. Summary of the Invention
[0006] In view of the above problems, the present invention provides a rolling layered yeast extract dehydration and drying device, which includes several groups of liquid control units. A number of groups of drying modules are evenly distributed in a circular array at the periphery of each liquid control unit. Each group of drying modules is communicated with the liquid control unit. The drying module includes a drying tank. A second electric push rod is provided on the inner wall of the top of the drying tank; a pressing unit is installed at the bottom of the second electric push rod; a liquid suction pipe is vertically provided on the central axis of the drying tank, and several groups of circulation units are communicated at the top edge around the liquid suction pipe;
[0007] The pressing unit includes a pressing ring, on which a second liquid level sensor is provided, and a spiral stirring rod is rotatably connected to the bottom; the spiral stirring rod includes a number of curved rods arranged at equal intervals along a spiral path, and the diameter of the bottom of the spiral stirring rod is smaller than that of the top; a set of return springs are connected between adjacent two groups of the curved rods; the bottom of the spiral stirring rod is drivingly connected to a servo motor.
[0008] Furthermore, the dehydration and drying device further includes a raw material tank, and a number of the liquid control units are distributed in an annular array around the raw material tank, and a feeding pipe is communicated between each of the liquid control units and the output end of the raw material tank.
[0009] Furthermore, a liquid inlet is provided on a side wall of the drying tank close to the liquid control unit, and a first solenoid valve is provided on the liquid inlet; the drying tank is communicated with the output end of the liquid control unit through the first solenoid valve.
[0010] Furthermore, a lifting ring is provided at the bottom of the second electric push rod, and a number of inclined rods are distributed in an annular array on the side walls around the lifting ring, the bottom of the inclined rods extends obliquely away from the central axis of the lifting ring and is installed on the top of the pressing unit; a number of pull rods equal to the number of the inclined rods are distributed in an annular array on the top of the liquid suction pipe, and the top of each pull rod is installed on a corresponding inclined rod; a liquid suction port is provided on the side wall of the liquid suction pipe.
[0011] Furthermore, a lifting sleeve ring is provided on the central axis of the pressing ring, and the lifting sleeve ring is slidably sleeved on the liquid suction pipe; one ends of a number of cross rods are distributed in an annular array on the side walls around the lifting sleeve ring, and the other ends of the cross rods are installed on the inner wall of the pressing ring.
[0012] Furthermore, the circulation unit includes a liquid extraction pump, the input end of the liquid extraction pump is connected to the liquid suction pipe, and the output end of the liquid extraction pump is communicated with a circulation cylinder, the circulation cylinder is inclined, and the height of the end close to the liquid extraction pump is higher than that of the other end.
[0013] Furthermore, the end of the circulation cylinder away from the liquid extraction pump is communicated with a second solenoid valve, the output end of the second solenoid valve is communicated with a finished product tank, a discharge port is provided on the top of the finished product tank, a pumping pipe is communicated with the top of the discharge port, and the top of the pumping pipe extends to the outside of the drying tank through a hose; a liquid discharging net is provided at the bottom of the circulation cylinder.
[0014] Furthermore, a heat medium pipe is provided on the central axis of the circulation cylinder, and a number of extension components are arranged at equal intervals on the heat medium pipe, the extension components include a number of extension rods distributed in an annular array, and the cavities of the extension rods are communicated with the cavity of the heat medium pipe.
[0015] Furthermore, a plurality of component flow slots are distributed in a ring array on the extension rod, and the port cross-section of the flow slot is a fan-shaped structure; an exhaust port is opened on the top of the circulation cylinder, and the output end of the exhaust port extends to the outside of the drying tank through a group of hoses.
[0016] Further, the liquid control unit includes a liquid control tank, a liquid accumulation pool is provided at the center of the top of the liquid control tank, a first electric push rod is installed at the bottom of the liquid accumulation pool, a liquid push plate is connected to the top of the first electric push rod, and an anti-overflow arc angle is provided at the edge of the top opening of the liquid accumulation pool, and the height of the anti-overflow arc angle close to the central axis of the liquid accumulation pool is higher than that of the other side;
[0017] A horn-shaped liquid homogenizing plate is sleeved on the anti-overflow arc corner, and a number of groups of liquid discharge ports with the same number as the drying modules are distributed in a circular array on the side wall of the liquid homogenizing plate, and the output end of each group of liquid discharge ports is connected to a corresponding group of drying tanks.
[0018] The beneficial effects of the present invention are:
[0019] 1. By setting the spiral stirring rod to a spiral and inverted cone structure, a vortex is formed when the fermentation concentrate is stirred and heated to increase the centrifugal force and avoid precipitation and adhesion to the inner wall. At the same time, the vortex is also used to concentrate the fermentation concentrate to the pipette at the center, thereby improving the smoothness of feeding. In addition, the lower pressure ring is always flush with the liquid level when it descends through the second liquid level sensor, and the spiral stirring rod is squeezed when it descends, so that the spiral stirring rod is longitudinally compressed, and the spiral stirring rod is always located below the liquid level of the fermentation concentrate without affecting the stirring work. The resistance encountered during rotation and the contact time with the liquid are always kept the same. Compared with the stirring parts of the traditional drying device, it has a longer service life and is also convenient for overall maintenance in the later stage.
[0020] 2. After secondary heating, the yeast concentrate falls onto the lower liquid net at the bottom of the circulation drum. The yeast extract that has been dried and condensed into crystals is intercepted by the lower liquid net, and then slides down along the inclination of the circulation drum into the finished product tank, and then is discharged through the discharge port. The yeast concentrate that has not yet condensed falls back into the drying tank through the lower liquid net, and waits for secondary heating again, so that the yeast concentrate is heated once and twice during rolling, and the crystals and the yeast extract that has not yet crystallized are separated, and the finished product is collected and reheated in layers, so that the drying is more thorough.
[0021] 3. After entering the loop cylinder, the yeast concentrate contacts the extension rods of each group. Since the cross-section of the port of the shunt groove is a fan-shaped ring structure, when the yeast concentrate contacts the extension rods, it will be evenly divided into two groups and move along the fan-shaped ring paths of the two groups of shunt grooves respectively. Under the action of inertia, the yeast concentrate tumbles to form a vortex and then falls again to contact the extension rods, thus ensuring that the yeast concentrate increases its contact times with the heat source during movement, thereby improving the heating intensity.
[0022] 4. The push plate is controlled to push the yeast concentrate in the liquid accumulation pool into the range of the liquid homogenizing plate. Since the height of the anti-overflow arc angle on the side closer to the central axis of the liquid accumulation pool is higher than that at the edge, the yeast concentrate will not flow back into the liquid accumulation pool and enters the corresponding drying tanks of each group through the liquid inlet ports of the first electromagnetic valves, achieving independent feeding for each drying tank. Together with the independent transportation of the raw material tank to each liquid accumulation pool, the function of separating the fermented concentrate into several environments for drying simultaneously is realized, making the drying work faster and enabling each drying tank to independently carry out the feeding work according to the progress of its own drying work.
[0023] Other features and advantages of the present invention will be described in the following description of the specification, and in part, will be obvious from the description of the specification, or will be understood by implementing the present invention. The objectives and other advantages of the present invention can be achieved and obtained through the structures pointed out in the description of the specification, the claims, and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0025] Figure 1 Shows a schematic structural diagram of a drying device according to an embodiment of the present invention.
[0026] Figure 2 Shows a schematic structural diagram of a drying module according to an embodiment of the present invention.
[0027] Figure 3 Shows a schematic cross-sectional view of a drying tank according to an embodiment of the present invention.
[0028] Figure 4 Shows a schematic structural diagram of a liquid control unit according to an embodiment of the present invention.
[0029] Figure 5 Shows a schematic cross-sectional view of a liquid control unit according to an embodiment of the present invention.
[0030] Figure 6 Shows a schematic structural diagram of a pressing unit according to an embodiment of the present invention.
[0031] Figure 7 Shows a bottom view schematic diagram of a spiral stirring rod according to an embodiment of the present invention.
[0032] Figure 8 Shows a schematic connection diagram of a liquid suction pipe and each group of circulation units according to an embodiment of the present invention.
[0033] Figure 9 Shows a schematic cross-sectional view of a circulation unit according to an embodiment of the present invention.
[0034] Figure 10 Shows a schematic structural diagram of an extension rod according to an embodiment of the present invention.
[0035] In the figure: 100, raw material tank; 110, feeding pipe; 200, liquid control unit; 201, sealing cover; 210, liquid control tank; 211, liquid accumulation pool; 212, anti-overflow arc angle; 220, liquid pushing plate; 221, sealing ring; 230, liquid homogenizing plate; 231, liquid discharge port; 240, first electric push rod; 300, drying module; 310, drying tank; 311, liquid inlet; 320, second electric push rod; 321, inclined rod; 330, pressing unit; 331, pressing ring; 332, lifting collar; 333, cross bar; 334, sealed bearing seat; 340, servo motor; 350, liquid suction pipe; 360, spiral stirring rod; 361, return spring; 400, circulation unit; 410, liquid pumping pump; 420, circulation cylinder; 421, exhaust port; 430, liquid downcomer network; 440, heat medium pipe; 450, extension rod; 451, shunt groove; 460, finished product tank; 461, discharge port. Detailed implementation manners
[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0037] The embodiments of the present invention provide a rolling stratified yeast extract dehydration and drying device. Exemplarily, such as Figure 1As shown, it includes a raw material tank 100, and several groups of liquid control units 200 are distributed in a circular array around the raw material tank 100. A sealing cover 201 is provided at the top of each group of the liquid control units 200. A feeding pipe 110 is communicated with each sealing cover 201, and one end of each feeding pipe 110 away from the sealing cover 201 is communicated with the output end of the raw material tank 100.
[0038] Exemplarily, several groups of drying modules 300 are distributed in a circular array at the top peripheral edge of each group of the liquid control units 200. The input end of each group of the drying modules 300 is communicated with the cavity of the corresponding group of the liquid control units 200. The liquid control unit 200 is used to control the quantity of the yeast concentrate in each group of the drying modules 300.
[0039] Exemplarily, as Figure 2 and Figure 3 shown, the drying module 300 includes a drying tank 310. A liquid inlet 311 is provided on a side wall of the drying tank 310 close to the liquid control unit 200, and a first electromagnetic valve is provided on the liquid inlet 311. A second electric push rod 320 is installed vertically on the inner wall at the top of the drying tank 310. A lifting ring is provided at the bottom of the second electric push rod 320, and a pressing unit 330 is provided directly below the lifting ring.
[0040] Exemplarily, several groups of inclined rods 321 are distributed in a circular array on the peripheral side walls of the lifting ring. The bottom of the inclined rods 321 extends obliquely away from the central axis of the lifting ring and is installed on the top of the pressing unit 330.
[0041] Exemplarily, a servo motor 340 is installed at the center of the bottom of the drying tank 310. The output end of the servo motor 340 extends into the drying tank 310 and is drivingly connected with a spiral stirring rod 360.
[0042] Exemplarily, a liquid suction pipe 350 is provided vertically on the central axis of the drying tank 310. The pressing unit 330 is slidably sleeved on the outer wall of the liquid suction pipe 350, and several groups of pull rods with the same number as the inclined rods 321 are distributed in a circular array at the top of the liquid suction pipe 350. The top of each group of the pull rods is installed on the corresponding group of the inclined rods 321. A liquid suction port is provided on the side wall of the liquid suction pipe 350.
[0043] Exemplarily, several groups of circulation units 400 are communicated with the top peripheral edge of the liquid suction pipe 350, and the several groups of the circulation units 400 are arranged in a circular array.
[0044] Specifically, a first liquid level sensor is provided on the inner wall of the drying tank 310.
[0045] When the liquid level of the yeast concentrate in the drying tank 310 is lower than the first liquid level sensor, a signal is sent to the liquid control unit 200 through the first liquid level sensor. The yeast concentrate is transported into the drying tank 310 through the liquid control unit 200. The yeast concentrate is heated once in the drying tank 310, and then the yeast concentrate after the first heating is transported into each group of circulation units 400 through the liquid suction pipe 350. The yeast concentrate is heated twice through the circulation unit 400 to finally form crystals, thus achieving the purpose of dehydration and drying.
[0046] Exemplarily, as Figure 4 and Figure 5 shown, the liquid control unit 200 includes a liquid control tank 210. A liquid accumulation pool 211 is provided at the center of the top of the liquid control tank 210. The sealing cover 201 is movably installed on the top of the liquid accumulation pool 211. A first electric push rod 240 is installed at the bottom of the liquid accumulation pool 211. The top of the first electric push rod 240 is drivingly connected to a liquid pushing plate 220. A sealing ring 221 is sleeved on the peripheral side wall of the liquid pushing plate 220. The outer wall of the sealing ring 221 is slidably attached to the inner wall of the liquid accumulation pool 211. The edge of the top opening of the liquid accumulation pool 211 is provided with an anti-overflow arc angle 212. The height of the anti-overflow arc angle 212 on the side closer to the central axis of the liquid accumulation pool 211 is higher than that on the other side.
[0047] Exemplarily, a liquid homogenizing plate 230 with a horn-shaped structure is sleeved on the anti-overflow arc angle 212. A plurality of groups of liquid discharge ports 231 with the same number as the drying modules 300 are annularly and arrayedly distributed on the side wall of the liquid homogenizing plate 230. The output end of each group of liquid discharge ports 231 is communicated with a corresponding group of liquid inlet ports 311.
[0048] First, control the first electric push rod 240 to control the liquid pushing plate 220 to rise, and push the yeast concentrate in the liquid accumulation pool 211 to the range of the liquid homogenizing plate 230. Since the height of the anti-overflow arc angle 212 on the side closer to the central axis of the liquid accumulation pool 211 is higher than that at the edge, after the yeast concentrate enters the range of the liquid homogenizing plate 230, it will no longer flow back into the liquid accumulation pool 211, and enters the corresponding groups of drying tanks 310 through the liquid inlet ports 311 of each group where the first electromagnetic valve is opened, achieving independent feeding for each group of drying tanks 310. Coupled with the independent transportation of the raw material tank 100 to each group of liquid accumulation pools 211 respectively, the function of separating the fermentation concentrate into several environments for simultaneous drying is realized, making the drying work faster, and also enabling each group of drying tanks 310 to independently carry out the feeding work according to the progress of their own drying work.
[0049] Exemplarily, 6 and Figure 7As shown, the pressing unit 330 includes a pressing ring 331, and the central axis of the pressing ring 331 coincides with the central axis of the drying tank 310. The bottoms of several groups of the inclined rods 321 are annularly and arrayedly installed at the four peripheral edges of the top of the pressing ring 331. An elevating collar 332 is provided on the central axis of the pressing ring 331, and the elevating collar 332 is slidably sleeved on the liquid suction pipe 350. One ends of several groups of cross rods 333 are annularly and arrayedly distributed on the peripheral side walls of the elevating collar 332, and the other ends of the cross rods 333 are installed on the inner wall of the pressing ring 331. A second liquid level sensor is provided on the pressing ring 331.
[0050] Exemplarily, a sealed bearing seat 334 is rotatably connected to the bottom of the pressing unit 330, and the bottom of the sealed bearing seat 334 is rotatably connected to the spiral stirring rod 360. The spiral stirring rod 360 includes several groups of bent rods arranged at equal intervals along a spiral path, and the bottom diameter of the spiral stirring rod 360 is smaller than the top diameter. A set of return springs 361 are connected between adjacent two groups of the bent rods.
[0051] After the liquid level of the fermentation concentrate in the drying tank 310 reaches the height of the second liquid level sensor, the temperature in the drying tank 310 is heated to 60 °C, and then the servo motor 340 is started. The spiral stirring rod 360 is driven by the servo motor 340 to rotate as a whole. Since the spiral stirring rod 360 is a spiral structure as a whole and the bottom diameter is smaller than the top diameter, this makes the spiral stirring rod 360 form an inverted conical structure as a whole. Then, through the rotation of the spiral stirring rod 360, the fermentation concentrate in the drying tank 310 is stirred and heated while forming a vortex, so as to increase the centrifugal force, avoid precipitation and adhesion to the inner wall of the drying tank 310, and at the same time use the vortex to make the fermentation concentrate concentrate towards the liquid suction pipe 350 at the center, thereby improving the feeding smoothness.
[0052] As the drying work continues, the liquid level of the fermentation concentrate begins to drop. When the second liquid level sensor fails to detect the liquid, a signal will be sent to the second electric push rod 320, and the pressing unit 330 will be driven to descend as a whole through the second electric push rod 320 until the pressing ring 331 is flush with the liquid level. During the descent of the pressing ring 331, the spiral stirring rod 360 will be squeezed. Since the bottom of the spiral stirring rod 360 is connected to the output end of the servo motor 340 and several groups of return springs 361 are arranged at equal intervals on the spiral stirring rod 360, the spiral stirring rod 360 will be longitudinally compressed due to the extrusion, and the spiral stirring rod 360 will always be located below the liquid level of the fermentation concentrate as a whole without affecting the stirring work. This makes the resistance and the contact time with the liquid that the spiral stirring rod 360 receives during rotation always remain the same, and also makes the spiral stirring rod 360 have a longer service life compared with the stirring components of traditional drying devices and is also convenient for later overall maintenance.
[0053] Exemplarily, such as Figure 8 、 Figure 9 and Figure 10 As shown, the circulation unit 400 includes a liquid extraction pump 410. The input end of the liquid extraction pump 410 is connected to a liquid suction pipe 350, and the output end of the liquid extraction pump 410 communicates with a circulation cylinder 420. The circulation cylinder 420 is inclined, and the height of the end close to the liquid extraction pump 410 is higher than that of the other end. The end of the circulation cylinder 420 far from the liquid extraction pump 410 communicates with a second solenoid valve. The output end of the second solenoid valve communicates with a finished product tank 460. The top of the finished product tank 460 is provided with a discharge port 461. The top of the discharge port 461 communicates with a material extraction pipe, and the top of the material extraction pipe extends outside the drying tank 310 through a group of hoses. A liquid downcomer screen 430 is provided at the bottom of the circulation cylinder 420.
[0054] Exemplarily, a heat medium pipe 440 is provided on the central axis of the circulation cylinder 420. A number of groups of extension components are arranged at equal intervals on the heat medium pipe 440. The extension components include a number of groups of extension rods 450 arranged in an annular array. The cavity of the extension rod 450 communicates with the cavity of the heat medium pipe 440. A number of groups of flow dividing grooves 451 are arranged in an annular array on the extension rod 450. The port cross-section of the flow dividing groove 451 is a fan-shaped ring structure. An exhaust port 421 is opened at the top of the circulation cylinder 420. The output end of the exhaust port 421 extends outside the drying tank 310 through a group of hoses.
[0055] Preferably, a heating device is provided on one side of the liquid control unit 200. The output end of the heating device communicates with the cavities of each drying tank 310 and the cavities of each heat medium pipe 440 respectively.
[0056] Heat medium is conveyed into the heat medium pipe 440 and each group of extension rods 450 through a heating device, and the temperature of the extension rods 450 is heated to 400 °C. Then, the yeast concentrate after the first heating is conveyed into the circulation cylinder 420 through the liquid suction pipe 350 by the liquid pumping pump 410. After entering the circulation cylinder 420, the yeast concentrate contacts each group of extension rods 450. Since the port cross-section of the shunt groove 451 is a fan-shaped ring structure, when the yeast concentrate contacts the extension rods 450, it will be evenly divided into two groups and move along the fan-shaped ring paths of the two groups of shunt grooves 451 respectively. Under the action of inertia, the yeast concentrate tumbles to form a vortex and then falls again to contact the extension rods 450, thus ensuring that the yeast concentrate increases the number of times it contacts the heat source during movement, making the heating more thorough. Until the inertia decays and it falls onto the liquid discharge net 430 at the bottom of the circulation cylinder 420, the yeast extract that has been dried and condensed into crystals is intercepted by the liquid discharge net 430, and then slides down along the inclination angle of the circulation cylinder 420 into the finished product tank 460, and is then discharged through the discharge port 461. The uncondensed yeast concentrate then falls back into the drying tank 310 through the liquid discharge net 430, waiting to be reheated for the second time, so that the yeast concentrate realizes the first heating and the second heating during rolling, and by separating the crystals and the uncrystallized yeast extract, the hierarchical treatment of finished product collection and re-secondary heating is carried out, making the drying more thorough.
[0057] The above embodiments have the following beneficial effects:
[0058] 1. By setting the spiral stirring rod 360 as a spiral and an inverted conical structure, when the fermentation concentrate is stirred and heated, a vortex is formed to increase the centrifugal force, avoid precipitation and adhesion to the inner wall, and at the same time, the vortex is used to make the fermentation concentrate concentrate towards the liquid suction pipe 350 at the center, thereby improving the smoothness of feeding. Moreover, through the second liquid level sensor, the pressing ring 331 is lowered to always be flush with the liquid level, and when it descends, it squeezes the spiral stirring rod 360, causing the spiral stirring rod 360 to be longitudinally compressed, and making the spiral stirring rod 360 always located below the liquid level of the fermentation concentrate without affecting the stirring work. The resistance it receives during rotation and the contact time with the liquid also remain the same all the time. Compared with the stirring components of traditional drying devices, it has a longer service life and is also convenient for later overall maintenance.
[0059] 2. After the yeast concentrate is reheated for the second time, it falls onto the lower liquid mesh 430 at the bottom of the circulation cylinder 420. The yeast extract that has been dried and condensed into crystals is intercepted by the lower liquid mesh 430, and then slides down along the inclined angle of the circulation cylinder 420 into the finished product tank 460, and is then discharged through the discharge port 461. The yeast concentrate that has not yet condensed falls back into the drying tank 310 through the lower liquid mesh 430, waiting to be reheated for the second time, so that the yeast concentrate is heated for the first time and the second time during rolling, and by separating the crystals and the yeast extract that has not yet crystallized, the finished product collection and the hierarchical treatment of reheating for the second time are carried out, making the drying more thorough.
[0060] 3. After entering the circulation cylinder 420, the yeast concentrate contacts the groups of extension rods 450. Since the cross-section of the port of the diversion groove 451 is a fan-shaped ring structure, when the yeast concentrate contacts the extension rods 450, it will be evenly divided into two groups and move along the fan-shaped ring paths of the two groups of diversion grooves 451 respectively. Under the action of inertia, the yeast concentrate tumbles to form a vortex and then falls again to contact the extension rods 450, thereby ensuring that the yeast concentrate increases its contact times with the heat source during movement, and thus improving the heating intensity.
[0061] 4. By controlling the liquid pushing plate 220, the yeast concentrate in the liquid accumulation pool 211 is pushed into the range of the liquid homogenizing plate 230. Since the height of the anti-overflow arc angle 212 on the side closer to the central axis of the liquid accumulation pool 211 is higher than the height at the edge, the yeast concentrate will not flow back into the liquid accumulation pool 211, and enters the corresponding groups of drying tanks 310 through the liquid inlet ports 311 of each group of the first electromagnetic valves, achieving independent feeding for each group of drying tanks 310. Together with the independent delivery of the raw material tank 100 to each liquid accumulation pool 211, the function of separating the fermentation concentrate into several environments for drying simultaneously is realized, making the drying work faster, and also enabling each group of drying tanks 310 to independently carry out the feeding work according to the progress of their own drying work.
[0062] Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rolling layered yeast extract dehydration drying device, comprising a plurality of groups of liquid control units (200), wherein a plurality of groups of drying modules (300) are distributed in a circular array around the edges of the liquid control units (200), and each group of the drying modules (300) is connected to the liquid control unit (200), characterized in that: The drying module (300) comprises a drying tank (310), a second electric push rod (320) being provided on the inner wall of the top of the drying tank (310); a pressing unit (330) being installed at the bottom of the second electric push rod (320); a liquid suction pipe (350) being vertically provided on the central axis of the drying tank (310), and a plurality of groups of circulation units (400) being connected at the top edges around the liquid suction pipe (350); The pressing unit (330) comprises a pressing ring (331), a second liquid level sensor is provided on the pressing ring (331), and a spiral stirring rod (360) is rotatably connected at the bottom; the spiral stirring rod (360) comprises a plurality of groups of curved rods arranged at equal intervals along a spiral path, and the bottom diameter of the spiral stirring rod (360) is smaller than the top diameter; a group of return springs (361) are connected between two adjacent groups of curved rods; and the bottom of the spiral stirring rod (360) is transmission-connected to a servo motor (340); The circulation unit (400) comprises a liquid pump (410), the input end of the liquid pump (410) is connected to the liquid suction tube (350), and the output end of the liquid pump (410) is connected to a circulation cylinder (420), the circulation cylinder (420) is arranged obliquely, and the height of one end close to the liquid pump (410) is higher than the height of the other end; a lower liquid net (430) is provided at the bottom of the circulation cylinder (420); A heat medium tube (440) is provided on the central axis of the circulation cylinder (420), and a plurality of groups of extension components are arranged at equal intervals on the heat medium tube (440), the extension components comprising a plurality of groups of extension rods (450) distributed in a ring array, the cavities of the extension rods (450) being in communication with the cavity of the heat medium tube (440); A plurality of component flow slots (451) are distributed in an annular array on the extension rod (450), and the port cross-section of the flow slot (451) is a fan-shaped ring structure; and an exhaust port (421) is provided at the top of the circulation cylinder (420).
2. A rolling layered yeast extract dehydration and drying device according to claim 1, characterized in that: The dehydration and drying device further comprises a raw material tank (100), a plurality of groups of the liquid control units (200) are distributed in a ring array around the raw material tank (100), and a group of material delivery pipes (110) are connected between each group of the liquid control units (200) and the output end of the raw material tank (100).
3. A rolling layered yeast extract dehydration and drying device according to claim 2, characterized in that: A liquid inlet (311) is provided on a side wall of the drying tank (310) close to the liquid control unit (200), and a first solenoid valve is provided on the liquid inlet (311); the drying tank (310) is connected to an output end of the liquid control unit (200) via the first solenoid valve.
4. The rolling layered yeast extract dehydration and drying device according to claim 1, characterized in that: A lifting ring is provided at the bottom of the second electric push rod (320), and a plurality of groups of inclined rods (321) are distributed in a circular array on the side walls around the lifting ring. The bottom of the inclined rod (321) extends obliquely to a side away from the central axis of the lifting ring and is installed on the top of the pressing unit (330); a plurality of groups of pull rods with the same number as the inclined rods (321) are distributed in a circular array on the top of the liquid suction tube (350), and the top of each group of pull rods is installed on a corresponding group of inclined rods (321); and a liquid suction port is provided on the side wall of the liquid suction tube (350).
5. The rolling layered yeast extract dehydration and drying device according to claim 1, characterized in that: A lifting ring (332) is provided on the central axis of the lower pressure ring (331), and the lifting ring (332) is slidably sleeved on the liquid suction tube (350); one end of a plurality of groups of cross bars (333) are distributed in a circular array on the side walls around the lifting ring (332), and the other end of the cross bars (333) is mounted on the inner wall of the lower pressure ring (331).
6. The rolling layered yeast extract dehydration and drying device according to claim 1, characterized in that: One end of the circulation cylinder (420) away from the liquid extraction pump (410) is connected to a second solenoid valve, and the output end of the second solenoid valve is connected to a finished product tank (460). A discharge port (461) is provided at the top of the finished product tank (460), and a suction pipe is connected to the top of the discharge port (461). The top of the suction pipe extends to the outside of the drying tank (310) through a set of hoses.
7. The rolling layered yeast extract dehydration and drying device according to claim 6, characterized in that: The output end of the exhaust port (421) extends to the outside of the drying tank (310) through a set of hoses.
8. The rolling layered yeast extract dehydration and drying device according to claim 2, characterized in that: The liquid control unit (200) comprises a liquid control tank (210), a liquid accumulation pool (211) is provided at the top center of the liquid control tank (210), a first electric push rod (240) is installed at the bottom of the liquid accumulation pool (211), the top of the first electric push rod (240) is connected to a liquid push plate (220), an arc overflow prevention angle (212) is provided at the top opening edge of the liquid accumulation pool (211), and the height of the arc overflow prevention angle (212) on one side close to the central axis of the liquid accumulation pool (211) is higher than that on the other side; A horn-shaped liquid homogenizing plate (230) is sleeved on the anti-overflow arc angle (212), and a plurality of groups of liquid discharge ports (231) having the same number as the drying modules (300) are distributed in a circular array on the side wall of the liquid homogenizing plate (230), and the output end of each group of the liquid discharge ports (231) is connected to a corresponding group of drying tanks (310).
Citation Information
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