Bucket belt type laminating aerobic fermentation robot system

By designing a bucket belt coated aerobic fermentation robot system, the problem of the coating coated aerobic fermentation system in the prior art is difficult to achieve continuous inlet and discharge of materials and uniform fermentation, and an efficient and low-energy-consuming fermentation process is achieved, reducing the emission of greenhouse gases and odors.

CN119874426AActive Publication Date: 2025-04-25CHINA AGRI UNIV
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Patent Information

Application Number
CN202510363959.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2025-04-25
Estimated Expiration
2045-03-26

AI Technical Summary

Technical Problem

In the prior art, the film-coated aerobic fermentation system is difficult to achieve continuous inlet and discharge of materials and uniform fermentation, and the turn-over operation consumes high energy, which easily leads to greenhouse gas and odor emissions.

Method used

A bucket belt-type coated aerobic fermentation robot system is designed, including a material storage box, a bucket conveyor, a material transport conveyor and a fermentation tank. Through the cooperation of driving, bucket conveyor and material transport conveyor, the continuous feed and discharge of materials can be dynamically turned and thrown, avoiding the rolling and laying of the covering film, and reducing energy consumption.

Benefits of technology

The continuous inlet and discharge of materials and uniform fermentation of materials is achieved, energy consumption is reduced, greenhouse gases and odor emissions are reduced, and fertilizer quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a bucket belt type laminating aerobic fermentation robot system, which belongs to the field of fertilizer preparation and comprises a storage box, a bucket conveyor, a material conveying device and a fermentation bin, a travelling crane is arranged in the fermentation bin, and the bucket conveyor and the material conveying device are both mounted on the travelling crane; the bucket conveyor can be bent, and the bucket conveyor is located above materials after being bent. The bucket conveyor is vertical relative to the ground, the material conveying device is vertical relative to the ground, and the upper end of the bucket conveyor is located above the material conveying device. The invention aims to solve the problem of difficulty in continuous feeding and discharging and uniformity of an organic matter aerobic fermentation system in the prior art. The device has the technical effects that continuous feeding and discharging and uniform fermentation of the organic matter aerobic fermentation system are realized.
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Description

Technical Field

[0001] The invention relates to the technical field of fertilizer preparation, and in particular to a bucket-belt type film-covered aerobic fermentation robot system. Background Art

[0002] Organic waste can be turned into organic fertilizer, cow mattress material, base material, etc. through high-temperature aerobic fermentation, thus "turning waste into treasure" and realizing resource utilization. The traditional high-temperature aerobic fermentation technology model is mainly based on the strip pile type and the trough type. Although the processing capacity is large, during the aerobic fermentation process, it is easy to cause uneven and incomplete fermentation due to the failure to evenly supply oxygen in the pile as needed, and pathogens cannot be completely eliminated. It also leads to the large-scale production and discharge of odors such as ammonia and hydrogen sulfide, as well as greenhouse gases such as methane and nitrous oxide, causing secondary pollution. It is urgent to develop and promote green, low-carbon, efficient, and intelligent high-temperature aerobic fermentation process technology and complete sets of equipment.

[0003] The film-covered aerobic fermentation technology has been widely used in the fields of organic solid waste fertilizer and bedding due to its comprehensive advantages in microclimate regulation, efficient and uniform fermentation, greenhouse and odor emission reduction, energy saving and consumption reduction. This technology is based on the strip-type or trough-type aerobic fermentation technology. The aerobic fermentation pile can be covered with a functional film to form a "micro-positive pressure" environment slightly greater than the standard atmospheric pressure to slow down the rapid escape of external air, significantly improve its ability to penetrate into the particles, and significantly reduce the actual anaerobic reaction area, thereby achieving "double reduction" in ventilation energy consumption and greenhouse gas emissions, thereby achieving multiple effects such as efficient aerobic fermentation, in-situ emission reduction of harmful gases, and shortening the pile fermentation cycle at the same time. However, the widely used film-covered aerobic fermentation systems all adopt a one-time feeding, discharging and static fermentation mode, which is difficult to meet the actual needs of large-scale ranches or centralized processing centers for continuous feeding and discharging and uniform fermentation. If the fermentation process requires compost turning, the covering functional film must be rolled up and the compost must be turned over before the film is covered again, which is a lot of work and can easily cause damage to the film. If traditional compost turning machines are used, they are not only bulky but also energy-intensive. In addition, the heat of the compost will be lost during the compost turning process, which can easily lead to large emissions of greenhouse gases, ammonia and odor. Summary of the invention

[0004] The invention provides a bucket belt type film-covered aerobic fermentation robot system, which is used to solve the defects of the prior art organic matter aerobic fermentation system that it is difficult to continuously feed and discharge materials and ferment evenly, and realizes continuous feeding and discharging of materials and uniform fermentation of the organic matter aerobic fermentation system.

[0005] The present invention provides a bucket belt type film-coated aerobic fermentation robot system, comprising a material storage box, a bucket conveyor, a material transporting and conveying device and a fermentation bin; A crane is installed in the fermentation bin, and the bucket conveyor and material transport device are installed on the crane; The bucket conveyor can be bent, and after bending, the bucket conveyor is located above the material; The bucket conveyor is vertical relative to the ground, the material transporting device is vertical relative to the ground, and the upper end of the bucket conveyor is located above the material transporting device.

[0006] In addition, the bucket belt type film-covered aerobic fermentation robot system according to the present invention may also have the following additional technical features: In some embodiments of the present invention, a bucket conveyor includes a driving sprocket, a driven sprocket, a conveying chain, and a folding mechanism; The first end of the folding mechanism is installed on the traveling crane, and the driving sprocket is rotatably connected to the first end of the folding mechanism; A driven sprocket is rotatably connected to the second end of the folding mechanism, and the driving sprocket is connected to the driven sprocket via a conveying chain; The folding mechanism can be bent.

[0007] In some embodiments of the present invention, the bucket conveyor further comprises a fixed shaft and a movable shaft; The driving sprocket is rotatably connected to the first end of the folding mechanism via a fixed shaft; The driven sprocket is rotatably connected to the second end of the folding mechanism via a moving shaft.

[0008] In some embodiments of the present invention, the folding mechanism includes a fixed rod and a rotating rod; The first end of the fixed rod is mounted on the traveling crane, and the driving sprocket is rotatably mounted on the first end of the fixed rod; The first end of the rotating rod is rotatably connected to the second end of the fixed rod, and the second end of the rotating rod is rotatably connected to a driven sprocket.

[0009] In some embodiments of the present invention, the material transporting and conveying device includes a first telescopic rod and a belt conveyor; One end of the first telescopic rod is installed on the traveling crane, and the other end of the first telescopic rod is connected to the belt conveyor; The belt conveyor and the crane are slidably connected.

[0010] In some embodiments of the present invention, a material slide plate is provided between the bucket conveyor and the material transport device; Material slide tilt setting.

[0011] In some embodiments of the present invention, a discharge conveyor is further included; A discharge port is provided on the fermentation bin; A discharging conveyor is arranged at the discharging port.

[0012] In some embodiments of the present invention, it further includes a movable baffle and a second telescopic rod; The second telescopic rod is arranged on the outer side wall of the fermentation bin; The telescopic rod portion of the second telescopic rod is provided with a movable baffle; The movable baffle is used to cover the discharge port.

[0013] In some embodiments of the present invention, further comprising a ventilation duct; A ventilation duct is arranged at the bottom of the fermentation bin.

[0014] In some embodiments of the present invention, a scraper conveyor is further included; The scraper conveyor is installed in the fermentation bin and below the storage box; The scraper conveyor is provided with a plurality of discharge ports at intervals.

[0015] In summary, the present application includes the following beneficial technical effects: through the coordinated arrangement of a crane, a bucket conveyor and a material transporting device, the material can be turned over using a relatively simple structure, and the continuous feeding and discharging and dynamic turning over of the material can be achieved, thereby meeting the actual needs of large-scale ranches or centralized processing centers for continuous feeding and discharging and uniform fermentation. The fermentation process can be turned over without rolling up the covering functional film, which is simple and convenient while reducing energy consumption; thereby achieving uniform supply of oxygen on demand, achieving uniform and thorough fermentation; and completely disinfecting pathogens to ensure the quality of the fertilizer produced after fermentation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Moreover, the same reference numerals are used throughout the accompanying drawings to represent the same components. In the accompanying drawings: Figure 1 The structural diagram of the bucket-belt type film-covered aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.

[0017] Figure 2 The schematic diagram shows a structure in which a bucket conveyor of a bucket-belt-type film-covered aerobic fermentation robot system according to some embodiments of the present invention is in a vertical state and cooperates with a material transporting and conveying device.

[0018] Figure 3 The schematic diagram shows a structure in which a bucket conveyor of a bucket belt type film-covered aerobic fermentation robot system according to some embodiments of the present invention is in a bent state and cooperates with a material transporting and conveying device.

[0019] Figure 4 The structural diagram of the scraper conveyor of the bucket belt type film-covered aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.

[0020] Figure 5Schematically showing a bucket belt type film-covered aerobic fermentation robot system according to some embodiments of the present invention Figure 4 A partial enlarged view of .

[0021] Reference numerals: 1. material storage box, 2. scraper conveyor, 21. scraper, 22. discharging part, 221. discharging port, 222. discharging baffle, 223. third telescopic rod, 3. bucket conveyor, 31. conveyor chain, 32. driving sprocket, 33. middle rotating shaft, 34. fixed shaft, 35. movable shaft, 36. rotating rod, 37. fixed rod, 4. material transporting device, 41. first telescopic rod, 42. belt conveyor, 43. connecting piece, 5. material slide plate, 6. fermentation bin, 61. first fermentation area, 62. second fermentation area, 63. third fermentation area, 64. fourth fermentation area, 65. fifth fermentation area, 66. sixth fermentation area, 7. ventilation duct, 8. second telescopic rod, 9. movable baffle, 10. discharging conveyor. DETAILED DESCRIPTION

[0022] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0023] It should be understood that the terms used herein are only for the purpose of describing specific example embodiments and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "" as used herein may also be meant to include plural forms. The terms "include", "comprise", "contain", and "have" are inclusive and therefore specify the presence of stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts, and / or combinations thereof. The method steps, processes, and operations described herein are not interpreted as necessarily requiring them to be performed in the specific order described or illustrated, unless the execution order is clearly indicated. It should also be understood that additional or alternative steps may be used.

[0024] Although the terms first, second, third, etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the second element, component, region, layer or section without departing from the teaching of the example embodiments.

[0025] For ease of description, spatial relative terms may be used in the text to describe the relationship of one element or feature relative to another element or feature as shown in the figure, such as "inside", "outside", "inner side", "outer side", "below", "below", "above", "above", etc. Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure is flipped, then the element described as "below other elements or features" or "below other elements or features" will be subsequently oriented as "above other elements or features" or "above other elements or features". Therefore, the example term "below..." can include both upper and lower orientations. The device can be additionally oriented and rotated 90 degrees or in other directions and the spatial relative descriptors used in the text are interpreted accordingly.

[0026] like Figures 1 to 5 As shown, according to an embodiment of the first aspect of the present invention, a bucket belt type film-coated aerobic fermentation robot system is proposed, comprising a material storage box 1, a bucket conveyor 3, a material transporting and conveying device 4 and a fermentation bin 6; A crane is provided in the fermentation bin 6, and the bucket conveyor 3 and the material transport device 4 are both installed on the crane; The bucket conveyor 3 can be bent, and after being bent, the bucket conveyor 3 is located above the material; The bucket conveyor 3 is vertical relative to the ground, the material transporting and conveying device 4 is vertical relative to the ground, and the upper end of the bucket conveyor 3 is located above the material transporting and conveying device 4 .

[0027] In the above embodiment, it should be noted that the traveling crane adopts a trolley or an overhead crane of the prior art, and is installed inside the fermentation bin 6 through structures such as a track beam system, a supporting structure and a track.

[0028] Specifically, the track beam system includes a main beam and an end beam. The main beam is used to support the horizontal movement of the crane, usually a box beam or truss structure. The end beam is connected to both ends of the main beam to support the crane to run on the track. The supporting structure includes structures such as columns and corbels. The columns are used to support the track beam, usually steel structures or concrete columns. The corbels are used to connect the columns to the track beam to provide additional support. The track is usually a steel rail installed on the track beam for the movement of the crane.

[0029] In addition, the crane also includes an electrical system, a power supply system, a control system, a safety device, a limit switch, and a buffer, which are all existing technologies and will not be discussed in detail here.

[0030] The fermentation bin 6 comprises a fermentation tank and a vaulted roof, the vaulted roof is installed on the fermentation tank, the vaulted roof is covered with a functional membrane and the edge of the functional membrane is connected to the side wall of the fermentation tank; a water collecting trough is arranged around the vaulted roof and the water collecting trough is located below the edge of the functional membrane.

[0031] The functional membrane and the fermentation tank form a closed space. When the bottom of the fermentation tank is ventilated, the functional membrane bulges, and the functional membrane forms a suitable micro-positive pressure environment to promote aerobic reactions and inhibit anaerobic reactions. The water vapor generated during the fermentation process condenses under the functional membrane and converges to the edge of the membrane. The fermentation condensate is collected by the water collection tank to prevent the condensate from returning to the pile body, causing the moisture content of the pile body to be too high and forming leachate.

[0032] A rubber sealing structure can be set between the functional membrane and the side wall of the fermentation tank to increase the sealing performance of the fermentation bin 6. The functional membrane and the fermentation tank can be connected by gluing or bundling, and the arched top and the fermentation tank can be connected by anchoring or screwing.

[0033] The workflow of this robot system includes the following steps: A plurality of fermentation areas are arranged in the fermentation bin 6, and the plurality of fermentation areas are interconnected. Specifically, three, four, five, six, seven, eight or more fermentation areas may be arranged, and the specific number may be set according to actual needs.

[0034] Take the example of setting six fermentation areas in the fermentation bin 6: Step 1: Fabric; Step 101, after the first batch of materials enters the first fermentation area 61 of the fermentation bin 6 through the storage box 1, the bucket conveyor 3 is used to transport the first batch of materials to the material transporting device 4, and the material is transported to the second fermentation area 62 through the material transporting device 4 to complete the first turning.

[0035] Step 102, the crane drives the material conveying device 4 and the bucket conveyor 3 to move to the position of the second fermentation area 62, and uses the bucket conveyor 3 to convey the first batch of materials to the material conveying device 4, and then conveys the materials to the third fermentation area 63 through the material conveying device 4 to complete the second turning.

[0036] Step 103, the crane drives the material conveying device 4 and the bucket conveyor 3 to move to the position of the third fermentation area 63, uses the bucket conveyor 3 to convey the first batch of materials to the material conveying device 4, and conveys the materials to the fourth fermentation area 64 through the material conveying device 4 to complete the third turning.

[0037] Step 104, the crane drives the material conveying device 4 and the bucket conveyor 3 to move to the position of the fourth fermentation area 64, uses the bucket conveyor 3 to convey the first batch of materials to the material conveying device 4, and conveys the materials to the fifth fermentation area 65 through the material conveying device to complete the fourth turning.

[0038] Step 105, the crane drives the material transport device 4 and the bucket conveyor 3 to move to the position of the fifth fermentation area 65, and uses the bucket conveyor 3 to transport the first batch of materials to the material transport device 4. The material is transported to the sixth fermentation area 66 through the material transport device 4 to complete the fifth turning, and the transportation of the first batch of materials is completed.

[0039] After the second batch of materials, the third batch of materials, the fourth batch of materials and the fifth batch of materials enter the fermentation bin 6 through the storage box 1, they are transported to the fifth fermentation area 65, the fourth fermentation area 64, the third fermentation area 63 and the second fermentation area 62 respectively using the same flipping and transporting method as the first batch of materials.

[0040] After the fifth batch of materials is transported, the bucket conveyor 3 is bent to the top of the materials.

[0041] After the sixth batch of materials is directly transported to the first fermentation area 61 through the material storage box 1, the materials fill the fermentation tanks in the fermentation bin 6, and the material distribution is completed.

[0042] Step 2: After the material distribution is completed, the crane drives the bucket conveyor 3 and the material transport device 4 to move to the position of the sixth fermentation area 66.

[0043] Step 3, discharging; Step 301, after the material is mature, the bucket conveyor 3 changes from a bent state to a vertical state, and then lifts the material in the sixth fermentation area 66 to the material conveying device 4, and after the sixth flipping by the material conveying device 4, the material is discharged from the material outlet of the fermentation bin 6 after the material outlet of the fermentation bin 6 is opened; Step 302: the bucket conveyor 3 changes from a vertical state to a bent state, the crane drives the bucket conveyor 3 and the material transporting device 4 to move to the position of the fifth fermentation area 65, and then the bucket conveyor 3 changes from a bent state to a vertical state to lift the material in the fifth fermentation area 65 to the material transporting device 4 and transport it to the sixth fermentation area 66 via the material transporting device 4; Step 303, the bucket conveyor 3 changes from a vertical state to a bent state, the crane drives the bucket conveyor 3 and the material transporting device 4 to move to the fourth fermentation area 64, and then the bucket conveyor 3 changes from a bent state to a vertical state to lift the material in the fourth fermentation area 64 to the material transporting device 4, and then transports it to the fifth fermentation area 65 via the material transporting device 4; Step 304: the bucket conveyor 3 changes from a vertical state to a bent state, the crane drives the bucket conveyor 3 and the material transporting device 4 to move to the third fermentation area 63, and then the bucket conveyor 3 changes from a bent state to a vertical state to lift the materials in the third fermentation area 63 to the material transporting device 4, and then transports the materials to the fourth fermentation area 64 via the material transporting device 4; Step 305: the bucket conveyor 3 changes from a vertical state to a bent state, and the crane drives the bucket conveyor 3 and the material transporting device 4 to move to the second fermentation area 62. After the bucket conveyor 3 changes from a bent state to a vertical state, the material in the second fermentation area 62 is lifted to the material transporting device 4 and then transported to the third fermentation area 63 via the material transporting device 4. Step 306: the bucket conveyor 3 changes from a vertical state to a bent state, the crane drives the bucket conveyor 3 and the material conveying device 4 to move to the first fermentation area 61, and then the bucket conveyor 3 changes from a bent state to a vertical state to lift the materials in the first fermentation area 61 to the material conveying device 4, and then transports the materials to the second fermentation area 62 via the material conveying device 4; Step 307, the material storage box 1 is opened, and a new batch of materials falls into the first fermentation area 61; In step 308, the bucket conveyor 3 changes from a vertical state to a bent state, and the driving vehicle drives the bucket conveyor 3 and the material transporting device 4 to move to the sixth fermentation area 66. The materials in the sixth fermentation area 66 can be transported out according to the method of step 301, and then the materials in the fifth fermentation area 65 are turned over and transported to the sixth fermentation area 66 according to the method of step 302, and then the materials in the fourth fermentation area 64 are turned over and transported to the fifth fermentation area 65 according to the method of step 303, and then the materials in the third fermentation area 63 are turned over and transported to the fourth fermentation area 64 according to the method of step 304, and then the materials in the second fermentation area 62 are turned over and transported to the third fermentation area 63 according to the method of step 305, and then the materials in the first fermentation area 61 are turned over and transported to the second fermentation area 62 according to the method of step 306, and then materials are added to the first fermentation area 61 according to the method of step 307, and so on and so forth until all the materials to be fermented are fully fermented.

[0044] The functional film is inflated by blowing air from a fan.

[0045] The technical effect achieved by the above embodiment is: through the coordinated arrangement of the crane, the bucket conveyor 3 and the material transporting device 4, the material can be turned over using a relatively simple structure, and the continuous feeding and discharging and dynamic turning of the material can be achieved, thereby meeting the actual needs of large-scale ranches or centralized processing centers for continuous feeding and discharging and uniform fermentation. The fermentation process can be turned over without rolling up the covering functional film, which is simple and convenient while reducing energy consumption; thereby achieving uniform supply of oxygen on demand, achieving uniform and thorough fermentation; and completely disinfecting pathogens to ensure the quality of the fertilizer produced after fermentation.

[0046] Optional, such as Figures 1 to 3 As shown, the bucket conveyor 3 includes a driving sprocket 32, a driven sprocket, a conveying chain 31 and a folding mechanism; The first end of the folding mechanism is mounted on the carriage, and the driving sprocket 32 ​​is rotatably connected to the first end of the folding mechanism; A driven sprocket is rotatably connected to the second end of the folding mechanism, and the driving sprocket 32 ​​is connected to the driven sprocket via a conveying chain 31; The folding mechanism can be bent.

[0047] In the above optional embodiments, it should be noted that the conveying chain 31 adopts a dedicated bucket conveyor chain; at least one hopper is evenly spaced on the surface of one side of the conveying chain 31 by welding or bolting, and the hopper adopts the hopper of the existing bucket conveyor.

[0048] It also includes a driving motor, which is installed on the folding mechanism by screw connection or welding. The output shaft of the driving motor is connected to the driving sprocket 32 ​​to drive the driving sprocket 32 ​​to rotate.

[0049] The beneficial effect of the above optional embodiment is that reliable up and down conveyance of materials is achieved through the coordinated arrangement of the conveying chain 31, the driving sprocket 32 ​​and the driven sprocket.

[0050] Optional, such as Figures 1 to 3 As shown, the bucket conveyor 3 also includes a fixed shaft 34 and a movable shaft 35; The driving sprocket 32 ​​is rotatably connected to the first end of the folding mechanism via a fixed shaft 34; The driven sprocket is rotatably connected to the second end of the folding mechanism via a movable shaft 35 .

[0051] The folding mechanism includes a fixed rod 37 and a rotating rod 36; The first end of the fixed rod 37 is mounted on the carriage, and the driving sprocket 32 ​​is rotatably mounted on the first end of the fixed rod 37; The first end of the rotating rod 36 is rotatably connected to the second end of the fixed rod 37 , and the second end of the rotating rod 36 is rotatably connected to a driven sprocket.

[0052] In the above optional embodiments, it should be noted that the bucket conveyor 3 abandons the support frame of the existing bucket conveyor and adopts a fixed rod 37 and a rotating rod 36 to cooperate in support to realize the support of the conveying chain 31; in addition, it can also include two winches, and the two winches are respectively arranged on both sides of the rotating rod 36, one of the winches is connected to one side of the rotating rod 36 through a wire rope, and the other winch is connected to the other side of the rotating rod 36, and the two winches cooperate with each other to ensure the rotation and positioning of the rotating rod 36.

[0053] In addition, optionally, a winch and a locking device may be used in combination to achieve the rotation and locking of the rotating rod 36. The locking device may be a device in the prior art that can keep the relative position between the rotating rod 36 and the fixed rod 37 fixed. The specific structure will not be discussed here.

[0054] The fixing rod 37 can be connected to the crane through a cross beam. Specifically, after the two ends of the cross beam are respectively connected to the crane by screwing or welding, the end of the fixing rod 37 away from the rotating rod 36 is connected to the cross beam by screwing, welding or riveting. The fixing rod 37 can also be directly connected to the middle part of the main cross beam of the crane by screwing or welding.

[0055] In addition, a middle rotating shaft 33 is included, and the fixed rod 37 and the rotating rod 36 are rotatably connected through the middle rotating shaft 33.

[0056] The beneficial effects of the above optional embodiments are: reliable bending of the bucket conveyor 3 is achieved by rotatably connecting the fixed rod 37 and the rotating rod 36; thereby ensuring reliable operation of the bucket conveyor 3 of the present invention.

[0057] Optional, such as Figures 1 to 3 As shown, the material transporting and conveying device 4 includes a first telescopic rod 41 and a belt conveyor 42; One end of the first telescopic rod 41 is installed on the traveling crane, and the other end of the first telescopic rod 41 is connected to the belt conveyor 42; The belt conveyor 42 is slidably connected to the crane.

[0058] In the above optional embodiments, it should be noted that the first telescopic rod 41 adopts one of the existing air cylinders, hydraulic cylinders or electric cylinders, and the air cylinder is preferably used.

[0059] The slidable connection between the belt conveyor 42 and the crane is achieved by connecting two rods with a width greater than the length of the belt conveyor 42 at intervals on the main beam of the crane by bolt connection, welding, or clamping, and then arranging a slide rail on each of the two rods. Slide blocks are installed on both sides of the frame of the belt conveyor 42 by screw connection or welding, and the slidable connection of the belt conveyor 42 relative to the crane is achieved through the cooperation of the slide block and the slide rail.

[0060] The connection method between the first telescopic rod 41 and the crane is that the first telescopic rod 41 can be connected to the main beam of the crane through a connecting member 43. Specifically, the connecting member 43 is an "L"-shaped structure, and then one end of the connecting member 43 is connected to the main beam of the crane by screwing or welding, and then the first telescopic rod 41 is installed on the "L"-shaped horizontal plate at the lower end of the connecting member 43 by threaded connection.

[0061] The telescopic rod portion of the first telescopic rod 41 is connected to the frame of the belt conveyor 42 through a cross bar or a “U”-shaped plate.

[0062] The belt conveyor 42 is selected from the belt conveyor of the prior art.

[0063] The beneficial effects of the above-mentioned optional embodiments are as follows: by setting the first telescopic rod 41, the material located in the first fermentation area 61 can also be turned over and transported after fermentation, thereby avoiding unusable space in the fermentation tank in the fermentation bin 6. In addition, due to the continuous fermentation of the material, the material width in each fermentation area is different. By adjusting the length of the first telescopic rod 41, the relative position of the belt conveyor 42 and the bucket conveyor 3 can be adjusted according to actual conditions, thereby effectively solving the problem that the traditional technical model cannot meet the continuous material loading and unloading needs of large-scale ranches or centralized processing centers, and realizing full utilization of the fermentation space.

[0064] Optional, such as Figures 1 to 3 As shown, it also includes a material slide plate 5; A material slide plate 5 is provided between the bucket conveyor 3 and the material transporting and conveying device 4; The material slide plate 5 is arranged at an inclination.

[0065] In the above optional embodiments, it should be noted that the connection method between the material slide 5 and the bucket conveyor 3 is, optionally, a slot larger than the width of the bucket conveyor 3 is opened at the upper end of the material slide 5, and then the side wall of the slot is connected to the fixed rod 37 of the bucket conveyor through a cross bar. Other feasible methods in the prior art can also be used to achieve the connection between the material slide 5 and the bucket conveyor 3.

[0066] The material slide plate 5 is connected to the material conveying device 4 in such a way that the lower end of the material slide plate 5 is located directly above the belt conveyor 42, and there can be a spacing of 10 mm to 100 mm between the two to achieve reliable transportation of materials.

[0067] The beneficial effect of the above optional embodiment is that the material of the bucket conveyor 3 can be reliably transported to the material transporting device 4 through the provision of the material slide plate 5 .

[0068] Optional, such as Figure 1 As shown, it also includes a discharge conveyor 10; A discharge port is provided on the fermentation bin 6; A discharging conveyor 10 is arranged at the position of the discharging port.

[0069] In the above optional embodiment, it should be noted that the discharge conveyor 10 adopts the belt conveyor structure of the prior art, which is located directly below the discharge port of the fermentation bin 6.

[0070] The beneficial effect of the above optional embodiment is that the fermented material can be reliably discharged through the provision of the discharge conveyor 10 .

[0071] Optional, such as Figure 1 As shown, it also includes a movable baffle 9 and a second telescopic rod 8; The second telescopic rod 8 is arranged on the outer side wall of the fermentation bin 6; The telescopic rod portion of the second telescopic rod 8 is provided with a movable baffle 9; The movable baffle 9 is used to cover the discharge port.

[0072] In the above optional embodiments, it should be noted that the second telescopic rod 8 is one of a pneumatic cylinder, a hydraulic cylinder or an electric cylinder.

[0073] The telescopic rod portion of the second telescopic rod 8 is connected to the bottom of the movable baffle 9 by bolt connection or welding. A rectangular block can also be set on the telescopic rod portion of the second telescopic rod, and the rectangular block is connected to the movable baffle 9 by bolt connection or welding. Other feasible methods in the prior art can also be used to realize the connection between the telescopic rod portion of the second telescopic rod 8 and the movable baffle 9.

[0074] The cylinder portion of the second telescopic rod 8 is connected to the outer wall of the fermentation bin 6 by screwing, welding or clamping.

[0075] The fermentation bin 6 may be provided with one discharge port or multiple discharge ports. When multiple discharge ports are provided, the number of the second telescopic rods 8 and the movable baffles 9 is also multiple and they are arranged in a one-to-one correspondence.

[0076] The beneficial effect of the above optional embodiment is that the discharge port of the fermentation bin 6 is blocked by the coordinated arrangement of the movable baffle 9 and the second telescopic rod 8, thereby ensuring the complete sealing of the fermentation bin 6.

[0077] Optional, such as Figure 1 As shown, a ventilation duct 7 is also included; A ventilation duct 7 is provided at the bottom of the fermentation bin 6 .

[0078] The beneficial effect of the above optional embodiment is that the reliable discharge of the leachate of the material is achieved through the provision of the ventilation duct 7.

[0079] Optional, such as Figure 4 and Figure 5 As shown, it also includes a scraper conveyor 2; The scraper conveyor 2 is installed in the fermentation bin 6 and is located below the storage box 1; The scraper conveyor 2 is provided with a plurality of discharge ports 221 at intervals.

[0080] In the above optional embodiment, it should be noted that the scraper conveyor 2 adopts the existing structure that can be charged at a single point and discharged at multiple points. That is to say, the existing scraper conveyor structure with multiple discharge ports 221 is adopted, and then a third telescopic rod 223 is arranged beside each discharge port 221, and the third telescopic rod 223 is one of a pneumatic cylinder, a hydraulic cylinder or an electric cylinder.

[0081] The telescopic rod portion of each third telescopic rod 223 is connected to the material discharge baffle 222 by screw connection or welding to cover the material discharge opening 221 .

[0082] The scraper conveyor 2 is provided with a plurality of scrapers 21 , and a discharge port 221 , a discharge baffle 222 and a third telescopic rod 223 are combined to form a discharge portion 22 .

[0083] The beneficial effect of the above optional embodiment is that through the provision of multiple discharge ports 221, the entire fermentation bin 6 can be filled with the same amount of material from left to right in the width direction and the material can be discharged simultaneously, avoiding the material from presenting a slope, thereby increasing the full utilization of the space of the fermentation bin 6 and increasing the feeding efficiency.

[0084] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. A bucket belt type film-covered aerobic fermentation robot system, characterized in that: It comprises a material storage box (1), a bucket conveyor (3), a material transport device (4) and a fermentation bin (6); A crane is provided in the fermentation bin (6), and the bucket conveyor (3) and the material transport device (4) are both installed on the crane; The bucket conveyor (3) is bendable, and the bucket conveyor (3) is located above the material after being bent; The bucket conveyor (3) is vertical relative to the ground, the material transporting and conveying device (4) is vertical relative to the ground, and the upper end of the bucket conveyor (3) is located above the material transporting and conveying device (4).

2. The bucket belt type film-covered aerobic fermentation robot system according to claim 1, characterized in that: The bucket conveyor (3) comprises a driving sprocket (32), a driven sprocket, a conveying chain (31) and a folding mechanism; The first end of the folding mechanism is mounted on the carriage, and the driving sprocket (32) is rotatably connected to the first end of the folding mechanism; The driven sprocket is rotatably connected to the second end of the folding mechanism, and the driving sprocket (32) is connected to the driven sprocket via the conveying chain (31); The folding mechanism can be bent.

3. The bucket belt type film-covered aerobic fermentation robot system according to claim 2, characterized in that: The bucket conveyor (3) further comprises a fixed shaft (34) and a movable shaft (35); The driving sprocket (32) is rotatably connected to the first end of the folding mechanism via the fixed shaft (34); The driven sprocket is rotatably connected to the second end of the folding mechanism via the movable shaft (35).

4. The bucket belt type film-covered aerobic fermentation robot system according to claim 3, characterized in that: The folding mechanism comprises a fixed rod (37) and a rotating rod (36); The first end of the fixing rod (37) is mounted on the carriage, and the driving sprocket (32) is rotatably mounted on the first end of the fixing rod (37); The first end of the rotating rod (36) is rotatably connected to the second end of the fixed rod (37), and the second end of the rotating rod (36) is rotatably connected to the driven sprocket.

5. The bucket belt type film-covered aerobic fermentation robot system according to any one of claims 1 to 4, characterized in that: The material transporting and conveying device (4) comprises a first telescopic rod (41) and a belt conveyor (42); One end of the first telescopic rod (41) is mounted on the traveling vehicle, and the other end of the first telescopic rod (41) is connected to the belt conveyor (42); The belt conveyor (42) is slidably connected to the crane.

6. The bucket belt type film-covered aerobic fermentation robot system according to any one of claims 1 to 4, characterized in that: Also includes a material slide plate (5); The material slide plate (5) is provided between the bucket conveyor (3) and the material transporting and conveying device (4); The material slide plate (5) is arranged inclined.

7. The bucket belt type film-covered aerobic fermentation robot system according to claim 1, characterized in that: Also included is a discharge conveyor (10); The fermentation bin (6) is provided with a discharge port; The discharge conveyor (10) is arranged at the position of the discharge port.

8. The bucket belt type film-covered aerobic fermentation robot system according to claim 7, characterized in that: It also includes a movable baffle (9) and a second telescopic rod (8); The second telescopic rod (8) is arranged on the outer wall of the fermentation bin (6); The telescopic rod portion of the second telescopic rod (8) is provided with the movable baffle (9); The movable baffle (9) is used to cover the discharge port.

9. The bucket belt type film-covered aerobic fermentation robot system according to any one of claims 1 to 4, characterized in that: Also includes a ventilation duct (7); The ventilation duct (7) is provided at the bottom of the fermentation bin (6).

10. The bucket belt type film-covered aerobic fermentation robot system according to claim 1, characterized in that: Also includes a scraper conveyor (2); The scraper conveyor (2) is installed in the fermentation bin (6) and is located below the material storage box (1); The scraper conveyor (2) is provided with a plurality of discharge openings (221) at intervals.

Citation Information

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