A graphite heat exchanger cleaning device

Abstract

The present invention discloses a cleaning device for a graphite heat exchanger, which comprises a box body. A slot is formed in the center of the top of the box body. Shaft rods are installed at the centers of the front and rear ends inside the box body. Cross plates are installed at the opposite ends of the shaft rods. A clamping mechanism for clamping the heat exchanger is installed on the outer side of the cross plates. Cleaning mechanisms are installed at both ends of the bottom of the box body. A blanking assembly is arranged at one end inside the box body. The clamping mechanism includes a fixed seat installed on the outer side of the cross plate. Grooves are formed at the opposite ends of the fixed seat. A first electric telescopic rod is installed inside the grooves. During the cleaning process of the present invention, the second electric telescopic rod is extended to splice two arc-shaped seats. At this time, the threaded seat is limited. The cleaning cotton is combined into a circular ring structure and sleeved on the outer wall of the heat exchanger body. Then, by controlling the rotation of the threaded rod, the threaded seat can be driven to move so that the cleaning cotton slides on the outer wall of the heat exchanger body for cleaning.

Description

Technical Field

[0001] The present invention relates to the technical field of heat exchanger cleaning equipment, and specifically relates to a graphite heat exchanger cleaning equipment. Background Technique

[0002] A graphite heat exchanger is a heat exchange equipment made of impervious graphite as the base material. The graphite heat exchanger is the most used and relatively typical chemical engineering unit equipment among graphite equipment. After long-term use of the heat exchanger, a large amount of dust will accumulate on its surface. Therefore, it needs to be cleaned regularly to ensure its heat exchange effect.

[0003] In the prior art, most rely on the flow of the cleaning liquid to clean the heat exchanger, resulting in the inability to effectively remove the foreign objects that may adhere to its surface, with poor cleaning quality, high limitations, and the need to replace the next group of heat exchangers after cleaning a group of heat exchangers, resulting in low working efficiency.

[0004] Therefore, it is necessary to provide a graphite heat exchanger cleaning equipment to solve the above technical problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a graphite heat exchanger cleaning equipment to solve the problems in the above background technique that rely on the flow of the cleaning liquid to clean the heat exchanger, resulting in the inability to effectively remove the foreign objects that may adhere to its surface, with poor cleaning quality, high limitations, and the need to replace the next group of heat exchangers after cleaning a group of heat exchangers, resulting in low working efficiency. The technical solution of the present invention provides a solution significantly different from the prior art for the technical problem of the overly single solution of the prior art.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A graphite heat exchanger cleaning equipment, including a box body, a slot is opened at the center of the top of the box body, a shaft rod is installed at the center of the front and rear ends inside the box body, a cross plate is installed at the opposite ends of the shaft rod, a clamping mechanism for clamping the heat exchanger is installed on the outside of the cross plate, cleaning mechanisms are installed at both ends of the bottom of the box body, and a blanking assembly is arranged at one end inside the box body.

[0007] Preferably, the clamping mechanism includes a fixed seat installed on the outside of the cross plate, a groove is opened at the opposite ends of the fixed seat, a first electric telescopic rod is installed inside the groove, a heat exchanger body is installed at the opposite ends of the first electric telescopic rod, and arc-shaped support plates are arranged at equal angles at the opposite ends of the cross plate.

[0008] Preferably, the shaft rod at the rear end penetrates through the rear side of the box body and is connected to a first driving device.

[0009] Preferably, the cleaning mechanism includes bearings installed at the bottom of both ends of the box body, the inner part of the bearing is rotatably connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to a threaded seat, the opposite end of the threaded seat is connected to a second electric telescopic rod, the opposite end of the second electric telescopic rod is connected to an arc seat, and cleaning cotton is arranged on the inner side of the arc seat.

[0010] Preferably, the rear end of the threaded rod passes through the rear side of the box and is connected to a first gear, the outer wall of the first gear is transmission-connected to a chain, and a second gear meshing with the chain is installed at the center of the rear bottom of the box.

[0011] Preferably, the upper and lower ends of one side opposite to the arc seat are provided with a clamping block and a clamping slot, and the clamping blocks and the clamping slots provided on the two groups of the arc seats are staggered with each other.

[0012] Preferably, an inner groove is opened on the inner side of the arc-shaped seat, a partition plate is installed at the center of the inner groove, the upper and lower ends of the partition plate are equidistantly connected with springs, the other end of the spring is connected to a C-shaped arc plate, the C-shaped arc plate has first through holes equidistantly opened on one end facing the cleaning cotton, the arc seat has second through holes equidistantly opened on one end facing the cleaning cotton, which are offset from the first through holes, and the end of the C-shaped arc plate facing the slot is connected to a connecting plate.

[0013] Preferably, the unloading assembly includes an adjusting rod installed at one end of the center of the box body, and a cross transfer plate is equidistantly arranged on the outer wall of the adjusting rod. The rear end of the adjusting rod passes through the rear side of the box body and is connected to a second driving device. An opening is provided at one end of the interior of the box body, and a transport plate is installed at one end of the interior of the box body.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] In the present invention, when cleaning is required, the second electric telescopic rod is extended to splice the two arc-shaped seats, at which time the threaded seat is limited, and the cleaning cotton is combined into a circular ring structure and sleeved on the outer wall of the heat exchanger body. Then, the threaded rod can be controlled to rotate to drive the threaded seat to move so that the cleaning cotton slides on the outer wall of the heat exchanger body for cleaning;

[0016] When cleaning is performed, the two groups of arc seats are spliced, and the card block is then connected to the inside of the card slot. The card block will abut against one end of the connecting plate to squeeze the compression spring of the C-shaped arc plate to slide, and the first through hole will be connected with the second through hole. At this time, the cleaning liquid injected into the inner side of the C-shaped arc plate will automatically flow into the inside of the cleaning cotton, thereby enhancing the cleaning effect of the cleaning cotton. In addition, a hole is provided on the outer side of the arc seat to inject the cleaning liquid, and the cleaning liquid can be sealed after injection. After cleaning, the second electric telescopic rod is shortened to separate the two arc seats, and the C-shaped arc plate is reset by the elastic force of the spring to displace the first through hole from the second through hole.

[0017] After the cleaning of the heat exchanger body at the bottom of the present invention is completed, when the heat exchanger body is transported to the right side, the heat exchanger body is supported by the provided cross transfer plate, and then the heat exchanger body is placed on the cross transfer plate by controlling the shortening of the first electric telescopic rod. Then, the cross transfer plate rotates to transfer the heat exchanger body to the transfer plate and move it to the outside of the box for collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a perspective view of the present invention;

[0019] Figure 2 is a perspective view of the clamping mechanism of the present invention;

[0020] Figure 3 is a schematic diagram of the internal structure of the present invention;

[0021] Figure 4 is a schematic diagram of the internal structure during the cleaning process of the present invention;

[0022] Figure 5 is a schematic diagram of the internal structure of the splicing of the arc-shaped seat of the present invention;

[0023] Figure 6 is a perspective view of the arc-shaped seat of the present invention;

[0024] Figure 7 is a rear view of the present invention.

[0025] In the figure: 1, box body; 2, slotted opening; 3, shaft rod; 4, cross plate; 5, clamping mechanism; 501, fixed seat; 502, groove; 503, first electric telescopic rod; 504, heat exchanger body; 505, arc-shaped support plate; 6, cleaning mechanism; 601, threaded rod; 602, threaded seat; 603, second electric telescopic rod; 604, arc-shaped seat; 605, cleaning cotton; 7, blanking assembly; 701, adjusting rod; 702, cross transfer plate; 703, second driving device; 704, opening; 705, transfer plate; 8, first driving device; 9, first gear; 10, chain; 11, second gear; 12, block; 13, card slot; 14, inner groove; 15, partition plate; 16, spring; 17, C-shaped arc plate; 18, first through hole; 19, second through hole; 20, connecting plate. DETAILED DESCRIPTION OF THE INVENTION

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. The embodiments of the present invention will be described below according to its overall structure.

[0028] Please refer to Figures 1-7 , a graphite heat exchanger cleaning device, including a box body 1. A slot 2 is opened at the center of the top of the box body 1. Shaft rods 3 are installed at the centers of the front and rear ends inside the box body 1. Cross plates 4 are installed at the opposite ends of the shaft rods 3. A clamping mechanism 5 for clamping the heat exchanger is installed on the outer side of the cross plates 4. Cleaning mechanisms 6 are installed at both ends of the bottom of the box body 1. A blanking assembly 7 is arranged at one end inside the box body 1.

[0029] As Figures 1-7As shown, the clamping mechanism 5 includes a fixed seat 501 installed on the outer side of the cross plate 4. Opposite ends of the fixed seat 501 are provided with grooves 502. Inside the grooves 502, a first electric telescopic rod 503 is installed. Opposite ends of the first electric telescopic rod 503 are installed with a heat exchanger body 504. Opposite ends of the cross plate 4 are equiangularly provided with arc-shaped support plates 505. Through the slot 2, the heat exchanger body 504 is placed inside the box body 1. At this time, the heat exchanger body 504 is supported by the provided arc-shaped support plates 505, and then the first electric telescopic rod 503 is controlled to extend to clamp and fix the heat exchanger body 504. During the rotation of the cross plate 4, the heat exchanger body 504 is continuously placed inside the box body 1 for clamping and fixing.

[0030] As Figures 1-7 shown, the shaft rod 3 at the rear end penetrates through the rear side of the box body 1 and is connected to a first driving device 8. By setting the first driving device 8 as a servo motor and setting an intermittent rotation bearing, the cross plate 4 is rotated to transport the heat exchanger body 504 to the bottom for cleaning.

[0031] As Figures 1-7 shown, the cleaning mechanism 6 includes bearings installed at the bottom of both ends inside the box body 1. Inside the bearings, a threaded rod 601 is rotatably connected. The outer wall of the threaded rod 601 is threadedly connected to a threaded seat 602. Opposite ends of the threaded seat 602 are connected to a second electric telescopic rod 603. Opposite ends of the second electric telescopic rod 603 are connected to an arc-shaped seat 604. Inside the arc-shaped seat 604, a cleaning cotton 605 is provided. During the cleaning process, the second electric telescopic rod 603 is controlled to extend to splice the two arc-shaped seats 604. At this time, the threaded seat 602 is limited, and the cleaning cotton 605 is combined into a circular ring structure and sleeved on the outer wall of the heat exchanger body 504. Then, the threaded rod 601 can be controlled to rotate to drive the threaded seat 602 to move so that the cleaning cotton 605 slides on the outer wall of the heat exchanger body 504 for cleaning.

[0032] As Figures 1-7 shown, the rear end of the threaded rod 601 penetrates through the rear side of the box body 1 and is connected to a first gear 9. The outer wall of the first gear 9 is drivingly connected to a chain 10. At the center of the bottom of the rear side of the box body 1, a second gear 11 meshing with the chain 10 is installed. By controlling the rotation of the second gear 11, the chain 10 is driven to drive the two first gears 9 to rotate, so that the threaded rod 601 rotates. The rotation of the second gear 11 can be driven by a servo motor.

[0033] As Figures 1-7 shown, both the upper and lower ends of the opposite sides of the arc-shaped seat 604 are provided with a clamping block 12 and a clamping groove 13, and the clamping blocks 12 and the clamping grooves 13 provided on the two groups of arc-shaped seats 604 are mutually staggered. By the mutual staggering of the clamping blocks 12 and the clamping grooves 13 provided on the two groups of arc-shaped seats 604, the splicing does not affect each other.

[0034] As shown Figures 1-7 in the figure, an inner groove 14 is formed in the inner side of the arc-shaped seat 604, a partition plate 15 is installed at the center of the inner groove 14, springs 16 are evenly connected to the upper and lower ends of the partition plate 15, the other ends of the springs 16 are connected to a C-shaped arc plate 17, a first through hole 18 is evenly formed at one end of the C-shaped arc plate 17 facing the cleaning cotton 605, a second through hole 19 misaligned with the first through hole 18 is evenly formed at one end of the arc-shaped seat 604 facing the cleaning cotton 605, a connecting plate 20 is connected to one end of the C-shaped arc plate 17 facing the clamping groove 13. When cleaning, the two arc-shaped seats 604 are spliced. At this time, the clamping block 12 is clamped into the clamping groove 13, and the clamping block 12 will abut against one end of the connecting plate 20 to squeeze the C-shaped arc plate 17 to compress the spring 16 and slide. At this time, the first through hole 18 and the second through hole 19 will be communicated. At this time, the cleaning liquid injected into the inner side of the C-shaped arc plate 17 will automatically flow into the cleaning cotton 605, enhancing the cleaning effect of the cleaning cotton 605. Moreover, a hole is formed in the outer side of the arc-shaped seat 604 for injecting the cleaning liquid, and it can be sealed after injection. After the cleaning is completed, the two arc-shaped seats 604 are separated by shortening the second electric telescopic rod 603 provided. At this time, the elastic force of the spring 16 provided makes the C-shaped arc plate 17 reset so that the first through hole 18 and the second through hole 19 are misaligned.

[0035] As shown Figures 1-7 in the figure, the blanking assembly 7 includes an adjusting rod 701 installed at one end of the center inside the box body 1. Cross transfer plates 702 are evenly arranged on the outer wall of the adjusting rod 701. The rear end of the adjusting rod 701 penetrates through the rear side of the box body 1 and is connected to a second driving device 703. An opening 704 is formed at one end inside the box body 1, and a transport plate 705 is installed at one end inside the box body 1. When the heat exchanger body 504 at the bottom is cleaned, when the heat exchanger body 504 is transported to the right side, the heat exchanger body 504 is supported by the cross transfer plates 702 provided. Then, the heat exchanger body 504 is placed on the cross transfer plates 702 by controlling the first electric telescopic rod 503 to shorten. Then, the cross transfer plates 702 rotate to transfer the heat exchanger body 504 to the transport plate 705 and move it to the outside of the box body 1 for collection.

[0036] Working principle: When in use, the heat exchanger body 504 is placed into the box body 1 through the slot 2. At this time, the heat exchanger body 504 is supported by the arranged arc-shaped support plate 505, and then the first electric telescopic rod 503 is controlled to extend to clamp and fix the heat exchanger body 504. During the rotation of the cross plate 4, the heat exchanger body 504 is continuously placed into the box body 1 for clamping and fixing. The first driving device 8 is set to use a servo motor, and through the arranged intermittent rotation bearing, the cross plate 4 is rotated to transport the heat exchanger body 504 to the bottom for cleaning. During the cleaning process, the second electric telescopic rod 603 is set to extend to splice the two arc-shaped seats 604. At this time, the threaded seat 602 is limited, and the cleaning cotton 605 is combined into a circular ring structure and sleeved on the outer wall of the heat exchanger body 504. Then, by controlling the rotation of the threaded rod 601, the threaded seat 602 can be driven to move so that the cleaning cotton 605 slides on the outer wall of the heat exchanger body 504 for cleaning. When cleaning, the two arc-shaped seats 604 are spliced. At this time, the block 12 is clamped into the slot 13, and the block 12 will abut against one end of the connecting plate 20, thereby squeezing the C-shaped arc plate 17 and compressing the spring 16 to slide. At this time, the first through hole 18 will be communicated with the second through hole 19, and the cleaning liquid injected into the inner side of the C-shaped arc plate 17 will automatically flow into the cleaning cotton 605, enhancing the cleaning effect of the cleaning cotton 605. Moreover, holes are opened on the outer side of the arc-shaped seat 604 for injecting cleaning liquid, and it can be sealed after injection. After the cleaning is completed, the second electric telescopic rod 603 is set to shorten to separate the two arc-shaped seats 604. At this time, due to the elastic force of the spring 16, the C-shaped arc plate 17 is reset so that the first through hole 18 is misaligned with the second through hole 19. When the heat exchanger body 504 at the bottom is cleaned, when the heat exchanger body 504 is transported to the right side, the heat exchanger body 504 is supported by the arranged cross transfer plate 702, and then the first electric telescopic rod 503 is controlled to shorten to place the heat exchanger body 504 on the cross transfer plate 702. Then, the cross transfer plate 702 rotates to transfer the heat exchanger body 504 to the transport plate 705 and move it to the outside of the box body 1 for collection.

[0037] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A graphite heat exchanger cleaning device, comprising a housing (1), wherein a groove (2) is provided at the top center of the housing (1), characterized in that: A shaft (3) is installed at the center of the front and rear ends of the box body (1), a cross plate (4) is installed at the opposite end of the shaft rod (3), a clamping mechanism (5) for clamping the heat exchanger is installed on the outside of the cross plate (4), cleaning mechanisms (6) are installed at both ends of the bottom of the box body (1), and a material discharge assembly (7) is provided at one end of the interior of the box body (1); The cleaning mechanism (6) comprises bearings mounted at the bottom of both ends of the box body (1), the bearings are rotatably connected to a threaded rod (601), the outer wall of the threaded rod (601) is threadedly connected to a threaded seat (602), the opposite end of the threaded seat (602) is connected to a second electric telescopic rod (603), the opposite end of the second electric telescopic rod (603) is connected to an arc seat (604), and a cleaning cotton (605) is arranged on the inner side of the arc seat (604); The rear end of the threaded rod (601) passes through the rear side of the box body (1) and is connected to a first gear (9); the outer wall of the first gear (9) is transmission-connected to a chain (10); and a second gear (11) meshing with the chain (10) is installed at the center of the bottom rear side of the box body (1); The upper and lower ends of the opposite sides of the arc-shaped seat (604) are both provided with a clamping block (12) and a clamping slot (13), and the clamping blocks (12) and the clamping slots (13) provided on the two groups of the arc-shaped seats (604) are staggered with each other; An inner groove (14) is formed on the inner side of the arc seat (604), a partition plate (15) is installed at the center of the inner groove (14), the upper and lower ends of the partition plate (15) are equidistantly connected to springs (16), the other end of the spring (16) is connected to a C-shaped arc plate (17), the end of the C-shaped arc plate (17) facing the cleaning cotton (605) is equidistantly formed with first through holes (18), the end of the arc seat (604) facing the cleaning cotton (605) is equidistantly formed with second through holes (19) offset from the first through holes (18), and the end of the C-shaped arc plate (17) facing the slot (13) is connected to a connecting plate (20).

2. A graphite heat exchanger cleaning device according to claim 1, characterized in that: The clamping mechanism (5) comprises a fixing seat (501) mounted on the outside of the cross plate (4); a groove (502) is provided at an opposite end of the fixing seat (501); a first electric telescopic rod (503) is installed inside the groove (502); a heat exchanger body (504) is installed at an opposite end of the first electric telescopic rod (503); and an arc-shaped support plate (505) is provided at an equal angle at an opposite end of the cross plate (4).

3. A graphite heat exchanger cleaning device according to claim 2, characterized in that: The shaft rod (3) at the rear end passes through the rear side of the box body (1) and is connected to a first driving device (8).

4. A graphite heat exchanger cleaning device according to claim 1, characterized in that: The unloading assembly (7) comprises an adjusting rod (701) installed at one end of the center of the box body (1), the outer wall of the adjusting rod (701) is equidistantly provided with cross transfer plates (702), the rear end of the adjusting rod (701) passes through the rear side of the box body (1) and is connected to a second driving device (703), an opening (704) is provided at one end of the interior of the box body (1), and a transport plate (705) is installed at one end of the interior of the box body (1).

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