Hookui tea leaf flatting mill with belt flatting function
By designing a Houkui Tea Leaf flattening machine that includes a bracket, a conveying device and a feed plate, using the principle of a belt flattening machine to grab, convey, flatten and shape the Houkui Tea Leaf, the problem of low efficiency of traditional artificial flattening is solved, and efficient production and simple structure are achieved.
Patent Information
- Application Number
- CN202510092880.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-05-02
AI Technical Summary
The production process of traditional Houkui tea requires manual flattening and shaping, which has low production efficiency and high labor intensity.
A belt-flattening Houkui tea flattening machine is designed, including a bracket, a conveying device and a feed plate. The upper conveyor belt and the lower conveyor belt are used to grasp, convey, flatten and shape the to-process.
It has achieved efficient flattening and shaping of Houkui tea, improved production efficiency, reduced labor intensity, and a simple and practical structure.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention relates to a belt-flattening machine for flattening Houkui tea leaves, which is convenient for flattening Houkui tea leaves to be processed into shape, has high production efficiency, and has a simple and practical structure. Background Art
[0002] Houkui is a traditional Chinese famous tea produced in Huangshan District of Huangshan City, Anhui Province. It is the best of the finest teas and has long been famous. It is flat and straight, fresh and mellow, and exudes bursts of orchid fragrance. The traditional production process of Houkui requires manual flattening and shaping of each piece, which has low production efficiency and high labor intensity.
[0003] Therefore, we have developed a belt-pressing Houkui tea flattening machine which is convenient for flattening the Houkui tea to be processed into shape, has high production efficiency, and has a simple and practical structure. Summary of the invention
[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and to provide a belt-flattening machine for Houkui tea leaves, which is convenient for flattening and shaping the Houkui tea leaves to be processed, has high production efficiency, and has a simple and practical structure.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a belt-flattened Houkui tea flattening machine, comprising a bracket; a conveying device is arranged on the upper part of the bracket; a placing table is arranged in front of the input end of the conveying device; the placing table is used to place a feed plate; the feed plate is used to place the Houkui to be processed; the conveying device can grab, convey, flatten and shape the Houkui to be processed placed on the feed plate.
[0006] Preferably, the conveying device comprises an upper conveying module and a lower conveying module; the upper conveying module is arranged directly above the lower conveying module; the upper conveying module and the lower conveying module cooperate to clamp and convey the monkey heads to be processed; the upper conveying module comprises a first driving shaft and a first driven shaft parallel to each other; an upper conveyor belt is arranged between the first driving shaft and the first driven shaft; the lower conveying module comprises a second driving shaft and a second driven shaft parallel to each other; a lower conveyor belt is arranged between the second driven shaft and the second driving shaft; the first driving shaft and the second driving shaft are arranged parallel to each other; the upper conveyor belt and the lower conveyor belt are respectively connected by a tail The first and second driving shafts are made of a belt; a second gear is arranged at one end of the first driving shaft; a first gear is arranged at one end of the second driving shaft, and the second gear is meshed with the first gear; the first driving shaft and the second driving shaft are arranged parallel to each other; a driving wheel is arranged on one side of the bracket; a driven wheel is also arranged on the second driving shaft; the driving wheel can drive the driven wheel to rotate, thereby driving the first gear and the second gear to rotate, and the rotation directions of the first gear and the second gear are opposite; the upper conveyor belt and the lower conveyor belt can be used to clamp and convey the monkey cake to be processed; at the same time, the upper conveyor belt and the lower conveyor belt can also flatten the monkey cake to be processed and shape it.
[0007] Preferably, the feed plate comprises a strip-shaped body; a vertical plate is vertically arranged at the rear end of the strip-shaped body; parallel insertion holes are evenly distributed on the vertical plate; the insertion holes are used to insert the monkey cake to be processed, wherein one end of the monkey cake to be processed must pass through the insertion hole to set the length.
[0008] Preferably, the bracket is provided with adjusting bolts; the adjusting bolts are respectively provided at both ends of the first driving shaft to fine-tune the vertical distance between the first driving shaft and the second driving shaft.
[0009] Preferably, second vertical strip holes are respectively provided on both sides of the bracket; two ends of the first driving shaft respectively pass through the second vertical strip holes correspondingly, and two ends of the first driving shaft are respectively sleeved with bearings; the bearings are respectively and correspondingly arranged on the mounting plate, and the mounting plate is evenly distributed with first vertical strip holes, and the fixing screws pass through the first vertical strip holes and are fixed on the bracket; loosen the fixing screws and then rotate the adjusting bolts to fine-tune the vertical spacing between the first driving shaft and the second driving shaft.
[0010] Preferably, the bracket is also provided with an upper clamping shaft and a lower supporting shaft; the upper clamping shaft is arranged in parallel with the first driving shaft; the upper clamping shaft is used to tension the lower surface of the upper conveyor belt, and the distance between the upper clamping shaft and the first driven shaft is suitable for flattening and shaping the monkey heads to be processed; the lower supporting shaft is arranged in parallel with the second driving shaft; the lower supporting shaft is used to tension the upper surface of the lower conveyor belt, and the distance between the lower supporting shaft and the second driven shaft is suitable for flattening and shaping the monkey heads to be processed.
[0011] Preferably, a center line connecting the upper clamping shaft and the lower supporting shaft is perpendicular to the lower surface of the upper conveyor belt or the upper surface of the lower conveyor belt, respectively.
[0012] Preferably, an upper cleaning roller and a lower cleaning roller are also provided on the bracket; the upper cleaning roller is arranged parallel to the first driving shaft, and the upper cleaning roller can contact the upper surface of the upper conveyor belt to clean the upper conveyor belt; the lower cleaning roller is arranged parallel to the second driving shaft; the lower cleaning roller can contact the lower surface of the lower conveyor belt to clean the lower conveyor belt.
[0013] Preferably, the bracket is also provided with an upper hanging bar and a lower scraping bar; the upper hanging bar is arranged in parallel with the first driving shaft and close to the first driven shaft, and the upper hanging bar is arranged close to the upper surface of the upper conveyor belt, and is used to scrape off the monkey cakes to be processed carried away by the upper conveyor belt; the lower scraping bar is arranged in parallel with the second driving shaft and close to the second driven shaft, and the lower scraping bar is arranged close to the lower surface of the lower conveyor belt, and is used to scrape off the monkey cakes to be processed carried away by the lower conveyor belt.
[0014] Preferably, a material receiving platform is provided at the tail of the bracket, and the lower conveyor belt is longer than the upper conveyor belt. The monkey cake to be processed scraped off by the upper hanging bar will first fall on the lower conveyor belt, and finally be scraped off by the lower scraping bar and received by the material receiving platform.
[0015] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: The belt-flattened Houkui tea flattening machine of the present invention utilizes the lower surface of the upper conveyor belt and the upper surface of the lower conveyor belt to cooperate to sequentially grab, convey, flatten and shape the Houkui tea to be processed; the present invention has high production efficiency and a simple and practical structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The technical solution of the present invention is further described below in conjunction with the accompanying drawings: Figure 1 It is a schematic diagram of the three-dimensional structure of the Houkui tea leaf flattening machine with belt flattening according to the present invention from a first angle; Figure 2 It is a schematic diagram of the three-dimensional structure of the Houkui tea flattening machine with belt flattening according to the present invention from a second angle; Figure 3 for Figure 2 Magnified cross-sectional view of Figure 4 It is an enlarged schematic diagram of the three-dimensional structure of the feed plate of the belt-flattened Houkui tea flattening machine of the present invention; Figure 5 for Figure 1 Enlarged view of part A in the middle; Figure 6 for Figure 1A section enlarged view; : 1. bracket; 2. driving wheel; 3. driven wheel; 4. first gear; 5. second gear; 6. second driving shaft; 7. first driving shaft; 8. upper conveyor belt; 9. lower conveyor belt; 10. first driven shaft; 11. second driven shaft; 12. upper clamping shaft; 13. lower supporting shaft; 14. adjusting bolt; 15. upper cleaning roller; 16. upper hanging bar; 17. feeding plate; 18. monkey head to be processed; 19. placing table; 20. collecting table; 21. roller; 22. lower scraping bar; 23. lower cleaning roller; 24. mounting plate; 25. first vertical long strip hole; 26. fixing screw; 27. second vertical long strip hole; 28. bearing; 171. strip body; 1711. jack. DETAILED DESCRIPTION
[0017] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0018] like Figure 1-6As shown, a belt-flattened monkey tea leaf flattening machine comprises a bracket 1; a driving wheel 2 is arranged on one side of the bracket 1; a conveying device (not marked) is arranged on the upper part of the bracket 1; a placing table 19 is arranged in front of the input end of the conveying device; the placing table 19 is used to place a feed plate 17; the feed plate 17 is used to place the monkey tea leaf 18 to be processed; the conveying device can grab and convey the monkey tea leaf 18 to be processed placed on the feed plate 17; the feed plate 17 comprises a strip body 171; a vertical plate (not marked) is vertically arranged at the rear end of the strip body 171; the vertical plates are There are mutually parallel jacks 1711; the jacks 1711 are used to insert the monkey cake 18 to be processed, wherein one end of the monkey cake 18 to be processed must pass through the jack 1711 to set the length; in this embodiment, the feed plate 17 is spliced together by multiple sections to ensure the relative position of the feed plate 17 and the conveying device, so as to facilitate the conveying device to grab the monkey cake 18 to be processed; at the same time, it can also reduce the manufacturing difficulty of the feed plate 17; the conveying device includes an upper conveying module (not marked) and a lower conveying module (not marked); the upper conveying module is arranged directly above the lower conveying module; the upper conveying module and the lower conveying module The blocks cooperate to clamp and convey the monkey head 18 to be processed; the upper conveying module comprises a first driving shaft 7 and a first driven shaft 10 parallel to each other; an upper conveying belt 8 is arranged between the first driving shaft 7 and the first driven shaft 10; the lower conveying module comprises a second driving shaft 6 and a second driven shaft 11 parallel to each other; a lower conveying belt 9 is arranged between the second driven shaft 11 and the second driving shaft 6; the first driving shaft 7 and the second driving shaft 6 are arranged parallel to each other; the upper conveying belt 8 and the lower conveying belt 9 are respectively made of belts connected at the end; a second gear is arranged at one end of the first driving shaft 7 5; a first gear 4 is arranged at one end of the second driving shaft 6, and the second gear 5 is meshed with the first gear 4; the first driving shaft 7 and the second driving shaft 6 are arranged parallel to each other; a driven wheel 3 is also arranged on the second driving shaft 6; the driving wheel 2 can drive the driven wheel 3 to rotate, thereby driving the first gear 4 and the second gear 5 to rotate, and the rotation directions of the first gear 4 and the second gear 5 are opposite; the upper conveyor belt 8 and the lower conveyor belt 9 can be used to clamp and convey the monkey cake 18 to be processed; at the same time, the upper conveyor belt 8 and the lower conveyor belt 9 can also cooperate to flatten the monkey cake 18 to be processed and shape it.
[0019] The bracket 1 is provided with an adjusting bolt 14; the adjusting bolt 14 is respectively arranged at both ends of the first driving shaft 7 to fine-tune the vertical spacing between the first driving shaft 7 and the second driving shaft 6; specifically, the bracket 1 is provided with a second vertical strip hole 27 on both sides; the two ends of the first driving shaft 7 pass through the second vertical strip hole 27 respectively, and the two ends of the first driving shaft 7 are respectively sleeved with bearings 28; the bearings 28 are respectively and correspondingly arranged on the mounting plate 24, and the mounting plate 24 is evenly distributed with first vertical strip holes 25, and the fixing screws 26 pass through the first vertical strip holes 25 and are fixed on the bracket 1; loosen the fixing screws 26, and then rotate the adjusting bolt 14 , the vertical spacing between the first driving shaft 7 and the second driving shaft 6 can be fine-tuned; the bracket 1 is also provided with an upper clamping shaft 12, a lower supporting shaft 13, an upper cleaning roller 15, an upper hanging bar 16, a lower scraping bar 22 and a lower cleaning roller 23; the upper clamping shaft 12 is arranged in parallel with the first driving shaft 7; the upper clamping shaft 12 is used to tension the lower surface of the upper conveyor belt 8, and the distance between the upper clamping shaft 12 and the first driven shaft 10 is preferably to flatten and shape the monkey head 18 to be processed; the lower supporting shaft 13 is arranged in parallel with the second driving shaft 6; the lower supporting shaft 13 is used to tension the upper surface of the lower conveyor belt 9, and the distance between the lower supporting shaft 13 and the second driven shaft 11 is preferably to flatten and shape the monkey head 18 to be processed The type of monkey head 18 to be processed is suitable; in this embodiment, the center line of the upper clamping shaft 12 and the lower supporting shaft 13 is respectively perpendicular to the lower surface of the upper conveyor belt 8 or the upper surface of the lower conveyor belt 9; the upper cleaning roller 15 is arranged in parallel with the first driving shaft 7, and the upper cleaning roller 15 can contact with the upper surface of the upper conveyor belt 8 to clean the upper conveyor belt 8; the lower cleaning roller 23 is arranged in parallel with the second driving shaft 6; the lower cleaning roller 23 can contact with the lower surface of the lower conveyor belt 9 to clean the lower conveyor belt 9; the upper hanging bar 16 is arranged in parallel with the first driving shaft 7, and is arranged close to the first driven shaft 10, and the upper hanging bar 16 is arranged close to the upper surface of the upper conveyor belt 8, which is used to The monkey cakes 18 to be processed taken away by the conveyor belt 8 are scraped off; the lower scraper bar 22 is arranged in parallel with the second active shaft 6 and close to the second driven shaft 11, and the lower scraper bar 22 is arranged close to the lower surface of the lower conveyor belt 9, and is used to scrape off the monkey cakes 18 to be processed taken away by the lower conveyor belt 9; the lower part of the bracket 1 is evenly distributed with rollers 21; the tail of the bracket 1 is provided with a receiving platform 20, which is used to receive the monkey cakes 18 to be processed that have been flattened and shaped and conveyed by the lower conveyor belt 9; in this embodiment, the lower conveyor belt 9 is longer than the upper conveyor belt 8, and the monkey cakes 18 to be processed scraped off by the upper hanging bar 16 will first fall on the lower conveyor belt 9, and finally be scraped off by the lower scraper bar 22, and be received by the receiving platform 20.
[0020] When in use, first drive the driving wheel 2, and the driving wheel 2 drives the driven wheel 3 to rotate, thereby driving the first gear 4 and the second gear 5 to rotate. The rotation directions of the first gear 4 and the second gear 5 are opposite, so that the lower surface of the upper conveyor belt 8 and the upper surface of the lower conveyor belt 9 are synchronously moved from the feed plate 17 to the direction away from it; the upper conveyor belt 8 and the lower conveyor belt 9 cooperate to grab the monkey cake 18 to be processed on the feed plate 17, and then, the lower surface of the upper conveyor belt 8 and the upper surface of the lower conveyor belt 9 cooperate to flatten and shape the monkey cake 18 to be processed, and finally fall from the tail of the upper conveyor belt 8 to the upper surface of the lower conveyor belt 9, and finally transported to the receiving table 20; it is particularly noted that in this embodiment, the monkey cake 18 to be processed is manually inserted into the socket 1711 on the feed plate 17; in addition, when it is necessary to adjust the vertical spacing between the first driving shaft 7 and the second driving shaft 6, it can be achieved by rotating the adjusting bolt 14.
[0021] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: The belt-flattened Houkui tea flattening machine of the present invention utilizes the lower surface of the upper conveyor belt 8 and the upper surface of the lower conveyor belt 9 to sequentially grab, convey, flatten and shape the Houkui tea 18 to be processed; the present invention has high production efficiency and a simple and practical structure.
[0022] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it. They cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A belt-flattened Houkui tea flattening machine, comprising a bracket; a conveying device is arranged on the upper part of the bracket; a placing table is arranged in front of the input end of the conveying device; the placing table is used to place a feed plate; the feed plate is used to place the Houkui to be processed; characterized in that: The conveying device can grab, convey, flatten and shape the monkey cake to be processed placed on the feed plate.
2. The belt-flattened Houkui tea flattening machine according to claim 1, characterized in that: The conveying device comprises an upper conveying module and a lower conveying module; the upper conveying module is arranged directly above the lower conveying module; the upper conveying module and the lower conveying module cooperate to clamp and convey the monkey heads to be processed; the upper conveying module comprises a first driving shaft and a first driven shaft parallel to each other; an upper conveying belt is arranged between the first driving shaft and the first driven shaft; the lower conveying module comprises a second driving shaft and a second driven shaft parallel to each other; a lower conveying belt is arranged between the second driven shaft and the second driving shaft; the first driving shaft and the second driving shaft are arranged parallel to each other; the upper conveying belt and the lower conveying belt are respectively connected by leather belts at the ends The bracket is made of a belt; a second gear is arranged at one end of the first driving shaft; a first gear is arranged at one end of the second driving shaft, and the second gear is meshed with the first gear; the first driving shaft and the second driving shaft are arranged parallel to each other; a driving wheel is arranged on one side of the bracket; a driven wheel is also arranged on the second driving shaft; the driving wheel can drive the driven wheel to rotate, thereby driving the first gear and the second gear to rotate, and the rotation directions of the first gear and the second gear are opposite; the upper conveyor belt and the lower conveyor belt can be used to clamp and convey the monkey cake to be processed; at the same time, the upper conveyor belt and the lower conveyor belt can also flatten the monkey cake to be processed and shape it.
3. The belt-flattened Houkui tea flattening machine according to claim 1, characterized in that: The feed plate comprises a strip-shaped body; a vertical plate is vertically arranged at the rear end of the strip-shaped body; parallel insertion holes are evenly distributed on the vertical plate; the insertion holes are used to insert the monkey cake to be processed, wherein one end of the monkey cake to be processed needs to pass through the insertion hole to set the length.
4. The belt-flattened Houkui tea flattening machine according to claim 1, characterized in that: The bracket is provided with adjusting bolts; the adjusting bolts are respectively arranged at two ends of the first driving shaft to fine-tune the vertical distance between the first driving shaft and the second driving shaft.
5. The belt-flattened Houkui tea flattening machine according to claim 4, characterized in that: Second vertical strip holes are respectively arranged on both sides of the bracket; two ends of the first driving shaft respectively pass through the second vertical strip holes correspondingly, and two ends of the first driving shaft are respectively sleeved with bearings; the bearings are respectively and correspondingly arranged on the mounting plate, and the mounting plate is evenly distributed with first vertical strip holes, and the fixing screws pass through the first vertical strip holes and are fixed on the bracket; loosen the fixing screws and then rotate the adjusting bolts to fine-tune the vertical spacing between the first driving shaft and the second driving shaft.
6. The belt-flattened Houkui tea flattening machine according to claim 2, characterized in that: The bracket is also provided with an upper clamping shaft and a lower supporting shaft; the upper clamping shaft is arranged in parallel with the first driving shaft; the upper clamping shaft is used to tension the lower surface of the upper conveyor belt, and the distance between the upper clamping shaft and the first driven shaft is suitable for flattening and shaping the monkey heads to be processed; the lower supporting shaft is arranged in parallel with the second driving shaft; the lower supporting shaft is used to tension the upper surface of the lower conveyor belt, and the distance between the lower supporting shaft and the second driven shaft is suitable for flattening and shaping the monkey heads to be processed.
7. The belt-flattened Houkui tea flattening machine according to claim 6, characterized in that: The center line connecting the upper clamping shaft and the lower supporting shaft is perpendicular to the lower surface of the upper conveying belt or the upper surface of the lower conveying belt.
8. The belt-flattened Houkui tea flattening machine according to claim 2, characterized in that: The bracket is also provided with an upper cleaning roller and a lower cleaning roller; the upper cleaning roller is arranged parallel to the first driving shaft, and the upper cleaning roller can contact with the upper surface of the upper conveyor belt to clean the upper conveyor belt; The lower cleaning roller is arranged parallel to the second driving shaft; the lower cleaning roller can contact the lower surface of the lower conveyor belt to clean the lower conveyor belt.
9. The belt-flattened Houkui tea flattening machine according to claim 2, characterized in that: The bracket is also provided with an upper hanging bar and a lower scraping bar; the upper hanging bar is arranged in parallel with the first driving shaft and close to the first driven shaft, and the upper hanging bar is arranged close to the upper surface of the upper conveyor belt, and is used to scrape off the monkey heads to be processed carried away by the upper conveyor belt; the lower scraping bar is arranged in parallel with the second driving shaft and close to the second driven shaft, and the lower scraping bar is arranged close to the lower surface of the lower conveyor belt, and is used to scrape off the monkey heads to be processed carried away by the lower conveyor belt.
10. The belt-flattened Houkui tea flattening machine according to claim 9, characterized in that: A material receiving platform is arranged at the tail of the bracket. The lower conveyor belt is longer than the upper conveyor belt. The monkey heads to be processed scraped off by the upper hanging bar will first fall on the lower conveyor belt, and finally be scraped off by the lower scraping bar and received by the material receiving platform.