Automatic blanking device for rubber dust covers

By designing the automatic discharge device of the rubber dust cover, the self-release die core mechanism and the mold parting mechanism are used to achieve rapid demolding and cooling, and the working quality is improved through all-round inspection, solving the problems of low demolding efficiency and low quality in the prior art.

CN119910812APending Publication Date: 2025-05-02SHANGQIU YAOHUI AUTO PARTS TECH CO LTD
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Patent Information

Application Number
CN202510262859.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

The existing corrugated rubber dust cover has low pneumatic demolding efficiency when demolding, and cannot control the consistent pressure during each demolding, which can easily cause damage to the dust cover and reduce the working effect of the demolding and material removal.

Method used

An automatic discharge device of rubber dust cover is designed, including a self-deletion mold core mechanism and a mold parting mechanism. By controlling the movement of the movable plate and the high-pressure gas input of the exhaust tank, rapid release and cooling are achieved, and comprehensive inspection is carried out through the conveyor belt and the detection camera.

Benefits of technology

A fast and safe mold removal and unloading process is achieved, avoiding the adhesion of rubber dust covers, improving the working effect and cooling efficiency of mold removal and unloading, and improving the working quality through all-round inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of rubber dust cover forming, in particular to an automatic discharging device for rubber dust covers. Comprising a working platform, and a mounting vertical plate is arranged at the edge of one side of the top of the working platform; and a self-demolding mold core mechanism is arranged on the inner wall of one side of the mounting vertical plate. A plurality of groups of movable plates are controlled to move towards the outer side to open the corrugated rubber dust cover, meanwhile, high-pressure gas input by an exhaust groove can be quickly exhausted and take away heat, and then a guide rod drives the corrugated rubber dust cover to move towards one side to be separated from a plurality of groups of first male dies; then, a movable plate and a second male mold are controlled to contract at the same time, and a self-demolding mold core mechanism is controlled to incline, so that the corrugated rubber dust cover can directly slide down, demolding work can be rapidly completed, the demolding and discharging work effect is improved, rapid cooling work can be conducted after the corrugated rubber dust cover is formed, and the production efficiency is improved. And the cooling efficiency after demolding and blanking is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of rubber dust cover molding, and in particular relates to an automatic unloading device for rubber dust cover. Background Art

[0002] Rubber dust cover is a protective device made of rubber or highly elastic material, mainly used to seal and protect mechanical parts from the intrusion of external pollutants such as dust, sand, moisture, chemicals, etc., and also has oil-proof, corrosion-resistant, wind-proof and other properties. Rubber dust cover is usually formed by molding, especially the corrugated style dust cover, which requires a mold with optimized parting surface, and the cavity design needs to match the corrugated shape to ensure a smooth and defect-free surface after vulcanization.

[0003] After searching, in the prior art, Chinese patent announcement number: CN209832456U, announcement date: 2019-12-24, discloses a demoulding device for a rubber dust cover for processing, which specifically relates to the field of mold technology, including a fixed mold, a mold core is arranged in the middle of the fixed mold, a separation device is arranged at the bottom of the mold core, a limit block is arranged at the bottom of the separation device, a pasting plate is arranged on the outside of the bottom of the mold core, a blowing device is arranged inside the pasting plate, a connecting cavity is arranged inside the fixed mold, an air inlet pipe is arranged on the outside of the connecting cavity, a movable mold is arranged on the top of the fixed mold, a feeding cavity is arranged inside the movable mold, a positioning slide is arranged at the bottom of the movable mold, and an electric push rod is arranged on the top of the movable mold. The utility model is provided with an air inlet and an annular push plate, and compressed gas will enter between the rubber material molded part and the mold core, and the compressed gas will increase the air pressure between the rubber material molded part and the mold core. The rubber material will expand outward and slightly deform under the pressure of the air pressure, thereby separating from the mold core to avoid adhesion to the mold core.

[0004] But the device still has the following defects:

[0005] When demolding the existing corrugated rubber dust cover, an air nozzle is usually inserted into the gap between the corrugated dust cover and the mold core, and the air pressure is used to expand the rubber to generate a reaction force for demolding. However, pneumatic demolding lacks the efficiency of demolding and unloading, and it is impossible to control the pressure on the dust cover to remain consistent each time it is demolded, which can easily cause damage to the dust cover and reduce the working effect of demolding and unloading. Summary of the invention

[0006] In view of the above problems, the present invention provides an automatic unloading device for rubber dust cover, comprising a working platform, a mounting plate is provided at one edge of the top of the working platform; a self-demolding core mechanism is provided on the inner wall of one side of the mounting plate; two sets of molding mold mechanisms are symmetrically provided on the inner walls of both sides of the mounting plate; a self-checking feeding mechanism is provided on the top of the working platform;

[0007] The self-demolding core mechanism comprises a mounting plate; a plurality of groups of fixed first male molds are arranged in a circular array on one side wall of the mounting plate;

[0008] A group of movable plates that can move toward the axis of the mounting plate are provided between two adjacent groups of the first male molds; and a group of retractable second male molds are provided on each group of the movable plates;

[0009] A sealing plate for sealing the internal cavity is arranged at one end of the plurality of groups of movable plates away from the mounting plate; and a guide rod for driving the plurality of groups of movable plates to move horizontally is arranged between the plurality of groups of the first male molds.

[0010] Furthermore, the top-view cross-section of the mounting plate is U-shaped; a first electric push rod is provided on an outer wall of one side of the mounting plate; the output end of the first electric push rod extends to the interior of the mounting plate, and is transmission-connected to a self-demolding core mechanism; two groups of second electric push rods are symmetrically provided on the two side walls of the mounting plate; the output end of each group of the second electric push rods extends to the interior of the mounting plate, and is transmission-connected to a corresponding group of molding mold mechanisms.

[0011] Furthermore, a filter fan is provided on the top of the working platform; the output end of the filter fan is connected to the self-inspection feeding mechanism; a material dividing plate is hinged at one side edge of the top of the working platform; a material guide plate is provided on the material dividing plate; a first receiving groove is opened on one side wall of the working platform; a third electric push rod is provided in the first receiving groove; the output end of the third electric push rod is hinged to the bottom of the material dividing plate.

[0012] Furthermore, the self-demolding core mechanism also includes a rotating shaft; a first motor is provided on the rotating shaft; the mounting plate is installed at the end of the first motor away from the rotating shaft; a plurality of groups of slide grooves are provided in a circular array on a side wall of the sealing plate close to the movable plate; each group of movable plates has one end of the movable plate away from the mounting plate slidably connected in a corresponding group of slide grooves.

[0013] Furthermore, a plurality of groups of sixth electric push rods are distributed in a circular array on the outer wall of the guide rod; the output end of each group of the sixth electric push rods is transmission connected with a corresponding group of movable plates; a group of movable grooves are opened on the side wall of each group of movable plates away from the guide rod; each group of the second male molds are movable through the corresponding group of movable grooves.

[0014] Furthermore, a plurality of groups of fifth electric push rods are evenly spaced on a side wall of each group of the movable plates close to the guide rod; the output end of each group of the fifth electric push rods is transmission-connected with a corresponding group of second male molds; a plurality of groups of exhaust grooves are evenly spaced on both side walls of each group of the second male molds; the output end of the first motor passes through the mounting plate and is transmission-connected with a lead screw; the lead screw is threadedly connected to the guide rod.

[0015] Furthermore, the parting mold mechanism includes a mold shell; a mold groove is opened on one side wall of the mold shell; a plurality of groups of female mold grooves are opened at equal intervals on the inner wall of the mold groove; each group of the first male mold and the second male mold are movable through the plurality of groups of female mold grooves.

[0016] Furthermore, the self-inspection feeding mechanism includes a feed pipe; a feed hopper is provided on the top of the feed pipe; two groups of conveyor belts are symmetrically provided on the two side walls of the feed hopper; a number of groups of positioning blocks are evenly distributed on the outer wall of each group of conveyor belts; and each group of positioning blocks is inclined along the conveying direction.

[0017] Furthermore, two groups of threaded columns are provided in the discharge pipe; the thread directions of the two groups of threaded columns are the same, and the rotation directions are the same; a number of detection cameras are provided at equal intervals on the top inner wall of the discharge pipe; and two groups of grooves are symmetrically opened on the inner walls on both sides of the discharge pipe.

[0018] Furthermore, a group of air ducts is provided on the inner wall of each group of grooves on the side away from the threaded column; each group of air ducts is connected to the output end of the filter fan; a number of groups of air jet pipes are evenly spaced on the outer wall of each group of air ducts; the opening of each group of air jet pipes faces the corresponding group of threaded columns.

[0019] The beneficial effects of the present invention are:

[0020] 1. The corrugated rubber dust cover is opened by controlling several groups of movable plates to move outwards, and at the same time, the high-pressure gas input from the exhaust groove can be quickly discharged and take away the heat, and then the guide rod drives the corrugated rubber dust cover to move toward one side to separate from several groups of first male molds, and then the movable plate and the second male mold are controlled to shrink at the same time and the self-demolding mold core mechanism is controlled to tilt, so that the corrugated rubber dust cover can slide directly, which can not only quickly complete the demoulding work and avoid the adhesion of the rubber dust cover, improve the demoulding and blanking work effect, but also can quickly cool down the corrugated rubber dust cover after molding, thereby improving the cooling efficiency after demoulding and blanking.

[0021] 2. After demolding, the rubber dust cover slides into the discharge hopper, and the two sets of conveyor belts rotate toward the center. Under the action of several sets of inclined calibration blocks, the position of the rubber dust cover is adjusted to be level with the discharge pipe, and then the rubber dust cover falls on the top of the two sets of threaded columns. The two sets of threaded columns rotate in the same direction, which will apply axial force for horizontal movement and tangential force for rotation to the rubber dust cover, so that the rubber dust cover rotates simultaneously during the movement of the discharge, and cooperates with several sets of detection cameras to enable the rubber dust cover to be fully inspected, avoiding the problem of low efficiency of manual inspection and improving the work quality of demolding and discharge.

[0022] 3. During the unloading process of the rubber dust cover, the filter fan sprays air through two groups of air guide pipes and several groups of air jet pipes, so that the contact parts between the two groups of threaded columns and the rubber dust cover are quickly cooled down, and at the same time, positive air pressure can be formed in the unloading pipe. Then the gas is discharged through the unloading end and the unloading hopper, which can not only prevent dust from entering and contaminating the rubber dust cover, but also cushion the rubber dust cover entering from the unloading hopper, avoid the impact caused by the rubber dust cover falling too fast, and improve the safety of demoulding and unloading.

[0023] 4. By controlling several groups of second motors to drive several groups of support blocks to rotate, several groups of spherical wheels can be rotated to the bottom, and then several groups of fourth electric push rods can be controlled to drive several groups of mounting columns to descend, so that several groups of spherical wheels are in contact with the ground and the unloading device is lifted, and then the unloading device can be pushed to move, and shock-absorbing and anti-slip pads can be added to other sides of the support block. When the support block rotates so that the support surface is located at the bottom, the horizontal sensor can be used to ensure that the unloading device always remains horizontal, thereby improving the ease of use of the unloading device.

[0024] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It shows a schematic structural diagram of a material discharge device according to an embodiment of the present invention;

[0027] Figure 2 A cross-sectional schematic diagram of a material discharge device according to an embodiment of the present invention is shown;

[0028] Figure 3 A schematic structural diagram of a self-demolding core mechanism according to an embodiment of the present invention is shown;

[0029] Figure 4 A cross-sectional schematic diagram of a self-demolding core mechanism according to an embodiment of the present invention is shown;

[0030] Figure 5 A schematic structural diagram of a parting mold mechanism according to an embodiment of the present invention is shown;

[0031] Figure 6 It shows a structural schematic diagram of a self-checking feeding mechanism according to an embodiment of the present invention;

[0032] Figure 7 A cross-sectional schematic diagram of a self-checking feeding mechanism according to an embodiment of the present invention is shown;

[0033] Figure 8 A structural schematic diagram of an adjustable walking mechanism according to an embodiment of the present invention is shown.

[0034] In the figure: 1, working platform; 2, mounting plate; 3, first electric push rod; 4, self-demolding core mechanism; 5, second electric push rod; 6, parting mold mechanism; 7, self-checking feeding mechanism; 8, filter fan; 9, material separation plate; 10, material guide plate; 11, first storage slot; 12, third electric push rod; 13, second storage slot; 14, level sensor; 15, fourth electric push rod; 16, adjustable walking mechanism; 401, rotating shaft; 402, first motor; 403, mounting plate; 404, first male mold; 405, movable plate; 406, second male mold; 407, close Closing plate; 408, slide groove; 409, movable groove; 410, exhaust groove; 411, fifth electric push rod; 412, guide rod; 413, sixth electric push rod; 414, screw rod; 601, mold shell; 602, mold groove; 603, female mold groove; 701, feed pipe; 702, feed hopper; 703, conveyor belt; 704, alignment block; 705, threaded column; 706, detection camera; 707, groove; 708, air guide tube; 709, jet pipe; 1601, mounting column; 1602, support block; 1603, second motor; 1604, spherical wheel. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] The embodiment of the present invention provides an automatic unloading device for rubber dust cover, comprising a working platform 1. For example, Figure 1 and Figure 2As shown, a mounting plate 2 is provided at one edge of the top of the working platform 1; the top view cross section of the mounting plate 2 is U-shaped; a first electric push rod 3 is provided on the outer wall of one side of the mounting plate 2; the output end of the first electric push rod 3 extends to the inside of the mounting plate 2, and is connected to a self-demolding core mechanism 4 in transmission; two groups of second electric push rods 5 are symmetrically provided on the two side walls of the mounting plate 2; the output end of each group of the second electric push rods 5 extends to the inside of the mounting plate 2, and is connected to a group of molding mold mechanisms 6 in transmission; the two groups of the molding mold mechanisms 6 are symmetrically arranged on both sides of the self-demolding core mechanism 4; a self-inspection feeding mechanism 7 is provided on the top of the working platform 1; a filter fan 8 is provided on the top of the working platform 1 ; The output end of the filter fan 8 is connected to the self-inspection feeding mechanism 7; a dividing plate 9 is hinged at the edge of one side of the top of the working platform 1; a material guide plate 10 is provided on the dividing plate 9; a first receiving groove 11 is opened on one side wall of the working platform 1; a third electric push rod 12 is provided in the first receiving groove 11; the output end of the third electric push rod 12 is hinged to the bottom of the dividing plate 9; a second receiving groove 13 is opened at the bottom of the working platform 1; a level sensor 14 is provided at the top center of the second receiving groove 13; a plurality of fourth electric push rods 15 are provided at the edge of the top inner wall of the second receiving groove 13; a group of adjustable walking mechanisms 16 are transmission-connected to the output end of each group of the fourth electric push rods 15.

[0037] During the blanking process of the rubber dust cover, the rubber dust cover is formed with the cooperation of the self-demolding core mechanism 4 and the two-group molding mold mechanism 6, and then the two groups of second electric push rods 5 drive the two-group molding mold mechanism 6 to open to both sides, and then the self-demolding core mechanism 4 automatically demolds the corrugated rubber dust cover and transfers it to the self-inspection feeding mechanism 7, the self-inspection feeding mechanism 7 transfers and inspects the rubber dust cover, and then the dividing plate 9 distinguishes the qualified rubber dust cover from the unqualified ones.

[0038] For example, Figure 3 and Figure 4As shown, the self-demolding core mechanism 4 includes a rotating shaft 401; a first motor 402 is provided on the rotating shaft 401; a mounting plate 403 is provided at one end of the first motor 402 away from the rotating shaft 401; a plurality of groups of first male molds 404 are distributed in a circular array on a side wall of the mounting plate 403 away from the first motor 402; a group of movable plates 405 are provided between two adjacent groups of the first male molds 404; a group of second male molds 406 are provided on each group of the movable plates 405; a plurality of groups of the first male molds 404, movable plates 405 and second male molds 406 are combined to form a core structure; a sealing plate 407 is provided at one end of the plurality of groups of movable plates 405 away from the mounting plate 403; a plurality of groups of slide grooves 408 are provided in a circular array on a side wall of the sealing plate 407 close to the movable plate 405; one end of each group of movable plates 405 away from the mounting plate 403 is slidably connected in a corresponding group of slide grooves 408; a plurality of groups of the first A guide rod 412 is provided between the male molds 404; a plurality of groups of sixth electric push rods 413 are arranged in a circular array on the outer wall of the guide rod 412; the output end of each group of the sixth electric push rods 413 is transmission-connected with a corresponding group of movable plates 405; a group of movable grooves 409 are provided on a side wall of each group of movable plates 405 away from the guide rod 412; each group of the second male molds 406 are movable through a corresponding group of movable grooves 409; a plurality of groups of fifth electric push rods 411 are evenly spaced on a side wall of each group of movable plates 405 close to the guide rod 412; the output end of each group of the fifth electric push rods 411 is transmission-connected with a corresponding group of second male molds 406; a plurality of groups of exhaust grooves 410 are evenly spaced on the two side walls of each group of the second male molds 406; the output end of the first motor 402 passes through the mounting plate 403 and is transmission-connected with a screw rod 414; the screw rod 414 is threadedly connected to the guide rod 412.

[0039] For example, Figure 5 As shown, the parting mold mechanism 6 includes a mold shell 601; a mold groove 602 is opened on one side wall of the mold shell 601; a plurality of groups of female mold grooves 603 are opened at equal intervals on the inner wall of the mold groove 602; each group of the first male mold 404 and the second male mold 406 are movable through the plurality of groups of female mold grooves 603.

[0040] The two-group molding die mechanism 6 is wrapped around the outer wall of the second male mold 406, and a mold cavity is formed by the molding groove 602, several groups of female mold grooves 603, several groups of first male molds 404, several groups of movable plates 405 and several groups of second male molds 406, which are used to extrude the rubber raw material at high temperature to form the corrugated rubber dust cover. When the molding work is completed, the two-group molding die mechanism 6 is unfolded to both sides, and then several groups of fifth electric push rods 411 are controlled to drive several groups of second male molds 406 to move to the side away from the guide rod 412, and several groups of exhaust grooves 410 are gradually exposed to the inside of the corrugated rubber dust cover. By inputting high-pressure gas into the inside of the dust cover, the adhesion between the corrugated rubber dust cover and the several groups of first male molds 404 and second male molds 406 is blown away, and then several groups of sixth electric push rods 413 are controlled to drive several groups of movable plates 405 to move to the side away from the guide rod 412 to open the corrugated rubber dust cover, and at the same time, the high-pressure gas input by the exhaust groove 410 can quickly The heat is discharged and taken away, and then the first motor 402 is controlled to drive the screw rod 414 to rotate. Under the threaded connection relationship between the screw rod 414 and the guide rod 412, and the guide rod 412 cannot rotate under the limiting action of the several groups of movable plates 405, so the guide rod 412 drives the corrugated rubber dust cover to move toward the side away from the mounting plate 403 through the several groups of second male molds 406, so that the corrugated rubber dust cover is separated from the several groups of first male molds 404, and then the movable plate 405 and the second male mold 406 are controlled to shrink at the same time, and then the rotating shaft 401 is controlled to drive the mounting plate 403 to rotate through the first motor 402, so that the corrugated rubber dust cover can directly slide off the outer wall of the several groups of movable plates 405, which can not only quickly complete the demoulding work, but also prevent the corrugated rubber dust cover from sticking to the mold core, thereby improving the demoulding and blanking work effect, and can also quickly cool down the corrugated rubber dust cover after molding, thereby improving the cooling efficiency after demoulding and blanking.

[0041] For example, Figure 6 and Figure 7As shown, the self-inspection feeding mechanism 7 includes a feed tube 701; a feed hopper 702 is provided on the top of the feed tube 701; two groups of conveyor belts 703 are symmetrically provided on the two side walls of the feed hopper 702; a number of groups of alignment blocks 704 are evenly distributed on the outer wall of each group of the conveyor belts 703; each group of the alignment blocks 704 is inclined along the conveying direction; two groups of threaded columns 705 are provided in the feed tube 701; the thread directions of the two groups of threaded columns 705 are the same, and the rotation directions are the same; the feed tube A plurality of detection cameras 706 are evenly spaced on the inner wall at the top of 701; two groups of grooves 707 are symmetrically provided on the inner walls on both sides of the discharge pipe 701; a group of air guide tubes 708 are provided on the inner wall on the side away from the threaded column 705 of each group of grooves 707; each group of air guide tubes 708 are connected to the output end of the filter fan 8; a plurality of air injection tubes 709 are evenly spaced on the outer wall of each group of air guide tubes 708; the opening of each group of air injection tubes 709 faces the corresponding group of threaded columns 705.

[0042] After demolding, the rubber dust cover slides into the discharge hopper 702, and the two groups of conveyor belts 703 rotate toward the center. Under the action of several groups of inclined calibration blocks 704, the position of the rubber dust cover is adjusted to be level with the discharge tube 701, and then the rubber dust cover falls on the top of the two groups of threaded columns 705. The two groups of threaded columns 705 rotate in the same direction, which will apply an axial force for horizontal movement and a tangential force for rotation to the rubber dust cover, so that the rubber dust cover rotates simultaneously during the movement of the discharge, and cooperates with several groups of detection cameras 706, so that the rubber dust cover can be fully inspected, avoiding the problem of low efficiency of manual inspection and improving the work quality of demolding and discharge. At the same time, during the unloading process of the rubber dust cover, the filter fan 8 sprays air through two groups of air guide pipes 708 and several groups of air injection pipes 709, so that the contact parts between the two groups of threaded columns 705 and the rubber dust cover are quickly cooled down, and at the same time, positive air pressure can be formed in the unloading pipe 701, and then the gas is discharged through the unloading end and the unloading hopper 702, which can not only prevent dust from entering and contaminating the rubber dust cover, but also cushion the rubber dust cover entering from the unloading hopper 702, avoid the rubber dust cover from falling too fast and causing impact, and improve the safety of demolding and unloading.

[0043] For example, Figure 8 As shown, the adjustable walking mechanism 16 includes a mounting column 1601; a support block 1602 is rotatably connected inside the mounting column 1601; the support block 1602 is a polygonal column; a second motor 1603 is provided on one side wall of the support block 1602; the output end of the second motor 1603 is transmission-connected to the support block 1602; a spherical wheel 1604 is hinged on one side wall of the support block 1602.

[0044] During the use of the unloading device, several groups of second motors 1603 are controlled to drive several groups of support blocks 1602 to rotate, so that several groups of spherical wheels 1604 rotate to the bottom, and then several groups of fourth electric push rods 15 can be controlled to drive several groups of mounting columns 1601 to descend, so that several groups of spherical wheels 1604 are in contact with the ground and lift the unloading device, and then the unloading device can be pushed to move, and shock-absorbing and anti-slip pads can be added to other sides of the support block 1602. When the support block 1602 rotates so that the support surface is located at the bottom, it can cooperate with the horizontal sensor to keep the unloading device always level, thereby improving the convenience of using the unloading device.

[0045] The corrugated rubber dust cover is opened by controlling several groups of movable plates 405 to move outward, and at the same time, the high-pressure gas input from the exhaust groove 410 can be quickly discharged and take away the heat, and then the guide rod 412 drives the corrugated rubber dust cover to move toward the side away from the mounting plate 403, so that the corrugated rubber dust cover is separated from several groups of first male molds 404, and then the movable plate 405 and the second male mold 406 are controlled to shrink at the same time and the self-demolding core mechanism 4 is controlled to tilt, so that the corrugated rubber dust cover can slide directly, which not only can quickly complete the demoulding work and improve the demoulding and blanking work effect, but also can quickly cool down the corrugated rubber dust cover after molding, thereby improving the cooling efficiency after demoulding and blanking.

[0046] After demolding, the rubber dust cover slides into the discharge hopper 702, and the two groups of conveyor belts 703 rotate toward the center. Under the action of several groups of inclined calibration blocks 704, the position of the rubber dust cover is adjusted to be level with the discharge tube 701, and then the rubber dust cover falls on the top of the two groups of threaded columns 705. The two groups of threaded columns 705 rotate in the same direction, which will apply an axial force for horizontal movement and a tangential force for rotation to the rubber dust cover, so that the rubber dust cover rotates simultaneously during the movement of the discharge, and cooperates with several groups of detection cameras 706, so that the rubber dust cover can be fully inspected, avoiding the problem of low efficiency of manual inspection and improving the work quality of demolding and discharge.

[0047] During the unloading process of the rubber dust cover, the filter fan 8 sprays air through two groups of air guide pipes 708 and several groups of air injection pipes 709, so that the contact parts between the two groups of threaded columns 705 and the rubber dust cover are quickly cooled down, and at the same time, positive air pressure can be formed in the unloading pipe 701. Then the gas is discharged through the unloading end and the unloading hopper 702, which can not only prevent dust from entering and contaminating the rubber dust cover, but also cushion the rubber dust cover entering from the unloading hopper 702, avoid the rubber dust cover from falling too fast and causing impact, and improve the safety of demolding and unloading.

[0048] By controlling several groups of second motors 1603 to drive several groups of support blocks 1602 to rotate, several groups of spherical wheels 1604 can be rotated to the bottom, and then several groups of fourth electric push rods 15 can be controlled to drive several groups of mounting columns 1601 to descend, so that several groups of spherical wheels 1604 are in contact with the ground and lift the unloading device, and then the unloading device can be pushed to move, and shock-absorbing and anti-slip pads can be added to other sides of the support block 1602. When the support block 1602 rotates so that the supporting surface is located at the bottom, the horizontal sensor can be used to ensure that the unloading device always remains horizontal, thereby improving the ease of use of the unloading device.

[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic unloading device for rubber dust cover, comprising a working platform, characterized in that: A mounting plate is provided at one edge of the top of the working platform; a self-demolding core mechanism is provided on the inner wall of one side of the mounting plate; two sets of molding mold mechanisms are symmetrically provided on the inner walls of both sides of the mounting plate; a self-inspection feeding mechanism is provided on the top of the working platform; The self-demolding core mechanism comprises a mounting plate; a plurality of groups of fixed first male molds are arranged in a circular array on one side wall of the mounting plate; A group of movable plates that can move toward the axis of the mounting plate are provided between two adjacent groups of the first male molds; and a group of retractable second male molds are provided on each group of the movable plates; A sealing plate for sealing the internal cavity is arranged at one end of the plurality of groups of movable plates away from the mounting plate; and a guide rod for driving the plurality of groups of movable plates to move horizontally is arranged between the plurality of groups of the first male molds.

2. The automatic unloading device for rubber dust cover according to claim 1 is characterized in that: The top-view cross-section of the mounting plate is U-shaped; a first electric push rod is provided on an outer wall of one side of the mounting plate; the output end of the first electric push rod extends to the interior of the mounting plate and is transmission-connected to a self-demolding core mechanism; two groups of second electric push rods are symmetrically provided on the two side walls of the mounting plate; the output end of each group of the second electric push rods extends to the interior of the mounting plate and is transmission-connected to a corresponding group of molding mold mechanisms.

3. The automatic unloading device for rubber dust cover according to claim 1 is characterized in that: A filter fan is provided on the top of the working platform; the output end of the filter fan is connected to the self-inspection feeding mechanism; a material dividing plate is hinged at one side edge of the top of the working platform; a material guide plate is provided on the material dividing plate; a first receiving groove is opened on one side wall of the working platform; a third electric push rod is provided in the first receiving groove; the output end of the third electric push rod is hinged to the bottom of the material dividing plate.

4. The automatic unloading device for rubber dust cover according to claim 1 is characterized in that: The self-demolding core mechanism also includes a rotating shaft; a first motor is provided on the rotating shaft; the mounting plate is installed at the end of the first motor away from the rotating shaft; a plurality of groups of slide grooves are provided in a circular array on a side wall of the sealing plate close to the movable plate; each group of movable plates has one end away from the mounting plate that is slidably connected in a corresponding group of slide grooves.

5. The automatic unloading device for rubber dust cover according to claim 4 is characterized in that: A plurality of groups of sixth electric push rods are arranged in a circular array on the outer wall of the guide rod; the output end of each group of the sixth electric push rods is transmission connected with a corresponding group of movable plates; a group of movable grooves are opened on the side wall of each group of movable plates away from the guide rod; each group of the second male molds are movable and penetrate the corresponding group of movable grooves.

6. The automatic unloading device for rubber dust cover according to claim 5 is characterized in that: A plurality of fifth electric push rods are evenly spaced apart on one side wall of each group of movable plates close to the guide rod; the output end of each group of fifth electric push rods is transmission-connected with a corresponding group of second male molds; a plurality of exhaust grooves are evenly spaced apart on both side walls of each group of second male molds; the output end of the first motor passes through the mounting plate and is transmission-connected with a lead screw; the lead screw is threadedly connected to the guide rod.

7. The automatic unloading device for rubber dust cover according to claim 1 is characterized in that: The parting mold mechanism comprises a mold shell; a mold groove is opened on one side wall of the mold shell; a plurality of groups of female mold grooves are opened at equal intervals on the inner wall of the mold groove; each group of the first male mold and the second male mold are movable and penetrate the plurality of groups of female mold grooves.

8. The automatic unloading device for rubber dust cover according to claim 1 is characterized in that: The self-inspection feeding mechanism includes a feed tube; a feed hopper is provided on the top of the feed tube; two groups of conveyor belts are symmetrically provided on the two side walls of the feed hopper; a plurality of groups of alignment blocks are evenly distributed on the outer wall of each group of conveyor belts; each group of alignment blocks is inclined along the conveying direction.

9. The automatic unloading device for rubber dust cover according to claim 8 is characterized in that: Two groups of threaded columns are arranged in the discharge pipe; the thread directions of the two groups of threaded columns are the same and the rotation directions are the same; a plurality of detection cameras are arranged at equal intervals on the top inner wall of the discharge pipe; two groups of grooves are symmetrically opened on the inner walls on both sides of the discharge pipe.

10. The automatic unloading device for rubber dust cover according to claim 9, characterized in that: A group of air guide tubes are provided on the inner wall of each group of grooves on the side away from the threaded column; each group of air guide tubes are connected to the output end of the filter fan; a number of groups of air injection tubes are evenly spaced on the outer wall of each group of air guide tubes; the opening of each group of air injection tubes faces the corresponding group of threaded columns.

Citation Information

Patent Citations

  • Rubber dust cover demolding equipment for machining

    CN209832456U