Stacking device and process for stainless steel plate machining

By designing an automated feeding guide and alignment mechanism and a load-bearing mechanism, the problem of low automation of existing stainless steel plate processing technology is solved, and an efficient and automated palletizing process is achieved, reducing costs and improving palletizing effect.

CN119911654AActive Publication Date: 2025-05-02JIANGYIN WANGDEFU STEEL PROCESSING CO LTD
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Patent Information

Application Number
CN202510338416.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-05-02
Estimated Expiration
2045-03-21

AI Technical Summary

Technical Problem

The existing stainless steel plate processing technology has low degree of automation, and it is impossible to achieve continuous vertex stacking and unloading, which requires manual handling and alignment, resulting in high usage costs and poor palletization effect.

Method used

A palletizing device including a feeding guide and alignment mechanism and a load bearing mechanism is designed, and the automatic palletizing function is realized through components such as loading motor, guide roller, alignment cylinder and double-headed cutting motor.

Benefits of technology

The automatic loading, palletizing, alignment and unloading of stainless steel plates is realized, which improves processing efficiency, reduces manual operation costs, and significantly improves the palletizing effect.

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Abstract

The invention provides a stacking device and process for stainless steel plate machining, the stacking device comprises a device bottom plate, a structural support and a stacking support, and further comprises a feeding mechanism, a stacking mechanism, a conveying mechanism and a stacking mechanism, the feeding mechanism is arranged on the structural support and used for carrying out traction feeding on materials; the guide mechanism is arranged at the bottom of the stacking support and used for guiding the materials and parking the materials before stacking; the aligning mechanism is arranged on the device bottom plate and is used for flapping and aligning the stacked materials; the discharging mechanism is arranged on the device bottom plate and is used for transporting the stacked materials; and the discharging mechanism is arranged on the device bottom plate and used for buffering and damping falling of materials and automatically triggering the discharging procedure, fixed-point stacking can be automatically and continuously carried out, the stacking efficiency is improved, and meanwhile the stacking effect is good.
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Description

Technical Field

[0001] The invention relates to the technical field of stainless steel plate processing, and in particular to a stacking device and process for stainless steel plate processing. Background Art

[0002] Stainless steel plate has a smooth surface, high plasticity, toughness and mechanical strength, and is resistant to corrosion by acid, alkaline gas, solution and other media. It is an alloy steel that is not easy to rust, but it is not absolutely rust-proof. Stainless steel plate refers to a steel plate that is resistant to corrosion by weak media such as atmosphere, steam and water, while acid-resistant steel plate refers to a steel plate that is resistant to corrosion by chemically corrosive media such as acid, alkali and salt. Stainless steel plate has been around since the beginning of the 20th century and has a history of more than a century.

[0003] Chinese patent CN202411228641.2 discloses a steel stacking device, including the following steps: S1, steel assembly: splice two T-shaped steels in pairs, and when splicing, the two T-shaped steels need to be connected upside down to splice the two T-shaped steels into a pair of I-shaped steels, S2, steel locking: lock and connect each pair of I-shaped steels spliced ​​in step S1, and insert and pull out the belly of the I-shaped steel to make the two T-shaped steels in each pair of I-shaped steels locked and connected. This application locks the top rod in the circular hole at the top of the second locking rod through an electromagnetic relay, and locks and fixes each interconnected first locking rod and second locking rod, so that the second locking rod between the first locking rods is locked and separable, which is convenient for placing and stacking steel from the top to meet the stacking requirements of steel.

[0004] However, this technical solution has a low degree of automation, and cannot continuously perform palletizing and unloading of materials during the processing. Workers are required to manually carry and align the stacked materials, which results in high cost and poor palletizing effect. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and provide a stacking device and process for stainless steel plate processing, which realizes the automatic stacking function through the combination of the feeding guide and alignment mechanism with the unloading load-bearing mechanism, thereby solving the problem of manual stacking.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A stacking device for stainless steel plate processing, comprising a device bottom plate, a structural support and a stacking support, and also comprising: a feeding mechanism, which is arranged on the structural support and is used to pull and feed materials; a guiding mechanism, which is arranged at the bottom of the stacking support and is used to guide materials and park them before stacking; an alignment mechanism, which is arranged on the device bottom plate and is used to pat and align the stacked materials; a unloading mechanism, which is arranged on the device bottom plate and is used to transport the stacked materials; and a load-bearing mechanism, which is arranged on the device bottom plate and is used to buffer and shock-absorb the falling of materials and automatically trigger the unloading process.

[0008] The feeding mechanism includes two groups of feeding support plates arranged on the top of the structural support, a feeding motor is installed at one end of one group of feeding support plates, a feeding shaft is arranged at one end of the output shaft of the feeding motor, feeding bearings are installed on the inner sides of the two groups of feeding support plates, two groups of feeding wheels are installed on the outer sides of the feeding shaft, and multiple groups of resistance bars are arranged on the outer sides of the feeding wheels.

[0009] The guide mechanism includes two groups of guide support plates arranged at the bottom of the stacking bracket, and wheel body assembly plates are installed inside the two groups of guide support plates. Multiple groups of guide rollers are arranged on one side of the wheel body assembly plate, and multiple groups of roller bearings are installed on the other side of the wheel body assembly plate. Two groups of load-bearing arms are installed on the top of the two groups of guide support plates.

[0010] The guide mechanism also includes an axis assembly block arranged at the top of the two groups of load-bearing arms, one side of the axis assembly block is fixedly connected to a discharge shaft, a plurality of bearing assembly plates are installed at the bottom of the stacking bracket, a discharge bearing is installed at the bottom of the bearing assembly plate, a torque seat is also installed at the bottom of the bearing assembly plate, a suspension is arranged on the outside of the torque seat, a torsion spring is arranged inside the torque seat, a flip motor is installed at one end of the torque seat, a locking sleeve is installed at the other end of the torque seat, and a plurality of groups of A U-shaped structural seat, multiple groups of the tops of the U-shaped structural seats are all provided with positioning base plates, the top of the U-shaped structural seat is movably connected with a movable electromagnetic seat, an electromagnetic core rod is provided inside the movable electromagnetic seat, an electromagnetic wire harness is wound around the outer side of the electromagnetic core rod, a special-shaped electromagnet block is provided on the top of the electromagnetic core rod, two groups of compression spring inner rods are provided on the top of the U-shaped structural seat, multiple groups of limiting slide bars are provided on the top of the positioning base plate, multiple groups of limiting slide bars are fixedly connected to the outer side of the movable electromagnetic seat, and multiple groups of contact wall grooves are provided on the outer wall of the locking sleeve.

[0011] The alignment mechanism includes two groups of alignment support plates arranged on the outside of the structural support, the outsides of the two groups of alignment support plates are installed with equipment assembly plates, one side of the equipment assembly plate is installed with an alignment cylinder, the inner sides of the two groups of alignment support plates are provided with alignment plates, one side of the alignment plates is provided with a component assembly plate, and one side of the equipment assembly plate is provided with two groups of guide slide rods.

[0012] The unloading mechanism includes two groups of longitudinal unloading support plates arranged on the top of the device bottom plate, and two groups of transverse unloading support plates are also arranged on the top of the device bottom plate. The inner sides of the two groups of transverse unloading support plates are movably connected with unloading slides, and the inner sides of the unloading slides are installed with load-bearing connecting plates. A double-head unloading motor is installed on one side of one group of longitudinal unloading support plates, and a reducer is also installed on one side of the longitudinal unloading support plates.

[0013] The unloading mechanism also includes a pulley arranged on the outside of the output shaft of the double-head unloading motor, and the tail ends of the output shafts at both ends of the double-head unloading motor are equipped with unloading bearings, one side of the unloading slide plate is fixedly connected with a belt docking seat, the outside of the pulley is equipped with a traction belt, and one side of the belt docking seat is threadedly connected with a docking bolt, the interior of the two groups of the horizontal unloading support plates are movably connected with a counterweight box, and the interior of the counterweight box is equipped with multiple groups of counterweight blocks, one side of the unloading slide plate is equipped with multiple groups of displacement guide wheels, and one side of the counterweight box is equipped with multiple groups of counterweight guide wheels, the inner walls of the two groups of the horizontal unloading support plates are fixedly connected with guide wheel slide rods, the other side of the unloading slide plate is provided with multiple groups of connecting parts, and one side of the other group of the longitudinal unloading support plates is equipped with two groups of displacement cylinders.

[0014] The load-bearing mechanism includes a load-bearing base plate arranged on the top of the load-bearing connecting plate, the top of the load-bearing base plate is provided with an inner concave side ring, the top of the load-bearing base plate is provided with a stacking plate, the top of the stacking plate is provided with multiple groups of rubber strips, the four corners of the inner concave side ring are provided with inner grooves, the bottom of the inner groove is provided with a shock-absorbing socket, the top of the shock-absorbing socket is provided with two groups of T-shaped shock-absorbing grooves, the two groups of T-shaped shock-absorbing grooves are internally movably plugged with multiple groups of damping shock absorbers, the top of the damping shock absorber is provided with a supporting top block, the outer side of the damping shock absorber is installed with a shock-absorbing spring, the top of the shock-absorbing socket is also provided with a blocking groove, and a blocking plug plate is plugged into the blocking groove.

[0015] The load-bearing mechanism also includes a trigger seat arranged on the top of the load-bearing base plate, a travel switch is installed inside the trigger seat, a switch trigger block is arranged on the top of the travel switch, two groups of connecting pins are arranged on one side of the travel switch, a movable slide is movably connected inside the trigger seat, a force-bearing rod is connected through the top of the movable slide, a connecting ring is arranged on the outside of the force-bearing rod, an extrusion block is fixedly connected to the bottom end of the force-bearing rod, a pressure sensor is installed on the top of the force-bearing rod, and two groups of reset spring sleeve rods are arranged inside the trigger seat.

[0016] A palletizing process of a palletizing device for processing stainless steel plates comprises the following steps:

[0017] Step 1: Loading process: Load the stainless steel plate through the loading mechanism;

[0018] Step 2: Palletizing process: unloading and palletizing the stainless steel plates through the guide mechanism;

[0019] Step 3: Alignment process: the parked plates are pressed and aligned by the alignment mechanism;

[0020] Step 4: Reset the cycle process: Reset the device position to perform cycle palletizing through the feeding mechanism, the guide mechanism and the alignment mechanism;

[0021] Step 5: Unloading process: remove the stacked plates through the unloading mechanism;

[0022] Step 6, preparation process: Through the load-bearing mechanism, adjust the load-bearing capacity of the device and the number of predetermined plates required for unloading triggering, so as to automatically trigger the unloading process of the previous step.

[0023] The beneficial effects of the present invention are:

[0024] (1) The present invention drives the loading shaft through a loading motor to drive two groups of loading wheels to rotate on the loading bearing, and transports and loads the plates through the contact friction between multiple groups of resistance bars on the two groups of loading wheels and the plates, so that the plates can be moved to the two groups of guide support plates for automatic positioning and stacking.

[0025] (2) The present invention guides the plate through the movement of multiple groups of guide rollers on the wheel assembly plate on multiple groups of roller bearings, thereby improving the plate loading efficiency and reducing the wear of the plate. The connection and suspension with the stacking bracket are achieved by connecting the side unloading shafts of the shaft assembly blocks on the two groups of load-bearing arms at the top and the corresponding bearing assembly plates and unloading bearings. The flipping and fixed-point unloading of the two groups of guide support plates is achieved through the movable connection between the shafts and the bearings. After unloading is completed, the two groups of guide support plates are automatically reset by the spring return torque and the use of the side flipping motor to achieve continuous stacking operations. The special-shaped electromagnet block on the movable electromagnetic seat is pressed onto the unloading shaft through the contact wall groove through the rebound force of the compression springs in the inner rods of the two groups of compression springs on the outer brackets of the locking sleeve, so that the electromagnetic block can be generated by the electromagnetic wire harness to adsorb and lock the shaft when it is energized, and the shaft can be rotated to unload when the power is off.

[0026] (3) The present invention uses an alignment cylinder on the equipment assembly plate to drive the alignment plate to move and apply pressure on both sides of the plate after fixed-point unloading and palletizing to align the plate, thereby ensuring the neatness of the palletizing.

[0027] (4) The present invention uses the output shafts at both ends of the double-headed unloading motor to synchronously drive the pulleys to rotate on the unloading bearings, thereby moving the load-bearing base plate and the stacking plate installed on the two sets of unloading slides through the traction belt, so as to realize the unloading of the stacked plates, and automatically reset the stacking plate through the traction of the displacement cylinder.

[0028] (5) The present invention supports and cushions the material by means of multiple groups of damping shock absorbers installed on the shock absorbing holder in the four inner grooves of the inner concave side ring. The shock absorbing effect can ensure the subsequent triggering of material unloading and avoid accidental touching when the plate falls. The shock absorbing holder realizes the installation of the damping shock absorber by means of two groups of T-shaped shock absorber slide grooves and the limit plug-in of the damping shock absorber, so that the number of damping shock absorbers can be freely increased to correspond to the number of required load-bearing plates. During stacking, the weight of the plate after stacking is completed moves the stacking plate downward to contact the force-bearing rod on the movable slide plate. The force-bearing rod drives the extrusion block to move downward to squeeze the switch trigger block on the travel switch to connect the travel switch and trigger the double-head unloading motor to automatically unload the material. The rebound force of the two groups of reset spring sleeve rods in the unit can drive the movable slide plate and the force-bearing rod to reset, which is convenient for subsequent continuous triggering.

[0029] In summary, the present invention has the advantages of high automation and obvious palletizing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 It is a schematic diagram of the top view structure of the present invention;

[0032] Figure 3 It is a schematic diagram of the split structure of the present invention;

[0033] Figure 4 It is a schematic diagram of the overall structure of the palletizing equipment of the present invention;

[0034] Figure 5 This is a schematic diagram of the disassembled structure of the palletizing equipment of the present invention;

[0035] Figure 6 It is a schematic diagram of the structure of the feeding mechanism of the present invention;

[0036] Figure 7 It is a schematic diagram of the overall structure of the guide mechanism of the present invention;

[0037] Figure 8 This is a schematic diagram of the split structure of the guide mechanism of the present invention;

[0038] Fig. 9 It is a schematic diagram of the partial structure of the guide mechanism of the present invention;

[0039] Fig.10 It is a schematic diagram of the structure of the locking assembly of the present invention;

[0040] Fig.11 It is a schematic diagram of the alignment mechanism structure of the present invention;

[0041] Fig.12 It is a schematic diagram of the overall structure of the blanking mechanism of the present invention;

[0042] Fig.13 This is a schematic diagram of the disassembly structure of the blanking mechanism of the present invention;

[0043] Fig.14 It is a schematic diagram of the structure of the traction assembly of the present invention;

[0044] Fig.15 It is a structural schematic diagram of the load-bearing mechanism of the present invention;

[0045] Fig.16 This is a schematic diagram of the structure of the buffer assembly of the present invention;

[0046] Fig.17 It is a schematic diagram of the trigger component structure of the present invention.

[0047] The accompanying drawings of the present application are marked as follows: 1. device bottom plate; 2. structural support; 3. stacking support; 4. feeding mechanism; 401. feeding support plate; 402. feeding motor; 403. feeding shaft; 404. feeding bearing; 405. feeding wheel; 406. resistance bar; 5. guide mechanism; 501. guide support plate; 502. wheel assembly plate; 503. guide roller; 504. roller bearing; 505. load-bearing arm; 506. shaft assembly block; 507. unloading shaft; 508. bearing assembly plate; 509. unloading bearing; 510. torque seat ; 511, suspension; 512, torsion spring; 513, flip motor; 514, locking sleeve; 515, U-shaped structural seat; 516, positioning base plate; 517, movable electromagnetic seat; 518, electromagnetic core rod; 519, electromagnetic wiring harness; 520, special-shaped electromagnet block; 521, compression spring inner rod; 522, limit slide bar; 523, limit slide block; 524, contact wall groove; 6, alignment mechanism; 601, alignment support plate; 602, equipment assembly plate; 603, alignment cylinder; 604, alignment plate; 605, component assembly plate; 606, guide 7. Material unloading mechanism; 701. Longitudinal material unloading support plate; 702. Horizontal material unloading support plate; 703. Material unloading slide plate; 704. Load-bearing connecting plate; 705. Double-head material unloading motor; 706. Reducer; 707. Pulley; 708. Material unloading bearing; 709. Belt docking seat; 710. Traction belt; 711. Docking bolt; 712. Counterweight box; 713. Counterweight block; 714. Displacement guide wheel; 715. Counterweight guide wheel; 716. Guide wheel slide bar; 717. Connector; 718. Displacement cylinder; 8. Load-bearing mechanism; 801. Load-bearing bottom Plate; 802, concave side ring; 803, stacking plate; 804, rubber strip; 805, inner groove; 806, shock-absorbing card seat; 807, T-shaped shock absorber slide groove; 808, damping shock absorber; 809, supporting top block; 810, shock-absorbing spring; 811, blocking groove; 812, blocking plug plate; 813, trigger seat; 814, travel switch; 815, switch trigger block; 816, wiring pin; 817, movable slide plate; 818, force rod; 819, connecting ring; 820, extrusion block; 821, pressure sensor; 822, reset spring sleeve rod. DETAILED DESCRIPTION

[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0051] Embodiment 1: Figure 1-Figure 17 As shown, the present embodiment provides a stacking device for stainless steel plate processing, comprising a device bottom plate 1, a structural support 2 and a stacking support 3, and also comprising: a feeding mechanism 4, which is arranged on the structural support 2 and is used to pull and feed the material; a guiding mechanism 5, which is arranged at the bottom of the stacking support 3 and is used to guide the material and park it before stacking; an alignment mechanism 6, which is arranged on the device bottom plate 1 and is used to pat and align the stacked material; a unloading mechanism 7, which is arranged on the device bottom plate 1 and is used to transport the stacked material; a load-bearing mechanism 8, which is arranged on the device bottom plate 1 and is used to buffer and shock-absorb the falling of the material and automatically trigger the unloading process.

[0052] Among them, the device base plate 1, the structural support 2 and the stacking support 3 provide support for the overall structure of the device, ensuring the stability of the device structure while facilitating docking with subsequent processing equipment.

[0053] The feeding mechanism 4 includes two groups of feeding support plates 401 arranged on the top of the structural support 2, a feeding motor 402 is installed at one end of one group of feeding support plates 401, a feeding shaft 403 is provided at one end of the output shaft of the feeding motor 402, feeding bearings 404 are installed on the inner sides of the two groups of feeding support plates 401, two groups of feeding wheels 405 are installed on the outer sides of the feeding shaft 403, and multiple groups of resistance bars 406 are provided on the outer sides of the feeding wheels 405.

[0054] Among them, two groups of loading support plates 401 are the loading structure support units, which drive the loading shaft 403 through the loading motor 402 to drive two groups of loading wheels 405 to rotate on the loading bearing 404, and transport and load the plates through the contact friction between multiple groups of resistance bars 406 on the two groups of loading wheels 405 and the plates, so that the plates can be moved to the two groups of guide support plates 501 for positioning and stacking.

[0055] The guide mechanism 5 includes two sets of guide support plates 501 arranged at the bottom of the stacking bracket 3, and the two sets of guide support plates 501 are installed with wheel body assembly plates 502 inside. One side of the wheel body assembly plate 502 is provided with multiple sets of guide rollers 503, and the other side of the wheel body assembly plate 502 is installed with multiple sets of roller bearings 504. The tops of the two sets of guide support plates 501 are installed with two sets of load-bearing arms 505.

[0056] Among them, two groups of guide support plates 501 are plate positioning support units, which guide the plates through the movement of multiple groups of guide rollers 503 on the wheel assembly plate 502 in multiple groups of roller bearings 504, thereby improving the plate feeding efficiency and reducing the wear of the plates.

[0057] The guide mechanism 5 also includes an axis assembly block 506 arranged at the top of the two groups of load-bearing arms 505, and a discharge shaft 507 is fixedly connected to one side of the axis assembly block 506. A plurality of bearing assembly plates 508 are installed at the bottom of the stacking bracket 3, and a discharge bearing 509 is installed at the bottom of the bearing assembly plate 508. A torque seat 510 is also installed at the bottom of the bearing assembly plate 508. A suspension member 511 is arranged on the outside of the torque seat 510, and a torsion spring 512 is arranged inside the torque seat 510. A flip motor 513 is installed at one end of the torque seat 510, and a locking sleeve 514 is installed at the other end of the torque seat 510. The outer wall of the locking sleeve 514 is fixedly connected to a plurality of U-shaped joints. A structural seat 515, a positioning base plate 516 is arranged on the top of the multiple groups of U-shaped structural seats 515, a movable electromagnetic seat 517 is movably connected to the top of the U-shaped structural seat 515, an electromagnetic core rod 518 is arranged inside the movable electromagnetic seat 517, an electromagnetic wire harness 519 is wound around the outer side of the electromagnetic core rod 518, a special-shaped electromagnet block 520 is arranged on the top of the electromagnetic core rod 518, two groups of compression spring inner rods 521 are arranged on the top of the U-shaped structural seat 515, a plurality of limiting slide bars 522 are arranged on the top of the positioning base plate 516, a plurality of limiting slide bars 523 are fixedly connected to the outer side of the movable electromagnetic seat 517, and a plurality of contact wall grooves 524 are provided on the outer wall of the locking sleeve 514.

[0058] The connection between the shaft assembly block 506 on the two groups of load-bearing arms 505 and the side unloading shaft 507 and the corresponding bearing assembly plate 508 and the unloading bearing 509 realizes the connection and suspension with the stacking bracket 3, and the flipping fixed-point unloading of the two groups of guide support plates 501 is realized through the movable connection between the shaft and the bearing; the torsion arms on both sides of the torsion spring 512 in the torsion seat 510 are respectively connected to the unloading shaft 507 and the torsion seat 510, so that the unloading After the material is completed, the two sets of guide support plates 501 can be automatically reset to realize continuous palletizing operations; the locking sleeve 514 is a positioning and locking component for the unloading shaft 507 and the guide support plate 501, and the rebound force of the compression springs in the two sets of compression spring inner rods 521 in the sleeve presses the special-shaped electromagnet block 520 on the movable electromagnetic seat 517 through the contact wall groove 524 onto the unloading shaft 507, so that when the electromagnetic harness 519 is energized, a magnetic force can be generated to adsorb and lock the shaft, and when the power is off, the shaft can rotate to unload.

[0059] The alignment mechanism 6 includes two groups of alignment support plates 601 arranged on the outside of the structural support 2, and the outside of the two groups of alignment support plates 601 are installed with equipment assembly plates 602, and one side of the equipment assembly plate 602 is installed with an alignment cylinder 603, and the inner side of the two groups of alignment support plates 601 is provided with an alignment plate 604, one side of the alignment plate 604 is provided with a component assembly plate 605, and one side of the equipment assembly plate 602 is provided with two groups of guide slide bars 606.

[0060] Among them, two groups of alignment support plates 601 are alignment structure support components, which drive the alignment plate 604 to move and apply pressure on both sides of the plates after fixed-point unloading and palletizing through the alignment cylinder 603 on the equipment assembly plate 602 to align the plates to ensure the neatness of the palletizing.

[0061] The unloading mechanism 7 includes two groups of longitudinal unloading support plates 701 arranged on the top of the device bottom plate 1, and two groups of transverse unloading support plates 702 are also arranged on the top of the device bottom plate 1. The inner sides of the two groups of transverse unloading support plates 702 are movably connected with unloading slide plates 703, and the inner side of the unloading slide plates 703 is installed with a load-bearing connecting plate 704. A double-head unloading motor 705 is installed on one side of a group of longitudinal unloading support plates 701, and a reducer 706 is also installed on one side of the longitudinal unloading support plates 701.

[0062] Among them, two groups of longitudinal material unloading support plates 701 and two groups of transverse material unloading support plates 702 provide support for the unloading displacement structure, and provide unloading traction power through the double-head unloading motor 705.

[0063] The unloading mechanism 7 also includes a pulley 707 arranged on the outside of the output shaft of the double-head unloading motor 705, and the tail ends of the output shafts at both ends of the double-head unloading motor 705 are equipped with unloading bearings 708. A belt docking seat 709 is fixedly connected to one side of the unloading slide 703, and a traction belt 710 is installed on the outside of the pulley 707. A docking bolt 711 is threadedly connected to one side of the belt docking seat 709. The interiors of the two sets of horizontal unloading support plates 702 are movably connected with a counterweight box 712, and the interiors of the counterweight box 712 are equipped with multiple sets of counterweight blocks 713. One side of the unloading slide 703 is equipped with multiple sets of displacement guide wheels 714, and one side of the counterweight box 712 is equipped with multiple sets of counterweight guide wheels 715. The inner walls of the two sets of horizontal unloading support plates 702 are fixedly connected with guide wheel slide rods 716, and the other side of the unloading slide 703 is provided with multiple sets of connecting parts 717, and one side of the other set of longitudinal unloading support plates 701 is equipped with two sets of displacement cylinders 718.

[0064] Among them, when the double-head unloading motor 705 is energized, the output shafts at both ends thereof synchronously drive the pulley 707 to rotate on the unloading bearing 708, thereby traction belts 710 to pull the load-bearing base plate 801 and the stacking plate 803 installed on the two sets of unloading slides 703 to move, so as to realize the unloading of the stacked plates; wherein the setting of the counterweight box 712 can improve the traction counterweight by installing multiple sets of counterweight blocks 713 inside, so as to ensure the stability during traction, and its tail end is connected with the output rod of the displacement cylinder 718, so as to further automatically reset the stacking plate 803 through the traction of the displacement cylinder 718.

[0065] The load-bearing mechanism 8 includes a load-bearing base plate 801 arranged on the top of the load-bearing connecting plate 704, a concave side ring 802 is arranged on the top of the load-bearing base plate 801, a stacking plate 803 is arranged on the top of the load-bearing base plate 801, a plurality of rubber strips 804 are arranged on the top of the stacking plate 803, four corners of the concave side ring 802 are arranged with inner grooves 805, a shock-absorbing card seat 806 is arranged at the bottom of the inner groove 805, two groups of T-shaped shock-absorbing grooves 807 are opened on the top of the shock-absorbing card seat 806, a plurality of damping shock absorbers 808 are movably inserted inside the two groups of T-shaped shock-absorbing grooves 807, a supporting top block 809 is arranged on the top of the damping shock absorber 808, a shock-absorbing spring 810 is installed on the outer side of the damping shock absorber 808, a blocking groove 811 is also opened on the top of the shock-absorbing card seat 806, and a blocking plug plate 812 is inserted in the blocking groove 811.

[0066] Among them, the load-bearing bottom plate 801 supports the plate, and the component supports and shock-absorbs the stacking plate 803 through multiple groups of damping shock absorbers 808 installed on the shock-absorbing holder 806 in the four inner grooves 805 of the concave side ring 802. The shock-absorbing effect can ensure the subsequent material unloading triggering while avoiding accidental touching when the plate falls; the shock-absorbing holder 806 realizes the installation of the damping shock absorber 808 through the limiting plug-in of two groups of T-shaped shock absorber slide grooves 807 and the damping shock absorber 808, so that the number of damping shock absorbers 808 can be freely increased to correspond to the number of required load-bearing plates, and the installed damping shock absorber 808 is limited by the plug-in of the blocking plug plate 812 and the blocking groove 811.

[0067] The load-bearing mechanism 8 also includes a trigger seat 813 arranged on the top of the load-bearing base plate 801, a travel switch 814 is installed inside the trigger seat 813, a switch trigger block 815 is arranged on the top of the travel switch 814, two groups of connection pins 816 are arranged on one side of the travel switch 814, a movable slide plate 817 is movably connected inside the trigger seat 813, a force-bearing rod 818 is connected through the top of the movable slide plate 817, a connecting ring 819 is arranged on the outside of the force-bearing rod 818, an extrusion block 820 is fixedly connected to the bottom end of the force-bearing rod 818, a pressure sensor 821 is installed on the top of the force-bearing rod 818, and two groups of reset spring sleeve rods 822 are arranged inside the trigger seat 813.

[0068] Among them, the trigger seat 813 is the trigger unit of the double-headed unloading motor 705. The unit moves the stacking plate 803 downward due to the weight of the plate after stacking is completed, and contacts the force-bearing rod 818 on the movable slide plate 817. The force-bearing rod 818 drives the extrusion block 820 to move downward to squeeze the switch trigger block 815 on the travel switch 814 to connect the travel switch 814 and trigger the double-headed unloading motor 705 for automatic unloading. The rebound force of the two sets of reset spring sleeve rods 822 in the unit can drive the movable slide plate 817 and the force-bearing rod 818 to reset, which is convenient for subsequent continuous triggering.

[0069] Embodiment 2: This embodiment provides a stacking process of a stacking device for processing stainless steel plates, comprising the following steps:

[0070] Step 1, loading process: the loading motor 402 drives the two sets of loading wheels 405 on the loading shaft 403 to rotate, and the plates are loaded onto the guide support plate 501 for parking through the friction between the wheels and the plates and the guidance of the multiple sets of guide rollers 503 on the guide support plate 501;

[0071] Step 2, palletizing process: the magnetic force disappears when the active electromagnetic seat 517 is powered off to release the lock of the unloading shaft 507 on the top load-bearing arm 505 of the guide support plate 501. When the plate is completely moved onto the guide support plate 501, the plate's own weight overcomes the return torque of the torsion spring 512 to flip the guide support plate 501 so that the plate falls onto the stacking plate 803 for stacking.

[0072] Step 3, alignment process: the alignment cylinders 603 on the two sets of alignment support plates 601 drive the alignment plates 604 to beat and press the plates on the stacking plate 803 so that the plates are stacked neatly;

[0073] Step 4, reset cycle process: The unloading shaft 507 and the guide support plate 501 are driven to rotate and reset by the turning motor 513 and the torsion spring 512, and the movable electromagnetic seat 517 is energized again to generate magnetic force on the special-shaped electromagnet block 520, and the special-shaped electromagnet block 520 is locked by contact with the unloading shaft 507 to ensure the stability of the support plate;

[0074] The alignment cylinder 603 drives the alignment plate 604 to retract to the initial position, and the feeding motor 402 continuously rotates to pull the subsequent plates to continuously feed, so as to realize the automatic continuous stacking operation;

[0075] Step 5, unloading process: The double-head unloading motor 705 synchronously drives the traction belt 710 on the two sets of pulleys 707 to move, so as to pull the stacking plate 803 that has been completed to move horizontally out for unloading;

[0076] Step 6, preparation process: The load-bearing capacity of the stacking plate 803 is preset by the active connection between the damping shock absorber 808 and the T-shaped shock absorber slide 807 on the shock absorbing holder 806 to adapt to the stacking operation of different quantities of plates. When the preset load-bearing capacity is reached, the stacking plate 803 can overcome the rebound force of the shock absorbing structure and trigger the double-head unloading motor 705 to automatically unload the materials through the force rod 818 squeezing the travel switch 814, and the pressure sensor 821 synchronously detects the change in the load-bearing pressure.

[0077] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A stacking device for stainless steel plate processing, comprising a device bottom plate (1), a structural support (2) and a stacking support (3), characterized in that: Also includes: A feeding mechanism (4), the feeding mechanism (4) being arranged on the structural support (2) and being used for pulling and feeding materials; A guiding mechanism (5), the guiding mechanism (5) being arranged at the bottom of the stacking support (3) and being used for guiding the materials and parking them before stacking; An alignment mechanism (6), the alignment mechanism (6) being arranged on the bottom plate (1) of the device and being used for beating and aligning the stacked materials; A material unloading mechanism (7), the material unloading mechanism (7) being arranged on the bottom plate (1) of the device and being used for transporting the stacked materials; A load-bearing mechanism (8) is arranged on the bottom plate (1) of the device and is used to buffer and dampen the falling of materials and automatically trigger the unloading process.

2. A stacking device for stainless steel plate processing according to claim 1, characterized in that: The feeding mechanism (4) comprises a feeding support plate (401) which is arranged on the structural support (2) and is used to drive the feeding of materials, a feeding motor (402), a feeding shaft (403), a feeding bearing (404), a feeding wheel (405) and a plurality of resistance bars (406).

3. A stacking device for stainless steel plate processing according to claim 1, characterized in that: The guide mechanism (5) comprises a guide support plate (501) arranged at the bottom of the stacking support (3) and used for guiding and supporting the movement of materials, a wheel assembly plate (502), multiple groups of guide rollers (503), multiple groups of roller bearings (504) and two groups of load-bearing arms (505).

4. A stacking device for stainless steel plate processing according to claim 3, characterized in that: The guide mechanism (5) further comprises an axis assembly block (506) which is arranged on the two groups of the load-bearing arms (505) and is used for automatically flipping the load-bearing arms (505) to unload and stack materials, a unloading shaft (507), an unloading bearing (509), a torque seat (510), a hanging member (511), a torsion spring (512), an overturning motor (513), a locking sleeve (514), multiple groups of U-shaped structural seats (515), a positioning base plate (516), a movable electromagnetic seat (517), a special-shaped electromagnetic block (520), two groups of compression spring inner rods (521) and multiple groups of contact wall grooves (524).

5. The stacking device for stainless steel plate processing according to claim 1, characterized in that: The alignment mechanism (6) comprises two groups of alignment support plates (601) arranged on the structural support (2) and used for beating and aligning the stacked materials, an equipment assembly plate (602), an alignment cylinder (603) and an alignment plate (604).

6. A stacking device for stainless steel plate processing according to claim 1, characterized in that: The unloading mechanism (7) comprises two groups of longitudinal unloading support plates (701) arranged on the bottom plate (1) of the device and used for driving the stacked materials, two groups of transverse unloading support plates (702), an unloading slide plate (703), a load-bearing connecting plate (704), a double-head unloading motor (705) and a reducer (706).

7. A stacking device for stainless steel plate processing according to claim 6, characterized in that: The unloading mechanism (7) also includes a pulley (707) arranged on the bottom plate (1) of the device and used for outputting the traction stacked materials, an unloading bearing (708), a belt docking seat (709), a traction belt (710), a docking bolt (711), a counterweight box (712), multiple groups of displacement guide wheels (714), multiple groups of counterweight guide wheels (715), a guide wheel slide rod (716), and two groups of displacement cylinders (718).

8. The stacking device for stainless steel plate processing according to claim 6, characterized in that: The load-bearing mechanism (8) comprises a load-bearing bottom plate (801) arranged on the load-bearing connecting plate (704) and used for shock-absorbing the impact of falling materials during the stacking process, an inner concave side ring (802), a stacking plate (803), multiple groups of rubber strips (804), inner grooves (805), a shock-absorbing seat (806), a T-shaped shock-absorbing slide groove (807), multiple groups of damping shock absorbers (808), a shock-absorbing spring (810), a blocking groove (811) and a blocking plug plate (812).

9. A stacking device for stainless steel plate processing according to claim 8, characterized in that: The load-bearing mechanism (8) comprises a trigger seat (813) arranged on the load-bearing base plate (801) and used for automatically triggering a motor for a material unloading process, a travel switch (814), a switch trigger block (815), two groups of connecting pins (816), a movable slide plate (817), a force-bearing rod (818), a connecting ring (819), an extrusion block (820), a pressure sensor (821) and two groups of reset spring sleeve rods (822).

10. The stacking process of the stacking device for stainless steel plate processing according to claim 1, characterized in that: The following steps are involved: Step 1: Loading process: loading the stainless steel plate through the loading mechanism (4); Step 2: Palletizing process: unloading and palletizing the stainless steel plates through the guide mechanism (5); Step 3, alignment process: applying pressure to the parked plate for alignment through the alignment mechanism (6); Step 4: Reset the cycle process: perform cyclic palletizing by cooperating with the feeding mechanism (4), the guiding mechanism (5) and the alignment mechanism (6) to reset the device position; Step 5, unloading process: the stacked plates are removed by the unloading mechanism (7); Step 6, preparation process: Through the load-bearing mechanism (8), the load-bearing capacity of the device and the number of predetermined plates required for triggering the unloading are adjusted to automatically trigger the unloading process of the previous step.

Citation Information

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