Whole tube heating forming device for ampoule bottle production
By designing an ampoule production tube heating forming device containing multiple collaborative working mechanisms, the problems of cumbersome adjustment of molding wheel position and inaccurate heating in traditional technology are solved, and efficient and accurate glass tube forming and heating are achieved, and production efficiency and molding quality are improved.
Patent Information
- Application Number
- CN202510376816.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-06
AI Technical Summary
During the production process of traditional ampoule bottles, the fixed position of the forming wheel causes cumbers of different heights to be adjusted cumbers, resulting in inefficiency, and the fixed position of the spray gun is difficult to fine-tune, resulting in inaccurate heating and easy bending of the glass tube, which affects molding.
A heating forming device for the whole tube production of ampoule bottles is designed, including a forming mechanism, an adjustment mechanism, a heating mechanism, a telescopic mechanism, a preheating mechanism, a cleaning mechanism and a vacuum cleaner mechanism. Through the coordinated work of these mechanisms, precise molding and heating of the glass tube can be achieved, and the position of the forming wheel and the heating flame can be adjusted according to needs, ensuring that the glass tube is not easy to bend during the molding process.
It realizes efficient molding and heating of the entire glass tube, can generate bottles of different heights, improves production efficiency, ensures the molding quality of the glass tube, and avoids the influence of pollution and debris through cleaning and vacuuming mechanisms.
Smart Images
Figure CN119930139A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ampoule production, in particular to a whole-tube heating and forming device for ampoule production. Background Art
[0002] Ampoules are small glass containers used to hold liquid medicine, often used for injection of liquid medicine. When producing ampoules, long glass tubes are generally used for the production of ampoules. During the production process, the glass tubes are heated and then stretched to form the structure of the ampoule. The glass tubes are then cut. After cutting, the cut glass tubes are heated and sealed.
[0003] However, in the process of heating and forming the bottleneck of the whole glass tube, the traditional forming wheels are fixed on the rotating rod at equal intervals. When bottles of different heights need to be generated, the bottlenecks need to be formed at different positions of the whole glass tube. At this time, the position of the forming wheel and the spray gun need to be changed. The operation and adjustment are very cumbersome, and the size is difficult to grasp, which reduces the overall efficiency. At the same time, the position of the spray gun is also fixed and installed, which is not convenient for fine-tuning the position of the flame, resulting in deviations during heating, causing irregular shapes when the glass tube is stretched, and the glass tube will continue to rotate during preheating. Although it can be well heated, the glass tube is prone to deformation during rotation, causing the glass tube to bend, affecting subsequent molding work, and during the transportation of the glass tube, it is not convenient to clean the outside, so that the glass tube with debris will cause contamination residue during subsequent molding and stretching. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides a whole tube heating and forming device for producing an ampoule bottle.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a whole tube heating and forming device for producing ampoule bottles, including a mounting plate, two symmetrical and parallel mounting plates are connected by a plurality of equally spaced cross plates, a forming mechanism is installed between the two mounting plates, an adjusting mechanism is installed on the forming mechanism, a heating mechanism is installed on the forming mechanism, a telescopic mechanism is installed on the heating mechanism, a preheating mechanism is installed between the two mounting plates, a cleaning mechanism is installed between the two mounting plates, and a dust suction mechanism is installed between the two mounting plates.
[0006] Specifically, the forming mechanism includes a rotating rod, a plurality of equidistantly distributed rotating rods are rotatably connected between the two mounting plates, a plurality of equidistantly distributed forming wheels are mounted on the plurality of rotating rods, the distance between the plurality of rotating rods is greater than the diameter of the forming wheel, one end of the plurality of rotating rods respectively extends to the outside of the mounting plates, a plurality of driving sprockets are respectively mounted on one end of the plurality of rotating rods, two supporting sprockets with different diameters are rotatably connected to one side of the mounting plate, an annular chain is connected to the two supporting sprockets, a plurality of driving sprockets are meshed with the chain, one of the supporting sprockets is driven by a driving motor, and the driving motor is detachably connected to the device housing.
[0007] Specifically, the adjusting mechanism includes a rotating sleeve, and multiple rotating sleeves distributed evenly are slidably connected to multiple rotating rods, the rotating rod is a hexagonal prism structure, the forming wheel is connected to the rotating sleeve, and multiple ends of the rotating sleeves are rotatably connected to driving plates, and the driving plate is a "concave" shaped structure. The bottoms of multiple driving plates are rotatably connected to two crossed driving rods through rotating shafts, and the ends of multiple crossed driving rods are rotatably connected through rotating shafts. The outer sides of the two mounting plates are respectively detachably connected to control motors, and the output shafts of the two control motors are respectively rotatably connected to screw rods, and the two screw rods are rotatably connected to the mounting plates. One end of the two screw rods is threadedly connected to driving blocks, and the bottoms of the two driving blocks are respectively rotatably connected to two driving rods through a rotating shaft, and one end of the two driving rods is rotatably connected to the ends of the two crossed driving rods, and the multiple driving plates on the multiple rotating rods are detachably connected through transmission rods.
[0008] Specifically, the heating mechanism includes a fixing plate, and one side of the plurality of driving plates is detachably connected to the fixing plate, a mounting seat is installed at one end of the fixing plate, a support tube is installed on one side of the mounting seat, and a certain angle is formed between the support tube and the mounting seat, a mounting block is installed on the top of the support tube, the mounting block is a "concave" shaped structure, a plurality of spray holes are provided on the mounting block, and an air intake pipe is connected to one side of the mounting seat.
[0009] Specifically, the telescopic mechanism includes a slide plate, one end of the plurality of fixed plates is slidably connected to a slide plate, the bottom of the mounting seat is detachably connected to the top center of one end of the slide plate, the top side of one end of the slide plate is vertically connected to a push block, an electric telescopic rod is installed at the midline of the fixed plate, and the output shaft of the electric telescopic rod is vertically connected to one side of the push block.
[0010] Specifically, a plurality of connecting springs are connected between one end of the slide plate and the interior of the fixed plate, the other end of the slide plate is slidably connected to the interior of the fixed plate through the connecting springs, and the mounting block is a triangular structure.
[0011] Specifically, the preheating mechanism includes a connecting shaft, and two parallel connecting shafts are rotatably connected between the other ends of the two mounting plates, and a plurality of transmission disks are equidistantly installed on the two connecting shafts. A conveyor belt is connected between the two transmission disks, and a semicircular groove is provided on the conveyor belt. A transmission sprocket is installed at one end of one of the connecting shafts, and the transmission sprocket is meshed with the chain. A heating plate is installed between the two mounting plates, and a plurality of equidistantly distributed heat dissipation holes are provided on the heating plate. The heating plate is located at one end of the bottom of the plurality of conveyor belts.
[0012] Specifically, the cleaning mechanism includes a support block, and the top of the other end of the two mounting plates is fixedly connected to a support block, a roller brush is rotatably connected between the two support blocks, pulleys are respectively installed at both ends of the roller brush and both ends of another connecting shaft, the two pulleys are connected by a transmission belt, and the roller brush is located at the other end of the top of multiple conveyor belts.
[0013] Specifically, the dust suction mechanism includes a collecting bucket, which is installed between the other ends of the two mounting plates. The collecting bucket is a funnel-shaped structure with a hollow interior. Dust suction pipes are respectively installed at both ends of the collecting bucket. A protective net and a brush are installed on the top of the collecting bucket. The collecting bucket is located at the other end of the multiple conveyor belts, and the top of the collecting bucket is located at the bottom of the roller brush.
[0014] The beneficial effects of the present invention are: (1) The device for heating and forming a whole tube for producing an ampoule bottle described in the present invention facilitates the conveying and forming of the whole glass tube through the installation of the forming mechanism, and facilitates the equidistant adjustment of the width of the forming mechanism through the cooperation of the adjusting mechanism, so as to facilitate the forming of the whole glass tube at different positions and realize the production of bottles of different heights.
[0015] (2) The device for heating and molding a whole tube for producing an ampoule bottle described in the present invention is convenient for heating and molding a whole glass tube on the molding mechanism by installing a heating mechanism. At the same time, the molding mechanism can be adjusted to drive the heating mechanism to move together. The position of the heating mechanism can be adjusted conveniently by cooperating with the telescopic mechanism, thereby realizing more precise heating of a designated position of the whole glass tube.
[0016] (3) The device for heating and forming whole tubes for producing ampoule bottles described in the present invention is advantageous for preheating a plurality of glass whole tubes during smooth transportation through the installation of a preheating mechanism, thereby ensuring a higher efficiency of subsequent heating of the glass whole tubes and improving the overall efficiency.
[0017] (4) The device for heating and forming the whole tube of ampoule bottle produced by the present invention is conducive to the installation of a cleaning mechanism, which facilitates the preheating mechanism to drive the cleaning mechanism to continuously rotate, thereby cleaning the outer side of the whole glass tube before preheating. At the same time, the dust suction mechanism sucks away the debris, thereby ensuring that there are no debris particles attached to the whole glass tube to avoid affecting the subsequent forming. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 A schematic diagram of the overall structure provided by the present invention; Figure 2 It is a schematic diagram of the connection structure between the rotating rod and the mounting plate of the present invention; Figure 3 It is a schematic diagram of the connection structure between the connecting shaft and the mounting plate of the present invention; Figure 4 It is a schematic diagram of the connection structure between the driving rod and the driving plate of the present invention; Figure 5 It is a schematic diagram of the connection structure between the driving rod and the driving block of the present invention; Figure 6 It is a schematic diagram of the connection structure between the transmission plate and the driving plate of the present invention; Figure 7 It is a schematic diagram of the connection structure between the support tube and the mounting seat of the present invention; Figure 8 It is a schematic diagram of the connection structure between the mounting base and the slide plate of the present invention; Fig. 9 It is a schematic diagram of the connection structure between the conveyor belt and the connecting shaft of the present invention; Fig.10 It is a schematic diagram of the connection structure between the roller brush and the connecting shaft of the present invention; Fig.11 It is a schematic diagram of the connection structure between the protective net and the collecting bucket of the present invention.
[0020] In the figure: 1, mounting plate; 2, horizontal plate; 3, forming mechanism; 301, rotating rod; 302, forming wheel; 303, chain; 304, driving motor; 305, supporting sprocket; 306, driving sprocket; 4, adjusting mechanism; 401, control motor; 402, driving block; 403, screw rod; 404, driving rod; 405, rotating shaft; 406, driving plate; 407, rotating sleeve; 408, transmission rod; 5, heating mechanism; 501, mounting block; 502, supporting pipe; 503, spray hole; 504, mounting seat; 505, air intake pipe; 5 06. Fixed plate; 6. Telescopic mechanism; 601. Electric telescopic rod; 602. Slide plate; 603. Push block; 604. Connecting spring; 7. Preheating mechanism; 701. Connecting shaft; 702. Drive sprocket; 703. Drive disc; 704. Conveyor belt; 705. Heating plate; 706. Heat dissipation hole; 707. Groove; 8. Cleaning mechanism; 801. Roller brush; 802. Pulley; 803. Drive belt; 804. Support block; 9. Dust suction mechanism; 901. Collecting bucket; 902. Protective net; 903. Dust suction tube; 904. Brush. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0022] like Figure 1 , Figure 2 , Figure 4 , Figure 8 , Fig.10 and Fig.11 As shown, a whole tube heating and molding device for producing ampoule bottles described in the present invention comprises a mounting plate 1, two symmetrical and parallel mounting plates 1 are connected by a plurality of equally spaced transverse plates 2, a molding mechanism 3 is installed between the two mounting plates 1, an adjusting mechanism 4 is installed on the molding mechanism 3, a heating mechanism 5 is installed on the molding mechanism 3, a telescopic mechanism 6 is installed on the heating mechanism 5, a preheating mechanism 7 is installed between the two mounting plates 1, a cleaning mechanism 8 is installed between the two mounting plates 1, and a dust collection mechanism 9 is installed between the two mounting plates 1.
[0023] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the forming mechanism 3 includes a rotating rod 301, a plurality of rotating rods 301 distributed evenly spaced are rotatably connected between the two mounting plates 1, a plurality of forming wheels 302 distributed evenly spaced are mounted on the plurality of rotating rods 301, the distance between the plurality of rotating rods 301 is greater than the diameter of the forming wheel 302, one end of the plurality of rotating rods 301 respectively extends to the outside of the mounting plate 1, a plurality of driving sprockets 306 are respectively mounted on one end of the plurality of rotating rods 301, one side of the mounting plate 1 is rotatably connected to two supporting sprockets 305 with different diameters, the two supporting sprockets 305 are connected to annular chains 303, a plurality of driving sprockets 306 are meshed with the chains 303, and one of the plurality of The supporting sprocket 305 is driven by a driving motor 304, and the driving motor 304 is detachably connected to the device housing. By installing multiple rotating rods 301, it is convenient to install multiple equidistantly distributed forming wheels 302. By installing the chain 303, under the operation of the driving motor 304, the chain 303 drives multiple driving sprockets 306 to rotate synchronously in the same direction, thereby realizing that the whole glass tube is continuously rotated between the two forming wheels 302. Under the gravity of the whole glass tube, the outer side of the whole glass tube is squeezed and formed by the forming wheel 302, and a groove bottleneck is formed after continuous squeezing. Finally, the material removal rod pushes the whole glass tube to be transported and moved, which is convenient for subsequent stretching work and forming.
[0024] Specifically, Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the adjustment mechanism 4 includes a rotating sleeve 407, and multiple rotating sleeves 407 with equal spacing are slidably connected to multiple rotating rods 301. The rotating rod 301 is a hexagonal prism structure. The forming wheel 302 is connected to the rotating sleeve 407. The two ends of the multiple rotating sleeves 407 are rotatably connected to driving plates 406 respectively. The driving plate 406 is a "concave" shaped structure. The bottoms of the multiple driving plates 406 are rotatably connected to two crossed driving rods 404 through rotating shafts 405, and the ends of the multiple crossed driving rods 404 are rotatably connected through rotating shafts 405. The outer sides of the two mounting plates 1 are detachably connected to control motors 401 respectively, and the output shafts of the two control motors 401 are rotatably connected to screw rods 403 respectively. The two screw rods 403 are rotatably connected to the mounting plate 1. One end of the two screw rods 403 is respectively threadedly connected to a driving block 402. The bottoms of the two driving blocks 402 are respectively rotatably connected to two driving rods 404 through a rotating shaft 405. One end of the two driving rods 404 is respectively connected to two The ends of the crossed driving rods 404 are rotatably connected, and the multiple driving plates 406 on the multiple rotating rods 301 are detachably connected through the transmission rod 408, and are slidably connected to the rotating rod 301 through the multiple equally distributed rotating sleeves 407, which is conducive to the sliding of the multiple forming wheels 302 on the rotating rod 301. The multiple driving rods 404 and the rotating shaft 405 are matched and connected to form a scissor-type telescopic frame structure. Through the synchronous operation of the two control motors 401, the two screw rods 403 control the two driving blocks 402 to move toward each other. When the two driving blocks 402 are close to each other, the multiple driving rods 404 are driven to contract, thereby making the multiple driving plates 406 drive the multiple forming wheels 302 to approach each other. On the contrary, when the two driving blocks 402 are far away, the multiple driving rods 404 are stretched and lengthened, so that the distance between the multiple forming wheels 302 is increased, which is conducive to molding different positions of the glass whole tube according to needs, thereby generating bottles of different heights, and the operation is more convenient and efficient.
[0025] Specifically, Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7As shown, the heating mechanism 5 includes a fixing plate 506, and one side of the plurality of driving plates 406 is detachably connected with the fixing plate 506, one end of the fixing plate 506 is installed with a mounting seat 504, one side of the mounting seat 504 is installed with a support tube 502, and there is a certain angle between the support tube 502 and the mounting seat 504, and the top of the support tube 502 is installed with a mounting block 501, and the mounting block 501 is a "concave"-shaped structure, and a plurality of spray holes 503 are provided on the mounting block 501, and one side of the mounting seat 504 is connected with an air inlet pipe 505, and the installation of the fixing plate 506 facilitates the connection of the mounting seat 504, Thereby, the support tube 502 and the mounting block 501 are connected. Through the connection of the air inlet pipe 505, the gas is ejected through the nozzle hole 503 and ignited, thereby heating the entire glass tube. The "concave" shape design of the mounting block 501 can achieve more uniform heating of the entire glass tube, which is convenient for molding. The adjustment and movement of the mounting plate 1 can drive the movement of the fixing plate 506 to achieve better heating. The support tube 502 deviates from the mounting seat 504 at a certain angle, so as to achieve heating at the two molding wheels 302, which is convenient for the molding wheel 302 to form the bottleneck of the entire glass tube.
[0026] Specifically, Figure 7 and Figure 8 As shown, the telescopic mechanism 6 includes a slide plate 602, and one end of the plurality of fixed plates 506 is slidably connected with the slide plate 602. The bottom of the mounting seat 504 is detachably connected to the top center of one end of the slide plate 602. A push block 603 is vertically connected to the top side of one end of the slide plate 602. An electric telescopic rod 601 is installed at the midline of the fixed plate 506. The output shaft of the electric telescopic rod 601 is vertically connected to one side of the push block 603. The installation of the slide plate 602 facilitates the connection with the mounting seat 504. The slide plate 602 is slidably connected to the fixed plate 506. Under the control of the electric telescopic rod 601, the push block 603 drives the slide plate 602 to slide to different positions, thereby realizing the adjustment of the flame position ejected from the mounting block 501, which is convenient for more accurate heating of the designated position of the entire glass tube and is beneficial for subsequent molding and stretching.
[0027] Specifically, Figure 8 As shown, a plurality of connecting springs 604 are connected between one end of the slide plate 602 and the inside of the fixed plate 506, and the other end of the slide plate 602 is slidably connected to the inside of the fixed plate 506 through the connecting springs 604. The mounting block 501 is a triangular structure. Through the installation of the connecting springs 604, it is beneficial to always keep the slide plate 602 in a pulling state, so that it is stable and not loose when sliding out, and the slide plate 602 is smooth and labor-saving when retracting. The triangular structure design of the mounting block 501 is beneficial to the smooth driving of the slide plate 602.
[0028] Specifically, Figure 3 and Fig. 9 As shown, the preheating mechanism 7 includes a connecting shaft 701, and two parallel connecting shafts 701 are rotatably connected between the other ends of the two mounting plates 1. A plurality of transmission disks 703 are equidistantly installed on the two connecting shafts 701, and a conveyor belt 704 is connected between the two transmission disks 703. A semicircular groove 707 is provided on the conveyor belt 704. A transmission sprocket 702 is installed at one end of one of the connecting shafts 701, and the transmission sprocket 702 is meshed with the chain 303. A heating plate 705 is installed between the two mounting plates 1, and a plurality of heat dissipation holes 706 distributed equidistantly are provided on the heating plate 705. The heating plate 705 is located at At one end of the bottom of the plurality of conveyor belts 704, the plurality of conveyor belts 704 are connected by installing two of the connecting shafts 701 and cooperating with the plurality of transmission disks 703. By installing the transmission sprocket 702, the driving control of one of the connecting shafts 701 is realized. By opening the groove 707, the plurality of equidistantly distributed conveyor belts 704 can smoothly convey the plurality of glass whole tubes. At the same time, by installing the heating plate 705, it is convenient to heat the plurality of conveyed glass whole tubes, so that the glass whole tubes maintain a certain preheating temperature, which is convenient for subsequent molding processing. By opening the heat dissipation holes 706, the heat is evenly dispersed.
[0029] Specifically, Figure 3 and Fig.10 As shown, the cleaning mechanism 8 includes a support block 804, and the tops of the other ends of the two mounting plates 1 are respectively fixedly connected with support blocks 804, and a roller brush 801 is rotatably connected between the two support blocks 804. Pulleys 802 are respectively installed at both ends of the roller brush 801 and at both ends of another connecting shaft 701, and the two pulleys 802 are connected by a transmission belt 803. The roller brush 801 is located at the other end of the tops of multiple conveyor belts 704. The installation of the two support blocks 804 facilitates the rotational support of the roller brush 801. Through the coordinated installation of multiple pulleys 802, under the action of the transmission belt 803, the connecting shaft 701 drives the roller brush 801 to rotate, which is beneficial to cleaning the outer side of the conveyed glass whole tube, loosening the debris particles attached to the glass whole tube, and preventing the particles from affecting the subsequent molding of the glass whole tube.
[0030] Specifically, Fig.10As shown, the dust collection mechanism 9 includes a collecting hopper 901, and a collecting hopper 901 is installed between the other ends of the two mounting plates 1. The collecting hopper 901 is a hollow funnel-shaped structure. Dust collection pipes 903 are installed at both ends of the collecting hopper 901. A protective net 902 and a brush 904 are installed on the top of the collecting hopper 901. The collecting hopper 901 is located at the other end of the plurality of conveyor belts 704. The top of the collecting hopper 901 is located at the bottom of the roller brush 801. The installation of the collecting hopper 901 is conducive to The swept debris particles are collected, and the installation of the dust suction pipe 903 and the external dust collector facilitates the dust suction inside the collection bucket 901, so that the debris is sucked away and recycled. At the same time, it is also beneficial to suck away the debris particles loose on the whole glass tube, and will not cause the debris to fly up and fall on other whole glass tubes. The installation of the protective net 902 plays a role in shielding and protecting the top of the collection bucket 901, preventing large objects from falling into the collection bucket 901. The installation of the brush 904 plays a role in cleaning the bottom side of the glass tube.
[0031] When the present invention is in use, firstly, the installation of multiple rotating rods 301 facilitates the installation of multiple equally spaced forming wheels 302. Through the installation of the chain 303, under the operation of the driving motor 304, the chain 303 drives the multiple driving sprockets 306 to rotate synchronously in the same direction, thereby realizing that the whole glass tube is continuously rotated between the two forming wheels 302. Under the gravity of the whole glass tube, the outer side of the whole glass tube is squeezed and formed by the forming wheels 302, and the concave bottleneck is subsequently formed by continuous squeezing. Finally, the material-push rod pushes the whole glass tube to be transported and moved, which is convenient for subsequent stretching and forming. Through the multiple equally spaced rotating sleeves 407 and the rotating rod 301, it is convenient for the multiple forming wheels 302 to slide on the rotating rod 301. Through the multiple driving rods 404 and the rotating shaft 40 5 are connected in coordination, thereby forming a scissor-type telescopic frame structure. Through the synchronous operation of the two control motors 401, the two screw rods 403 control the two driving blocks 402 to move toward each other. When the two driving blocks 402 are close to each other, the multiple driving rods 404 are driven to contract, thereby making the multiple driving plates 406 drive the multiple forming wheels 302 to approach each other. On the contrary, when the two driving blocks 402 are away from each other, the multiple driving rods 404 are stretched and lengthened, so that the distance between the multiple forming wheels 302 becomes larger, which is conducive to molding different positions of the glass whole tube according to needs, thereby generating bottles of different heights, and the operation is more convenient and efficient. Through the installation of the fixing plate 506, it is convenient to connect the mounting seat 504, thereby realizing the connection between the support tube 502 and the mounting block 501, and through the air inlet pipe 5 05 is connected, so that the gas is ejected and ignited through the nozzle hole 503, thereby realizing heating of the entire glass tube. The "concave" shape design of the mounting block 501 realizes more uniform heating of the entire glass tube, which is convenient for molding work. The adjustment and movement of the mounting plate 1 drives the fixed plate 506 to move, thereby realizing better heating work. The support tube 502 deviates from the mounting seat 504 at a certain angle, thereby realizing heating of the two molding wheels 302, which is convenient for the molding wheel 302 to mold the entire glass tube. The installation of the slide plate 602 is conducive to the connection with the mounting seat 504. The slide plate 602 is connected to the fixed plate 506 through sliding connection. Under the control of the electric telescopic rod 601, the push block 603 drives the slide plate 602 to slide to different positions, thereby realizing the mounting block The flame position of 501 is adjusted to heat the designated position of the whole glass tube more accurately, which is beneficial to the subsequent forming and stretching. The installation of the connecting spring 604 is conducive to always keeping the sliding plate 602 in a pulling state, so that it is stable and not loose when sliding out, and the sliding plate 602 is smooth and labor-saving when contracting. The triangular structure design of the mounting block 501 is conducive to the smooth driving of the sliding plate 602. Through the installation of two connecting shafts 701, multiple conveyor belts 704 are connected with the cooperation of multiple transmission disks 703. Through the installation of the transmission sprocket 702, the drive control of one of the connecting shafts 701 is realized. Through the opening of the groove 707, multiple equally distributed conveyor belts 704 can smoothly convey multiple whole glass tubes. At the same time, through the installation of the heating plate 705,It is beneficial to heat a plurality of conveyed glass tubes, so that the glass tubes are kept at a certain preheating temperature, which is convenient for subsequent forming processing. The heat dissipation holes 706 are opened to evenly disperse the heat. The installation of two support blocks 804 is beneficial to the rotation support of the roller brush 801. The connecting shaft 701 drives the roller brush 801 to rotate under the action of the transmission belt 803 through the coordinated installation of a plurality of pulleys 802, which is beneficial to the cleaning of the outer side of the conveyed glass tube, so that the debris particles attached to the glass tube are loosened, and the particles are prevented from affecting the subsequent forming of the glass tube. The installation of the collecting bucket 901 facilitates the collection of the swept debris particles. The installation of the dust suction pipe 903 and the external dust collector facilitates the dust suction inside the collecting bucket 901, so that the debris is sucked away and recycled. At the same time, it facilitates the extraction of the debris particles loose on the glass tube, which will not cause the debris to fly up and fall on other glass tubes. The installation of the protective net 902 plays a role in shielding and protecting the top of the collecting bucket 901 to prevent large objects from falling into the collecting bucket 901. The installation of the brush 904 plays a role in cleaning the bottom side of the glass tube.
[0032] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A whole tube heating and forming device for producing ampoule bottles, characterized in that: It comprises a mounting plate (1), two symmetrical and parallel mounting plates (1) are connected via a plurality of equally spaced transverse plates (2), a forming mechanism (3) is installed between the two mounting plates (1), an adjusting mechanism (4) is installed on the forming mechanism (3), a heating mechanism (5) is installed on the forming mechanism (3), a telescopic mechanism (6) is installed on the heating mechanism (5), a preheating mechanism (7) is installed between the two mounting plates (1), a cleaning mechanism (8) is installed between the two mounting plates (1), and a dust collecting mechanism (9) is installed between the two mounting plates (1); The forming mechanism (3) comprises a rotating rod (301), a plurality of rotating rods (301) distributed at equal distances are rotatably connected between the two mounting plates (1), and a plurality of forming wheels (302) distributed at equal distances are mounted on the plurality of rotating rods (301); The adjusting mechanism (4) comprises a rotating sleeve (407), a plurality of rotating sleeves (407) equidistantly distributed are slidably connected to the plurality of rotating rods (301), the forming wheel (302) is connected to the rotating sleeve (407), the two ends of the plurality of rotating sleeves (407) are rotatably connected to driving plates (406), the bottoms of the plurality of driving plates (406) are rotatably connected to two crossed driving rods (404) via rotating shafts (405), the ends of the plurality of crossed driving rods (404) are rotatably connected via rotating shafts (405), and the outer sides of the two mounting plates (1) are detachably connected to control motors (401 ), the output shafts of the two control motors (401) are rotatably connected to screw rods (403), the two screw rods (403) are rotatably connected to the mounting plate (1), one end of the two screw rods (403) is respectively threadedly connected to a driving block (402), the bottom of the two driving blocks (402) are respectively rotatably connected to two driving rods (404) via a rotating shaft (405), one end of the two driving rods (404) is respectively rotatably connected to the ends of two crossed driving rods (404), and the multiple driving plates (406) on the multiple rotating rods (301) are detachably connected via a transmission rod (408).
2. The whole tube heating and forming device for producing an ampoule according to claim 1, characterized in that: The rotating rod (301) is a hexagonal prism structure, and the driving plate (406) is a "concave"-shaped structure.
3. The whole tube heating and forming device for producing an ampoule according to claim 1, characterized in that: The distance between the plurality of rotating rods (301) is greater than the diameter of the forming wheel (302); one end of the plurality of rotating rods (301) respectively extends to the outside of the mounting plate (1); one end of the plurality of rotating rods (301) is respectively mounted with a driving sprocket (306); one side of the mounting plate (1) is rotatably connected to two supporting sprockets (305) of different diameters; the two supporting sprockets (305) are connected to an annular chain (303); the plurality of driving sprockets (306) are meshed with the chain (303); one of the supporting sprockets (305) is driven by a driving motor (304); and the driving motor (304) is detachably connected to a housing of the device.
4. The whole tube heating and forming device for producing an ampoule according to claim 3, characterized in that: The heating mechanism (5) comprises a fixing plate (506), one side of the plurality of driving plates (406) being detachably connected to the fixing plate (506), one end of the fixing plate (506) being mounted with a mounting seat (504), one side of the mounting seat (504) being mounted with a support tube (502), a certain angle being formed between the support tube (502) and the mounting seat (504), a mounting block (501) being mounted on the top of the support tube (502), the mounting block (501) being a "concave"-shaped structure, a plurality of spray holes (503) being provided on the mounting block (501), and one side of the mounting seat (504) being connected with an air intake pipe (505).
5. The whole tube heating and forming device for producing an ampoule according to claim 4, characterized in that: The telescopic mechanism (6) comprises a slide plate (602), one end of the plurality of fixed plates (506) is slidably connected to the slide plate (602), the bottom of the mounting seat (504) is detachably connected to the center of the top of one end of the slide plate (602), the top side of one end of the slide plate (602) is vertically connected to a push block (603), an electric telescopic rod (601) is installed at the center line of the fixed plate (506), and the output shaft of the electric telescopic rod (601) is vertically connected to one side of the push block (603).
6. The whole tube heating and forming device for producing an ampoule according to claim 5, characterized in that: A plurality of connection springs (604) are connected between one end of the slide plate (602) and the interior of the fixed plate (506); the other end of the slide plate (602) is slidably connected to the interior of the fixed plate (506) via the connection springs (604); and the mounting block (501) is a triangular structure.
7. The whole tube heating and forming device for producing an ampoule bottle according to claim 1, characterized in that: The preheating mechanism (7) comprises a connecting shaft (701), two parallel connecting shafts (701) are rotatably connected between the other ends of the two mounting plates (1), a plurality of transmission discs (703) are equidistantly mounted on the two connecting shafts (701), a conveyor belt (704) is connected between the two transmission discs (703), a semicircular groove (707) is provided on the conveyor belt (704), a transmission sprocket (702) is mounted on one end of one of the connecting shafts (701), the transmission sprocket (702) is meshed with a chain (303), a heating plate (705) is mounted between the two mounting plates (1), a plurality of heat dissipation holes (706) distributed equidistantly are provided on the heating plate (705), and the heating plate (705) is located at one end of the bottom of the plurality of conveyor belts (704).
8. The whole tube heating and forming device for producing an ampoule according to claim 7, characterized in that: The cleaning mechanism (8) comprises a support block (804), the tops of the other ends of the two mounting plates (1) are respectively fixedly connected to support blocks (804), a roller brush (801) is rotatably connected between the two support blocks (804), pulleys (802) are respectively installed at both ends of the roller brush (801) and at both ends of another connecting shaft (701), the two pulleys (802) are connected via a transmission belt (803), and the roller brush (801) is located at the other end of the top of the plurality of conveyor belts (704).
9. The whole tube heating and forming device for producing an ampoule according to claim 8, characterized in that: The dust suction mechanism (9) comprises a collecting hopper (901), wherein the collecting hopper (901) is installed between the other ends of the two mounting plates (1), the collecting hopper (901) is a funnel-shaped structure with a hollow interior, dust suction pipes (903) are installed at both ends of the collecting hopper (901), a protective net (902) and a brush (904) are installed at the top of the collecting hopper (901), the collecting hopper (901) is located at the other end of the plurality of conveyor belts (704), and the top of the collecting hopper (901) is located at the bottom of the roller brush (801).