Assembly and test integrated device capable of turning over online

Abstract

The invention belongs to the technical field of valve tests, and particularly relates to an assembly and test integrated device capable of turning over online. The device comprises a main support, a rectangular platform is arranged at the bottom of the main support, supporting legs are arranged on the rectangular platform, and turnover assemblies are arranged at the top ends of the supporting legs. The four-stud connecting structure has the remarkable effects that four-stud connection is achieved, positioning is accurate, sealing is tight, and connection is firm. Due to the design of the left supporting column, the right supporting column and the two pins, disassembly and assembly are convenient, rapid overturning without disassembling the valve body can be achieved in the assembling and testing process, assembling and testing are convenient, after the position of the valve body is adjusted, the structure can limit axial displacement of the valve body, tightness is reliable, controllability is high, and the degree of freedom is high. The U-shaped supporting frame structure ensures that the valve body can be overturned, and meanwhile, the valve body is more convenient to disassemble and assemble. The hidden water receiving tank is designed, adopts a sinking type structure and is integrally placed below the main supporting frame, space is saved, and taking is convenient and fast.

Description

Technical Field

[0001] The invention belongs to the technical field of valve testing, and in particular relates to an assembly test integrated device capable of being turned over online. Background Art

[0002] At present, due to the high technical content, high manufacturing difficulty, and high precision requirements of pilot safety valves, in the valve industry, it is recognized by the industry as a device that is difficult to localize. In order to ensure the performance of the pilot safety valve, it is necessary to perform performance tests on the valve to check whether the valve as a whole has defects or poor sealing, etc., to ensure that it meets the actual use requirements. However, due to the limitations of the structure of the pilot safety valve, the direct use of ordinary assembly test fixtures will cause great damage to both the valve and the assembly test fixture. Therefore, how to better meet the assembly and test requirements of the pilot safety valve, improve assembly efficiency, and save test time is a technical problem that urgently needs to be solved. Summary of the invention

[0003] The invention provides an assembly and test integrated device capable of being turned over online according to the installation and test requirements of a pilot-operated safety valve.

[0004] The present invention is implemented as follows: an online reversible assembly test integrated device, which includes a main bracket, the bottom of the main bracket is a rectangular platform, legs are arranged on the rectangular platform, and a reversing component is arranged on the top of the legs.

[0005] As described above, an integrated assembly test device that can be flipped online, wherein the flip component includes a laterally arranged support column, a U-shaped support frame is arranged on the top of the support column, a blind plate is arranged on the U-shaped support frame, and the valve body of the pilot valve to be flipped is fixed on the blind plate.

[0006] As described above, an online flippable assembly test integrated device has two blind plates, namely a left blind plate and a right blind plate, a pilot valve body is fixed between the left blind plate and the right blind plate, and the pilot valve body is fixedly connected to the blind plate via studs.

[0007] As described above, an online flippable integrated assembly test device has two support columns, namely a left support column and a right support column. The left support column passes through a U-shaped support frame and is fixedly connected to the geometric center of the left blind plate, and the right support column passes through the U-shaped support frame and is fixedly connected to the geometric center of the right blind plate.

[0008] As described above, an online flippable integrated assembly test device further includes pin I and pin II, wherein pin I is arranged on one side of the left support column, passes through the reserved hole on the U-shaped support frame and matches with the positioning hole on the left blind plate; pin II is arranged on the right support column, passes through the reserved hole on the U-shaped support frame and matches with the positioning hole on the right blind plate.

[0009] In the above-mentioned online reversible assembly test integrated device, both pin I and pin II are provided with threaded structures, which match with the threaded holes on the U-shaped support frame.

[0010] As described above, an online reversible assembly test integrated device, wherein a water receiving trough is arranged on the rectangular platform, and the position of the water receiving trough corresponds to the position of the valve body of the pilot valve.

[0011] In the above-mentioned online flippable assembly test integrated device, the U-shaped support frame and the main support frame are fixed by welding, and the U-shaped support frame is provided with a threaded hole, and the hexagonal bolt is set in the threaded hole.

[0012] As described above, an online flippable assembly test integrated device, wherein the left blind plate and the right blind plate are respectively locked with the pilot valve body by four studs and nuts, the threaded hole on the left blind plate is connected to the test pipeline for injecting the test medium, and the left blind plate and the valve body are sealed by an O-ring.

[0013] As described above, an online flippable assembly test integrated device is provided with universal wheels at the bottom of the rectangular platform. There are four universal wheels in total, all with locking function, which are respectively installed at the four corners of the bottom of the main bracket.

[0014] The remarkable effects of the present invention are: four-stud connection, accurate positioning, tight sealing, and firm connection. The left and right double support columns and double pin design are easy to disassemble and assemble, and can realize rapid flipping under the valve body without disassembling it during assembly and testing, which is convenient for assembly and testing. After adjusting the position of the valve body, the structure can also limit the axial displacement of the valve body, with reliable tightness, strong controllability, and high degree of freedom. The U-shaped support frame structure ensures that the valve body can be flipped while making it easier to disassemble and assemble the valve body. The hidden water trough design adopts a sunken structure and is placed under the main support frame as a whole, saving space and making it easy and quick to take. The four universal wheel structure facilitates the installation of the overall directional displacement of the test frame, saving manpower and having strong mobility. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the assembly test integrated device capable of online flipping provided by the present invention;

[0016] Figure 2 It is a left view of the assembly test integrated device capable of online flipping provided by the present invention;

[0017] Figure 3 It is a top view of the assembly test integrated device capable of online flipping provided by the present invention;

[0018] Figure 4It is a three-dimensional view of the isometric side of the pilot valve body installed in the online flippable assembly test integrated device provided by the present invention;

[0019] Among them, 1. main bracket; 2. pin I; 3. left support column; 4. U-shaped support frame; 5. hexagonal head bolt; 6. stud; 7. left blind plate; 8. pilot valve body; 9. right blind plate; 10. right support column; 11. pin II; 12. water tank; 13. universal wheel. DETAILED DESCRIPTION

[0020] An integrated assembly and test device capable of online flipping includes a main bracket, a pin I, a left support column, a U-shaped support frame, a hexagonal bolt, a stud, a left blind plate, a pilot valve body, a right blind plate, a right support column, a pin II, a water tank, and a universal wheel. Among them, four studs are used to solve the clamping problem between the left and right blind plates and the valve body, and a double support column and a double pin design of the left and right support columns are used in conjunction with the U-shaped support frame to solve the problem of online rapid flipping and axial slippage during valve body assembly and testing. Two hexagonal bolts are equipped on the two U-shaped support frames to solve the radial displacement problem of the valve body during flipping. In addition, the movable universal wheel structure has a self-locking function to facilitate the displacement and locking of the installation test frame.

[0021] In the above-mentioned online flippable integrated assembly test device, the bottom of the main bracket is provided with a water receiving trough for collecting dripping water during the valve test to prevent the dripping water from contaminating the test site.

[0022] In the above-mentioned online reversible assembly test integrated device, both the pin I and the pin II are provided with threaded structures, which match with the threaded holes on the U-shaped support frame.

[0023] As described above, an online flippable assembly test integrated device, wherein the left support column and the right support column are provided with fixing nuts cooperating with a U-shaped support frame to prevent the valve body from axially sliding and falling off.

[0024] In the above-mentioned online flippable assembly test integrated device, the two U-shaped support frames are fixed to the main support frame by welding, and the two hexagonal bolts are respectively screwed into the threaded holes on the inner side of the U-shaped support frame.

[0025] As described above, an online reversible assembly test integrated device, wherein the left blind plate and the right blind plate are respectively locked with the pilot valve body by four studs and nuts, the threaded hole on the left blind plate (7) is connected to the test pipeline for injecting the test medium, and the left blind plate and the valve body are sealed by an O-ring.

[0026] In the above-mentioned online flippable assembly test integrated device, there are four universal wheels, all with locking function, which are respectively installed at the four corners of the bottom of the main bracket.

[0027] Here is a specific example

[0028] The present invention provides an online flippable assembly test integrated device, comprising a main bracket 1, a pin I 2, a left support column 3, a U-shaped support frame 4, a hexagonal head bolt 5, a stud 6, a left blind plate 7, a pilot valve body 8, a right blind plate 9, a right support column 10, a pin II 11, a water receiving trough 12 and a universal wheel 13. Among them, the sealing method of the left blind plate 7 and the pilot valve body 8 adopts O-ring sealing; the left blind plate 7 and the right blind plate 9 are connected to the pilot valve body 8 through four studs 6 and locked by nuts at both ends; the left support column 3 and the right support column 10 are connected to the left blind plate 7 and the right blind plate 9 through threads; the hexagonal head bolt 5 and the U-shaped support frame 4 are also connected through threads; the pin I 2 and the pin II 11 are also connected to the U-shaped support frame 4 through threads; the water receiving trough 12 can be placed in the reserved groove under the main bracket 1, and there is no need to use a fastening method between the two; the left support column 3, the right support column 10, the stud 6, the left blind plate 7, the pilot valve body 8 and the right blind plate 9 together constitute the upper component; the left support column 3, the right support column 10 and the pin I 2 and the pin II 11 coordinate to form the upside-down flip structure of the upper component.

[0029] The specific working process of the present invention is as follows:

[0030] 1. First, lock the universal wheel 13 at the bottom of the main bracket 1 to ensure that it will not move during assembly, and place the water tank 12 in the reserved groove at the bottom of the main bracket 1.

[0031] 2. Then pass the four studs 6 through the left blind plate 7, the pilot valve body 8, and the right blind plate 9 in turn. After adjusting the position of the blind plate and the valve body, tighten the nuts at both ends of the studs to ensure that the valve body does not rotate. Pay attention to the coordination between the left and right blind plates and the valve body during assembly. Do not install the blind plates upside down. Then screw the left support column 3 and the right support column 10 into the threaded holes of the left blind plate 7 and the right blind plate 9 respectively.

[0032] 3. After completing the assembly of the upper component, lift the left and right support columns and place the entire upper component into the U-shaped groove of the U-shaped support frame 4. The fixing nuts of the left and right support columns must be ensured to be on the outside of the U-shaped support frame 4 to limit its axial displacement. Then screw the hexagon head bolt 5 into the threaded hole of the U-shaped support frame 4 to limit the radial displacement of the valve body.

[0033] 4. Finally, pass pin I 2 and pin II 11 through the threaded holes of the U-shaped support frame 4 into the blind holes on the left and right blind plates, tighten pin I 2 and pin II 11 to compress the upper assembly to ensure that it will not flip over, and assemble the components of the pilot valve in sequence.

[0034] 5. After the assembly of relevant parts on the upper end of the pilot valve body 8 is completed, loosen pin I2 and pin II 11, flip the upper assembly 180°, turn the lower end of the pilot valve body 8 upward, insert pin I2 and pin II 11 into the blind holes on the left and right blind plates and tighten them to realize the flipping function of the valve body, and then assemble the relevant parts to the lower end of the pilot valve body 8. After all the assembly is completed, loosen the locking device of the universal wheel 13 and push the installation test frame to the test site for relevant tests.

[0035] The above specific implementation modes are used to explain the present invention rather than to limit the present invention. Any modification and change made to the present invention within the spirit of the present invention and the protection scope of the claims shall fall within the protection scope of the present invention.

Claims

1. An integrated assembly test device capable of online reversal, characterized in that: It comprises a main support (1), the bottom of the main support (1) is a rectangular platform, legs are arranged on the rectangular platform, and a flip assembly is arranged on the top of the legs.

2. The assembly test integrated device capable of online flipping as claimed in claim 1, characterized in that: The flip assembly comprises a support column arranged transversely, a U-shaped support frame (4) is arranged at the top of the support column, a blind plate is arranged on the U-shaped support frame (4), and a pilot valve body (8) to be flipped is fixed on the blind plate.

3. The assembly test integrated device capable of online flipping as claimed in claim 2, characterized in that: There are two blind plates, namely a left blind plate (7) and a right blind plate (9). The pilot valve body (8) is fixed between the left blind plate (7) and the right blind plate (9). The pilot valve body (8) is fixedly connected to the blind plate via a stud (6).

4. The assembly test integrated device capable of online flipping as claimed in claim 3, characterized in that: There are two support columns, namely a left support column (3) and a right support column (10). The left support column (3) passes through the U-shaped support frame (4) and is fixedly connected to the geometric center of the left blind plate (7), and the right support column (10) passes through the U-shaped support frame (4) and is fixedly connected to the geometric center of the right blind plate (9).

5. The assembly test integrated device capable of online reversal as claimed in claim 4, characterized in that: It also includes a pin I (2) and a pin II (11), wherein the pin I (2) is arranged on one side of the left support column (3), passes through a reserved hole on the U-shaped support frame (4) and matches with a positioning hole on the left blind plate (7); and the pin II (11) is arranged on the right support column (10), passes through a reserved hole on the U-shaped support frame (4) and matches with a positioning hole on the right blind plate (9).

6. The assembly test integrated device capable of online reversal according to claim 5, characterized in that: Pin I (2) and pin II (11) are both provided with threaded structures, which match with the threaded holes on the U-shaped support frame (4).

7. The assembly test integrated device capable of online flipping as claimed in claim 6, characterized in that: A water receiving groove (12) is arranged on the rectangular platform, and the position of the water receiving groove (12) corresponds to the position of the pilot valve body (8).

8. The assembly test integrated device capable of online reversal according to claim 7, characterized in that: The U-shaped support frame (4) and the main support frame (1) are fixed by welding, and a threaded hole is provided on the U-shaped support frame (4), and a hexagonal head bolt (5) is arranged in the threaded hole.

9. The assembly test integrated device capable of online reversal according to claim 8, characterized in that: The left blind plate (7) and the right blind plate (9) are respectively locked with the pilot valve body (8) through four studs (6) and nuts. The threaded hole on the left blind plate (7) is connected to the test pipeline for injecting the test medium. The left blind plate (7) and the valve body are sealed by an O-ring.

10. The assembly test integrated device capable of online reversal according to claim 9, characterized in that: Universal wheels (13) are arranged at the bottom of the rectangular platform. There are four universal wheels (13) in total, all of which have a locking function and are respectively installed at the four corners of the bottom of the main bracket (1).

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