A cutting and processing device and method based on building block manufacturing

By designing a positioning and pressing mechanism, and using steel wire ropes and foot pedals to automatically adjust the position of the red bricks, the problems of low efficiency and high safety hazards of manual operation in red brick cutting devices are solved, and a highly efficient and safe cutting process is achieved.

CN119974256BActive Publication Date: 2025-10-31王海平
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Patent Information

Application Number
CN202510406137.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-10-31
Estimated Expiration
2045-04-02

AI Technical Summary

Technical Problem

Existing brick cutting devices suffer from low efficiency and significant safety hazards when operated manually.

Method used

A cutting and processing device including a positioning mechanism and a pressing mechanism was designed. By using a combination of steel wire rope and foot pedal, the position of the brick is automatically adjusted, reducing the distance between the hand and the saw blade, increasing safety, and the brick is automatically dropped through a fine-tuning component.

Benefits of technology

It improves cutting efficiency, reduces operator fatigue, enhances safety, and avoids safety hazards caused by hand fatigue.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention belongs to the field of building block cutting technology and discloses a cutting and processing device based on building block manufacturing. It includes a frame, a cutting mechanism located above the frame, and further includes: a positioning mechanism comprising a second sliding plate for supporting bricks, with an adjustment component at the upper end of the second sliding plate to replace manual adjustment of the position of thinner bricks; a fine-tuning component opposite the adjustment component to allow the cut bricks to fall; and a pressing mechanism including a steel wire rope, one end of which is attached to a foot pedal, and the other end connected to a moving component, which includes a first sliding plate. When the foot pedal is pressed, the steel wire rope moves the adjustment component via the first sliding plate. This invention solves the problems of low efficiency and safety hazards associated with manual operation in existing devices.
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Description

Technical Field

[0001] This invention relates to the field of building block cutting technology, specifically to a cutting and processing device and method based on building block manufacturing. Background Technology

[0002] Wall tiles, also known as wall bricks, are materials used for facade decoration. They are suitable for walls in places such as bathrooms, kitchens, and outdoor balconies. They can also be used for decoration of door and window edges, baseboards, pools, bathrooms, fireplaces, chimneys, and other parts. Among them, red bricks, due to their unique texture and color, give people a rustic, warm, and retro feeling. They can create a unique atmosphere and style for the space and can show a unique charm in retro and industrial style buildings, adding personality and artistic touch to the building.

[0003] However, due to their considerable thickness, red bricks need to be cut before actual laying. Currently, most cutting devices on the market rely on manual handling of the bricks for cutting. However, during the cutting process, hand fatigue can reduce processing efficiency. At the same time, as the brick thickness gradually decreases due to cutting, the distance between the operator's hand and the saw blade decreases, which undoubtedly poses a significant safety hazard and a serious threat to the operator's personal safety. Summary of the Invention

[0004] The purpose of this invention is to provide a cutting and processing device and method based on the manufacturing of building blocks. This invention solves the problems of low efficiency and safety hazards of manual operation during cutting in existing devices.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a cutting and processing device based on building block manufacturing, comprising a frame, a cutting mechanism located above the frame, and further comprising:

[0006] The positioning mechanism includes a second sliding plate for supporting the bricks. An adjustment component is provided at the upper end of the second sliding plate to adjust the position of the thinner bricks instead of by hand. A fine-tuning component is provided opposite to the adjustment component to make the cut bricks fall.

[0007] The extrusion mechanism includes a steel wire rope, one end of which is equipped with a foot pedal, and the other end is connected to a moving component, which includes a first sliding plate; when the foot pedal is stepped on, the steel wire rope drives the adjusting component to move through the first sliding plate.

[0008] Preferably, the upper end face of the frame has an opening, and the lower end face of the frame is equipped with a feeding plate corresponding to the opening.

[0009] Preferably, the second slide plate is slidably mounted on the frame, and the outer wall of the second slide plate is provided with a groove.

[0010] Preferably, the adjustment component includes a first fixing block fixedly installed on the second slide plate, a toothed plate slidably installed on the inner wall of the first fixing block, a first push plate fixedly installed on one side of the toothed plate, and a limit block slidably installed on the outer wall of the first fixing block.

[0011] Preferably, the fine-tuning component includes a second fixing block fixedly mounted on the second slide plate, a third round rod slidably mounted on the inner wall of the second fixing block, a fourth round rod symmetrically rotatably mounted on the outer wall of the third round rod, a second push plate mounted on one end of the third round rod, a pressing rod abutting the outer wall of the fourth round rod, and a roller rotatably mounted on one side of the pressing rod through the second slide plate.

[0012] Preferably, a first round rod and a second round rod are rotatably mounted at both ends of the foot pedal. The first round rod is rotatably mounted on the frame at both ends. The outer wall of the second round rod is fixedly connected to a wire rope. Elastic ropes are symmetrically mounted on the outer walls of both ends of the second round rod, and the elastic ropes are fixedly connected to the frame.

[0013] Preferably, the wire rope is fixedly connected to the first slide plate, a slide rail is slidably installed on the outer wall of the first slide plate, the slide rail is fixedly installed on the frame, a tension spring is installed on the outer wall of the first slide plate, the side of the tension spring away from the first slide plate is installed on the frame, and connecting rods are symmetrically rotated at both ends of the second round rod and the first round rod.

[0014] Preferably, the upper end face of the frame is provided with a groove, and a pulley is fixedly installed on the outer wall of the frame, with a steel wire rope sleeved on the outer wall of the pulley.

[0015] Preferably, the cutting and processing method based on building block manufacturing includes the following steps:

[0016] Step 1: First, place the brick on the second slide plate. You can use your hand to assist the brick and then push the second slide plate downwards to cut it. After cutting, fine-tune the components to make the cut brick fall off.

[0017] Step 2: As the bricks are cut, when the bricks become thinner or your hands become tired, step on the foot pedal. The steel cable will move the first slide, which in turn will move the adjustment component to adjust the position of the bricks.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] I. This invention is equipped with an adjustment component. When the brick becomes thinner or the hand becomes fatigued, the foot pedal can be pressed down. The foot pedal rotates around the first round rod as a pivot. At this time, the second round rod descends and stretches the elastic rope and steel wire rope. The steel wire rope slides on the pulley and pulls the first slide plate to move on the slide rail. The first slide plate then presses against the toothed plate. The toothed plate drives the first push plate to slide within the first fixed block, pressing the brick so that it abuts against the second push plate, thereby increasing safety and allowing for hand and foot relaxation, effectively relieving fatigue.

[0020] Second, the present invention is equipped with a fine-tuning component. When the roller enters the groove, the extrusion rod will descend due to its own weight and will no longer abut against the fourth round rod. Under the action of the brick, the third round rod drives the second push plate to move slightly in the second fixed block. At this time, the cut brick will descend from the cutting groove. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 for Figure 1 Another perspective illustration;

[0023] Figure 3 This is a schematic diagram of the explosion of the second skateboard of the present invention;

[0024] Figure 4 This is a schematic diagram of the upper part of the second sliding plate of the present invention;

[0025] Figure 5 for Figure 4 Another perspective illustration.

[0026] In the diagram: 2. Frame; 3. Elastic rope; 4. Connecting rod; 5. First round rod; 6. Foot pedal; 7. Second round rod; 8. Tension spring; 9. First sliding plate; 10. Cutting mechanism; 11. Opening; 12. Groove; 13. Second sliding plate; 14. Feed plate; 15. Brick; 16. Slide rail; 17. Wire rope; 18. Pulley; 19. Toothed plate; 20. Limiting block; 21. First fixing block; 22. First push plate; 23. Second push plate; 24. Second fixing block; 25. Extrusion rod; 26. Third round rod; 27. Fourth round rod; 28. Roller; 29. ​​Groove. Detailed Implementation

[0027] Please see Figures 1 to 5 The present invention provides a technical solution: a cutting and processing device based on building block manufacturing, including a frame 2, a cutting mechanism 10 located above the frame 2, and further comprising:

[0028] The positioning mechanism includes a second sliding plate 13 for supporting the brick 15. An adjustment component is provided on the upper end of the second sliding plate 13 to adjust the position of the thinner brick 15 instead of by hand. A fine-tuning component is provided opposite to the adjustment component to make the cut brick 15 fall off.

[0029] The extrusion mechanism includes a steel wire rope 17, one end of which is provided with a foot pedal 6, and the other end is connected to a moving component, which includes a first sliding plate 9. When the foot pedal 6 is stepped on, the steel wire rope 17 drives the adjusting component to move through the first sliding plate 9.

[0030] In this embodiment, the cutting mechanism 10 is a prior art technology.

[0031] Furthermore, such as Figure 1 As shown, the upper end face of the frame 2 has an opening 11, and the lower end face of the frame 2 is equipped with a feeding plate 14 corresponding to the opening 11; after the brick 15 is cut, it enters the feeding plate 14 through the opening 11.

[0032] Furthermore, such as Figure 5 As shown, the second slide plate 13 is slidably mounted on the frame 2, and the outer wall of the second slide plate 13 is provided with a cutting groove 29; the cutting groove 29 will not block the cutting mechanism 10, and can make the cut bricks 15 fall off.

[0033] Furthermore, such as Figure 4 As shown, the adjustment assembly includes a first fixing block 21 fixedly installed on the second sliding plate 13. A toothed plate 19 is slidably installed on the inner wall of the first fixing block 21. A first push plate 22 is fixedly installed on one side of the toothed plate 19. A limit block 20 is slidably installed on the outer wall of the first fixing block 21. When the toothed plate 19 drives the first push plate 22 to slide towards the brick 15 within the first fixing block 21, the limit block 20 moves upward without affecting the movement of the toothed plate 19. When the toothed plate 19 is stationary, the limit block 20 limits the toothed plate 19. When the toothed plate 19 needs to be retracted, the limit block 20 can be pulled upward.

[0034] Furthermore, such as Figure 4 and Figure 5 As shown, the fine-tuning component includes a second fixing block 24 fixedly installed on the second slide plate 13. A third round rod 26 is slidably installed on the inner wall of the second fixing block 24. A fourth round rod 27 is symmetrically rotatably installed on the outer wall of the third round rod 26. A second push plate 23 is installed at one end of the third round rod 26. A pressing rod 25 abuts against the outer wall of the fourth round rod 27. A roller 28 is rotatably installed through one side of the second slide plate 13. When the pressing rod 25 moves downward, it does not press the fourth round rod 27. The third round rod 26 can drive the second push plate 23 to move slightly within the second fixing block 24. At this time, the brick 15 will fall down.

[0035] Furthermore, such as Figure 1 As shown, a first round rod 5 and a second round rod 7 are rotatably mounted at both ends of the foot pedal 6. The first round rod 5 is rotatably mounted on the frame 2 at both ends. The outer wall of the second round rod 7 is fixedly connected to the steel wire rope 17. Elastic ropes 3 are symmetrically mounted on the outer walls of both ends of the second round rod 7. The elastic ropes 3 are fixedly connected to the frame 2. In this embodiment, there are two foot pedals 6, which facilitates the operator to switch between the left and right feet. When the foot pedal 6 is stepped on, it rotates around the first round rod 5 as the pivot, which drives the second round rod 7 to descend. The second round rod 7 drives the steel wire rope 17 to descend and stretches the elastic rope 3. The elastic rope 3 is used to reset the foot pedal 6. By setting the steel wire rope 17 and the elastic rope 3, subsequent maintenance and replacement are convenient.

[0036] Furthermore, such as Figure 3 As shown, the wire rope 17 is fixedly connected to the first slide plate 9. A slide rail 16 is slidably installed on the outer wall of the first slide plate 9. The slide rail 16 is fixedly installed on the frame 2. A tension spring 8 is installed on the outer wall of the first slide plate 9. The side of the tension spring 8 away from the first slide plate 9 is installed on the frame 2. The second round rod 7 and the first round rod 5 are symmetrically rotated and connected by a connecting rod 4. When the wire rope 17 moves on the pulley 18, it drives the first slide plate 9 to move on the slide rail 16, stretching the tension spring 8. The tension spring 8 is used to reset the first slide plate 9.

[0037] Furthermore, such as Figure 1 As shown, a groove 12 is provided on the upper end face of the frame 2, and a pulley 18 is fixedly installed on the outer wall of the frame 2. A steel wire rope 17 is sleeved on the outer wall of the pulley 18; the pulley 18 reduces the friction of the steel wire rope 17.

[0038] In this embodiment, the cutting and processing method based on building block manufacturing includes the following steps:

[0039] Step 1: After connecting to the external power supply, the cutting mechanism 10 starts working. The brick 15 is placed on the second slide plate 13, with one side of the brick 15 abutting against the second push plate 23. The brick 15 is then cut for the first time. The hand is held on one side of the brick 15, with the hand far away from the cutting mechanism 10, pushing the second slide plate 13 towards the cutting mechanism 10. The cutting mechanism 10 cuts the brick 15. After the brick 15 is cut, the roller 28 enters the groove 12. The pressing rod 25 will descend due to its own weight and will no longer abut against the fourth round rod 27. The third round rod 26 drives the second push plate 23 to move slightly within the second fixed block 24. At this time, the cut brick 15 will descend from the cutting groove 29 and slide out from the feeding plate 14, then pull the second slide plate 13 back to the initial position. At this time, the roller 28 leaves the groove 12, the pressing rod 25 rises, pressing the fourth round rod 27. At this time, the third round rod 26 drives the second push plate 23 back to the initial position.

[0040] Step 2: As the brick 15 is cut, when the brick 15 becomes thinner or the hand becomes fatigued, the foot pedal 6 can be pressed down. The foot pedal 6 rotates around the first round rod 5 as the pivot. At this time, the second round rod 7 descends and stretches the elastic rope 3 and the steel wire rope 17. The steel wire rope 17 slides on the pulley 18 and pulls the first slide plate 9 to move on the slide rail 16. At this time, the first slide plate 9 squeezes the toothed plate 19. The toothed plate 19 drives the first push plate 22 to slide in the first fixed block 21, squeezing the brick 15 so that it abuts against the second push plate 23. At this time, the foot pedal 6 is released, and the limiting block 20 can limit the toothed plate 19. As the brick 15 is cut, when the second slide plate 13 returns to the initial position, pressing the foot pedal 6 can make the brick 15 continue to move, so that the brick 15 abuts against the second push plate 23. This can keep the hand away from the cutting mechanism 10, increasing safety. During this process, the foot and hand operate alternately, which can reduce fatigue.

[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cutting and processing device based on building block manufacturing, comprising a frame and a cutting mechanism located above the frame, characterized in that, Also includes: The positioning mechanism includes a second sliding plate for supporting the bricks. An adjustment component is provided at the upper end of the second sliding plate to adjust the position of the thinner bricks instead of by hand. A fine-tuning component is provided opposite to the adjustment component to make the cut bricks fall. The fine-tuning component includes a second fixing block fixedly mounted on the second slide plate, a third round rod slidably mounted on the inner wall of the second fixing block, a fourth round rod symmetrically rotatably mounted on the outer wall of the third round rod, a second push plate mounted on one end of the third round rod, a pressing rod abutting the outer wall of the fourth round rod, and a roller rotatably mounted on one side of the pressing rod through the second slide plate. The extrusion mechanism includes a steel wire rope, one end of which is equipped with a foot pedal, and the other end is connected to a moving component, which includes a first sliding plate; when the foot pedal is stepped on, the steel wire rope drives the adjusting component to move through the first sliding plate. The adjustment assembly includes a first fixing block fixedly mounted on the second slide plate, a toothed plate slidably mounted on the inner wall of the first fixing block, a first push plate fixedly mounted on one side of the toothed plate, and a limit block slidably mounted on the outer wall of the first fixing block; The foot pedal is rotatably mounted with a first round rod and a second round rod at both ends. The first round rod is rotatably mounted on the frame at both ends. The outer wall of the second round rod is fixedly connected to a steel wire rope. Elastic ropes are symmetrically mounted on the outer walls of both ends of the second round rod. The elastic ropes are fixedly connected to the frame. The steel wire ropes are fixedly connected to a first slide plate. A slide rail is slidably mounted on the outer wall of the first slide plate. The slide rail is fixedly mounted on the frame. A tension spring is mounted on the outer wall of the first slide plate. The side of the tension spring away from the first slide plate is mounted on the frame. Connecting rods are symmetrically rotatably mounted on both ends of the second round rod and the first round rod. An opening is provided on the upper end face of the frame, and a feeding plate is installed on the lower end face of the frame corresponding to the opening. The second slide plate is slidably installed on the frame. A groove is provided on the outer wall of the second slide plate. A groove is provided on the upper end face of the frame. A pulley is fixedly installed on the outer wall of the frame. A steel wire rope is sleeved on the outer wall of the pulley. The limiting block can limit the toothed plate. When the roller enters the groove, the pressing rod will descend due to its own weight and will no longer abut against the fourth round rod. Under the action of the brick, the third round rod will drive the second push plate to move slightly in the second fixed block. At this time, the cut brick will descend from the cutting groove.

2. A cutting and processing method based on building block manufacturing, employing the cutting and processing device based on building block manufacturing as described in claim 1, characterized in that: Includes the following steps: Step 1: First, place the brick on the second slide plate. You can use your hand to assist the brick and then push the second slide plate downwards to cut it. After cutting, fine-tune the components to make the cut brick fall off. Step 2: As the bricks are cut, when the bricks become thinner or your hands become tired, step on the foot pedal. The steel cable will move the first slide, which in turn will move the adjustment component to adjust the position of the bricks.

Citation Information

Patent Citations

  • Brick cutting device for building construction

    CN211807081U

  • Decorative plate cutting device for decoration

    CN222155780U