Lifting type material arranging machine based on corrugated knife production
By designing a lifting type material processing machine for corrugated blades, the automated screening, collection and boxing process is realized, which solves the problems of manual sorting and blade reversal, and improves production efficiency and packaging quality.
Patent Information
- Application Number
- CN202510459205.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-05-13
AI Technical Summary
In the existing corrugated blade boxing process, manual sorting is cumbersome and time-consuming, reducing production efficiency, and at the same time, it is easy to cause the blade edge to be released and affecting the packaging quality.
Design a lifting type material processing machine produced based on corrugated knife, including lifting components, feeding plates, vibration motors, feeders, collectors and feeding components. Through automated screening, collection and boxing processes, efficient material processing and boxing of corrugated blades can be achieved.
Improves the production efficiency of corrugated blades, reduces the risks and errors of manual finishing, and ensures the correct alignment and packaging quality of the blades.
Smart Images

Figure CN119975965A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of corrugation knife production, and in particular to a lifting type material sorting machine based on corrugation knife production. Background Art
[0002] When packing corrugated blades, it is necessary to manually sort out the disordered bulk corrugated blades and put them into a feeding mechanism, which then stacks the blades and transports them to a packaging box for packaging. Since the manual method of sorting the blades is adopted, the manual sorting process is cumbersome and time-consuming, which reduces the production efficiency of the corrugated blades, and there is a risk of being cut by the blades when sorting the blades.
[0003] Furthermore, in the prior art, when corrugated blades are packed in boxes, the blades are manually arranged, and the blade edges are sometimes placed upside down during the manual arrangement process, which affects the packaging quality of the corrugated blades. Summary of the invention
[0004] In order to overcome the existing method of manually arranging the blades when packing the corrugated blades, which not only reduces the production efficiency of the corrugated blades, but also causes the risk of manual cuts by the blades, and also causes the blade edges to be placed upside down, thus affecting the packaging quality of the corrugated blades, the present invention provides a lifting type material sorting machine based on the production of corrugated blades.
[0005] Technical solution: A lifting type material sorting machine based on the production of corrugated knives, including a frame; a feeding hopper is arranged at the rear of the frame; it also includes a lifting assembly, a dividing plate, a vibration motor, a feeder, a collector and a feeding assembly; a lifting assembly for transmitting corrugated blades is arranged on the frame; a dividing plate for straightening the corrugated blades is arranged on the frame; the dividing plate is arranged in an inclined shape with a low front and a high rear; a plurality of guide parts are arranged on the dividing plate; each guide part is arranged in a constricted shape; a plurality of channels are arranged on the dividing plate; two vibration motors for vibrating and transmitting the corrugated blades are fixedly connected to the lower side of the dividing plate; the dividing plate A number of feeders for collecting corrugated blades for feeding are fixedly connected to the front end; each feeder is connected to the corresponding channel; an electrically controlled flip plate 2 is arranged at the bottom of each feeder; a number of sieve holes for screening corrugated blades are arranged on the dividing plate, and the sieve holes are opened on the corresponding channels; a number of collectors for collecting the screened corrugated blades are arranged on the lower side of the dividing plate; each collector is connected to the corresponding sieve hole; an electrically controlled flip plate 1 is arranged at the bottom of each collector; the upper part of each collector is arranged in an inclined shape; a feeding assembly for loading and conveying corrugated blades is arranged on the frame.
[0006] As an improvement of the above-mentioned scheme, a limit plate is provided on each feeder; each limit plate is located above the corresponding electric-controlled flip plate 2; and the space between the limit plate and the electric-controlled flip plate 2 can accommodate a corrugated blade; a limit part is provided on each collector; each limit part is located above the corresponding electric-controlled flip plate 1; and the space between the limit part and the electric-controlled flip plate 1 can also only accommodate one corrugated blade.
[0007] As an improvement of the above-mentioned scheme, the material lifting assembly includes a servo motor, a material lifting roller and a magnetic suction block; a servo motor is fixedly connected to the left side of the frame; a material lifting roller for transmitting the corrugated blade is rotatably connected to the frame; the output end of the servo motor is fixedly connected to the material lifting roller; and a number of magnetic suction blocks for adsorbing the corrugated blade are fixedly connected to the material lifting roller.
[0008] As an improvement of the above scheme, it also includes partitions; a plurality of partitions for initially guiding the straightening corrugated blades are fixedly connected to the lifting roller; the partitions are made of non-magnetic material; and the interval between each two adjacent partitions is smaller than the distance between the two sides of the corrugated blades.
[0009] As an improvement of the above solution, the thickness of each partition gradually increases from the outer side of the partition to the middle of the lifting roller, so that the interval between two adjacent partitions is in a shrinking state.
[0010] As an improvement on the above scheme, the feeding assembly includes a conveyor belt, a collecting box, a push rod and a counter; two conveyor belts are fixedly connected to the frame; the conveyor belt located on the front side is arranged under all feeders; the conveyor belt located on the rear side is arranged under all collectors; each conveyor belt is connected to a number of collecting boxes for fixing and limiting packaging boxes; the rear end of each collecting box is rotatably connected to two baffles; each collecting box is slidably connected to a push rod for pushing the corrugated blade to pack the box; each push rod is provided with a push plate; external feeding mechanisms are provided on the left and right sides of the frame; each feeder and each collector is fixed with a counter for recording the number of corrugated blades.
[0011] As an improvement of the above solution, a circumvention portion for circumventing the corrugated blade is provided at the front end of each sieve hole.
[0012] As an improvement of the above solution, the width of the lower portion of each collector is smaller than the width of the corrugated blade.
[0013] As an improvement of the above solution, it also includes a limiting block; a limiting block for limiting the corrugated blade is fixedly connected to the rear side of each channel.
[0014] As an improvement on the above scheme, it also includes cameras and stop blocks; a number of cameras for observing the boxing of corrugated blades are fixedly connected to the lower side of each feeder and the lower side of each collector; a number of stop blocks for fixing the collection box are fixedly connected to each conveyor belt; the stop blocks are made of hard rubber; a stop portion is provided on the lower side of each collection box; each stop portion is inserted into the corresponding stop block; and a flared structure is provided on the front side of each stop block.
[0015] The beneficial effect is that the present invention realizes collecting the corrugated blades screened by the dividing plate through the collector, and unloading and boxing the collected corrugated blades, without the need to collect the screened corrugated blades again for loading and re-screening, thereby improving the efficiency of sorting and boxing the corrugated blades.
[0016] The corrugated blade is guided by the shrinkage structure between two adjacent partitions so that the side of the corrugated blade is transferred to the material dividing plate toward the front side, which is beneficial to the initial straightening of the corrugated blade and facilitates the subsequent guidance and alignment of the corrugated blade; The upper part of the collector is arranged in an inclined shape, so that the corrugated blades remain in an inclined state after falling from the sieve hole into the collector, reducing the possibility of the corrugated blades turning over in the collector, and facilitating the subsequent boxing of the corrugated blades; The stacked upper corrugated blades are blocked by the limit block, so that the stacked lower corrugated blades can enter the channel normally under the action of vibration, and then the stacked corrugated blades can be separated and transported normally, preventing the corrugated blades from being unable to perform screening work normally due to stacking, thereby ensuring the normal progress of subsequent corrugated blade boxing work. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the lifting type material sorting machine based on the corrugated knife production of the present invention; Figure 2 It is a schematic diagram of the combined three-dimensional structure of the material lifting component, the material dividing plate, the collector, the material conveying component and the limit block of the present invention; Figure 3 It is a schematic diagram of the combined three-dimensional structure of the material distribution plate, the collector, the material conveying assembly and the limit block of the present invention; Figure 4 It is a combined cross-sectional view of the distributor plate and the collector of the present invention; Figure 5 It is a schematic diagram of the combined three-dimensional structure of the material distribution plate, the collector and the material conveying assembly of the present invention; Figure 6 It is a schematic diagram of the combined three-dimensional structure of the material dividing plate, the material conveying assembly and the stop block of the present invention; Figure 7 It is a combined cross-sectional view of the collecting box and the locking block of the present invention; Figure 8It is a schematic diagram of the combined three-dimensional structure of the feeding assembly and the stopping block of the present invention.
[0018] The numbers in the figure are as follows: 1-frame, 1001-feeding hopper, 2-dividing plate, 2001-guiding part, 2002-channel, 2003-sieve hole, 2004-avoiding part, 3-collector, 3001-electrically controlled flip plate 1, 3002-limiting part, 4-corrugated blade, 4001-side, 101-servo motor, 102-lifting roller, 103-magnetic block, 104-partition, 201-vibration motor, 202-feeder, 20201-electrically controlled flip plate 2, 20202-limiting plate, 203-conveyor belt, 204-collecting box, 20401-baffle, 20402-stopping part, 205-push rod, 20501-push plate, 206-counter, 207-camera, 301-limiting block, 401-stopping block. DETAILED DESCRIPTION
[0019] Embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0020] Embodiment 1: as Figure 1-Figure 7 As shown, a lifting type material sorting machine based on corrugated knife production includes a frame 1; a feed hopper 1001 is arranged at the rear of the frame 1; It also includes a material lifting component, a material dividing plate 2, a vibration motor 201, a material discharger 202, a collector 3 and a material feeding component; a material lifting component is arranged on the frame 1; a material dividing plate 2 is arranged on the frame 1; the material dividing plate 2 is arranged in an inclined shape with a low front and a high back; a plurality of guide parts 2001 in a linear array are arranged on the material dividing plate 2; each guide part 2001 is arranged in a constricted shape, which is conducive to guiding and straightening the corrugated blade 4; a plurality of channels 2002 in a linear array are arranged on the material dividing plate 2; two vibration motors 201 are fixedly connected to the lower side of the material dividing plate 2; a plurality of material dischargers 202 are fixedly connected to the front end of the material dividing plate 2; each material discharger 202 is connected to the corresponding channel 20 02 is connected; an electrically controlled flip plate 20201 is provided at the bottom of each feeder 202; a plurality of sieve holes 2003 in a linear array are provided on the dividing plate 2, and the sieve holes 2003 are opened on the corresponding channels 2002; a plurality of collectors 3 in a linear array are provided on the lower side of the dividing plate 2; each collector 3 is connected with the corresponding sieve hole 2003; an electrically controlled flip plate 3001 is provided at the bottom of each collector 3; the upper part of each collector 3 is arranged in an inclined shape, so that the corrugated blade 4 keeps an inclined state after falling from the sieve hole 2003, thereby reducing the possibility of the corrugated blade 4 flipping in the collector 3; a feeding assembly is provided on the frame 1.
[0021] Each feeder 202 is provided with a limit plate 20202; each limit plate 20202 is located above the corresponding electric-controlled flip plate 20201; and the space between the limit plate 20202 and the electric-controlled flip plate 20201 can accommodate a corrugated blade 4; each collector 3 is provided with a limit portion 3002; each limit portion 3002 is located above the corresponding electric-controlled flip plate 1 3001; and the space between the limit portion 3002 and the electric-controlled flip plate 1 3001 can also only accommodate one corrugated blade 4.
[0022] The material lifting assembly includes a servo motor 101, a material lifting roller 102 and a magnetic block 103; the servo motor 101 is fixedly connected to the left side of the frame 1; the material lifting roller 102 is rotatably connected to the frame 1; the output end of the servo motor 101 is fixedly connected to the material lifting roller 102; and a plurality of magnetic blocks 103 in a ring array are fixedly connected to the material lifting roller 102.
[0023] It also includes a partition 104; a plurality of partitions 104 in a linear array are fixedly connected to the lifting roller 102; the partition 104 is made of non-magnetic material; the interval between each two adjacent partitions 104 is smaller than the distance between the two side edges 4001 of the corrugated blade 4, which is beneficial for the corrugated blade 4 to be initially guided and straightened by the partition 104 when it is adsorbed by the magnetic block 103.
[0024] The thickness of each partition 104 gradually increases from the outer side of the partition 104 to the middle of the lifting roller 102 , so that the interval between two adjacent partitions 104 is in a shrinking state, which is beneficial to guiding the corrugated blade 4 .
[0025] The feeding assembly includes a conveyor belt 203, a collecting box 204, a push rod 205 and a counter 206; two conveyor belts 203 distributed front and back are fixedly connected to the frame 1; the conveyor belt 203 located on the front side is arranged under all the feeders 202; the conveyor belt 203 located on the rear side is arranged under all the collectors 3; a number of collecting boxes 204 are connected to each conveyor belt 203; the rear end of each collecting box 204 is rotatably connected to two left-right symmetrical baffles 20401 through a torsion spring; each collecting box 204 is slidably connected to a push rod 205; each push rod 205 is provided with a push plate 20501; an external feeding mechanism is provided on the left and right sides of the frame 1, which is used to push the push rod 205 to quickly push out the packaging box in the collecting box 204 for feeding operation; a counter 206 is fixedly connected to each feeder 202 and each collector 3.
[0026] Each sieve hole 2003 is provided with an avoidance portion 2004 at the front end.
[0027] The lower width of each collector 3 is set to be smaller than the width of the corrugated blade 4, so that the corrugated blade 4 is stacked at an angle in the collector 3, which is beneficial to reducing the activity space of the corrugated blade 4 and reducing the possibility of the corrugated blade 4 flipping over in the collector 3.
[0028] It also includes a limiting block 301 ; a limiting block 301 is fixedly connected to the rear side of each channel 2002 .
[0029] The present invention uses the dividing plate 2 to screen and collect the corrugated blades 4 and then unload and box them, which solves the problem that the existing manual arrangement of the corrugated blades 4 is cumbersome and time-consuming, resulting in reduced production efficiency of the corrugated blades 4, and there is a risk of being cut by the corrugated blades 4 when the corrugated blades 4 are arranged manually. The specific process is as follows: When the corrugated blades 4 are sorted and packed, the staff first pours the scattered corrugated blades 4 into the hopper 1001, with the view from left to right as the reference, and then controls the servo motor 101 to drive the lifting roller 102 to rotate clockwise, so that the lifting roller 102 drives the magnetic block 103 to rotate clockwise, and the corrugated blades 4 in the feeding hopper 1001 are adsorbed by the magnetic block 103, and the corrugated blades 4 are driven to rotate onto the dividing plate 2. In this process, since the interval between two adjacent partitions 104 on the lifting roller 102 is smaller than the distance between the two side edges 4001 of the corrugated blade 4, and the thickness of the partition 104 gradually thickens from the outer side of the partition 104 to the middle of the lifting roller 102, the interval between two adjacent partitions 104 is in a shrinking shape. state, so that in the process of adsorbing the corrugated blade 4 in the feeding hopper 1001 through the magnetic suction block 103, the corrugated blade 4 is guided by the two adjacent partitions 104, so that the side 4001 of the corrugated blade 4 is transmitted forward to the dividing plate 2, which is beneficial to the preliminary straightening of the corrugated blade 4 and facilitates the subsequent guiding and alignment of the corrugated blade 4. When the magnetic suction block 103 rotates and passes through the dividing plate 2, the corrugated blade 4 adsorbed on the magnetic suction block 103 is scraped off by the rear end of the dividing plate 2 and falls off onto the dividing plate 2, and the dividing plate 2 with a low front and a high back tilt is driven to vibrate by the vibration motor 201, so that the corrugated blade 4 on the dividing plate 2 is vibrated and transmitted forward. In this process, the corrugated blade 4 first passes through the guide part 2001, and is set to a shrinkage. The guide part 2001 straightens the corrugated blade 4, which is conducive to the corrugated blade 4 to smoothly enter the channel 2002 for forward transmission and enter the feeder 202. In this process, the number of blades entering the feeder 202 is recorded by the counter 206. When the number of corrugated blades 4 entering the feeder 202 recorded by the counter 206 reaches the unloading standard (the unloading standard is adjusted according to the capacity of the packaging box, and the following description is based on the packaging box capacity of 10 corrugated blades 4), the packaging box is placed in the collection box 204 on the front side through the external packaging box unloading equipment, and then the conveyor belt 203 on the front side is controlled to drive the ten collection boxes 204 to move from left to right to the bottom of each feeder 202. At this time, the electric control flip plate 206 is controlled to turn over. 20201 is opened, so that the corrugated blades 4 accumulated in each feeder 202 fall into the packaging box in the collecting box 204, and then the conveyor belt 203 is controlled to drive the collecting box 204 to continue to be transported to the right, so that the collecting box 204 drives the packaging box loaded with the corrugated blades 4 to pass through the last feeder 202. At this time, the packaging box in the collecting box 204 is full of corrugated blades 4. As the collecting box 204 drives the corrugated blades 4 to continue to be transported to the right to the external feeding mechanism on the right side of the frame 1, the push rod 205 is pushed by the external feeding mechanism, so that the push rod 205 drives the push plate 20501 to push the packaging box loaded with the corrugated blades 4 in the collecting box 204 backwards, push open the baffle 20401, and compress the torsion spring on the baffle 20401 at the same time.Then, the packaging box loaded with the corrugated blades 4 in the collection box 204 is unloaded to complete the boxing of the corrugated blades 4. The present invention transfers the corrugated blades 4 to the unloader 202 through the dividing plate 2 and then automatically unloads and boxes, without the need for manual arrangement of the corrugated blades 4, thereby improving the production efficiency of the corrugated blades 4.
[0030] It is also considered that, due to the disorderly accumulation of the corrugated blades 4 in the feed hopper 1001, the number of corrugated blades 4 transmitted from the feed hopper 1001 to each channel 2002 on the dividing plate 2 is inconsistent, resulting in an inconsistent number of corrugated blades 4 entering each feeder 202. If the above-mentioned method of loading the corrugated blades 4 accumulated in the feeder 202 into the packaging box at one time is adopted, there will be an inconsistent number of corrugated blades 4 falling into the packaging box, which reduces the boxing effect of the corrugated blades 4. The specific solution process is as follows: When the feeder 202 is feeding, the limiting plate 20202 is first controlled to separate the corrugated blades 4 in the feeder 202, so that the corrugated blade 4 at the bottom of the feeder 202 is located between the electric control flip plate 20201 and the limiting plate 20202, and the other corrugated blades 4 are blocked by the limiting plate 20202 and cannot feed normally. At this time, the conveyor belt 203 on the front side drives the collecting box 204 to move from left to right to the bottom of the feeder 202 on the left side, and then the electric control flip plate 20201 is controlled to open, so that the bottom corrugated blade 4 in the feeder 202 is located between the electric control flip plate 20201 and the limiting plate 20202. One corrugated blade 4 of the layer falls into the packaging box in the collecting box 204, and then the conveyor belt 203 is controlled to drive the collecting box 204 to continue to be transported to the right to the bottom of the next feeder 202 for unloading, so that each feeder 202 only puts down one corrugated blade 4 at a time, and the collecting box 204 drives the packaging box to pass under all the feeders 202 one by one. This method can prevent the corrugated blades 4 accumulated in the feeder 202 from being loaded into the packaging box at one time, avoids inconsistent numbers of corrugated blades 4 falling into the packaging box, and ensures the boxing effect of the corrugated blades 4.
[0031] When the corrugated blade 4 passes through the channel 2002 on the dividing plate 2, as shown in FIG. Figure 4As shown, since the corrugated blade 4 is usually provided with a coating layer, and the weight of the corrugated blade 4 provided with the coating layer on one side is greater than the weight of the other side of the corrugated blade 4, the center of gravity of the corrugated blade 4 is located on the coating layer side. When the corrugated blade 4 passes through the sieve hole 2003, if one side of the coating layer is not located on the sieve hole 2003, the corrugated blade 4 can smoothly pass through the sieve hole 2003 and continue to be transferred forward to the feeder 202. If one side of the coating layer is located on the sieve hole 2003, the corrugated blade 4 tilts and falls from the sieve hole 2003 into the collector 3. The corrugated blade 4 is collected inside to realize screening of the corrugated blade 4, so as to avoid the problem that the cutting edge of the corrugated blade 4 or the coating layer of the corrugated blade 4 is inconsistent in direction in the packaging box during the packaging process of the corrugated blade 4, which affects the packaging quality. When the corrugated blade 4 continues to be transmitted forward through the sieve hole 2003, the avoidance part 2004 set at the front end of the sieve hole 2003 guides the side 4001, so that the corrugated blade 4 can pass through the sieve hole 2003 smoothly, and the side 4001 is prevented from being blocked by the front end of the sieve hole 2003, thereby ensuring the normal transmission of the corrugated blade 4.
[0032] When the corrugated blade 4 falls from the sieve hole 2003 into the collector 3 for collection, the upper part of the collector 3 is arranged in an inclined shape, so that the corrugated blade 4 remains in an inclined state after falling from the sieve hole 2003 into the collector 3, reducing the possibility of the corrugated blade 4 flipping over in the collector 3, and facilitating the subsequent boxing of the screened corrugated blade 4. When the corrugated blade 4 falls to the lower part of the collector 3, since the lower width of the collector 3 is set to be smaller than the width of the corrugated blade 4, the corrugated blade 4 is tilted and stacked in the lower part of the collector 3, which is beneficial to reducing the activity space of the corrugated blade 4 in the collector 3, further reducing the possibility of the corrugated blade 4 flipping over in the collector 3, ensuring the uniform orientation of the corrugated blade 4, and facilitating the subsequent boxing of the corrugated blade 4.
[0033] When the number of corrugated blades 4 entering the collector 3 recorded by the counter 206 reaches the unloading standard, the limiting part 3002 is first controlled to separate the corrugated blades 4 in the collector 3, so that the corrugated blade 4 at the bottom layer in the collector 3 is located between the electric control flip plate 3001 and the limiting part 3002, and the remaining corrugated blades 4 are blocked by the limiting part 3002 and cannot be unloaded normally, then the external packaging box unloading equipment is controlled to put the packaging box into the collection box 204 located on the rear side, and then the conveyor belt 203 located on the rear side is controlled to drive the collection box 204 to move from right to left to the bottom of the collector 3, and then the electric control flip plate 3001 is controlled to open, so that the corrugated blades 4 accumulated in the collector 3 fall one by one into the packaging box in the collection box 204, and then The conveyor belt 203 is controlled to drive the collecting box 204 to continue to be transferred to the left to the bottom of the next collector 3 for unloading, so that the collecting box 204 passes under all collectors 3 one by one. At this time, the packaging boxes in the collecting box 204 are already full of corrugated blades 4 with the same orientation. After the collecting box 204 passes the leftmost collector 3, the packaging box loaded with the corrugated blades 4 in the collecting box 204 is pushed backwards by the external unloading mechanism on the left side of the frame 1 for unloading, and the boxing of the corrugated blades 4 is completed. The present invention collects the screened corrugated blades 4 through the collector 3, and unloads and boxes the collected corrugated blades 4. There is no need to collect the screened corrugated blades 4 again for loading and then screening, thereby improving the efficiency of sorting and boxing the corrugated blades 4.
[0034] The present invention monitors the number of corrugated blades 4 accumulated in the collector 3 and the feeder 202 in real time through the counter 206. When the counter 206 detects that the number of corrugated blades 4 accumulated in some collectors 3 or the feeder 202 is relatively large, in the process of transmitting the packaging box, the collector 3 or the feeder 202 with more corrugated blades 4 accumulated can be controlled to fill a plurality of corrugated blades 4 in the packaging box at one time, while the collector 3 or the feeder 202 with less corrugated blades 4 accumulated subsequently can temporarily not perform the unloading work, so that the collector 3 or the feeder 202 with more corrugated blades 4 accumulated can quickly perform the discharge work, thereby preventing the corrugated blades 4 from accumulating too much in the collector 3 and the feeder 202, which affects the subsequent entry of other corrugated blades 4 into the collector 3 or the feeder 202. It should be noted that a counter 206 may also be provided at the discharge port of the collector 3 or the discharger 202. The discharge amount may be monitored in real time by the counter 206 provided at the discharge port of the collector 3 or the discharger 202. The specific number of remaining corrugated blades 4 in the collector 3 or the discharger 202 may be obtained by calculating the number of counters 206 provided at the feed inlet of the collector 3 or the discharger 202 and the number of counters 206 provided at the discharge port of the collector 3 or the discharger 202 through a computer. At the end of packaging, the discharge operation may be performed according to the specific number of remaining corrugated blades 4 in the collector 3 or the discharger 202 to ensure that the packaging box is filled with the corrugated blades 4. When the remaining number of corrugated blades 4 is not enough to fill the last packaging box, manual filling may be performed after the end.
[0035] It is also considered that when the magnetic block 103 drives the corrugated blade 4 to rotate onto the dividing plate 2, the corrugated blade 4 is stacked due to the suction force of the magnetic block 103. When the stacked corrugated blades 4 are transmitted forward through the sieve hole 2003 on the dividing plate 2, the center of gravity of the corrugated blade 4 changes due to the multiple stacking, resulting in the corrugated blade 4 with the cutting edge facing the opposite direction being unable to perform screening work normally when passing through the sieve hole 2003, affecting the subsequent boxing work of the corrugated blade 4. The specific solution process is as follows: When the magnetic block 103 drives the stacked corrugated blades 4 to rotate onto the dividing plate 2, when the dividing plate 2 vibrates to transmit the corrugated blades 4 forward into the channel 2002, the stacked upper corrugated blades 4 are blocked by the limit block 301, so that the stacked lower corrugated blades 4 can enter the channel 2002 normally under the action of vibration, and then the stacked corrugated blades 4 can be separated and transported normally, preventing the corrugated blades 4 from being unable to perform screening work normally due to stacking, thereby ensuring the normal progress of the subsequent corrugated blade 4 boxing work. It should be noted that each channel 2002 has a certain depth, and the stacked corrugated blades 4 will not fall off the dividing plate 2.
[0036] Embodiment 2: on the basis of embodiment 1, as Figure 6-Figure 8As shown, it also includes a camera 207 and a stop block 401; a number of cameras 207 are fixedly connected to the lower side of each feeder 202 and the lower side of each collector 3; a number of stop blocks 401 are fixedly connected to each conveyor belt 203; the stop blocks 401 are made of hard rubber; a stop portion 20402 is provided on the lower side of each collecting box 204; each stop portion 20402 is inserted into the corresponding stop block 401; the front side of each stop block 401 is provided with a flared structure to facilitate manual placement of the collecting box 204.
[0037] It is also considered that the packaging box of the corrugated blade 4 is usually made of paper material. When the packaging box is placed in the collection box 204, the packaging box is deformed due to external force, resulting in the packaging box being unable to fit with the inner wall of the collection box 204. When receiving the corrugated blade 4, the corrugated blade 4 is easy to fall between the outer side of the packaging box and the inner wall of the collection box 204, making it impossible for the corrugated blade 4 to be normally loaded into the packaging box, affecting the normal material sorting and boxing work of the corrugated blade 4. The specific solution process is as follows: When the corrugated blade 4 normally falls into the packaging box in the collection box 204, the camera 207 is used to observe the unloading situation of the corrugated blade 4 in real time. When the packaging box placed in the collection box 204 is deformed, the camera 207 is used to promptly detect the abnormal packaging box, and stop the unloading work of the collector 3 and the unloader 202, and stop the operation of the conveyor belt 203 at the same time. Then the staff is required to take out the deformed packaging box in the collection box 204. During normal unloading, in order to ensure that the corrugated blade 4 remains unchanged when falling into the packaging box, the interval between the collector 3 and the unloader 202 and the collection box 204 is small. It is inconvenient for the staff to take out the packaging box in the collection box 204. At this time, the staff only needs to pull the collection box 204 forward on the stop block 401 to disengage the stop part 20402 from the stop block 401, and then the collection box 204 can be quickly and conveniently pulled out from under the collector 3 and the feeder 202. Then the staff only needs to replace the packaging box in the collection box 204, and push the collection box 204 with the replaced packaging box from front to back into the stop block 401, so that the stop part 20402 is inserted into the stop block 401, and the collection box 204 can be quickly and conveniently installed.
[0038] When installing the collection box 204, the locking portion 20402 is guided by the flared structure on the front side of the locking block 401, which improves the convenience of installing the collection box 204. The present invention fixes the collection box 204 by the locking block 401, realizes the fast and convenient replacement of the packaging box in the collection box 204, and prevents the corrugated blade 4 from falling between the outer side of the packaging box and the inner wall of the collection box 204 due to deformation of the packaging box in the collection box 204, thereby preventing the corrugated blade 4 from being unable to be normally loaded into the packaging box, thereby ensuring the normal material sorting and boxing work of the corrugated blade 4.
[0039] Although the present invention is described in detail with reference to the above embodiments, it is obvious to those skilled in the art through this disclosure that various changes or modifications may be made to the present invention without departing from the principle and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments of the present disclosure is only used to explain, not to limit the present invention, but the scope of protection is limited by the content of the claims.
Claims
1. A lifting type material sorting machine based on corrugated knife production, comprising a frame (1); a material feeding hopper (1001) is arranged at the rear of the frame (1); and the characteristics are: The machine also comprises a material lifting component, a material distribution plate (2), a vibration motor (201), a material discharger (202), a collector (3) and a material feeding component; a material lifting component for transmitting the corrugated blade (4) is arranged on the frame (1); a material distribution plate (2) for straightening the corrugated blade (4) is arranged on the frame (1); the material distribution plate (2) is arranged in an inclined shape with a lower front and a higher rear; a plurality of guide parts (2001) are arranged on the material distribution plate (2); each guide part (2001) is arranged in a constricted shape; a plurality of channels (2002) are arranged on the material distribution plate (2); two vibration motors (201) for vibrating and transmitting the corrugated blade (4) are fixedly connected to the lower side of the material distribution plate (2); a plurality of material dischargers (202) for collecting the corrugated blade (4) for discharge are fixedly connected to the front end of the material distribution plate (2) 02); each feeder (202) is connected to a corresponding channel (2002); an electrically controlled flip plate 2 (20201) is provided at the bottom of each feeder (202); a plurality of sieve holes (2003) for screening the corrugated blades (4) are provided on the dividing plate (2), and the sieve holes (2003) are opened on the corresponding channel (2002); a plurality of collectors (3) for collecting the screened corrugated blades (4) are provided on the lower side of the dividing plate (2); each collector (3) is connected to a corresponding sieve hole (2003); an electrically controlled flip plate 1 (3001) is provided at the bottom of each collector (3); the upper part of each collector (3) is arranged in an inclined shape; a feeding assembly for loading and conveying the corrugated blades (4) is provided on the frame (1).
2. According to claim 1, a lifting type material handling machine based on corrugated knife production is characterized in that: Each feeder (202) is provided with a limit plate (20202); each limit plate (20202) is located above the corresponding electric-controlled flip plate 2 (20201); and the space between the limit plate (20202) and the electric-controlled flip plate 2 (20201) can accommodate a corrugated blade (4); each collector (3) is provided with a limit portion (3002); each limit portion (3002) is located above the corresponding electric-controlled flip plate 1 (3001); and the space between the limit portion (3002) and the electric-controlled flip plate 1 (3001) can also only accommodate one corrugated blade (4).
3. According to claim 1, a lifting type material handling machine based on corrugated knife production is characterized in that: The material lifting component comprises a servo motor (101), a material lifting roller (102) and a magnetic attraction block (103); the servo motor (101) is fixedly connected to the left side of the frame (1); the material lifting roller (102) for transmitting the corrugated blade (4) is rotatably connected to the frame (1); the output end of the servo motor (101) is fixedly connected to the material lifting roller (102); and a plurality of magnetic attraction blocks (103) for adsorbing the corrugated blade (4) are fixedly connected to the material lifting roller (102).
4. According to claim 3, a lifting type material handling machine based on corrugated knife production is characterized in that: It also includes a partition (104); a plurality of partitions (104) for initially guiding the straightening corrugated blade (4) are fixedly connected to the lifting roller (102); the partitions (104) are made of non-magnetic material; and the interval between each two adjacent partitions is smaller than the distance between the two side edges (4001) of the corrugated blade (4).
5. According to claim 4, a lifting type material handling machine based on corrugated knife production is characterized in that: The thickness of each partition (104) gradually increases from the outer side of the partition (104) to the middle of the material lifting roller (102), so that the interval between two adjacent partitions (104) is in a shrinking state.
6. According to claim 1, a lifting type material handling machine based on corrugated knife production is characterized in that: The material feeding assembly comprises a conveyor belt (203), a collecting box (204), a push rod (205) and a counter (206); two conveyor belts (203) are fixedly connected to the frame (1); the conveyor belt (203) located at the front side is arranged below all the feeders (202); the conveyor belt (203) located at the rear side is arranged below all the collectors (3); each conveyor belt (203) is connected to a plurality of collecting boxes (204) for fixing the limited packaging boxes; each collecting box ( 204) are rotatably connected to two baffles (20401) at the rear end; each collecting box (204) is slidably connected to a push rod (205) for pushing the corrugated blades (4) to be loaded into the box; each push rod (205) is provided with a push plate (20501); an external unloading mechanism is provided on the left and right sides of the frame (1); and a counter (206) for recording the number of corrugated blades (4) is fixedly connected to each unloader (202) and each collector (3).
7. A lifting type material handling machine based on corrugated knife production according to claim 1, characterized in that: A avoidance portion (2004) for avoiding the corrugated blade (4) is provided at the front end of each sieve hole (2003).
8. A lifting type material handling machine based on corrugated knife production according to claim 6, characterized in that: The width of the lower portion of each collector (3) is smaller than the width of the corrugated blade (4).
9. According to claim 1, a lifting type material handling machine based on corrugated knife production is characterized in that: It also includes a limiting block (301); a limiting block (301) for limiting the position of the corrugated blade (4) is fixedly connected to the rear side of each channel (2002).
10. A lifting type material handling machine based on corrugated knife production according to claim 6, characterized in that: The apparatus further comprises a camera (207) and a stop block (401); a plurality of cameras (207) for observing the box loading of the corrugated blades (4) are fixedly connected to the lower side of each feeder (202) and the lower side of each collector (3); a plurality of stop blocks (401) for fixing the collection box (204) are fixedly connected to each conveyor belt (203); the stop blocks (401) are made of hard rubber; a stop portion (20402) is provided on the lower side of each collection box (204); each stop portion (20402) is inserted into a corresponding stop block (401); and a flared structure is provided on the front side of each stop block (401).
Citation Information
Patent Citations
Sheet injection molding product sorting and boxing device
CN209968927U
Magnetic separation device for kitchen garbage treatment
CN213222704U
Material distributing mechanism capable of swinging back and forth
CN214652039U
Vibrating disc for distinguishing left saw chain blade and right saw chain blade
CN219408194U
Parts feeder
JP2006160426A