Lifting winding wire pre-stressed construction mechanism and stable winding construction device
The design of the lifting wire winding prestressed construction mechanism solves the problem that the wire winding device cannot adapt to the height of the pool, achieves improved uniformity and efficiency of wire winding, and reduces manual intervention.
Patent Information
- Application Number
- CN202510374544.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2045-03-27
AI Technical Summary
The existing winding device cannot be adaptively adjusted according to the height of the circular pool, resulting in uneven winding and requiring manual and time-consuming and laborious adjustment of the steel rope height.
A lifting wire winding prestressed construction mechanism was designed, which included a base, a lifting column, a rope winding reel and a motor. Through the detachable splicing section and slide structure of the lifting column, combined with the motor drive, the height of the steel strand can be automatically adjusted and the winding speed can be matched to ensure the uniformity of the winding.
The highly adaptive adjustment of the winding device is achieved, which improves the uniformity and efficiency of the winding, reduces manual intervention, and reduces operational difficulty and errors.
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Figure CN119981459B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire winding prestressed construction of circular pools, and in particular to a lifting wire winding prestressed construction mechanism and a stable wire winding construction device. Background Art
[0002] Circular pools are widely used in many fields such as water conservancy, municipal administration, and industry, such as clear water pools in waterworks, sedimentation tanks in sewage treatment plants, and cooling water pools in power plants. They have the advantages of reasonable structural stress, small footprint, and stable water flow, and can efficiently realize functions such as water storage and water treatment. In the construction of circular pools, wire wrap prestressing construction is a key technology. By applying prestress to the pool wall, it can effectively offset the circumferential tension on the pool wall during the water storage process, thereby greatly improving the pool's crack resistance and load-bearing capacity, extending its service life and ensuring safe operation. Compared with ordinary reinforced concrete pools, pools using wire wrap prestressing technology can withstand greater water pressure with the same material usage, or reduce material usage under the same load-bearing requirements, thereby reducing construction costs.
[0003] According to actual construction needs, the height of the circular pool is uncertain, and the existing wire winding devices are generally unable to adapt to the adjustment. In addition, for some specific needs, it is necessary to implement prestressed wire winding construction on circular pools with higher construction heights. In order to facilitate operation, the wire winding devices are generally close to the ground, resulting in a large height difference between the steel strands used for wire winding construction and the winding points. At this time, it is generally necessary to manually support the steel strands upward so that the winding ends are as close to the winding points as possible in the same plane. This is not only time-consuming and labor-intensive, but also prone to human errors, causing the winding trajectory to deviate from the predetermined trajectory, thereby affecting the uniformity of the winding. Summary of the Invention
[0004] The purpose of the present invention is to provide a lifting wire winding prestressed construction mechanism to solve the problem that the wire winding device cannot be adaptively adjusted according to the height of the circular water pool and is prone to uneven wire winding.
[0005] The present invention is achieved through the following technical solutions:
[0006] A lifting wire winding prestressed construction mechanism comprises: a base, the base is horizontally provided with a wire winding reel, and the wire winding reel is wound with a steel rope; a lifting column, the lifting column comprises a plurality of detachably connected splicing sections, and any plurality of the splicing sections can be detachably spliced end to end to form the lifting column, the bottom end of the lifting column is fixedly connected to the base, the lifting column is slidably connected to a lifting seat along the length direction, the lifting seat is provided with a wire threading hole, the free end of the steel rope is passed through the wire threading hole and is used to implement wire winding prestressed construction; a rope winding reel, the rope winding reel is horizontally provided at the top end of the lifting column, the rope winding reel is wound with a pulling rope, the free end of the pulling rope is connected to the lifting seat, and the rope winding reel is transmission-connected to a motor.
[0007] Optionally, the lifting column is provided with a slide along the length direction, and the slide passes through both ends of the lifting column along the length direction; the side wall of the lifting column is provided with a sliding hole along the length direction, and the sliding hole passes through both ends of the lifting column along the length direction, and the sliding hole passes through the side wall of the lifting column along the thickness direction, so that the slide is connected with the external environment through the sliding hole; the lifting seat is slidably arranged in the slide, and the lifting seat is convexly provided with a traction part, and the traction part extends out of the sliding hole and slidably cooperates with the sliding hole, and the wire threading hole is opened in the part of the traction part located outside the lifting column.
[0008] Optionally, the traction part is horizontally spaced apart with traction sheaves, and both ends of the traction sheave are fixedly connected to the traction part through fixed beams, so that the wire threading hole is formed between the traction part, the traction sheave and the two fixed beams, and the steel rope passes through the wire threading hole and is laid on the wheel surface of the traction sheave.
[0009] Optionally, the lifting seat is provided with an anti-wear roller, and the lifting seat is slidably engaged with the wall of the slideway through the anti-wear roller.
[0010] Optionally, the top end of the lifting column is detachably connected to a placement plate, the placement plate is horizontally arranged, and the rope reel and the motor are both arranged on the placement plate; the placement plate is provided with a rope hole along the thickness direction, and the free end of the pull rope is passed through the rope hole.
[0011] A stable wire winding construction device is characterized by comprising: a mobile vehicle, the mobile vehicle being used to move around the object to be wound; any one of the above-mentioned lifting wire winding prestressed construction mechanisms, the base being arranged on the mobile vehicle.
[0012] Optionally, it further comprises an annular track, which is coaxially arranged around the object to be wound, and the moving vehicle moves in coordination with the annular track.
[0013] Optionally, it also includes a center column, which is vertically arranged around the axis of the object to be wound, and a turntable is coaxially and horizontally rotated on the top of the center column; a support tower is vertically provided on the top of the mobile vehicle, and the support tower includes multiple layers of detachably connected tower layers, and any multiple layers of the tower layers can be vertically stacked and spliced into the support tower, and the top of the support tower is fixedly connected to a radial frame, and the free end of the radial frame is fixedly connected to the turntable.
[0014] Optionally, an auxiliary roller is provided on the side of the support tower facing the object to be wound, and the auxiliary roller is used to contact and roll with the top side wall of the object to be wound; and an operating cabin is provided on the top of the support tower.
[0015] Optionally, it also includes multiple pulling seats, all of which are arranged in a ring shape around the central column and are fixedly connected to the top of the object to be wound, and the pulling seats are fixedly connected to the top of the central column through a steel cable, and the steel cable is in a taut state.
[0016] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0017] The present invention provides a lifting wire winding prestressed construction mechanism, which provides a structural installation and fixing foundation by setting a base, and provides a foundation for a wire winding prestressed construction device by setting a wire winding reel and a steel strand. On this basis, a lifting column is set, a lifting seat is slidably set on the lifting column, a wire threading hole is opened on the lifting seat, and the free end of the steel strand is passed through the wire threading hole. When in use, the height of the lifting seat is adjusted according to the height of the circular water pool (or the height of the wire winding point), and the free end of the steel strand passed through the lifting seat can be synchronously driven to lift to the same height, so that the height of the free end of the steel strand can match the height of the wire winding point; on this basis, a rope reel and a pulling rope are set at the top of the lifting column, and a motor and a rope reel transmission are set Dynamic connection, using the motor to drive the rope reel to rotate, thereby implementing the reeling and releasing of the pulling rope, thereby driving the lifting and lowering of the lifting seat. When in use, the motor speed is set according to the winding speed, so that the lifting speed of the lifting seat can be matched with the winding speed (the downward movement speed of the winding point), thereby effectively improving the uniformity of the winding; on this basis, the lifting column is arranged to be composed of multiple sections of splicing sections that can be detachably spliced at the end, so that the lifting column can adaptably adjust its own height according to the actual height of the circular pool, thereby matching the height of the circular pool; through the mutual cooperation of the above-mentioned features, the lifting and winding prestressed construction mechanism can effectively solve the problem that the winding device cannot be adaptively adjusted according to the height of the circular pool and is prone to uneven winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the embodiments of the present invention, constitute a part of this application, and do not constitute a limitation of the embodiments of the present invention. In the drawings:
[0019] Figure 1 A schematic diagram of a lifting wire winding prestressed construction mechanism provided in an embodiment of the present invention;
[0020] Figure 2 A partial schematic diagram of the top of a lifting column of a lifting wire-wrapped prestressed construction mechanism provided by an embodiment of the present invention;
[0021] Figure 3 A partial schematic diagram of a splicing portion of a splicing section of a lifting column of a lifting wire-wrapped prestressed construction mechanism provided by an embodiment of the present invention;
[0022] Figure 4 A schematic diagram of a stable wire winding construction device provided in an embodiment of the present invention.
[0023] Markings and corresponding parts names in the accompanying drawings:
[0024] 1-mobile vehicle; 2-circular track; 3-support tower; 4-radial frame; 5-center column; 6-turntable; 7-auxiliary roller; 8-pulling seat; 9-steel cable; 10-base; 11-wire winding reel; 12-steel strand; 20-lifting column; 201-slideway; 202-slide hole; 21-splicing section; 22-lifting seat; 221-wire threading hole; 222-traction pulley; 223-fixed beam; 224-anti-wear roller; 23-placement plate; 231-rope hole; 30-rope winding reel; 31-pulling rope; 32-motor. DETAILED DESCRIPTION
[0025] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with examples and drawings. The exemplary embodiments of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.
[0026] Please refer to Figures 1 to 3The embodiment of the present invention provides a lifting wire winding prestressed construction mechanism, comprising: a base 10, wherein the base 10 is horizontally provided with a wire winding reel 11, and the wire winding reel 11 is wound with a steel strand 12; a second lifting column 20, wherein the lifting column 20 includes a plurality of detachably connected splicing sections 21, and any plurality of the splicing sections 21 can be detachably spliced end to end to form the lifting column 20, the bottom end of the lifting column 20 is fixedly connected to the base 10, and the lifting column 20 is slidably connected to a lifting seat 22 along the length direction, and the lifting seat 22 is provided with a wire threading hole 221, and the free end of the steel strand 12 is passed through the wire threading hole 221 and is used for implementing wire winding prestressed construction; a third rope reel 30, wherein the rope reel 30 is horizontally provided at the top end of the lifting column 20, and a pulling rope 31 is wound around the rope reel 30, and the free end of the pulling rope 31 is connected to the lifting seat 22, and the rope reel 30 is transmission-connected to a motor 32.
[0027] The lifting wire winding prestressed construction mechanism provided in this embodiment provides a structural installation and fixing foundation by setting a base 10, and provides a foundation for the wire winding prestressed construction device by setting a wire winding reel 11 and a steel strand 12. On this basis, a lifting column 20 is set, and a lifting seat 22 is slidably set on the lifting column 20, and a wire threading hole 221 is opened on the lifting seat 22, and the free end of the steel strand 12 is passed through the wire threading hole 221. When in use, the height of the lifting seat 22 is adjusted according to the height of the circular water pool (or the height of the wire winding point), and the free end of the steel strand 12 passed through the lifting seat 22 can be synchronously driven to lift to the same height, so that the height of the free end of the steel strand 12 can match the height of the wire winding point; on this basis, a rope winding reel 30 and a pulling rope 31 are set at the top of the lifting column 20, and a motor is set The lifting and lowering mechanism 32 is actuated by the motor 32 to move the lifting and lowering mechanism 32 upwards and downwards, so that the lifting and lowering mechanism 32 can be adjusted to meet the requirements of the lifting and lowering mechanism 32.
[0028] In order to further explain the sliding cooperation structure between the lifting seat 22 and the lifting column 20, the lifting column 20 is provided with a slide 201 along the length direction, and the slide 201 passes through both ends of the lifting column 20 along the length direction; the side wall of the lifting column 20 is provided with a sliding hole 202 along the length direction, and the sliding hole 202 passes through both ends of the lifting column 20 along the length direction, and the sliding hole 202 passes through the side wall of the lifting column 20 along the thickness direction, so that the slide 201 is connected to the external environment through the sliding hole 202; the lifting seat 22 is slidably arranged in the slide 201, and the lifting seat 22 is provided with a traction part, which extends out of the sliding hole 202 and slides with the sliding hole 202, and the wire threading hole 221 is opened at the part of the traction part located outside the lifting column 20.
[0029] The slideway 201 is provided to limit the sliding of the lifting seat 22 to prevent it from unnecessary horizontal slipping; the sliding hole 202 is provided to allow the traction portion protruding from the lifting seat 22 to extend from the sliding hole 202 without affecting the normal lifting of the lifting seat 22, and the threading hole 221 is provided in the traction portion to avoid unnecessary contact between the steel strand 12 and the lifting column 20, thereby avoiding the occurrence of wire winding.
[0030] In order to further explain the specific structure of the wire threading hole 221, the traction part is horizontally spaced with traction pulleys 222, and both ends of the traction pulley 222 are fixedly connected to the traction part through fixed beams 223, so that the wire threading hole 221 is formed between the traction part, the traction pulley 222 and the two fixed beams 223, and the steel rope 12 passes through the wire threading hole 221 and is placed on the wheel surface of the traction pulley 222.
[0031] Through the above arrangement, the sliding resistance and friction between the steel strand 12 and the wall of the threading hole 221 are effectively reduced, thereby effectively avoiding problems such as wire jamming and wear.
[0032] In order to further improve the smoothness of sliding between the lifting seat 22 and the slideway 201 , the lifting seat 22 is provided with an anti-wear roller 224 , and the lifting seat 22 is slidably engaged with the wall of the slideway 201 via the anti-wear roller 224 .
[0033] In order to fix the rope reel 30 and the motor 32 at the top of each splicing section 21, the top of the lifting column 20 is detachably connected to a placement plate 23, which is arranged horizontally. The rope reel 30 and the motor 32 are both arranged on the placement plate 23; a rope hole 231 is opened through the placement plate 23 along the thickness direction, and the free end of the pulling rope 31 is passed through the rope hole 231.
[0034] Please Figures 1 to 3 Based on the reference Figure 4 This embodiment also provides a stable wire winding construction device, including: a mobile vehicle 1, the mobile vehicle 1 is used to move around the object to be wound; the second includes any one of the above-mentioned lifting wire winding prestressed construction mechanisms, and the base 10 is arranged on the mobile vehicle 1.
[0035] Through the above arrangement, the mechanical self-movement of the mobile vehicle 1 is used instead of manual handheld displacement, which can effectively improve the winding speed and the uniformity of the winding trajectory, and improve the stability of the position, angle and orientation of the above-mentioned lifting wire winding prestressed construction mechanism.
[0036] In order to further improve the stability of the wire winding path, the above-mentioned stable wire winding construction device also includes an annular track 2, which is coaxially arranged around the object to be wound, and the mobile vehicle 1 moves in coordination with the annular track 2.
[0037] Since the height of the lifting column 20 is relatively high, balance problems are likely to occur during operation due to centrifugal force. In order to ensure the balance of the mobile vehicle 1 during movement and prevent it from being subjected to lateral forces and causing overturning, the above-mentioned stable wire winding construction device also includes a center column 5, which is vertically arranged around the axis of the object to be wound, and a turntable 6 is coaxially rotated horizontally on the top of the center column 5; a support tower 3 is vertically provided on the top of the mobile vehicle 1, and the support tower 3 includes multiple layers of detachably connected tower layers, and any multiple layers of the tower layers can be vertically stacked and spliced into the support tower 3, and the top of the support tower 3 is fixedly connected to a radial frame 4, and the free end of the radial frame 4 is fixedly connected to the turntable 6.
[0038] Through the above arrangement, the central column 5 is used as a reference, and the support tower 3 is radially pulled through the radial frame 4, thereby effectively stabilizing the mobile vehicle 1 and completely preventing it from overturning.
[0039] It should be noted that the support tower 3 can also be disassembled and adjusted in height so that its height can be adaptively adjusted according to the height of the circular pool. Similarly, the height of the central column 5 can also be adjusted in the same way, or any telescopic structure in the existing technology can be used, which will not be repeated here.
[0040] In order to prevent the support tower 3 from being subjected to unnecessary skewing or twisting due to force, and to enable it to move more stably, the support tower 3 is provided with an auxiliary roller 7 on the side facing the object to be wound, and the auxiliary roller 7 is used to contact and roll with the top side wall of the object to be wound; an operating cabin is provided on the top of the support tower 3.
[0041] In order to further improve the structural stability of the central column 5 and prevent the upper part from bending sideways, the above-mentioned stable wire winding construction device also includes a plurality of pulling seats 8. All of the pulling seats 8 are arranged in a ring shape around the central column 5 and are fixedly connected to the top of the object to be wound. The pulling seats 8 are fixedly connected to the top of the central column 5 through a steel cable 9, and the steel cable 9 is in a tensioned state.
[0042] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A lifting wire winding prestressed construction mechanism, characterized in that: include: A base (10), wherein a wire winding reel (11) is horizontally provided on the base (10), and a steel strand (12) is wound around the wire winding reel (11); A lifting column (20), wherein the lifting column (20) comprises a plurality of detachably connected splicing sections (21), wherein any plurality of splicing sections (21) can be detachably spliced together at the head and tail to form the lifting column (20), wherein the bottom end of the lifting column (20) is fixedly connected to the base (10), and the lifting column (20) is slidably connected to a lifting seat (22) along the length direction, wherein the lifting seat (22) is provided with a wire threading hole (221), wherein the free end of the steel strand (12) is passed through the wire threading hole (221) and is used for implementing wire winding prestressing construction; A rope reel (30) is horizontally arranged at the top end of the lifting column (20), a pulling rope (31) is wound around the rope reel (30), a free end of the pulling rope (31) is connected to the lifting seat (22), and the rope reel (30) is transmission-connected to a motor (32).
2. The lifting wire winding prestressed construction mechanism according to claim 1 is characterized in that: The lifting column (20) is provided with a slideway (201) along the length direction, and the slideway (201) passes through both ends of the lifting column (20) along the length direction; The side wall of the lifting column (20) is provided with a sliding hole (202) along the length direction, the sliding hole (202) penetrates both ends of the lifting column (20) along the length direction, and the sliding hole (202) penetrates the side wall of the lifting column (20) along the thickness direction, so that the slideway (201) is connected to the external environment through the sliding hole (202); The lifting seat (22) is slidably arranged in the slideway (201), and the lifting seat (22) is provided with a traction portion protruding from the slide hole (202) and slidingly matched with the slide hole (202). The threading hole (221) is opened in the part of the traction portion located outside the lifting column (20).
3. The lifting wire winding prestressed construction mechanism according to claim 2 is characterized in that: The traction part is horizontally spaced apart with traction pulleys (222), and both ends of the traction pulley (222) are fixedly connected to the traction part through fixed beams (223), so that the traction part, the traction pulley (222) and the two fixed beams (223) are surrounded to form the threading hole (221), and the steel strand (12) passes through the threading hole (221) and is laid on the wheel surface of the traction pulley (222).
4. The lifting wire winding prestressed construction mechanism according to claim 2 is characterized in that: The lifting seat (22) is provided with an anti-wear roller (224), and the lifting seat (22) is slidably matched with the wall of the slideway (201) through the anti-wear roller (224).
5. The lifting wire winding prestressed construction mechanism according to claim 4 is characterized in that: The top end of the lifting column (20) is detachably connected to a placement plate (23), the placement plate (23) is arranged horizontally, and the rope reel (30) and the motor (32) are both arranged on the placement plate (23); The placement plate (23) is provided with a rope hole (231) along the thickness direction, and the free end of the pulling rope (31) is passed through the rope hole (231).
6. A stable wire winding construction device, characterized in that: include: A mobile vehicle (1), the mobile vehicle (1) being used to move around an object to be wound; The lifting wire winding prestressed construction mechanism according to any one of claims 1 to 5, wherein the base (10) is provided on the mobile vehicle (1).
7. The stable wire winding construction device according to claim 6, characterized in that: It also includes an annular track (2), which is coaxially arranged around the object to be wound, and the moving vehicle (1) is in motion with the annular track (2).
8. The stable wire winding construction device according to claim 6, characterized in that: It also includes a central column (5), which is vertically arranged around the axis of the object to be wound, and a turntable (6) is coaxially and horizontally rotated on the top of the central column (5); A support tower (3) is vertically provided on the top of the mobile vehicle (1), and the support tower (3) includes multiple layers of detachably connected tower layers, and any multiple layers of the tower layers can be vertically stacked and spliced to form the support tower (3). The top of the support tower (3) is fixedly connected to a radial frame (4), and the free end of the radial frame (4) is fixedly connected to the turntable (6).
9. The stable wire winding construction device according to claim 8, characterized in that: An auxiliary roller (7) is provided on the side of the support tower (3) facing the object to be wound, and the auxiliary roller (7) is used to contact and roll with the top side wall of the object to be wound; An operating cabin is provided on the top of the support tower (3).
10. The stable wire winding construction device according to claim 8, characterized in that: It also includes a plurality of pulling seats (8), all of which are arranged in a ring shape around the central column (5) and are fixedly connected to the top of the object to be wound, and the pulling seats (8) are fixedly connected to the top of the central column (5) through a steel cable (9), and the steel cable (9) is in a tensioned state.
Citation Information
Patent Citations
Prestressed steel tank structure
GB1103455A
Method and reel device for threading tendons into ducts
WO2011134510A1