An OT-UT insulated terminal crimping machine

By designing the OT-UT insulated terminal crimping machine and utilizing the synchronous operation and special structure of the wire clamping component and the crimping component, the problems of low efficiency and poor quality of the crimping machine were solved, efficient and stable connector crimping and debris cleaning were achieved, and the level of mechanization was improved.

CN120016242BActive Publication Date: 2025-09-12DONGGUAN XINDAWANG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411523486.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-12
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

The existing crimping machines have poor crimping effect and low efficiency, and are not highly mechanized.

Method used

An OT-UT insulated terminal crimping machine was designed, which includes an operating table, a loading assembly, a wire clamping assembly, and a crimping assembly. The wire clamping spacing is controlled by the synchronous operation of the first and second clamping parts. Combined with the special structure of the clamping head design and the transmission matching relationship, it ensures the straightness and stable crimping of the connector. It is also equipped with a rotating cutter head to clean debris.

Benefits of technology

Improves the crimping efficiency and quality of insulated terminals, ensures stable clamping and straightness of the joints, reduces bending, and improves the degree of mechanization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an OT-UT insulated terminal crimping machine, including an operating table, a feeding assembly, a wire clamping assembly and a crimping assembly, the wire clamping assembly including a first connecting rod, a first driving motor, a connecting block, a support plate, an upper sliding shaft and a lower sliding shaft, an upper slider and a lower slider, a first wire clamping member and a second wire clamping member, the first wire clamping member and the second wire clamping member are formed for clamping a joint, areas corresponding to the upper slider and the lower slider on the connecting block are respectively provided with waist-shaped holes, a sliding wheel that can slide in the waist-shaped holes is provided in the waist-shaped holes, a second connecting rod is provided on the sliding wheel, and the second connecting rod is connected to the upper slider or the lower slider; the present invention provides the first wire clamping member and the second wire clamping member and controls the wire clamping spacing through the synchronous operation of the upper slider and the lower slider respectively, which not only ensures the stability of the joint wire clamping, but also ensures that the joint is in a straight extension state due to the special structural design of the first wire clamping member and the second wire clamping member, which facilitates the crimping process of the crimping assembly.
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Description

Technical Field

[0001] The present invention relates to the technical field of crimping machines, in particular to an OT-UT insulated terminal crimping machine. Background Art

[0002] Insulated terminals are devices installed between conductors at different potentials or between conductors and grounded structures, and are capable of withstanding voltage and mechanical stress.

[0003] Crimping machines are essential tools for crimping conductors during power line infrastructure construction and maintenance in the power industry. Crimping machines are categorized as hydraulic, large-tonnage (punch) crimping machines, insulated terminal crimping machines, split-type crimping pliers, and hand-cranked hydraulic crimping machines. During operation, the component to be crimped is placed into the crimping die within the crimping pliers. A moving mechanism moves the pliers to the desired crimping position, and a hydraulic pump station provides high-pressure oil to propel the pliers, effecting the crimping.

[0004] The common problems of current crimping machines are poor crimping effect, low efficiency and low mechanization.

[0005] In order to solve the above problems, the present invention provides an OT-UT insulated terminal crimping machine to solve the problems of low crimping efficiency and low yield of previous crimping machines. Summary of the Invention

[0006] The object of the present invention is to provide an OT-UT insulated terminal crimping machine to solve the problems existing in the above-mentioned prior art, so that the crimping efficiency and crimping quality of the insulated terminals are improved.

[0007] To achieve the above object, the present invention provides the following solutions:

[0008] The lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism.

[0009] Preferably, the first wire clamping member includes a first sliding rod arranged at the bottom of the upper slider and a first clamp arranged at the end of the first sliding rod, and the second wire clamping member includes a second sliding rod arranged at the top of the lower slider and a second clamp arranged at the end of the second sliding rod, the first clamp and the second clamp are arranged opposite to each other, and the first clamp and the second clamp are used to clamp the joint.

[0010] Preferably, the first clamp includes a first vertical plate arranged at the end of the first sliding rod and a first rib plate arranged in parallel and spaced apart on the first vertical plate, and the second clamp includes a second vertical plate arranged at the end of the second sliding rod and a second rib plate arranged in parallel and spaced apart on the second vertical plate, and the second rib plate can be inserted into the gap between the adjacent first rib plates.

[0011] Preferably, the crimping assembly includes a mounting seat, a second driving motor arranged on the mounting seat, a first gear arranged on the output shaft of the second driving motor, a second gear meshed with the first gear, a ball screw coaxially connected to the second gear, a movable plate sleeved on the ball screw and meshed with the ball screw, a connecting shaft respectively arranged in the upper area and the lower area of ​​the movable plate, a first hinge plate and a second hinge plate arranged at the end of the connecting shaft and hinged to the connecting shaft at the same point, a slide rail vertically arranged on the mounting seat, an upper sliding plate and a lower sliding plate arranged on the slide rail, the first hinge plate is connected to the mounting seat, the second hinge plate is connected to the upper slide or the lower slide, a pressing knife is provided on the upper sliding plate, and a pressing groove matching the pressing knife is provided on the lower sliding plate.

[0012] Preferably, the loading assembly includes a loading tray, a clamping mechanism for clamping the product body on the loading tray, a feeding mechanism for receiving the product body on the clamping structure, and a peeling mechanism for peeling off the joint skin, and the feeding mechanism is used to transport the product body between the pressing knife and the pressing groove.

[0013] Preferably, a conveying channel is provided between the loading tray and the clamping mechanism, and the clamping mechanism includes a clamping mechanism chuck, a first clamping mechanism motor for driving the clamping mechanism chuck to clamp or release the product body on the conveying channel, and a second clamping mechanism motor for driving the clamping mechanism chuck to move horizontally and downward to the feeding mechanism.

[0014] Preferably, the feeding mechanism includes a feeding chuck and a feeding mechanism motor for driving the feeding chuck to flip and move forward, and the feeding chuck is used to connect the product body with the peeled joint.

[0015] Preferably, the peeling mechanism includes a rotating cutter head and a peeling mechanism motor for driving the rotating cutter head to rotate and move.

[0016] Preferably, a cleaning blade is provided on the inner side of the rotary cutter head.

[0017] Preferably, it also includes an openable and closable box body, the operating table, the loading assembly, the wire clamping assembly and the crimping assembly arranged on the operating table are all arranged in the box body, and a feed port is opened on the outer wall of the box body corresponding to the wire clamping assembly.

[0018] Compared with the prior art, the present invention has achieved the following technical effects:

[0019] 1. The present invention provides a first wire clamping member and a second wire clamping member and controls the wire clamping distance through the synchronous operation of the upper slider and the lower slider respectively, which not only ensures the stability of the joint wire clamping, but also ensures that the joint is in a straight extension state due to the special structural design of the first wire clamping member and the second wire clamping member, which facilitates the crimping process of the crimping assembly.

[0020] 2. In the present invention, the first chuck includes a first vertical plate arranged at the end of the first sliding rod and a first rib plate arranged parallel to and spaced apart on the first vertical plate, and the second chuck includes a second vertical plate arranged at the end of the second sliding rod and a second rib plate arranged parallel to and spaced apart on the second vertical plate, and the second rib plate can be inserted into the gap between the adjacent first rib plates; its purpose is to fix the joint uniformly over a large range to ensure stable clamping of the joint by the first chuck and the second chuck. In addition, through the matching relationship between the first rib plate and the second rib plate, the joint is straighter, will not bend, and is evenly stressed.

[0021] 3. The transmission matching relationship in the crimping assembly of the present invention ensures a stable crimping between the product body and the connector.

[0022] 4. A cleaning scraper is provided on the inner side of the rotary cutter head in the present invention, which can effectively clean the debris remaining on the blade of the rotary cutter head and ensure the effective cutting of the cutter head. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 It is a structural schematic diagram of the present invention;

[0025] Figure 2 The internal structure of the box of the present invention is shown in FIG. Figure 1 ;

[0026] Figure 3 The internal structure of the box of the present invention is shown in FIG. Figure 2 ;

[0027] Figure 4 Schematic diagram of the structure of the wire clamping assembly;

[0028] Figure 5 Schematic diagram of the internal structure of the wire clamping assembly;

[0029] Figure 6 It is a structural diagram of the crimping assembly;

[0030] Among them, 1. Box; 2. Feeding tray; 3. Crimping assembly; 4. Wire clamping assembly; 5. Rotating cutter head; 6. Peeling mechanism motor; 7. Blade; 8. Cleaning scraper; 9. Feeding mechanism; 10. Clamping mechanism chuck; 11. Clamping mechanism motor; 12. Lower slider; 13. Upper slider; 14. Second wire clamping member; 15. First wire clamping member; 16. First drive motor; 17. First connecting rod; 18. Connecting block; 19. Second vertical plate; 2 0. First vertical plate; 21. Second connecting rod; 22. Sliding wheel; 23. Upper sliding shaft; 24. Lower sliding shaft; 25. Waist-shaped hole; 26. Mounting seat 27. First hinge plate; 28. Second hinge plate; 29. ​​Upper sliding plate; 30. Lower sliding plate; 31. Pressing knife; 32. Pressing groove; 33. First gear; 34. Slide rail; 35. Ball screw; 36. Second gear; 37. Second drive motor; 38. Connecting shaft; 39. Moving plate. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] The object of the present invention is to provide an OT-UT insulated terminal crimping machine to solve the problems existing in the above-mentioned prior art, so that the crimping efficiency and crimping quality of the insulated terminals are improved.

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0034] refer to Figures 1 to 6, an OT-UT insulated terminal crimping machine includes an operating table, a feeding assembly arranged on the operating table, a wire clamping assembly and a crimping assembly, the wire clamping assembly includes a first connecting rod, a first driving motor for driving the first connecting rod to move up and down, a connecting block arranged on the first connecting rod, a support plate, an upper sliding shaft and a lower sliding shaft arranged on the support plate, an upper slider and a lower slider respectively arranged on the upper sliding shaft and the lower sliding shaft, a first wire clamping member and a second wire clamping member respectively arranged on the upper slider and the lower slider, the first wire clamping member and the second wire clamping member forming a clamping joint, the areas on the connecting block corresponding to the upper slider and the lower slider are respectively A waist-shaped hole is provided, and a sliding wheel that can slide in the waist-shaped hole is provided in the waist-shaped hole, and a second connecting rod is provided on the sliding wheel, and the second connecting rod is connected to the upper slider or the lower slider, and the feeding assembly is used to transport the product body to the joint, and the crimping assembly is used to crimp the product body and the joint; the present invention provides a first wire clamping piece and a second wire clamping piece and controls the wire clamping distance through the synchronous operation of the upper slider and the lower slider respectively, which not only ensures the stability of the joint wire clamping, but also ensures that the joint is in a straight extension state due to the special structural design of the first wire clamping piece and the second wire clamping piece, which is convenient for the crimping process of the crimping assembly.

[0035] refer to Figure 5 The first clamping member includes a first sliding rod arranged at the bottom of the upper slider and a first clamping head arranged at the end of the first sliding rod, and the second clamping member includes a second sliding rod arranged at the top of the lower slider and a second clamping head arranged at the end of the second sliding rod. The first clamping head and the second clamping head are arranged opposite to each other, and the first clamping head and the second clamping head are used to clamp the joint.

[0036] refer to Figure 5 The first clamp includes a first vertical plate arranged at the end of the first sliding rod and a first rib plate arranged on the first vertical plate in parallel and spaced apart. The second clamp includes a second vertical plate arranged at the end of the second sliding rod and a second rib plate arranged on the second vertical plate in parallel and spaced apart. The second rib plate can be inserted into the gap between the adjacent first rib plates. Its purpose is to fix the joint evenly over a large range to ensure stable clamping of the joint by the first clamp and the second clamp. In addition, through the matching relationship between the first rib plate and the second rib plate, the joint is straighter, will not bend, and is evenly stressed.

[0037] refer to Figure 6The cam is connected to the second end of the driving member by a toothed connection, and the toothed connection is connected with the toothed connection at the bottom end of the driving member, and the toothed connection is connected with the toothed connection at the bottom end of the driving member.

[0038] refer to Figure 2 and 3 The loading assembly includes a loading tray, a clamping mechanism for clamping the product body on the loading tray, a feeding mechanism for receiving the product body on the clamping structure, and a peeling mechanism for peeling off the joint skin. The feeding mechanism is used to transport the product body between the pressing knife and the pressing groove.

[0039] refer to Figures 2 to 3 A conveying channel is provided between the loading tray and the clamping mechanism, and the clamping mechanism includes a clamping mechanism chuck, a first clamping mechanism motor for driving the clamping mechanism chuck to clamp or release the product body on the conveying channel, and a second clamping mechanism motor for driving the clamping mechanism chuck to move horizontally and downward to the feeding mechanism.

[0040] refer to Figures 2 to 3 The feeding mechanism includes a feeding chuck and a feeding mechanism motor for driving the feeding chuck to flip and move forward. The feeding chuck is used to connect the product body with the peeled joint.

[0041] refer to Figures 2 to 3 The peeling mechanism includes a rotating cutter head and a peeling mechanism motor for driving the rotating cutter head to rotate and move.

[0042] refer to Figure 3 A cleaning scraper is provided on the inner side of the rotating cutter head; it can effectively clean up the debris remaining on the rotating cutter head blade to ensure the effective cutting of the cutter head.

[0043] refer to Figure 1 , also includes an openable and closable box body, the operating table, the loading assembly, the wire clamping assembly and the crimping assembly arranged on the operating table are all arranged in the box body, and a feed port is opened on the outer wall of the box body corresponding to the wire clamping assembly.

[0044] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.

Claims

1. An OT-UT insulated terminal crimping machine, characterized by: The lifting mechanism is a bottom end of a lifting mechanism, and the lifting mechanism is a bottom end of a lifting mechanism, and the lifting mechanism is a bottom end of a lifting mechanism, and the lifting mechanism is a bottom end of a lifting mechanism. The crimping assembly includes a mounting seat, a second driving motor arranged on the mounting seat, a first gear arranged on the output shaft of the second driving motor, a second gear meshed with the first gear, a ball screw coaxially connected to the second gear, a movable plate sleeved on the ball screw and meshed with the ball screw, a connecting shaft respectively arranged in the upper area and the lower area of ​​the movable plate, a first hinge plate and a second hinge plate arranged at the end of the connecting shaft and hinged to the connecting shaft at the same point, a slide rail vertically arranged on the mounting seat, an upper sliding plate and a lower sliding plate arranged on the slide rail, the first hinge plate is connected to the mounting seat, the second hinge plate is connected to the upper sliding plate or the lower sliding plate, a pressing knife is provided on the upper sliding plate, and a pressing groove matching the pressing knife is provided on the lower sliding plate.

2. The OT-UT insulated terminal crimping machine according to claim 1, characterized in that: The first clamping member includes a first sliding rod arranged at the bottom of the upper slider and a first clamping head arranged at the end of the first sliding rod, and the second clamping member includes a second sliding rod arranged at the top of the lower slider and a second clamping head arranged at the end of the second sliding rod, the first clamping head and the second clamping head are arranged opposite to each other, and the first clamping head and the second clamping head are used to clamp the joint.

3. The OT-UT insulated terminal crimping machine according to claim 2, characterized in that: The first clamp includes a first vertical plate arranged at the end of the first sliding rod and a first rib plate arranged in parallel and spaced apart on the first vertical plate. The second clamp includes a second vertical plate arranged at the end of the second sliding rod and a second rib plate arranged in parallel and spaced apart on the second vertical plate. The second rib plate can be inserted into the gap between adjacent first rib plates.

4. The OT-UT insulated terminal crimping machine according to claim 1, characterized in that: The loading assembly includes a loading tray, a clamping mechanism for clamping the product body on the loading tray, a feeding mechanism for receiving the product body on the clamping mechanism, and a peeling mechanism for peeling off the joint skin. The feeding mechanism is used to transport the product body between the pressing knife and the pressing groove.

5. The OT-UT insulated terminal crimping machine according to claim 4, characterized in that: A conveying channel is arranged between the loading tray and the clamping mechanism, and the clamping mechanism includes a clamping mechanism chuck, a first clamping mechanism motor for driving the clamping mechanism chuck to clamp or release the product body on the conveying channel, and a second clamping mechanism motor for driving the clamping mechanism chuck to move horizontally and downward to the feeding mechanism.

6. The OT-UT insulated terminal crimping machine according to claim 5, characterized in that: The feeding mechanism includes a feeding chuck and a feeding mechanism motor for driving the feeding chuck to flip and move forward. The feeding chuck is used to connect the product body with the peeled joint.

7. The OT-UT insulated terminal crimping machine according to claim 6, characterized in that: The peeling mechanism includes a rotating cutter head and a peeling mechanism motor for driving the rotating cutter head to rotate and move.

8. The OT-UT insulated terminal crimping machine according to claim 7, characterized in that: A cleaning scraper is provided on the inner side of the rotary cutter head.

9. The OT-UT insulated terminal crimping machine according to claim 1, characterized in that: It also includes an openable and closable box body, the operating table, the loading assembly, the wire clamping assembly and the crimping assembly arranged on the operating table are all arranged in the box body, and a feed port is opened on the outer wall of the box body corresponding to the wire clamping assembly.

Citation Information

Patent Citations

  • Wire harness terminal crimping machine

    CN220914721U

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