Micron inorganic filler for simulation ice, artificial simulation ice material, preparation method of artificial simulation ice material, simulation ice floor surface layer and artificial simulation ice rink

By using epoxy resin and micro-inorganic fillers in simulated ice materials, the existing problems of the popularization of existing simulated ice materials in low-latitude areas and the splicing process are solved, and the simulated ice floor surface layer with high precision and excellent slip resistance performance is achieved, which is suitable for curling sites and other sites.

CN120025706APending Publication Date: 2025-05-23CHINA PETROLEUM & CHEMICAL CORP +1
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Patent Information

Application Number
CN202311558050.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-11-21
Publication Date
2025-05-23

AI Technical Summary

Technical Problem

The popularity of existing simulated ice materials in low-latitude areas is limited, and there are joint problems and high environmental requirements in splicing processes, which are difficult to meet high-precision needs such as curling sites.

Method used

Using simulated ice materials based on epoxy resin, a translucent, non-spliced, self-leveling, self-lubricated simulated ice floor surface layer is formed through the combination of micron inorganic fillers and additives.

Benefits of technology

It realizes the formation of simulated ice without cooling, and the ice surface slip resistance performance is excellent. It is suitable for various ice sports venues, especially curling venues, to meet high-precision needs.

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Abstract

The invention belongs to the field of simulated ice materials, and relates to a micron inorganic filler for simulated ice, an artificial simulated ice material, a preparation method of the artificial simulated ice material, a simulated ice floor surface layer and an artificial simulated ice rink. The artificial simulated ice material comprises a component A and a component B, wherein the component A comprises a main material, a micron inorganic filler and an auxiliary agent; and the component B is a curing agent. The artificial simulated ice material can form simulated ice after being cured without refrigeration, an ice layer is semitransparent, and a mark under the ice surface is clear and visible. The simulation ice is integrally poured and formed, is not spliced, is self-leveled and self-lubricated, and is excellent in ice surface sliding resistance performance.
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Description

Technical Field

[0001] The present invention belongs to the field of artificial ice materials, and specifically relates to a micron inorganic filler for artificial ice, an artificial artificial ice material comprising the filler, a preparation method of the filler and the artificial artificial ice material, a translucent artificial ice floor surface layer obtained by integrally casting the artificial artificial ice material, and an artificial artificial ice rink comprising the artificial ice floor surface layer. Background Art

[0003] The development of ice sports in high latitudes of the earth has unique natural conditions, and training and competition activities can be carried out on real ice. However, in low-latitude areas, if you want to carry out real ice sports, you need to refrigerate and make ice. The equipment cost and operation cost of ice making are high, which seriously limits the popularity of ice sports. The emergence of artificial ice has changed this situation, making it possible to popularize ice sports in southern my country.

[0004] In 1977, the first artificial ice patent (US4169688) appeared in the United States. The ice rink floor was made of ultra-high molecular weight polyethylene sheets. Since then, ultra-high molecular weight polyethylene has become the mainstream material for artificial ice. Since then, many patent applications have appeared around ultra-high molecular weight polyethylene, mainly focusing on how to splice, lay and modular technology. Although ultra-high molecular weight polyethylene has good wear resistance and lubrication properties, since only splicing technology can be used to form an artificial ice rink, splicing seams will inevitably appear, and changes in ambient temperature will also cause the splicing seams to deform to varying degrees. With the extension of the service life, the resulting splicing deviation will increase year by year. At the same time, this modular splicing process has high requirements for the construction environment and extremely high requirements for the flatness of the laying base surface. The installation procedure is relatively complicated, and professional technicians are required to install and special equipment is required to adjust.

[0005] Among all winter sports, curling is the sport with the highest requirements for the quality of the ice surface and is also the most delicate. Even a temperature difference of 1 degree Celsius or a flatness deviation of 1 mm on the ice surface will affect the performance of athletes. Therefore, it is more difficult to make artificial ice suitable for curling venues. Summary of the invention

[0006] The purpose of the present invention is to provide a simulated ice micron inorganic filler, artificial simulated ice material and preparation method, simulated ice floor surface layer and artificial simulated ice rink for ice skating rink. The simulated ice material is based on epoxy resin, and the formed simulated ice is non-spliced, translucent, has good lubricity and high hardness.

[0007] The first aspect of the present invention provides a micron inorganic filler for simulated ice, based on the total weight of the filler, the filler comprises the following components by weight: SiO 2 5~50%,Bi 2O 3 25~70%, B 2 O 3 3~15%, TiO 2 0.5~8%,Na 2 CO 3 1~10%, ZnO 3~15%, Al 2 O 3 1~6%.

[0008] The second aspect of the present invention provides a method for preparing the above-mentioned micron inorganic filler for simulated ice, comprising the following steps: mixing the components and then sequentially melting, water quenching, grinding, drying, crushing and sieving to obtain the filler.

[0009] The third aspect of the present invention provides the use of the above-mentioned micron inorganic filler for artificial ice in preparing artificial artificial ice.

[0010] The fourth aspect of the present invention provides an artificial simulated ice material, comprising component A and component B, wherein the component A comprises a main material, an inorganic filler and an auxiliary agent; the component B is a curing agent;

[0011] The main material of the A component is liquid epoxy resin.

[0012] The inorganic filler in the A component is the above-mentioned micron inorganic filler for simulated ice.

[0013] A fifth aspect of the present invention provides a method for preparing the above-mentioned artificial simulated ice material, comprising the following steps:

[0014] Step 1: Prepare component A: fully mix the main material, auxiliary agent and inorganic filler to prepare component A;

[0015] Step 2: Weigh and mix component A and component B according to the stoichiometric ratio, stir, and then let stand to defoam.

[0016] A sixth aspect of the present invention provides use of the above-mentioned artificial simulated ice material in preparing artificial simulated ice.

[0017] A seventh aspect of the present invention provides an integrally cast translucent artificial ice floor surface layer, which is made of the above-mentioned artificial artificial ice material.

[0018] An eighth aspect of the present invention provides an artificial simulated ice rink, comprising a floor base and the above-mentioned simulated ice floor surface layer.

[0019] The beneficial effects of the present invention are as follows: the artificial simulated ice material of the present invention can form simulated ice after solidification without refrigeration, the ice layer is translucent, and the markings under the ice surface are clearly visible. The simulated ice is integrally cast and formed, non-spliced, self-leveling, self-lubricating, and has excellent ice surface sliding resistance. The artificial simulated ice material of the present invention can be used in various types of ice sports venues including curling venues.

[0020] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Exemplary embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

[0022] Figure 1 This is a physical picture of an artificial simulated ice material according to an embodiment of the present invention. DETAILED DESCRIPTION

[0023] The specific embodiments of the present invention are described in detail below. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0024] The present invention provides a micron inorganic filler for simulated ice, which comprises the following components by weight based on the total weight of the filler: SiO 2 5~50%,Bi 2 O 3 25~70%, B 2 O 3 3~15%, TiO 2 0.5~8%,Na 2 CO 3 1~10%, ZnO 3~15%, Al 2 O 3 1~6%.

[0025] Preferably, based on the total weight of the filler, the filler comprises the following components by weight: SiO 2 10~40%,Bi 2 O 3 30~60%, B 2 O 3 5-10%, TiO 2 1~5%, Na 2 CO 3 2~8%, ZnO 5~10%, Al 2 O 3 2~4%.

[0026] The micron inorganic filler for simulated ice of the present invention has a micron-level particle size. Specifically, the particle size of the filler is 800 mesh or more, preferably 1000 mesh or more, more preferably 1000 mesh to 8000 mesh. More specifically, the particle size of the filler can be 1250 mesh, 1500 mesh, 2000 mesh, 2500 mesh, 3000 mesh, 4000 mesh, 5000 mesh, 6000 mesh, or 7000 mesh.

[0027] The preparation method of the micron inorganic filler for simulated ice of the present invention comprises the following steps: mixing various components and then sequentially melting, water quenching, grinding, drying, crushing and screening to obtain the filler.

[0028] The smelting, water quenching, grinding, drying, crushing and screening can adopt conventional process conditions in the art.

[0029] According to a specific embodiment of the present invention, the preparation of the micron inorganic filler for simulated ice comprises the following steps:

[0030] Step 1, weighing and mixing: weighing each component according to weight percentage, mixing the ingredients until uniform, and obtaining a mixed material;

[0031] Step 2, smelting: smelting the mixture obtained in step 1 until the melt is clarified and uniform to obtain a molten material;

[0032] Step 3, water quenching: rapidly cooling the melt obtained in step 2 in water (deionized water) to obtain a slag-like product;

[0033] Step 4, refining: dry-grinding and sorting the slag obtained in step 3 in a ball mill, and then wet-grinding and refining the slag to obtain a powder;

[0034] Step 5: Dry, crush and sieve the powder obtained in step 4 to obtain the composition.

[0035] In step 2, the purpose of smelting is to melt the oxides, and the smelting conditions can achieve this purpose. Preferably, the smelting temperature is 1150-1250° C. and the smelting time is 40-60 min.

[0036] The micron inorganic filler for artificial ice of the present invention can be used to prepare artificial artificial ice, and the artificial artificial ice is preferably ice for curling venues.

[0037] The present invention provides an artificial simulated ice material, comprising component A and component B, wherein component A comprises a main material, an inorganic filler and an auxiliary agent; component B is a curing agent;

[0038] The main material of the A component is liquid epoxy resin.

[0039] The inorganic filler in the A component is the above-mentioned micron inorganic filler for simulated ice.

[0040] To obtain better hardness, transparency and coefficient of friction, the addition amount of the inorganic filler is controlled to be 50-300 wt% of the main material in component A, preferably 100-200 wt%.

[0041] The addition amount of the auxiliary agent can be 10-45 wt% of the main material in component A, preferably 20-30 wt%.

[0042] The simulated ice system of the present invention is an epoxy resin system. The liquid epoxy resin is preferably at least one of bisphenol A epoxy resin, hydrogenated bisphenol A epoxy resin, bisphenol F epoxy resin, glycidyl ester epoxy resin and glycidyl amine epoxy resin, more preferably bisphenol A epoxy resin and / or bisphenol F epoxy resin.

[0043] According to the present invention, various additives beneficial to the hardness, transparency and coefficient of friction of the simulated ice can be used, including but not limited to at least one of lubricants, diluents, defoamers, dispersants and leveling agents. According to a preferred embodiment, the leveling agent is an essential component, and the auxiliary agent may further include at least one of lubricants, diluents, defoamers and dispersants. According to a more preferred embodiment, the auxiliary agent includes lubricants, diluents, defoamers, dispersants and leveling agents.

[0044] According to the present invention, preferably, the lubricant is silicone oil and / or fatty alcohol; the addition amount of the lubricant is 3-10 wt% of the main material in component A, preferably 5-7 wt%. Among them, the silicone oil is preferably methyl silicone oil and / or ethyl silicone oil; the fatty alcohol is preferably a binary fatty alcohol polymer, more preferably polyethylene glycol (PEG) and / or polypropylene glycol (PPG).

[0045] According to the present invention, preferably, the diluent is a non-reactive diluent and / or a reactive diluent; the addition amount of the diluent is 5-30 wt% of the main material in component A, preferably 15-20 wt%.

[0046] Among them, the non-reactive diluent does not contain epoxy groups and is preferably at least one of acetone, ethanol, toluene, xylene, ethyl acetate, dibutyl phthalate, dioctyl phthalate, styrene, diallyl phthalate and benzyl alcohol (BA). Considering environmental protection factors, the non-reactive diluent is preferably benzyl alcohol.

[0047] The active diluent is preferably a low-viscosity substance containing at least one epoxy group in the molecule; more preferably, it is at least one of polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, butyl glycidyl ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, furanmethyl glycidyl ether, ethylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, allyl glycidyl ether, phenyl glycidyl ether, o-cresyl glycidyl ether, benzyl glycidyl ether, resorcinol diglycidyl ether, octyl glycidyl ether, C12-14 alkyl glycidyl ether, tert-butyl glycidyl ether, neodecanoic acid glycidyl ether and methacrylate glycidyl ether; further preferably, it is at least one of 1,4-butanediol diglycidyl ether (622) and C12-14 alkyl glycidyl ether (AGE). Most preferably, the diluent is a C12-14 alkyl glycidyl ether (AGE).

[0048] According to the present invention, preferably, the defoamer is at least one of a fat defoamer, a polyether defoamer, a silicone defoamer, a polyether-modified silicone defoamer and a fluorine-modified silicone defoamer; preferably a polyether defoamer; the polyether defoamer is preferably at least one of trihydroxy polyoxypropylene ether, polypropylene glycol monobutyl ether and polyoxypropylene oxyethylene glycerol ether. The addition amount of the defoamer can be 0.2-1.5wt% of the main material in component A, preferably 0.5-1.2wt%.

[0049] According to the present invention, preferably, the dispersant is at least one of anionic surfactants, nonionic surfactants, composite surfactants with both wetting and dispersing properties, and polymer dispersants; preferably at least one of Disponer 912, Disponer 923, Disponer 9250, Disponer 9258, Disponer 926, Disponer 929, Disponer 983, Disponer 9850, BYK-110, BYK-111, BYK-161, BYK-2001, BYK-2015, and BYK-2020. The dispersant may be added in an amount of 0.1 to 1 wt% of the main material in component A, preferably 0.2 to 0.5 wt%.

[0050] According to the present invention, preferably, the leveling agent is at least one of a silicone leveling agent, a polyacrylate leveling agent, a butylated amino resin, cellulose acetate butyrate, polyvinyl butyral, polybutadiene, a linear saturated polyester and an acetylenic diol surfactant; preferably a polyacrylate leveling agent, more preferably BYK-354. The amount of the leveling agent added can be 0.2-1.5wt% of the main material in component A, preferably 0.5-1.2wt%.

[0051] According to the present invention, the curing agent as component B is used to cure the liquid epoxy resin, and the curing agent can be at least one of aliphatic amine curing agents, aromatic amine curing agents, alicyclic amine curing agents and phenolic amines, which are modified products obtained by the Mannich reaction of the three types of curing agents; preferably meta-xylylenediamine, polyetheramine, phenolic amine; more preferably meta-xylylenediamine (MXDA) and / or phenolic amine (T31).

[0052] The ratio of the raw material of component A to component B can be determined according to construction requirements. According to a specific embodiment of the present invention, the weight ratio of component A to component B is 3 to 20:1, preferably 5 to 15:1.

[0053] In the artificial simulated ice material of the present invention, the main material, inorganic filler, auxiliary agent and curing agent can be packaged independently, and each type of auxiliary agent can also be packaged independently. The artificial simulated ice is obtained by mixing them on site at the construction site.

[0054] According to a specific embodiment, the method for preparing the artificial simulated ice material comprises the following steps:

[0055] Step 1: Prepare component A: fully mix the main material, auxiliary agent and inorganic filler to prepare component A;

[0056] Step 2: Component A and component B are weighed and mixed according to the stoichiometric ratio, stirred for the fourth time, and then allowed to stand for defoaming.

[0057] In the present invention, the auxiliary agent is usually added to the system after the main material is added and before the inorganic filler is added. In this case, the step of preparing component A includes: pouring the main material into a container, then adding the auxiliary agent and stirring, and then adding the inorganic filler and stirring until the mixture is uniformly mixed. It can also be added according to the addition time recommended by the commercial instructions of the auxiliary agent. For example, the leveling agent used in the embodiment of the present invention can be added after the inorganic filler is added. In this case, the step of preparing component A includes: pouring the main material into a container, then adding other auxiliary agents except the leveling agent, stirring, then adding the inorganic filler, stirring, and finally adding the leveling agent and stirring until the mixture is uniformly mixed.

[0058] According to the present invention, preferably, in step 1, the stirring conditions of each step independently include: a speed of 1000 to 3000 r / min and a time of 10 to 15 min.

[0059] According to the present invention, preferably, in step 2, the stirring speed is 500 to 3000 r / min, and the time is 5 to 10 min; and the standing defoaming time is 5 to 10 min.

[0060] The artificial simulated ice material of the present invention can be used to prepare artificial simulated ice, and the artificial simulated ice is preferably ice for curling venues.

[0061] The present invention also provides an integrally cast translucent artificial ice floor surface layer, which is made from the artificial artificial ice material.

[0062] The thickness of the surface layer of the artificial ice floor can be determined according to needs, for example, controlled within the range of 1 mm to 5 mm, preferably 2 mm to 4 mm.

[0063] The method for preparing the integrally cast translucent simulated ice floor surface layer may include the following steps:

[0064] S1, preparing artificial simulated ice material according to the above-mentioned preparation method of artificial simulated ice material;

[0065] S2, pouring the artificial simulated ice material obtained in step S1 onto the floor base surface, allowing the artificial simulated ice material to self-level to form the simulated ice floor surface layer.

[0066] According to a preferred embodiment of the present invention, the integrally cast translucent simulated ice floor surface layer is a simulated ice floor surface layer of a curling track.

[0067] The present invention further provides an artificial simulated ice rink, comprising a floor base and the above-mentioned simulated ice floor surface layer; the artificial simulated ice rink is preferably a curling venue. The floor base can be made of various materials, such as concrete, wood, and stone.

[0068] The present invention will be further described below in conjunction with embodiments, but the scope of the present invention is not limited to these embodiments.

[0069] In the following examples, the hardness is measured by the indentation hardness (Shore hardness) of GB / T 2411-2008 plastics and hard rubber using a hardness tester; the transparency is measured by the transmittance and haze measurement of transparent plastics GB / T 2410-2008; the friction coefficient is measured by the friction coefficient measurement of plastic films and sheets GB / T 10006-2021.

[0070] E51 was purchased from Sinopec Hunan Petrochemical Co., Ltd.

[0071] F170 was purchased from Nan Ya Epoxy Resin (Kunshan) Co., Ltd.

[0072] AGE was purchased from Hubei Green Home Material Technology Co., Ltd.

[0073] BA was purchased from Hubei Green Home Materials Technology Co., Ltd.

[0074] PPG-2000 and PEG-400 were purchased from Haian Petrochemical Plant, Jiangsu Province.

[0075] BYK054, BYK057, BYK111, and BYK-354 were purchased from BYK Chemicals.

[0076] Disponer 923 was purchased from Cansen Chemical New Materials (Shenzhen) Co., Ltd.

[0077] MXDA and T31 were purchased from Beijing Inokai Technology Co., Ltd.

[0078] Ultrafine Inorganic Filler Example 1

[0079] Step 1, weighing and mixing: weigh the following components by weight percentage: SiO 2 10%,Bi 2 O 3 60%, B 2 O 3 5%, TiO 2 5%, Na 2 CO 3 6%, ZnO 10%, Al 2 O 3 4%; after batching, mix the ingredients until they are uniform to obtain a mixed material;

[0080] Step 2, smelting: smelting the mixture obtained in step 1 until the melt is clarified and uniform to obtain a molten material, the smelting temperature is 1200° C., and the time is 50 min;

[0081] Step 3, water quenching: rapidly cooling the melt obtained in step 2 in deionized water to obtain a slag-like product;

[0082] Step 4, refining: dry-grinding and sorting the slag obtained in step 3 in a ball mill, and then wet-grinding and refining the slag to obtain a powder;

[0083] Step 5: The powder obtained in step 4 is dried, crushed, and passed through a 1250-mesh steel sieve to obtain an ultrafine inorganic filler T1.

[0084] Ultrafine Inorganic Filler Example 2

[0085] Step 1, weighing and mixing: weigh the following components by weight percentage: SiO 2 40%,Bi 2 O 3 35%, B 2 O 3 10%, TiO 2 5%, Na 2 CO 3 2%, ZnO 5%, Al 2 O 33%; after batching, mix the ingredients until they are uniform to obtain a mixed material;

[0086] Step 2, smelting: smelting the mixture obtained in step 1 until the melt is clarified and uniform to obtain a molten material, the smelting temperature is 1200° C., and the time is 50 min;

[0087] Step 3, water quenching: rapidly cooling the melt obtained in step 2 in deionized water to obtain a slag-like product;

[0088] Step 4, refining: dry-grinding and sorting the slag obtained in step 3 in a ball mill, and then wet-grinding and refining the slag to obtain a powder;

[0089] Step 5: The powder obtained in step 4 is dried, crushed, and passed through a 1250-mesh steel sieve to obtain an ultrafine inorganic filler T2.

[0090] Ultrafine Inorganic Filler Example 3

[0091] Step 1, weighing and mixing: weigh the following components by weight percentage: SiO 2 30%,Bi 2 O 3 50%, B 2 O 3 6%, TiO 2 2%,Na 2 CO 3 3%, ZnO 7%, Al 2 O 3 2%; after batching, mix the ingredients until they are uniform to obtain a mixed material;

[0092] Step 2, smelting: smelting the mixture obtained in step 1 until the melt is clarified and uniform to obtain a molten material, the smelting temperature is 1200° C., and the time is 50 min;

[0093] Step 3, water quenching: rapidly cooling the melt obtained in step 2 in deionized water to obtain a slag-like product;

[0094] Step 4, refining: dry-grinding and sorting the slag obtained in step 3 in a ball mill, and then wet-grinding and refining the slag to obtain a powder;

[0095] Step 5: The powder obtained in step 4 is dried, crushed, and passed through a 1250-mesh steel sieve to obtain an ultrafine inorganic filler T3.

[0096] Ultrafine inorganic filler comparative example 1

[0097] Step 1, weighing and mixing: weigh the following components by weight percentage: SiO 2 60%,Bi 2 O 3 25%, B2 O 3 4%, TiO 2 1%, Na 2 CO 3 3%, ZnO 5%, Al 2 O 3 2%; After batching, mix the materials until uniform to obtain a mixed material;

[0098] Step 2, smelting: Smelt the mixed material obtained in Step 1 until the melt is clear and uniform to obtain a molten material. The smelting temperature is 1200 °C and the time is 50 min;

[0099] Step 3, water quenching: Rapidly cool the molten material obtained in Step 2 in deionized water to obtain a slag-like material;

[0100] Step 4, refining: Dry grind and separate the slag-like material obtained in Step 3, and then perform wet grinding and refining to obtain a powdery material;

[0101] Step 5: Dry, crush, and pass the powdery material obtained in Step 4 through a 1250-mesh steel sieve to obtain the ultrafine inorganic filler DT1.

[0102] Ultrafine inorganic filler comparative example 2

[0103] Step 1, weighing and initial mixing: Weigh the following components by weight percentage, SiO 2 50%, Bi 2 O 3 20%, B 2 O 3 10%, TiO 2 3%, Na 2 CO 3 7%, ZnO 8%, Al 2 O 3 2%; After batching, mix the materials until uniform to obtain a mixed material;

[0104] Step 2, smelting: Smelt the mixed material obtained in Step 1 until the melt is clear and uniform to obtain a molten material. The smelting temperature is 1200 °C and the time is 50 min;

[0105] Step 3, water quenching: Rapidly cool the molten material obtained in Step 2 in deionized water to obtain a slag-like material;

[0106] Step 4, refining: Dry grind and separate the slag-like material obtained in Step 3, and then perform wet grinding and refining to obtain a powdery material;

[0107] Step 5: Dry, crush, and pass the powdery material obtained in Step 4 through a 1250-mesh steel sieve to obtain the ultrafine inorganic filler DT2.

[0108] Ultrafine inorganic filler comparative example 3

[0109] Step 1, weighing materials and preliminary mixing: Weigh the following components by weight percentage, SiO 2 40%, Bi 2 O 3 50%, TiO 2 2%, Na 2 CO 3 3%, ZnO 4%, Al 2 O 3 1%; After batching, mix the materials until uniform to obtain a mixed material;

[0110] Step 2, smelting: Smelt the mixed material obtained in Step 1 until the melt is clear and uniform to obtain a molten material. The smelting temperature is 1200 °C and the time is 50 min;

[0111] Step 3, water quenching: Quickly cool the molten material obtained in Step 2 in deionized water to obtain a slag-like material;

[0112] Step 4, refining: Dry grind and separate the slag-like material obtained in Step 3 in a ball mill and then wet grind and refine it to obtain a powder-like material;

[0113] Step 5: Dry, crush, and sieve the powder-like material obtained in Step 4 through a 1250-mesh steel sieve to obtain the ultrafine inorganic filler DT3.

[0114] Simulated Ice Examples 1 to 8 and Comparative Examples 1 to 3

[0115] Manufacture simulated ice according to the following steps:

[0116] Step 1: Prepare Component A according to the substances and dosages in Table 1: Pour the main material into a container, weigh and pour the diluent and lubricant into the container, then weigh and pour the defoamer and dispersant into the container, stir at a high speed of 2000 r / min for 15 min. At this time, scoop the weighed ultrafine inorganic filler into the container, stir at a high speed of 2000 r / min for 15 min, add the leveling agent, and then continue to stir for 10 min. Stop stirring and let it stand for use.

[0117] Step 2: Weigh and mix Component A and Component B according to the stoichiometric ratio, stir at a high speed of 1500 r / min for 5 min, then let it stand for defoaming for 5 min and then carry out the construction operation to obtain 5-mm-thick simulated ice. Figure 1 Photo of the artificial simulated ice prepared in Example 1.

[0118] Test Case

[0119] Perform performance tests on the simulated ice prepared in each example and comparative example. The results are shown in Table 1 and Table 2.

[0120]

[0121]

[0122] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

[0123] The endpoints and any values ​​of the ranges disclosed in this article are not limited to the precise ranges or values, and these ranges or values ​​should be understood to include values ​​close to these ranges or values. For numerical ranges, the endpoint values ​​of each range, the endpoint values ​​of each range and the individual point values, and the individual point values ​​can be combined with each other to obtain one or more new numerical ranges, which should be considered as specifically disclosed in this article.

Claims

1. A micron inorganic filler for artificial ice, It is characterized in that Based on the total weight of the filler, the filler includes the following components by weight: SiO 2 5~50%,Bi 2 O 3 25~70%, B 2 O 3 3~15%, TiO 2 0.5~8%,Na 2 CO 3 1~10%, ZnO 3~15%, Al 2 O 3 1~6%.

2. The micron inorganic filler for artificial ice according to claim 1, in, Based on the total weight of the filler, the filler includes the following components by weight: SiO 2 10~40%,Bi 2 O 3 30~60%, B 2 O 3 5-10%, TiO 2 1~5%, Na 2 CO 3 2~8%, ZnO 5~10%, Al 2 O 3 2~4%.

3. The micron inorganic filler for artificial ice according to claim 1, in, The particle size of the filler is 800 mesh or more, preferably 1000 mesh or more, and more preferably 1000 mesh to 8000 mesh.

4. The method for preparing the micron inorganic filler for simulated ice according to any one of claims 1 to 3, It is characterized in that The following steps are involved: After mixing the components, they are sequentially smelted, water quenched, ground, dried, crushed and sieved to obtain the filler.

5. The method for preparing the micron inorganic filler for artificial ice according to claim 4, in, The following steps are involved: Step 1, weighing and mixing: weighing each component according to weight percentage, mixing the ingredients until uniform, and obtaining a mixed material; Step 2, smelting: smelting the mixture obtained in step 1 until the melt is clarified and uniform to obtain a molten material; Step 3, water quenching: rapidly cooling the molten material obtained in step 2 in water to obtain a slag-like material; Step 4, refining: dry-grinding and sorting the slag obtained in step 3 in a ball mill, and then wet-grinding and refining the slag to obtain a powder; Step 5: Dry, crush and sieve the powder obtained in step 4 to obtain the composition.

6. The preparation method according to claim 4 or 5, in, In step 2, the smelting temperature is 1150-1250° C. and the smelting time is 40-60 min.

7. Use of the micron inorganic filler for artificial ice according to any one of claims 1 to 3 in preparing artificial artificial ice, wherein the artificial artificial ice is preferably ice for curling venues.

8. An artificial simulated ice material, comprising component A and component B, It is characterized in that The component A includes a main material, an inorganic filler and an auxiliary agent; the component B is a curing agent; The main material of the A component is liquid epoxy resin. The inorganic filler in the component A is the micron inorganic filler for simulated ice as claimed in any one of claims 1 to 3.

9. The artificial simulated ice material according to claim 8, in, The amount of the inorganic filler added is 50-300wt% of the main material in component A, preferably 100-200wt%; The additive is added in an amount of 10-45 wt % of the main material in component A, preferably 20-30 wt %.

10. The artificial simulated ice material according to any one of claims 8 to 9, in, The liquid epoxy resin is at least one of bisphenol A epoxy resin, hydrogenated bisphenol A epoxy resin, bisphenol F epoxy resin, glycidyl ester epoxy resin and glycidyl amine epoxy resin, preferably bisphenol A epoxy resin and / or bisphenol F epoxy resin.

11. The artificial simulated ice material according to any one of claims 8 to 9, in, The auxiliary agent includes at least one of a lubricant, a diluent, a defoamer, a dispersant and a leveling agent; preferably, the auxiliary agent includes a leveling agent and at least one of a lubricant, a diluent, a defoamer and a dispersant.

12. The artificial simulated ice material according to claim 11, in, The lubricant is silicone oil and / or fatty alcohol; the amount of the lubricant added is 3-10wt% of the main material in component A, preferably 5-7wt%; The silicone oil is preferably methyl silicone oil and / or ethyl silicone oil; The fatty alcohol is preferably a dihydric fatty alcohol polymer, more preferably polyethylene glycol and / or polypropylene glycol.

13. The artificial simulated ice material according to claim 11, in, The diluent is an inactive diluent and / or an active diluent; the amount of the diluent added is 5 to 30 wt % of the main material in component A, preferably 15 to 20 wt %; The inactive diluent is preferably at least one of acetone, ethanol, toluene, xylene, ethyl acetate, dibutyl phthalate, dioctyl phthalate, styrene, diallyl phthalate and benzyl alcohol; The active diluent is preferably a low-viscosity substance containing at least one epoxy group in the molecule; more preferably, it is at least one of polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, butyl glycidyl ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, furanmethyl glycidyl ether, ethylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, allyl glycidyl ether, phenyl glycidyl ether, o-cresyl glycidyl ether, benzyl glycidyl ether, resorcinol diglycidyl ether, octyl glycidyl ether, carbon 12-14 alkyl glycidyl ether, tert-carbonic acid glycidyl ether, neodecanoic acid glycidyl ether and methacrylate glycidyl ether; further preferably, it is at least one of 1,4-butanediol diglycidyl ether and carbon 12-14 alkyl glycidyl ether.

14. The artificial simulated ice material according to claim 11, in, The defoamer is at least one of a fat defoamer, a polyether defoamer, a silicone defoamer, a polyether-modified silicone defoamer and a fluorine-modified silicone defoamer; preferably a polyether defoamer; the polyether defoamer is preferably at least one of trihydroxy polyoxypropylene ether, polypropylene glycol monobutyl ether and polyoxypropylene oxyethylene glycerol ether; The amount of the defoamer added is 0.2-1.5 wt % of the main material in component A, preferably 0.5-1.2 wt %.

15. The artificial simulated ice material according to claim 11, in, The dispersant is at least one of anionic surfactants, nonionic surfactants, composite surfactants having both wetting and dispersing properties, and polymer dispersants; preferably at least one of Disponer 912, Disponer 923, Disponer 9250, Disponer 9258, Disponer 926, Disponer 929, Disponer 983, Disponer 9850, BYK-110, BYK-111, BYK-161, BYK-2001, BYK-2015, and BYK-2020; The added amount of the dispersant is 0.1-1 wt % of the main material in component A, preferably 0.2-0.5 wt %.

16. The artificial simulated ice material according to claim 11, in, The leveling agent is at least one of an organosilicon leveling agent, a polyacrylate leveling agent, a butylated amino resin, cellulose acetate butyrate, polyvinyl butyral, polybutadiene, a linear saturated polyester and an acetylenic diol surfactant; preferably a polyacrylate leveling agent; The addition amount of the leveling agent is 0.2-1.5wt% of the main material in component A, preferably 0.5-1.2wt%.

17. The artificial simulated ice material according to any one of claims 8 to 9, in, The curing agent is at least one of aliphatic amine curing agents, aromatic amine curing agents, alicyclic amine curing agents and phenolic amines, which are modified products obtained by Mannich reaction of the three types of curing agents; preferably m-xylylenediamine, polyetheramine, phenolic amine; more preferably m-xylylenediamine and / or phenolic amine.

18. The artificial simulated ice material according to any one of claims 8 to 9, in, The weight ratio of component A to component B is 3 to 20:1, preferably 5 to 15:

1.

19. The artificial simulated ice material according to any one of claims 8 to 9, in, The main material, inorganic filler, auxiliary agent and curing agent are all packaged separately.

20. The method for preparing the artificial simulated ice material according to any one of claims 8 to 19, It is characterized in that The following steps are involved: Step 1: Prepare component A: fully mix the main material, auxiliary agent and inorganic filler to prepare component A; preferably, pour the main material into a container, then add the auxiliary agent and stir, then add the inorganic filler and stir until the mixture is uniformly mixed; Step 2: Weigh and mix component A and component B according to the stoichiometric ratio, stir, and then let stand to defoam.

21. The preparation method according to claim 20, in, In step 1, the stirring conditions in each step independently include: a speed of 1000 to 3000 r / min and a time of 10 to 15 min.

22. The preparation method according to claim 20, in, In step 2, The stirring speed is 500-3000 r / min, and the time is 5-10 min; The standing and defoaming time is 5 to 10 minutes.

23. Use of the artificial simulated ice material according to any one of claims 8 to 19 in preparing artificial simulated ice, wherein the artificial simulated ice is preferably ice for curling venues.

24. An integrally cast translucent artificial ice floor surface layer, made from the artificial artificial ice material according to any one of claims 8 to 19.

25. The integrally cast translucent artificial ice floor surface layer according to claim 24, in, The thickness of the surface layer of the simulated ice floor is controlled to be 1 mm to 5 mm, preferably 2 mm to 4 mm.

26. The integrally cast translucent artificial ice floor surface layer according to claim 24 or 25, in, The method for preparing the integrally cast translucent simulated ice floor surface layer comprises the following steps: S1. Producing artificial simulated ice material according to the method described in any one of claims 20 to 22; S2, pouring the artificial simulated ice material obtained in step S1 onto the floor base surface, allowing the artificial simulated ice material to self-level to form the simulated ice floor surface layer.

27. The integrally cast translucent artificial ice floor surface layer according to claim 26, in, The integrally cast translucent simulated ice floor surface layer is the simulated ice floor surface layer of the curling track.

28. An artificial simulated ice rink, comprising a floor base and the simulated ice floor surface layer according to any one of claims 24 to 27; the artificial simulated ice rink is preferably a curling rink.

Citation Information

Patent Citations

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