Automatic processing system for photovoltaic module

Abstract

The invention relates to an automatic processing system for a photovoltaic module, relates to the technical field of photovoltaic module processing equipment, and aims to solve the problem that labor force is consumed when module frame workpieces are stacked and discharged in a manual assistance manner. The automatic processing system for the photovoltaic module comprises solder paste printing equipment, detection equipment and surface mounting equipment, the feeding table is arranged at the output end of the chip mounting equipment and used for conveying workpieces, and a placing table and a storage rack used for storing the workpieces at intervals are arranged on one side of the feeding table; a moving assembly is arranged between the feeding table and the containing table and used for moving workpieces on the feeding table to the containing table. A transfer table used for pre-storing the commodity shelf is arranged between the placing table and the feeding table, a transfer assembly is arranged on one side of the transfer table and used for transferring the commodity shelf to the placing table, and a positioning assembly used for positioning the commodity shelf is arranged on the transfer table. The module frame workpiece discharging and stacking device has the effect of automatically achieving discharging and stacking of module frame workpieces.

Description

Technical Field

[0001] This application relates to the technical field of photovoltaic module processing equipment, and in particular to an automated processing system for photovoltaic modules. Background Art

[0002] Photovoltaic modules, also known as diode modules, are the main electronic raw materials for photovoltaic junction boxes; diode frames, as the chip carriers of integrated circuits, are key structures that achieve the electrical connection between the internal circuit leads of the chip and the leads by means of bonding materials to form an electrical circuit loop. It plays a role as a bridge connecting to external wires and is an important basic material in the electronic information industry.

[0003] In related technologies, a processing system for a photovoltaic module consists of multiple devices, including a solder paste printer, a detection mechanism, a chip mounter, etc.; First, the solder paste printer applies an adhesive (solder paste) to the positions on the module frame corresponding to the chip mounting; Then, the detection mechanism uses visual inspection to detect whether the application of the adhesive (solder paste) on the module frame meets the specified requirements; Then, the chip mounter uses a preset robotic arm to pick up sheet components such as chips and connecting pieces and mounts them on the positions on the module frame corresponding to the chip mounting; Finally, the processed module frame workpieces are stacked on the feeding table on one side of the processing system through a storage rack by the robotic arm.

[0004] Regarding the above related technologies, it is necessary for manual cooperation to place the storage racks at intervals on the feeding table to stack and place the processed module frame workpieces at intervals on the feeding table for palletizing, which is very labor-consuming and affects the processing efficiency of the final product, so it needs to be improved. Summary of the Invention

[0005] In order to automatically realize the blanking and palletizing of module frame workpieces, this application provides an automated processing system for photovoltaic modules.

[0006] An automated processing system for photovoltaic modules provided by this application adopts the following technical solutions: An automated processing system for photovoltaic modules includes a solder paste printing device, a detection device, and a chip mounter; It further includes a feeding table arranged at the output end of the chip mounter for transporting workpieces, and a placement table and a storage rack for storing workpieces at intervals are arranged on one side of the feeding table; A moving component is arranged between the feeding table and the placement table for moving the workpieces on the feeding table to the placement table; A transfer table for pre-storing the storage racks is arranged between the placement table and the feeding table, and a transfer component is arranged on one side of the transfer table for transferring the storage racks to the placement table, and a positioning component for positioning the storage racks is arranged on the transfer table.

[0007] By adopting the above technical solution, the feeding table conveys the workpieces after chip mounting, the positioning component positions the pre-stored storage racks, the transfer component places the storage racks on the placement table, and the moving component places the workpieces on the storage racks on the placement table, realizing the automatic blanking and palletizing of the module frame workpieces and reducing the labor of workers.

[0008] Preferably, the moving component includes a moving table, a moving frame, a moving screw, a moving motor, an extension rod, a mounting plate and an adsorbing member; the moving table is slidably arranged between the feeding table and the placement table, the moving frame is arranged on the moving table, the moving screw is rotatably arranged on the moving frame, and the moving motor is arranged on the moving frame for driving the moving screw to rotate; the extension rod is slidably arranged on the side wall of the moving frame facing the feeding table, and the extension rod is threadedly connected with the moving screw; the mounting plate is arranged on the side wall of the extension rod facing the workpiece, and the adsorbing member is arranged on the mounting plate for adsorbing the workpiece.

[0009] By adopting the above technical solution, the adsorbing member adsorbs the workpiece, the moving table drives the moving frame to move back and forth between the feeding table and the placement table, and the moving motor drives the moving screw to rotate, so that the mounting plate drives the adsorbing member to move up and down. The above movements cooperate with each other to move the workpiece on the feeding table to the placement table.

[0010] Preferably, the transfer component includes a guiding rod, a transfer rod and an adjusting member; the guiding rod is arranged on the mounting plate, the transfer rod is slidably sleeved at both ends in the length direction of the guiding rod, and all the adsorbing members are arranged on the transfer rod; the adjusting member is arranged on the mounting plate for driving the transfer rod to drive the adsorbing member to move to the storage rack.

[0011] By adopting the above technical solution, the guiding rod restricts the moving path of the transfer rod, and the adjusting member adjusts the positions of the transfer rod and the adsorbing member, so as to facilitate the reciprocating movement of the adsorbing member between the workpiece and the storage rack, thereby facilitating the adsorption of the workpiece or the storage rack by the adsorbing member; During the process of moving the workpiece from the feeding table to the placement table by the moving component, first move the workpiece to the empty storage rack on the transfer table; the adjusting member adjusts the position of the adsorbing member, so that the adsorbing member adsorbs the storage rack loaded with the workpiece, and the moving component stacks the storage rack loaded with the workpiece on the placement table, realizing the automatic blanking and palletizing of the module frame workpieces; By the adjusting member to change the position of the adsorbing member, so as to synchronously move the storage rack during the process of the moving component moving the workpiece, reducing the need for additionally arranging a power source to drive the storage rack to move to the placement table, saving resources, and reducing the occupied space of the overall equipment.

[0012] Preferably, the adjusting member includes an adjusting screw rod, an adjusting block, an adjusting rod and an adjusting motor; the adjusting screw rod is rotatably arranged on the mounting plate, and the length direction of the adjusting screw rod is parallel to the length direction of the transfer rod; the threads at both ends of the adjusting screw rod are opposite, the adjusting blocks are threadedly connected to both ends of the adjusting screw rod, and both adjusting blocks are slidably connected to the mounting plate; the adjusting rod is rotatably arranged between each group of adjusting blocks and the transfer rod; the adjusting motor is arranged on the mounting plate for driving the adjusting screw rod to rotate.

[0013] By adopting the above technical solution, the adjusting motor drives the adjusting screw rod to rotate, so that the adjusting blocks move on the mounting plate, and the two groups of adjusting blocks moving towards each other drive the transfer rod to move towards each other through the adjusting rod, so as to adjust the position of the adsorbing member.

[0014] Preferably, the positioning assembly includes several groups of positioning rods, positioning blocks arranged at the bottom of each group of positioning rods, connecting rods, winding rollers, winding motors, traction ropes and resetting members; all the positioning rods are slidably arranged around the storage rack on the turntable, and all the positioning rods slide towards the middle of the turntable; several groups of sliding channels are formed inside the turntable around the storage rack, the positioning blocks and the sliding channels are arranged in one-to-one correspondence respectively, and each positioning block is slidably arranged inside the corresponding sliding channel; the connecting rod is arranged between each group of positioning rods and the corresponding positioning block, and a sliding opening communicating with the sliding channel is formed through the turntable for the connecting rod to slide; the winding roller is rotatably arranged inside the turntable, the winding motor is arranged inside the turntable for driving the winding roller to rotate; the traction rope is wound around the winding roller, the traction ropes and the positioning blocks are arranged in one-to-one correspondence respectively, and the end of each traction rope far away from the winding roller is connected to the corresponding positioning block; the resetting member is arranged inside each group of sliding channels, one end of the resetting member is connected to the inner side wall of the sliding channel, and the other end of the resetting member is connected to the side wall of the positioning block facing the winding roller, so as to drive the positioning block to reset through its own elastic force.

[0015] By adopting the above technical solution, the winding motor drives the winding roller to rotate to wind the traction rope, so that the positioning blocks drive the positioning rods to move closer to each other, and the elastic members are deformed and contracted, so as to position the storage rack on the turntable, thereby facilitating the adsorption and movement of the storage rack in cooperation with the moving assembly and the transfer assembly; When it is necessary to load the storage rack on the turntable, the winding motor drives the winding roller to reverse to unwind the traction rope, the traction force of the traction rope on the positioning block gradually decreases, the elastic member gradually recovers its deformation, and the positioning blocks drive the positioning rods to move away from each other, so as to facilitate the worker to place the storage rack between all the positioning rods.

[0016] Preferably, a material transfer assembly for transferring the palletized workpieces and the storage rack is provided on one side of the placement table, and a lifting assembly for lifting the storage rack is provided on the placement table.

[0017] By adopting the above technical solution, the lifting assembly lifts the storage rack on the placement table, so as to cooperate with the material transfer assembly to transfer the palletized workpieces and the storage rack on the placement table, thereby facilitating the continuous feeding of the workpieces by the moving assembly and the transfer assembly.

[0018] Preferably, the material transfer assembly includes a blanking table, a material transfer table, a rotating disc, a rotating motor, a transfer rack, a lifting member and a blanking rod; the blanking table is arranged on one side of the placement table, and the material transfer table is slidably arranged between the blanking table and the placement table; the rotating disc is rotatably arranged on the material transfer table, and the rotating motor is arranged inside the material transfer table for driving the rotating disc to rotate; the transfer rack is arranged on the rotating disc for carrying the palletized workpieces and the storage rack; the lifting member is arranged between the rotating disc and the transfer rack for lifting the transfer rack; the blanking rod is arranged on the blanking table for carrying the storage rack, and a gap for the transfer rack to pass through is reserved between the top wall of the blanking rod and the top wall of the blanking table.

[0019] By adopting the above technical solution, the material transfer table drives the transfer rack to move back and forth between the placement table and the blanking table; the lifting member drives the transfer rack to move up and down, and cooperates with the rotating motor to drive the rotating disc to rotate, so as to switch the orientation of the transfer rack to face the placement table to lift the storage rack or face the blanking table to place the storage rack; the blanking rod ensures the smoothness of the separation between the storage rack and the transfer rack during the process of placing the storage rack on the blanking table by the transfer rack.

[0020] Preferably, the lifting assembly includes a lifting rod, a lifting block, an extension block, an elastic member and a driving member; a butting groove for the lifting rod to abut against is formed at the top of the placement table, and the lifting rod is slidably arranged inside the butting groove for lifting the storage rack; an installation groove for the lifting block to slide and abut against is formed at the bottom wall of the butting groove, the lifting block is arranged at the bottom wall of the lifting rod, the extension block is arranged on the side wall of the lifting block, and a reset groove for the extension block to slide and abut against is formed on the side wall of the installation groove, the elastic member is arranged inside the reset groove, one end of the elastic member is connected to the inner side wall of the reset groove, and the other end of the elastic member is connected to the side wall of the extension block facing the lifting rod to drive the extension block to reset by its own elastic force; the driving member is arranged at the bottom of the lifting block for driving the lifting block and the lifting rod to lift the storage rack.

[0021] By adopting the above technical solution, the driving member drives the lifting block and the lifting rod to move upward, so that the elastic member deforms and contracts, and the lifting rod lifts the storage rack, so that the unloading assembly can transfer the storage rack; when the storage rack is transferred, the driving member cancels the upward force on the lifting block and the lifting rod, and the elastic member restores its deformation, so that the lifting rod falls back into the abutment groove through the elastic force of the elastic member itself and the gravity of the lifting block and the lifting rod themselves, so that the upper surface of the placement table tends to be flat, so that the placement table can continue to stably carry the storage rack.

[0022] Preferably, the driving member includes a driving rod and an abutment block; the driving rod is arranged on the side wall of the material moving platform facing the placing platform, and the abutment block is arranged on the side wall of the lifting block away from the lifting rod. A driving opening for the driving rod to abut against is formed through the side wall of the placing platform facing the material moving platform, and the driving opening is communicated with the inside of the mounting groove. The side walls where the driving rod and the abutment block abut against each other are provided with abutment slopes for facilitating the lifting of the lifting block.

[0023] By adopting the above technical solution, when the material moving platform approaches the placement platform, the driving rod is driven to gradually penetrate the driving port, and the driving rod drives the abutment block, the lifting block and the lifting rod to move upward through the abutment inclined surface, so that the lifting rod gradually disengages from the abutment groove and lifts the storage rack; when the transfer rack transports the storage rack, the material moving platform drives the driving rod to gradually move away from the placement platform, so that the driving rod gradually moves away from the abutment block, so that the lifting rod can be reset under the drive of the elastic member.

[0024] Preferably, the rack is provided with a plurality of heat dissipation holes, and the side wall on one side in the thickness direction of the rack is provided with stacking blocks, and the stacking blocks are relatively distributed on both sides in the width direction of the rack; the side wall on the other side in the thickness direction of the rack is provided with stacking platforms, and the stacking platforms and the stacking blocks are respectively arranged in one-to-one correspondence, and each stacking platform is provided with a stacking groove for the corresponding stacking block to be inserted into, and space for placing workpieces is reserved between adjacent racks.

[0025] By adopting the above technical solution, the heat dissipation holes facilitate heat dissipation of the workpiece on the rack, and the stacking blocks and the stacking table cooperate with each other to facilitate accurate stacking of the rack and stacking and storage of the workpieces.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The feeding table is set to transport the workpieces after patching, the positioning component positions the pre-stored rack, the transfer component places the rack on the placement table, and the moving component places the workpiece on the rack on the placement table, thus realizing the automatic unloading and stacking of the module frame workpieces and reducing manual labor; 2. By adjusting the position of the suction and attachment member through the adjusting member, it is convenient to synchronously move the storage rack during the process of the moving component moving the workpiece, reducing the need to additionally provide a power source to drive the storage rack to move to the placement table, thus saving resources; 3. By providing a lifting component to lift the storage rack on the placement table, it is convenient to cooperate with the material transfer component to transfer the workpiece and the storage rack that have been palletized on the placement table, thereby facilitating the continuous feeding of the workpiece by the moving component and the transfer component. Description of the Drawings

[0027] Figure 1 It is a schematic structural diagram of a photovoltaic module automatic processing system according to an embodiment of the present application.

[0028] Figure 2 It is a schematic structural diagram for showing the structure of the storage rack.

[0029] Figure 3 It is a schematic structural diagram for showing the connection relationship between the moving component and the transfer component.

[0030] Figure 4 It is a schematic cross-sectional diagram for showing the connection relationship between the transfer table and the positioning component.

[0031] Figure 5 It is a schematic cross-sectional diagram for showing the material transfer component.

[0032] Figure 6 It is a schematic cross-sectional diagram for showing the connection relationship between the lifting component and the placement table.

[0033] Description of the Reference Numerals: 1. Feeding table; 11. Workpiece; 2. Placing table; 21. Storage rack; 211. Heat dissipation holes; 212. Stacking blocks; 213. Stacking table; 2131. Stacking grooves; 22. Abutting grooves; 23. Installation grooves; 24. Reset grooves; 25. Driving ports; 3. Moving assembly; 31. Moving table; 32. Moving frame; 33. Moving screw; 34. Moving motor; 35. Extension rod; 36. Installation plate; 37. Adsorbing component; 4. Transfer table; 41. Sliding channel; 42. Sliding port; 5. Transfer assembly; 51. Guide rod; 52. Transfer rod; 53. Adjusting component; 531. Adjusting screw; 532. Adjusting block; 533. Adjusting rod; 534. Adjusting motor; 6. Positioning assembly; 61. Positioning rod; 62. Positioning block; 63. Connecting rod; 64. Winding roller; 65. Winding motor; 66. Traction rope; 67. Reset component; 7. Material transferring assembly; 71. Unloading table; 72. Material transferring table; 73. Rotating disc; 74. Rotating motor; 75. Transfer frame; 76. Lifting component; 77. Unloading rod; 8. Lifting assembly; 81. Lifting rod; 82. Lifting block; 83. Extension block; 84. Elastic component; 85. Driving component; 851. Driving rod; 852. Abutting inclined surface; 8511. Abutting block. Detailed implementation manners

[0034] The following will further elaborate on this application Figure 1-6 in conjunction with the appended drawings.

[0035] The embodiment of this application discloses a photovoltaic module automated processing system for automatically realizing the blanking and stacking of module frame workpieces.

[0036] Referring to Figure 1 and Figure 2 , a photovoltaic module automated processing system includes a solder paste printing device, an inspection device, and a chip mounting device that are sequentially installed according to the processing sequence. Since the aforementioned devices are existing devices, their structures and principles will not be elaborated herein. The photovoltaic module automated processing system further includes a feeding table 1 installed at the output end of the chip mounting device for conveying the workpiece 11. In this embodiment, the feeding table 1 is an electric slide table. One side of the feeding table 1 is provided with a placing table 2 and a storage rack 21 stacked on the placing table 2. The storage rack 21 is used for storing the workpieces 11 at intervals.

[0037] Referring to Figure 1 and Figure 2, the storage rack 21 is provided with a plurality of groups of heat dissipation holes 211 penetrating along the thickness direction. One side wall of the storage rack 21 in the thickness direction is fixedly connected with stacking blocks 212, and the stacking blocks 212 are oppositely distributed on both sides of the storage rack 21 in the width direction. The other side wall of the storage rack 21 in the thickness direction is fixedly connected with a stacking platform 213. The stacking platforms 213 and the stacking blocks 212 are respectively installed in one-to-one correspondence, and each stacking platform 213 is provided with a stacking groove 2131 for the corresponding stacking block 212 to be inserted into. After adjacent storage racks 21 are stacked by inserting the stacking blocks 212 into the interior of the stacking platforms 213, a space for placing the workpieces 11 is left between adjacent storage racks 21.

[0038] Refer to Figure 1 and Figure 3 , a moving assembly 3 is installed between the feeding table 1 and the placing table 2 for moving the workpiece 11 on the feeding table 1 to the placing table 2; a transfer table 4 is installed between the placing table 2 and the feeding table 1 for stacking and storing the empty storage racks 21. A transfer assembly 5 is installed on one side of the transfer table 4 for transferring the storage racks 21 to the placing table 2, so as to facilitate the spaced storage of the workpieces 11.

[0039] Refer to Figure 1 and Figure 3 , the moving assembly 3 includes a moving table 31, a moving frame 32, a moving screw 33, a moving motor 34, an extension rod 35, a mounting plate 36 and a suction attachment 37; in this embodiment, the moving table 31 is an electric sliding table. The moving table 31 is installed on one side of the feeding table 1, and the sliding table slides back and forth between the feeding table 1 and the placing table 2.

[0040] Refer to Figure 1 and Figure 3 , the moving frame 32 is fixedly installed on the top wall of the moving table 31 along the vertical direction. The moving screw 33 is rotatably installed on the moving frame 32, and the length direction of the moving screw 33 is parallel to the height direction of the moving frame 32. The moving motor 34 is fixedly installed at the end of the moving frame 32, and the output end of the moving motor 34 is in transmission connection with the end of the moving screw 33 to drive the moving screw 33 to rotate.

[0041] Refer to Figure 1 and Figure 3 , the extension rod 35 is slidably installed on the side wall of the moving frame 32 facing the feeding table 1, and the extension rod 35 is threadedly connected with the moving screw 33. The mounting plate 36 is installed at the end of the extension rod 35 facing the feeding table 1, and the mounting plate 36 is located on the side wall of the extension rod 35 facing the workpiece 11. In this embodiment, the suction attachment 37 is a vacuum suction pen. The suction attachments 37 are oppositely distributed on both sides of the mounting plate 36 in the width direction to adsorb the parts on both sides of the workpiece 11 in the width direction.

[0042] Refer to Figure 1 and Figure 3, the transfer assembly 5 includes a guide rod 51, a transfer rod 52, and an adjusting member 53; the guide rod 51 is installed at both ends in the length direction of the mounting plate 36. The transfer rod 52 is slidably sleeved at both ends in the length direction of the guide rod 51, and the two groups of guide rods 51 commonly penetrate through the same group of transfer rods 52, and all the suction attachments 37 on the same side of the mounting plate 36 are installed on the transfer rod 52 on the same side of the mounting plate 36, so that all the suction attachments 37 move along with the transfer rod 52.

[0043] Referring to Figure 1 and Figure 3 , the adjusting member 53 is installed on the mounting plate 36 to drive the transfer rod 52 to drive the suction attachment 37 to move onto the storage rack 21, facilitating the adsorption of the storage rack 21. The adjusting member 53 includes an adjusting screw rod 531, an adjusting block 532, an adjusting rod 533, and an adjusting motor 534; the adjusting screw rod 531 is rotatably installed on the mounting plate 36 through a bearing seat, and the length direction of the adjusting screw rod 531 is parallel to the length direction of the transfer rod 52. In this embodiment, the adjusting screw rod 531 is a bidirectional screw rod. The adjusting motor 534 is installed on the mounting plate 36, and the output end of the adjusting motor 534 is in transmission connection with the adjusting screw rod 531 to drive the adjusting screw rod 531 to rotate.

[0044] Referring to Figure 1 and Figure 3 , the adjusting block 532 is threadedly connected to both ends of the adjusting screw rod 531, and each group of adjusting blocks 532 is slidably connected to the mounting plate 36. The adjusting rod 533 is rotatably connected to the side wall of the adjusting block 532 facing each group of transfer rods 52. The adjusting rods 533 on the same side of the adjusting block 532 and the transfer rods 52 are respectively arranged in one-to-one correspondence, and the end of each group of adjusting rods 533 away from the adjusting block 532 is rotatably connected to the corresponding transfer rod 52, thereby driving the two groups of transfer rods 52 to approach or separate from each other, so as to reciprocally move the suction attachment 37 between the workpiece 11 and the storage rack 21.

[0045] Referring to Figure 1 and Figure 4 , a positioning assembly 6 for positioning all stacked storage racks 21 is installed on the transfer table 4. The positioning assembly 6 includes several groups of positioning rods 61, positioning blocks 62 installed at the bottom of each group of positioning rods 61, a connecting rod 63, a winding roller 64, a winding motor 65, a traction rope 66, and a resetting member 67. In this embodiment, four groups of positioning rods 61 are installed, respectively located at the four corners of the storage rack 21. A groove for the storage rack 21 to abut against is formed on the side wall of each group of positioning rods 61 facing the storage rack 21, and the positioning rods 61, the positioning blocks 62, and the connecting rod 63 are respectively arranged in one-to-one correspondence.

[0046] Referring to Figure 1 and Figure 4, all the positioning rods 61 are slidably mounted on the turntable 4 around the storage rack 21, and all the positioning rods 61 slide towards the middle of the turntable 4 to position the storage rack 21. A number of groups of sliding channels 41 are formed inside the turntable 4 around the storage rack 21. The positioning blocks 62 and the sliding channels 41 correspond to each other one by one, and each positioning block 62 is slidably mounted inside the corresponding sliding channel 41. The connecting rod 63 is installed between each group of positioning rods 61 and the corresponding positioning blocks 62, and a sliding opening 42 communicating with the sliding channel 41 is formed through the turntable 4 for the connecting rod 63 to slide.

[0047] Referring to Figure 1 and Figure 4 , the winding roller 64 is rotatably mounted inside the turntable 4, and the winding roller 64 is located at the middle position of the turntable 4. The winding motor 65 is installed inside the turntable 4, and the winding roller 64 is fixedly connected to the output end of the winding motor 65 to drive the winding roller 64 to rotate. The traction rope 66 is wound and fixed on the winding roller 64. The traction ropes 66 and the positioning blocks 62 correspond to each other one by one, and the end of each traction rope 66 away from the winding roller 64 is connected to the corresponding positioning block 62. When the winding roller 64 winds the traction rope 66, it can drive all the positioning blocks 62 to drive the positioning rods 61 to move closer to each other to position the storage rack 21.

[0048] Referring to Figure 1 and Figure 4 , in this embodiment, the reset member 67 is a reset spring. The reset member 67 is located inside each group of sliding channels 41, and the reset member 67 is sleeved on each group of traction ropes 66. One end of the reset member 67 is adhesively connected to the inner side wall of the sliding channel 41, and the other end of the reset member 67 is adhesively connected to the side wall of the positioning block 62 facing the winding roller 64 to drive all the positioning blocks 62 to drive the positioning rods 61 to move away from each other and reset through its own elastic force.

[0049] Referring to Figure 1 , Figure 5 and Figure 6 , a material transfer assembly 7 is installed on one side of the placement table 2 for transferring the palletized workpieces 11 and the storage rack 21; a lifting assembly 8 is installed on the placement table 2 to lift the storage rack 21 to facilitate the cooperation with the material transfer assembly 7 to move the storage rack 21.

[0050] Referring to Figure 1 and Figure 5The material moving assembly 7 includes a material unloading platform 71, a material moving platform 72, a rotating disk 73, a rotating motor 74, a transfer rack 75, a lifting member 76 and a material unloading rod 77; in this embodiment, the material moving platform 72 is an electric slide, and the lifting member 76 is a lifting cylinder. The material unloading platform 71 is installed on the side of the placement platform 2 away from the transfer platform 4, and the material unloading rod 77 is fixedly installed on the material unloading platform 71 to carry the storage rack 21, and a gap is left between the top wall of the material unloading rod 77 and the top wall of the material unloading platform 71 for the transfer rack 75 to pass through, so that the transfer rack 75 and the storage rack 21 can be separated from each other.

[0051] Reference Figure 1 and Figure 5 The material transfer platform 72 is located between the material unloading platform 71 and the placement platform 2, and the material transfer platform 72 can reciprocate between the material unloading platform 71 and the placement platform 2. The rotating motor 74 is fixedly installed inside the material transfer platform 72, and the rotating disk 73 is fixedly connected to the output end of the rotating motor 74, so that the rotating disk 73 is rotated by the driving of the rotating motor 74. The lifting member 76 is fixedly connected to the side wall of the rotating disk 73 away from the rotating motor 74, and the transfer frame 75 is fixedly connected to the output end of the lifting member 76, and the end of the transfer frame 75 away from the lifting member 76 can be inserted between the storage rack 21 and the placement platform 2, and the storage rack 21 is transported and transferred.

[0052] Reference Figure 1 and Figure 6 The lifting assembly 8 includes a lifting rod 81, a lifting block 82, an extension block 83, an elastic member 84 and a driving member 85; a contact groove 22 is opened on the top of the placement table 2, and the lifting rod 81 is slidably installed inside the contact groove 22 to lift the storage rack 21 placed on the placement table 2.

[0053] Reference Figure 5 and Figure 6 , the lifting block 82 is integrally formed on the bottom wall of the lifting rod 81, and the bottom wall of the abutment groove 22 is provided with a mounting groove 23 for the lifting block 82 to slide into. The extension block 83 is integrally formed on the side walls on both sides of the width direction of the lifting block 82, and the side walls of the mounting groove 23 are provided with a reset groove 24 for the extension block 83 to slide into. In this embodiment, the elastic member 84 is a spring. The elastic member 84 is located inside each group of reset grooves 24, one end of the elastic member 84 is adhesively connected to the inner side wall of the reset groove 24, and the other end of the elastic member 84 is adhesively connected to the side wall of the extension block 83 facing the lifting rod 81, so that the elastic force of the elastic member 84 drives the extension block 83 to drive the lifting block 82 and the lifting rod 81 to move in a direction away from the storage rack 21.

[0054] Reference Figure 5 and Figure 6, a driving member 85 is installed at the bottom of the lifting block 82 to drive the lifting block 82 and the lifting rod 81 to lift the storage rack 21. The driving member 85 includes a driving rod 851 and an abutting block 8511; the driving rod 851 is welded and fixed to the side wall of the material transfer table 72 facing the placement table 2, and a driving port 25 for the driving rod 851 to abut is formed through the side wall of the placement table 2 facing the material transfer table 72, and the driving port 25 is communicated with the inside of the installation groove 23.

[0055] Referring to Figure 5 and Figure 6 , the abutting block 8511 is integrally formed on the side wall of the lifting block 82 facing away from the lifting rod 81. The abutting block 8511 is located inside the driving port 25, and abutting inclined surfaces 852 are formed on the side walls of the abutting block 8511 and the driving block that abut against each other, so as to facilitate the driving rod 851 to drive the abutting block 8511, the lifting block 82 and the lifting rod 81 to move upward and lift.

[0056] The implementation principle of an automated processing system for photovoltaic modules in an embodiment of the present application is as follows: The feeding table 1 sends out the workpiece 11 after the mounting is completed. The output end of the moving motor 34 drives the moving screw 33 to rotate, so that the extension rod 35 drives the suction attachment 37 to gradually approach the workpiece 11 on the feeding table 1, and the suction attachment 37 adsorbs the workpiece 11; the moving table 31 moves the workpiece 11 adsorbed on the mounting plate 36 and the suction attachment 37 above the storage rack 21 of the transfer table 4. By rotating the moving screw 33, the mounting plate 36 and the suction attachment 37 are driven to gradually approach the storage rack 21, so as to place the workpiece 11 on the empty storage rack 21.

[0057] Then, the mounting plate 36 and the suction attachment 37 are lifted by the rotating moving screw 33. The output end of the adjusting motor 534 drives the adjusting screw 531 to rotate, so that the two adjusting blocks 532 move towards each other, and the two transfer rods 52 drive the suction attachments 37 to move away from each other, so that the suction attachments 37 move above the storage rack 21. Then, the mounting plate 36 and the suction attachment 37 are lowered by the rotating moving screw 33, so that the suction attachment 37 adsorbs the storage rack 21 loaded with the workpiece 11. Finally, the storage rack 21 loaded with the workpiece 11 is stacked on the placement table 2, realizing the automatic blanking and palletizing of the module frame workpiece 11.

[0058] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A photovoltaic module automated processing system, comprising solder paste printing equipment, testing equipment and patch equipment; characterized in that: The invention also comprises a feeding table (1) arranged at the output end of the patch equipment for conveying the workpiece (11), one side of the feeding table (1) is provided with a placement table (2) and a rack (21) for storing the workpiece (11) at intervals; a moving component (3) is arranged between the feeding table (1) and the placement table (2) for moving the workpiece (11) on the feeding table (1) to the placement table (2); a transfer table (4) for pre-storing the rack (21) is arranged between the placement table (2) and the feeding table (1), one side of the transfer table (4) is provided with a transfer component (5) for transferring the rack (21) to the placement table (2), and a positioning component (6) for positioning the rack (21) is arranged on the transfer table (4).

2. The photovoltaic module automated processing system according to claim 1, characterized in that: The moving assembly (3) comprises a moving platform (31), a moving frame (32), a moving screw (33), a moving motor (34), an extension rod (35), a mounting plate (36) and an adsorption component (37); the moving platform (31) is slidably arranged between the feeding platform (1) and the placing platform (2); the moving frame (32) is arranged on the moving platform (31); the moving screw (33) is rotatably arranged on the moving frame (32); the moving motor (34) is arranged on the moving frame (32) to drive the moving screw (33) to rotate; the extension rod (35) is slidably arranged on the side wall of the moving frame (32) facing the feeding platform (1), and the extension rod (35) is threadedly connected to the moving screw (33); the mounting plate (36) is arranged on the side wall of the extension rod (35) facing the workpiece (11); and the adsorption component (37) is arranged on the mounting plate (36) to adsorb the workpiece (11).

3. The photovoltaic module automated processing system according to claim 2, characterized in that: The transfer assembly (5) comprises a guide rod (51), a transfer rod (52) and an adjusting member (53); the guide rod (51) is arranged on a mounting plate (36); the transfer rod (52) is slidably sleeved on both ends of the guide rod (51) in a length direction, and all the adsorption members (37) are arranged on the transfer rod (52); the adjusting member (53) is arranged on the mounting plate (36) to drive the transfer rod (52) to drive the adsorption member (37) to move to the storage rack (21).

4. The photovoltaic module automated processing system according to claim 3, characterized in that: The adjusting member (53) comprises an adjusting screw (531), an adjusting block (532), an adjusting rod (533) and an adjusting motor (534); the adjusting screw (531) is rotatably arranged on the mounting plate (36), and the length direction of the adjusting screw (531) is parallel to the length direction of the transfer rod (52); the threads at both ends of the adjusting screw (531) are opposite, the adjusting blocks (532) are threadedly connected to the two ends of the adjusting screw (531), and the two adjusting blocks (532) are slidably connected to the mounting plate (36); the adjusting rod (533) is rotatably arranged between each group of adjusting blocks (532) and the transfer rod (52); the adjusting motor (534) is arranged on the mounting plate (36) to drive the adjusting screw (531) to rotate.

5. The photovoltaic module automated processing system according to claim 1, characterized in that: The positioning assembly (6) comprises a plurality of groups of positioning rods (61), a positioning block (62) arranged at the bottom of each group of positioning rods (61), a connecting rod (63), a winding roller (64), a winding motor (65), a traction rope (66) and a reset member (67); all the positioning rods (61) are slidably arranged on the transfer table (4) around the storage rack (21), and all the positioning rods (61) slide towards the middle of the transfer table (4); a plurality of groups of sliding channels (41) are opened inside the transfer table (4) around the storage rack (21), the positioning blocks (62) and the sliding channels (41) are respectively arranged one by one, and each positioning block (62) is slidably arranged inside the corresponding sliding channel (41); the connecting rod (63) is arranged between each group of positioning rods (61) and the corresponding positioning block (62), and a connecting rod (63) is opened through the transfer table (4) A sliding opening (42) is connected to the sliding channel (41) for the connecting rod (63) to slide; the winding roller (64) is rotatably arranged inside the transfer table (4), and the winding motor (65) is arranged inside the transfer table (4) to drive the winding roller (64) to rotate; the traction rope (66) is wound around the winding roller (64), and the traction rope (66) and the positioning block (62) are respectively arranged one by one, and each end of the traction rope (66) away from the winding roller (64) is connected to the corresponding positioning block (62); the reset member (67) is arranged inside each group of sliding channels (41), one end of the reset member (67) is connected to the inner side wall of the sliding channel (41), and the other end of the reset member (67) is connected to the side wall of the positioning block (62) facing the winding roller (64), so as to drive the positioning block (62) to reset by its own elastic force.

6. The photovoltaic module automated processing system according to claim 1, characterized in that: A material transfer assembly (7) for transferring the stacked workpieces (11) and the storage rack (21) is arranged on one side of the placement table (2), and a lifting assembly (8) for lifting the storage rack (21) is arranged on the placement table (2).

7. The photovoltaic module automated processing system according to claim 6, characterized in that: The material moving assembly (7) comprises a material unloading platform (71), a material moving platform (72), a rotating disk (73), a rotating motor (74), a transfer frame (75), a lifting member (76) and a material unloading rod (77); the material unloading platform (71) is arranged on one side of the placement platform (2), and the material moving platform (72) is slidably arranged between the material unloading platform (71) and the placement platform (2); the rotating disk (73) is rotatably arranged on the material moving platform (72), and the rotating motor (74) is arranged inside the material moving platform (72) to drive the rotating disk (73) is rotated; the transfer rack (75) is arranged on the rotating disk (73) for transporting the workpieces (11) and the storage rack (21) that have been palletized; the lifting member (76) is arranged between the rotating disk (73) and the transfer rack (75) for lifting the transfer rack (75); the unloading rod (77) is arranged on the unloading platform (71) for carrying the storage rack (21), and a gap is reserved between the top wall of the unloading rod (77) and the top wall of the unloading platform (71) for the transfer rack (75) to pass through.

8. The photovoltaic module automated processing system according to claim 7, characterized in that: The lifting assembly (8) comprises a lifting rod (81), a lifting block (82), an extension block (83), an elastic member (84) and a driving member (85); the top of the placing platform (2) is provided with an abutting groove (22) for the lifting rod (81) to abut, and the lifting rod (81) is slidably arranged inside the abutting groove (22) for lifting the storage rack (21); the bottom wall of the abutting groove (22) is provided with an installation groove (23) for the lifting block (82) to abut, the lifting block (82) is arranged on the bottom wall of the lifting rod (81), and the extension block (83) is arranged on the bottom wall of the lifting block (82). The side wall of the installation groove (23) is provided with a reset groove (24) for the extension block (83) to slide into, the elastic member (84) is arranged inside the reset groove (24), one end of the elastic member (84) is connected to the inner side wall of the reset groove (24), and the other end of the elastic member (84) is connected to the side wall of the extension block (83) facing the lifting rod (81), so as to drive the extension block (83) to reset by its own elastic force; the driving member (85) is arranged at the bottom of the lifting block (82) to drive the lifting block (82) and the lifting rod (81) to lift the storage rack (21).

9. The photovoltaic module automated processing system according to claim 8, characterized in that: The driving member (85) includes a driving rod (851) and a contact block (8511); the driving rod (851) is arranged on the side wall of the material moving platform (72) facing the placement platform (2), and the contact block (8511) is arranged on the side wall of the lifting block (82) away from the lifting rod (81); a driving opening (25) for the driving rod (851) to be inserted is provided through the side wall of the placement platform (2) facing the material moving platform (72), and the driving opening (25) is communicated with the inside of the mounting groove (23); the side walls where the driving rod (851) and the contact block (8511) abut against each other are provided with a contact inclined surface (852) for facilitating the lifting block (82).

10. The photovoltaic module automated processing system according to claim 1, characterized in that: The rack (21) is provided with a plurality of groups of heat dissipation holes (211); a side wall on one side of the rack (21) in the thickness direction is provided with a stacking block (212); the stacking blocks (212) are relatively distributed on both sides of the rack (21) in the width direction; a side wall on the other side of the rack (21) in the thickness direction is provided with a stacking platform (213); the stacking platform (213) and the stacking blocks (212) are respectively arranged in a one-to-one correspondence; each stacking platform (213) is provided with a stacking groove (2131) for the corresponding stacking block (212) to be pressed into; and a space for placing the workpiece (11) is reserved between adjacent racks (21).

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