Wear-resistant ball production oil control device for ball mill
By designing wear-resistant ball production and oil control devices with multiple nested oil control barrels and automated push mechanisms, the problem of poor oil control effect of existing equipment is solved, and efficient automated production of wear-resistant balls and improved oil control efficiency is achieved.
Patent Information
- Application Number
- CN202510155386.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-02-12
AI Technical Summary
After the existing wear-resistant ball production and oil control equipment removes the wear-resistant ball from the quenching oil pool, it usually relies solely on gravity for oil control, resulting in poor oil control effect and affecting production efficiency.
A wear-resistant ball production oil control device for ball mill is designed, including multiple sets of nested oil-control barrels and pushing mechanisms. The oil-control efficiency is improved through the rotation and centrifugal force of the oil-control barrel, and the automatic loading and discharge of the wear-resistant ball is achieved through the pushing ball and pushing mechanism.
Through the design and automation push mechanism of multiple sets of nested oil control barrels, the oil control efficiency of wear-resistant balls is significantly improved, ensuring that the wear-resistant balls in each oil control barrel can fully contact the quenching oil, and the efficient and automated production of wear-resistant balls is achieved.
Smart Images

Figure CN120060627A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of wear-resistant ball production, and specifically relates to an oil control device for the production of wear-resistant balls for ball mills. Background Art
[0002] Wear-resistant balls are a kind of grinding medium used in ball mills for grinding materials in the mills. During the production and processing of wear-resistant balls, quenching oil is required for quenching treatment. After quenching, the wear-resistant balls are fished out from the quenching oil, oil-controlled, and then enter the next process for cooling.
[0003] After the wear-resistant balls are fished out from the quenching oil, the surface will be stained with quenching oil, so it is necessary to perform an oil control treatment on the wear-resistant balls. The existing oil control equipment for the production of wear-resistant balls usually only performs a simple oil control treatment on the wear-resistant balls by using the gravitational force after fishing the wear-resistant balls out of the quenching oil tank. A short oil control time will affect the oil control effect, while a long oil control time will affect the production efficiency of the wear-resistant balls. In addition, the feeding and discharging speeds of the wear-resistant balls have a great impact on the oil immersion efficiency of the wear-resistant balls. Summary of the Invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides an oil control device for the production of wear-resistant balls for ball mills to at least partially solve the problems raised in the above background art.
[0005] The present invention provides the following technical solutions: An oil control device for the production of wear-resistant balls for ball mills proposed by the present invention includes: An oil quenching tank with an installation groove opened on the top wall. A pushing cavity is provided inside the side wall and the bottom wall of the oil quenching tank. The upper end of the pushing cavity extends and penetrates through the top wall of the oil quenching tank. A baffle pushing mechanism is provided inside the pushing cavity; An oil control cylinder rotatably arranged in the installation groove through a bearing; A top plate configured to be lifted and slid inside the oil control cylinder. The oil control cylinder rotates relative to the top plate. The top plate is used to push out the wear-resistant balls inside the oil control cylinder; Two groups of baffles are symmetrically slidably arranged on both sides of the pushing cavity. Both groups of baffles are connected to the baffle pushing mechanism. The baffles are configured to be lifted and lowered inside the pushing cavity driven by the baffle pushing mechanism. The baffles are used to assist the ball pushing plate in feeding and discharging the wear-resistant balls; Among them, multiple groups of oil control cylinders with different diameters are provided. The oil control cylinder with a small diameter is nested inside the oil control cylinder with a large diameter. The side wall of the oil control cylinder includes a cylindrical outer side wall and an inner side wall. The lower ends of the outer side wall and the inner side wall of the oil control cylinder are connected by a connecting plate. The upper ends of adjacent two groups of oil control cylinders are connected by a connecting plate; The inner side wall and the outer side wall of the group of oil control cylinders located at the center are both provided with a mesh structure. The outer side walls of the remaining multiple groups of oil control cylinders are provided with a mesh structure.
[0006] Furthermore, a rotating motor is fixedly provided on the top wall of the oil quenching tank. A first driving gear is fixedly provided on the output shaft of the rotating motor. A first driven gear is fixedly provided on the oil control cylinder, and the first driven gear meshes with the first driving gear.
[0007] Furthermore, the baffle pushing mechanism includes: Two sets of symmetrically arranged pushing components, and the two baffles are respectively connected to the two sets of pushing components; A pushing motor, and a second driving gear is fixedly provided on the output shaft of the pushing motor; A position adjusting component, the pushing motor is connected to the position adjusting component, and the position adjusting component is used to adjust the positions of the second driving gear and the two sets of pushing components.
[0008] Furthermore, the pushing component includes: A pushing screw rod, which is rotatably arranged on the inner bottom wall of the oil quenching tank. A second driven gear is fixedly provided on the pushing screw rod, and the second driven gear is configured to mesh with the second driving gear; A pushing slide rod, which is fixedly provided on the inner bottom wall of the oil quenching tank; The baffle is connected to the pushing screw rod by a thread, and the baffle slides on the pushing slide rod.
[0009] Furthermore, the position adjusting component includes: A support shaft seat, which is fixedly provided on the inner bottom wall of the oil quenching tank; A position adjusting motor, which is fixedly installed on the support shaft seat; A position adjusting screw rod, which is rotatably arranged on the support shaft seat, and one end of the position adjusting screw rod is connected to the output shaft of the position adjusting motor; A position adjusting slide rod, which is fixedly provided on the support shaft seat; A position adjusting plate, the position adjusting plate is connected to the position adjusting screw rod by a thread, the position adjusting plate slides on the position adjusting slide rod, and the pushing motor is installed in the position adjusting plate.
[0010] Furthermore, a pushing mechanism is provided on the inner bottom wall of the oil quenching tank, and the pushing mechanism includes: An electric push rod, which is fixedly provided on the inner bottom wall of the oil quenching tank; A mounting plate, which is fixedly connected to the free end of the electric push rod; A pushing slide rod, which is arranged on the mounting plate, the pushing slide rod is connected to the ejector plate, and the length of the pushing slide rod is the same as the depth of the oil control cylinder.
[0011] Furthermore, a temporary storage box is provided on one side of the oil quenching tank. The top wall of the temporary storage box is used to hold the wear-resistant balls to be subjected to quenching and oil coating treatment, and the top wall of the temporary storage box is flush with the top wall of the oil quenching tank; On both sides of the top walls of the oil quenching tank and the temporary storage tank, two groups of protective plates are symmetrically arranged.
[0012] Furthermore, a ball pushing mechanism is provided on the top walls of the oil quenching tank and the temporary storage tank. The ball pushing mechanism includes: A support plate, fixedly arranged on the top walls of the oil quenching tank and the oil quenching tank, and the support plate is perpendicular to the protective plate; A ball pushing motor, fixedly arranged on the support plate; A ball pushing screw rod, rotatably arranged on the support plate, and one end of the ball pushing screw rod is connected to the output shaft of the ball pushing motor; A ball pushing slide rod, fixedly arranged on the support plate; A ball pushing plate, one end of the ball pushing plate is connected to the ball pushing screw rod through a thread, and the other end of the ball pushing plate is slidably arranged on the ball pushing slide rod. The ball pushing plate is configured to slide horizontally on the top walls of the oil quenching tank and the temporary storage tank.
[0013] Furthermore, an oil passing pipe is provided between the lower parts of the oil quenching tank and the temporary storage tank, and a valve is provided on the oil passing pipe.
[0014] An oil pump is provided outside the oil quenching tank and the temporary storage tank. The oil inlet of the oil pump is connected to the temporary storage tank through an oil delivery pipe, and the oil outlet of the oil pump is connected to the oil quenching tank through an oil delivery pipe.
[0015] Furthermore, an oil filling pipe and an oil outlet pipe are provided on the side wall of the oil quenching tank. The oil filling pipe is connected to the upper part of the side wall of the oil quenching tank, and the oil outlet pipe is connected to the lower part of the side wall of the oil quenching tank. Valves are provided on both the oil filling pipe and the oil outlet pipe.
[0016] Furthermore, an inclined ball guiding plate is provided on one side of the oil quenching tank away from the temporary storage tank.
[0017] The beneficial effects achieved by the present invention with the above structure are as follows: 1. Through the arrangement of multiple nested oil control cylinders, the wear-resistant balls are separated and stored, which can ensure that the wear-resistant balls in each oil control cylinder can be fully contacted with the quenching oil; and through the rotatable structure setting of the oil control cylinder, the oil control efficiency of the wear-resistant balls in each oil control cylinder is improved by using centrifugal force.
[0018] 2. Through the cooperation of the ball pushing mechanism and the pushing out mechanism, the automatic feeding of the wear-resistant balls from the top wall of the temporary storage tank into the oil control cylinder and the automatic discharging of the wear-resistant balls in the oil control cylinder are realized, improving the oil coating efficiency of the wear-resistant balls; and through the setting of the baffle pushing mechanism, the rolling intervals of the wear-resistant balls during feeding and discharging are restricted, realizing the accuracy of the feeding and discharging actions of the wear-resistant balls.
[0019] Through the improvement of the above technical solutions, the oil coating and oil control efficiency for the production of wear-resistant balls is effectively improved. Brief Description of the Drawings
[0020] The accompanying drawings are used to provide a further understanding of the present invention and form a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the accompanying drawings: Figure 1 is a schematic diagram of the overall structure of an embodiment of the present invention Figure 1 ; Figure 2 is a schematic diagram of the overall structure of an embodiment of the present invention Figure 2 ; Figure 3 is a schematic diagram of a three-dimensional sectional structure in the side view direction of an embodiment of the present invention; Figure 4 is Figure 3 a partial enlarged view of part A of Figure 5 is a schematic diagram of a three-dimensional sectional structure in the front view direction of an embodiment of the present invention; Figure 6 is Figure 5 a partial enlarged view of part B of Figure 7 is a schematic diagram of a three-dimensional sectional structure in the top view direction of the baffle pushing mechanism of an embodiment of the present invention.
[0021] Among them, 1. oil quenching tank, 2. pushing cavity, 3. temporary storage tank, 4. rotating motor, 5. first driving gear, 6. oil control cylinder, 7. first driven gear, 8. ejecting plate, 9. ball pushing plate, 10. baffle, 11. connecting plate, 12. connecting plate, 13. second driving gear, 14. pushing screw rod, 15. second driven gear, 16. pushing slide rod, 17. support shaft seat, 18. position adjusting motor, 19. position adjusting screw rod, 20. position adjusting slide rod, 21. position adjusting plate, 22. electric push rod, 23. mounting plate, 24. ejecting slide rod, 25. protection plate, 26. support plate, 27. ball pushing motor, 28. ball pushing screw rod, 29. ball pushing slide rod, 30. oil delivery pipe, 31. oil pump, 32. fueling pipe, 33. oil outlet pipe, 34. ball guiding plate, 35. oil passing pipe. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] It should be noted that the terms "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the attached drawings, and the terms "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.
[0024] Referring to Figures 1-5 , a wear-resistant ball production oil control device for a ball mill provided in this embodiment includes: An oil quenching tank 1, with an installation groove opened on the top wall. A pushing cavity 2 is provided inside the side wall and bottom wall of the oil quenching tank 1. The upper end of the pushing cavity 2 extends and penetrates through the top wall of the oil quenching tank 1. A baffle pushing mechanism is provided inside the pushing cavity 2. A temporary storage box 3, arranged on one side of the oil quenching tank 1. The top wall of the temporary storage box 3 is used to hold the wear-resistant balls to be quenched and oiled. The top wall of the temporary storage box 3 is flush with the top wall of the oil quenching tank 1. A rotating motor 4, fixedly installed on the lower surface of the top wall of the oil quenching tank 1. A first driving gear 5 is fixedly provided on the output shaft of the rotating motor 4. An oil control cylinder 6, rotatably arranged in the installation groove through a bearing. A first driven gear 7 is fixedly provided on the oil control cylinder 6. The first driven gear 7 meshes with the first driving gear 5. Under the meshing action of the first driving gear 5 and the first driven gear 7, the oil control cylinder 6 is driven to rotate by the rotating motor 4. A top plate 8, configured to be lifted and slide inside the oil control cylinder 6. The oil control cylinder 6 rotates relative to the top plate 8. The top plate 8 is used to push out the wear-resistant balls inside the oil control cylinder 6. When the top plate 8 slides upward along the oil control cylinder 6, the wear-resistant balls inside the oil control cylinder 6 are pushed out to discharge the wear-resistant balls that have completed oil coating and oil control. A ball pushing plate 9, configured to slide horizontally relative to the top walls of the oil quenching tank 1 and the temporary storage box 3. Two groups of baffles 10 are symmetrically slidably arranged on both sides of the pushing cavity 2. Both groups of baffles 10 are connected to the baffle pushing mechanism. The baffle 10 is configured to be lifted and lowered inside the pushing cavity 2 driven by the baffle pushing mechanism. The baffle 10 is used to assist the ball pushing plate 9 in feeding and discharging the wear-resistant balls. During use, when the baffle 10 inside the side wall of the oil quenching tank 1 far from the temporary storage box 3 is pushed out, a platform is formed above the oil quenching tank 1 and the temporary storage box 3. Under the action of the ball pushing plate 9, the wear-resistant balls to be oiled on the top wall of the temporary storage box 3 are pushed into the oil control cylinder 6 to complete feeding. Through the setting of the baffle 10, it can be avoided that the wear-resistant balls fall from the side of the oil quenching tank 1 far from the temporary storage box 3; when the baffle 10 between the oil quenching tank 1 and the temporary storage box 3 is pushed out, under the action of the ball pushing plate 9, the wear-resistant balls after oil coating and oil control pushed out from the oil control cylinder 6 are pushed down from above the oil quenching tank 1 to complete the discharging action. Through the setting of the baffle 10, it can be avoided that the wear-resistant balls are pushed back to the top wall of the temporary storage box 3 in the reverse direction; Among them, there are multiple sets of oil control cylinders 6 with different diameters. The oil control cylinders 6 with smaller diameters are nested inside the oil control cylinders 6 with larger diameters. The side wall of the oil control cylinder 6 includes a cylindrical outer side wall and an inner side wall. The lower ends of the outer side wall and the inner side wall of the oil control cylinder 6 are connected by a connecting plate 11. The outer side wall and the inner side wall are connected by the connecting plate 11 to form a set of oil control cylinders 6. The upper ends of adjacent two sets of oil control cylinders 6 are connected by a connecting plate 12, and multiple sets of oil control cylinders 6 are connected into a whole by the connecting plate 12; The inner side wall and the outer side wall of a set of oil control cylinders 6 located at the central part are both arranged in a mesh structure. The outer side walls of the remaining multiple sets of oil control cylinders 6 are arranged in a mesh structure. Through the side wall arrangement of the mesh structure of multiple sets of oil control cylinders 6, when the oil control cylinders 6 rotate, the quenching oil in the oil control cylinders 6 can be thrown out, improving the oil control efficiency of the wear-resistant balls. And by setting the inner side walls of multiple sets of oil control cylinders 6 as non-mesh structures, it can be avoided that the quenching oil thrown out by the set of oil control cylinders 6 located inside re-enters the set of oil control cylinders 6 located outside.
[0025] It should be noted that only two sets of oil control cylinders 6 are shown in this embodiment. When two sets or more than two sets of oil control cylinders 6 are set, the connection method between the oil control cylinders 6 can refer to this embodiment.
[0026] It should be noted that, as a preferred technical solution, the distance between the inner side wall and the outer side wall of the oil control cylinder 6 is less than the sum of the diameters of two wear-resistant balls, so as to avoid two wear-resistant balls being on the same horizontal plane and affecting the oil coating and oil control efficiency of the wear-resistant balls.
[0027] Specifically, referring to Figure 6 and Figure 7 , in this embodiment, the baffle pushing mechanism includes: Two sets of symmetrically arranged pushing components, and two sets of baffles 10 are respectively connected to the two sets of pushing components; A pushing motor, and a second driving gear 13 is fixedly arranged on the output shaft of the pushing motor; A position adjusting component, the pushing motor is connected to the position adjusting component, and the position adjusting component is used to adjust the positions of the second driving gear 13 and the two sets of pushing components. Under the driving and adjusting action of the position adjusting component, the second driving gear 13 can only be correspondingly matched and driven with one set of pushing components at a time, so as to control the lifting of the baffle 10 corresponding to this set of pushing components.
[0028] Specifically, referring to Figures 5-7 , in this embodiment, the pushing component includes: The pushing screw rod 14 is rotatably arranged on the inner bottom wall of the oil quenching tank 1. A second driven gear 15 is fixedly arranged on the pushing screw rod 14. The second driven gear 15 is configured to mesh with the second driving gear 13. When the position adjusting assembly drives the second driving gear 13 to approach the second driven gear 15, it can be adjusted to the state where the second driven gear 15 meshes with the second driving gear 13. The pushing slide bar 16 is fixedly arranged on the inner bottom wall of the oil quenching tank 1; The baffle plate 10 is connected to the pushing screw rod 14 by threads. The baffle plate 10 is slidably arranged on the pushing slide bar 16; During use, under the driving of the pushing screw rod 14 and the guiding action of the pushing slide bar 16, the baffle plate 10 is pushed out from the pushing cavity 2.
[0029] Specifically, referring to Figure 6 and Figure 7 , in this embodiment, the position adjusting assembly includes: The support shaft seat 17 is fixedly arranged on the inner bottom wall of the oil quenching tank 1; The position adjusting motor 18 is fixedly installed on the support shaft seat 17; The position adjusting screw rod 19 is rotatably arranged on the support shaft seat 17. One end of the position adjusting screw rod 19 is connected to the output shaft of the position adjusting motor 18; The position adjusting slide bar 20 is fixedly arranged on the support shaft seat 17; The position adjusting plate 21 is connected to the position adjusting screw rod 19 by threads. The position adjusting plate 21 is slidably arranged on the position adjusting slide bar 20. The pushing motor is installed inside the position adjusting plate 21; During use, under the driving of the position adjusting screw rod 19 and the guiding action of the position adjusting slide bar 20, the position of the position adjusting plate 21 is adjusted, so as to adjust the position of the pushing motor, that is, the second driving gear 13, relative to the two groups of pushing assemblies, so that the second driving gear 13 meshes with one of the second driven gears 15.
[0030] Specifically, referring to Figure 3 and Figure 5 , in this embodiment, a pushing mechanism is arranged on the inner bottom wall of the oil quenching tank 1. The pushing mechanism includes: The electric push rod 22 is fixedly arranged on the inner bottom wall of the oil quenching tank 1; The mounting plate 23 is fixedly connected to the free end of the electric push rod 22; The pushing slide bar 24 is arranged on the mounting plate 23. The pushing slide bar 24 is connected to the ejecting plate 8. The length of the pushing slide bar 24 is the same as the depth of the oil control cylinder 6. When the ejecting is pushed to the uppermost position, the upper surface of the ejecting plate 8 is exactly flush with the top wall of the oil quenching tank 1; During use, under the action of the electric push rod 22, the ejector plate 8 is pushed to a state level with the top walls of the oil quenching tank 1 and the temporary storage tank 3 through the cooperation of the mounting plate 23 and the ejecting slide rod 24. Under the action of the ball pushing plate 9, automatic feeding and discharging of wear-resistant balls can be achieved.
[0031] Specifically, referring to Figure 1 and Figure 2 , in this embodiment, two groups of protective plates 25 are symmetrically arranged on both sides of the top walls of the oil quenching tank 1 and the temporary storage tank 3. The protective plates 25 are used to guide the wear-resistant balls pushed by the ball pushing plate 9, preventing the wear-resistant balls from falling from both sides of the oil quenching tank 1 and the temporary storage tank 3 during the process of being pushed and moved by the ball pushing plate 9.
[0032] Specifically, referring to Figure 1 and Figure 2 , in this embodiment, a ball pushing mechanism is provided on the top walls of the oil quenching tank 1 and the temporary storage tank 3, and the ball pushing mechanism includes: A support plate 26, fixedly arranged on the top wall of the oil quenching tank 1, and the support plate 26 is perpendicular to the protective plate 25; A ball pushing motor 27, fixedly arranged on the support plate 26; A ball pushing screw rod 28, rotatably arranged on the support plate 26, and one end of the ball pushing screw rod 28 is connected to the output shaft of the ball pushing motor 27; A ball pushing slide rod 29, fixedly arranged on the support plate 26; One end of the ball pushing plate 9 is connected to the ball pushing screw rod 28 through a thread, and the other end of the ball pushing plate 9 is slidably arranged on the ball pushing slide rod 29; It should be noted that a discharge slot is provided on a group of support plates 26 far from the temporary storage tank 3, and the discharge of wear-resistant balls can be achieved through the setting of the discharge slot.
[0033] During use, under the action of the ball pushing motor 27, the ball pushing screw rod 28 is driven to rotate. Through the pushing of the ball pushing screw rod 28 and the guiding of the ball pushing slide rod 29, the ball pushing plate 9 is driven to slide relative to the top walls of the oil quenching tank 1 and the temporary storage tank 3, and the ball pushing plate 9 pushes the wear-resistant balls to roll on the oil quenching tank 1 and the temporary storage tank 3.
[0034] Specifically, referring to Figure 2 , Figure 3 , Figures 5-7 , in this embodiment, an oil passing pipe 35 is provided between the lower parts of the oil quenching tank 1 and the temporary storage tank 3, and a valve is provided on the oil passing pipe 35. When the valve is opened, the quenching oil in the oil quenching tank 1 flows into the temporary storage tank 3; It should be known that the oil passing pipe 35 can be arranged outside the oil quenching tank 1 and the temporary storage tank 3, or can pass through the pushing cavity 2. When the oil passing pipe 35 passes through the pushing cavity 2, the valve needs to be an automatic valve to be controlled.
[0035] An oil pump 31 is provided outside the oil quenching tank 1 and the temporary storage tank 3. The inlet of the oil pump 31 is connected to the temporary storage tank 3 through an oil delivery pipe 30, and the outlet of the oil pump 31 is connected to the oil quenching tank 1 through an oil delivery pipe 30. When the valve is closed, under the action of the oil pump 31, the quenching oil in the temporary storage tank 3 can be pumped back into the oil quenching tank 1.
[0036] Specifically, referring to Figure 2 , in this embodiment, an oil filling pipe 32 and an oil outlet pipe 33 are provided on the side wall of the oil quenching tank 1. The oil filling pipe 32 is connected to the upper part of the side wall of the oil quenching tank 1, and the oil outlet pipe 33 is connected to the lower part of the side wall of the oil quenching tank 1. Valves are provided on both the oil filling pipe 32 and the oil outlet pipe 33. Through the setting of the oil filling pipe 32, quenching oil can be added to the oil quenching tank 1, and through the setting of the oil outlet pipe 33, the quenching oil in the oil quenching tank 1 can be discharged to facilitate the replacement of the quenching oil.
[0037] Specifically, referring to Figure 1 and Figure 2 , in this embodiment, an inclined ball guide plate 34 is provided on the side of the oil quenching tank 1 away from the temporary storage tank 3. During use, a receiving belt or a storage box can be arranged below the ball guide plate 34. Through the setting of the ball guide plate 34, the refractory balls after oil coating and oil control can fall into the receiving belt or the storage box.
[0038] The working principle of a wear-resistant ball production oil control device for a ball mill provided in this embodiment is as follows: (1) First, add quenching oil to the oil quenching tank 1 through the oil filling pipe 32, and the height of the quenching oil needs to be higher than the height of the mesh structure of the oil control cylinder 6.
[0039] (2) When feeding is required, start the position adjustment motor 18 to drive the position adjustment screw 19 to rotate. Under the drive of the position adjustment screw 19 and the guiding action of the position adjustment slide rod 20, drive the position adjustment plate 21 to move. The position adjustment plate 21 drives the pushing motor to move until the second driving gear 13 meshes with the second driven gear 15 of a set of pushing components away from the oil quenching tank 1.
[0040] (3) Start the pushing motor. The pushing motor drives the second driving gear 13 to mesh. Under the meshing action of the second driving gear 13 and the second driven gear 15, drive the pushing screw 14 to rotate. Under the drive of the pushing screw 14 and the guiding action of the pushing slide rod 16, drive the baffle 10 corresponding to this set of pushing components to rise. At this time, a connected platform is formed between the top walls of the oil quenching tank 1 and the temporary storage tank 3.
[0041] (4) Place the wear-resistant balls that need to be quenched on the top wall of the temporary storage box 3, start the ball-pushing motor 27, the ball-pushing motor 27 drives the ball-pushing screw 28 to rotate, and under the drive of the ball-pushing screw 28 and the cooperation of the ball-pushing slide rod 29, the ball-pushing plate 9 is driven to move. During the movement of the ball-pushing plate 9, the steel balls on the upper surface of the temporary storage box 3 are pushed into the oil control cylinder 6.
[0042] (5) Since the quenching oil submerges the wear-resistant balls, the wear-resistant balls are oiled under the action of the quenching oil. After the oiling is completed, open the valve of the oil passing pipe 35, and part of the quenching oil in the oil quenching tank 1 enters the temporary storage box 3. At this time, the oil control cylinder 6 is not submerged in the quenching oil.
[0043] (6) Start the rotating motor 4, the rotating motor 4 drives the first driving gear 5 to rotate, and under the meshing action of the first driving gear 5 and the first driven gear 7, the oil control cylinder 6 is driven to rotate. When the oil control cylinder 6 rotates, efficient oil control of the quenching oil is achieved under the action of centrifugal force.
[0044] (7) After the oil control is completed, first, under the action of the pushing motor, the baffle 10 close to the ball guiding plate 34 is retracted into the pushing cavity 2 through the meshing of the second driving gear 13 and the second driven gear 15. Then, under the action of the position adjusting motor 18, the second driving gear 13 is driven to move towards the group of second driven gears 15 close to the temporary storage box 3. After the second driving gear 13 meshes with this group of second driven gears 15, under the action of the pushing motor, a group of baffles 10 close to the temporary storage box 3 are driven to move out of the pushing cavity 2. At this time, the upper surfaces of the top walls of the temporary storage box 3 and the oil quenching tank 1 are separated.
[0045] (8) Start the electric push rod 22, the electric push rod 22 drives the ejector plate 8 to move upward through the mounting plate 23 and the ejecting slide rod 24. As the ejector plate 8 moves upward, the wear-resistant balls in the oil control cylinder 6 are ejected. When the wear-resistant balls are ejected, they roll along the ball guiding plate 34 and are collected. When the ejector plate 8 is pushed to be flush with the top wall of the oil quenching tank 1, all the wear-resistant balls in the oil control cylinder 6 are ejected. At this time, with the cooperative movement of the ball-pushing plate 9, all the wear-resistant balls on the top wall of the oil quenching tank 1 can be ejected for blanking.
[0046] (9) Before the next quenching and oiling, the quenching oil in the temporary storage box 3 can be pumped back into the oil quenching tank 1 through the oil pump 31.
[0047] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0048] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An oil control device for producing wear-resistant balls for ball mills, characterized in that: include: An oil quenching box (1) has a mounting groove on its top wall, a pushing cavity (2) is provided in the side walls and bottom wall of the oil quenching box (1), and a baffle pushing mechanism is provided in the pushing cavity (2); The oil control cylinder (6) is rotatably arranged in the mounting groove via a bearing; An ejector plate (8) is configured to be lifted and slidably disposed in the oil control cylinder (6), and the ejector plate (8) is used to push out the wear-resistant balls in the oil control cylinder (6); Two groups of baffles (10) are symmetrically slidably provided on both sides of the push cavity (2), the two groups of baffles (10) are connected to the baffle push mechanism, and the baffles (10) are configured to be driven by the baffle push mechanism to rise and fall in the push cavity (2); The oil control cylinder (6) is provided with a plurality of groups with different diameters, the oil control cylinder (6) with a small diameter is nested inside the oil control cylinder (6) with a large diameter, the side wall of the oil control cylinder (6) comprises a cylindrical outer wall and an inner wall, the lower ends of the outer wall and the inner wall of the oil control cylinder (6) are connected via a connecting plate (11), and the upper ends of two adjacent groups of the oil control cylinders (6) are connected via a connecting plate (12); The inner and outer walls of one group of the oil control cylinders (6) located in the center are both arranged in a mesh structure, and the outer walls of the remaining groups of the oil control cylinders (6) are arranged in a mesh structure.
2. The oil control device for producing wear-resistant balls for ball mill according to claim 1, characterized in that: A rotating motor (4) is fixedly provided on the top wall of the oil quenching box (1), a first driving gear (5) is fixedly provided on the output shaft of the rotating motor (4), a first driven gear (7) is fixedly provided on the oil control cylinder (6), and the first driven gear (7) meshes with the first driving gear (5).
3. The oil control device for producing wear-resistant balls for ball mill according to claim 1, characterized in that: The baffle pushing mechanism comprises: Two groups of symmetrically arranged pushing components, the two groups of baffles (10) being respectively connected to the two groups of pushing components; A propulsion motor, a second driving gear (13) being fixedly disposed on an output shaft of the propulsion motor; A position adjustment component, the pushing motor is connected to the position adjustment component, and the position adjustment component is used to adjust the position of the second driving gear (13) and the two sets of pushing components.
4. The oil control device for producing wear-resistant balls for ball mill according to claim 3, characterized in that: The pushing component comprises: A pushing screw (14) is rotatably mounted on the inner bottom wall of the oil quenching box (1), a second driven gear (15) being fixedly mounted on the pushing screw (14), and the second driven gear (15) is configured to mesh with the second driving gear (13); A push slide bar (16) is fixedly mounted on the inner bottom wall of the oil quenching box (1); The baffle plate (10) is connected to the pushing screw rod (14) via a thread, and the baffle plate (10) is slidably disposed on the pushing slide rod (16).
5. The oil control device for producing wear-resistant balls for ball mill according to claim 4, characterized in that: The position adjustment component comprises: A support shaft seat (17) is fixedly arranged on the inner bottom wall of the oil quenching box (1); A position adjustment motor (18) is fixedly mounted on the support shaft seat (17); A position adjustment screw (19) is rotatably mounted on the support shaft seat (17), and one end of the position adjustment screw (19) is connected to an output shaft of the position adjustment motor (18); A position adjustment slide bar (20) is fixedly mounted on the support shaft seat (17); A position adjustment plate (21), wherein the position adjustment plate (21) is connected to the position adjustment screw (19) via a thread, the position adjustment plate (21) is slidably disposed on the position adjustment slide bar (20), and the driving motor is installed in the position adjustment plate (21).
6. The oil control device for producing wear-resistant balls for ball mill according to claim 1, characterized in that: The inner bottom wall of the oil quenching box (1) is provided with an ejection mechanism, and the ejection mechanism comprises: An electric push rod (22) is fixedly mounted on the inner bottom wall of the oil quenching box (1); A mounting plate (23) fixedly connected to the free end of the electric push rod (22); The ejection slide rod (24) is arranged on the mounting plate (23). The ejection slide rod (24) is connected to the ejection plate (8). The length of the ejection slide rod (24) is the same as the depth of the oil control cylinder (6).
7. The oil control device for producing wear-resistant balls for ball mill according to claim 1, characterized in that: A temporary storage box (3) is provided on one side of the oil quenching box (1), and the top wall of the temporary storage box (3) is used to hold wear-resistant balls to be quenched and oiled, and the top wall of the temporary storage box (3) is flush with the top wall of the oil quenching box (1); Two sets of protective plates (25) are symmetrically provided on both sides of the top wall of the oil quenching box (1) and the temporary storage box (3); A ball pushing mechanism is provided on the top wall of the oil quenching box (1) and the temporary storage box (3), and the ball pushing mechanism comprises: A support plate (26) is fixedly mounted on the oil quenching box (1) and the top wall of the oil quenching box (1), wherein the support plate (26) is perpendicular to the protective plate (25); A ball-pushing motor (27) is fixedly mounted on the support plate (26); A ball-pushing screw rod (28) is rotatably mounted on the support plate (26), and one end of the ball-pushing screw rod (28) is connected to an output shaft of a ball-pushing motor (27); A ball-pushing slide bar (29) is fixedly mounted on the support plate (26); A ball pushing plate (9), one end of which is connected to a ball pushing screw rod (28) via a thread, and the other end of which is slidably disposed on a ball pushing slide rod (29). The ball pushing plate (9) is configured to slide horizontally on the top walls of the oil quenching box (1) and the temporary storage box (3).
8. The oil control device for producing wear-resistant balls for ball mill according to claim 1, characterized in that: An oil pipe (35) is provided between the lower parts of the oil quenching box (1) and the temporary storage box (3), and a valve is provided on the oil pipe (35); An oil pump (31) is provided outside the oil quenching tank (1) and the temporary storage tank (3); an oil inlet of the oil pump (31) is connected to the temporary storage tank (3) via an oil delivery pipe (30); and an oil outlet of the oil pump (31) is connected to the oil quenching tank (1) via an oil delivery pipe (30).
9. The oil control device for producing wear-resistant balls for ball mill according to claim 8, characterized in that: A refueling pipe (32) and an oil outlet pipe (33) are provided on the side wall of the oil quenching box (1); the refueling pipe (32) is connected to the upper part of the side wall of the oil quenching box (1); the oil outlet pipe (33) is connected to the lower part of the side wall of the oil quenching box (1); and valves are provided on the refueling pipe (32) and the oil outlet pipe (33).
10. The oil control device for producing wear-resistant balls for ball mill according to claim 1, characterized in that: A ball guide plate (34) disposed obliquely is provided on a side of the oil quenching box (1) away from the temporary storage box (3).
Citation Information
Patent Citations
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