Building material cutting device for house building project construction

By designing a building material cutting device for multi-axis CNC processing table and related mechanisms for building construction, the problems of poor quality of stone cutting joints, waste of water abrasive liquid and dust in the existing technology are solved, and efficient and environmentally friendly stone cutting effect is achieved.

CN120095966APending Publication Date: 2025-06-06CCCC THIRD PUBLIC AFFAIRS BUREAU FOURTH ENGINEERING CONSTRUCTION (CHONGQING) CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510575411.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The existing building materials cutting devices have problems such as poor quality of cutting joints, serious waste of water grinding liquid and hidden dust during stone cutting.

Method used

A cutting device for building materials for building construction projects is designed, including a multi-axis CNC processing table, cutting mechanism, water grinding mechanism, wastewater recycling mechanism and air-cooling cooling mechanism. The device adopts a double-knife collaborative cutting method to optimize the spray path of water abrasive liquid, and utilizes wastewater recycling mechanism and air-cooling cooling mechanism to reduce waste and dust.

Benefits of technology

Through the coordinated cutting of double-knife and optimization of the water abrasive spraying path, the quality and yield of stone cutting are significantly improved, the waste of water abrasive liquid is reduced, and dust and equipment wear is reduced, which is in line with the concept of green construction.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120095966A_ABST
    Figure CN120095966A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of building material machining devices, in particular to a building material cutting device for house building engineering construction, which comprises a multi-axis numerical control machining table and a mounting rack fixed at the bottom of a machining end, and the multi-axis numerical control machining table is used for driving the mounting rack to move in multiple axes; and the cutting mechanism is carried at the bottom of the mounting rack, the cutting mechanism comprises a protective cover fixed to the outer side of the mounting rack, a first cutting disc and a second cutting disc are rotationally connected to the interior of the protective cover, and the cutting mechanism is used for cutting and polishing the stone. A double-cutter collaborative cutting mode is adopted, a cutting path is accurately controlled, stress distribution is adjusted, meanwhile, a more stable water film layer is established by optimizing a water grinding liquid spraying path, impact force is buffered at the moment of cutting, brittleness of stones is reduced, toughness of the stones is enhanced, meanwhile, a good cutting interface lubricating effect is achieved, and the cutting efficiency is improved. And therefore, the edge breakage phenomenon is reduced in all directions, and the stone cutting quality and yield are greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of building material processing devices, in particular to a building material cutting device for building construction. Background Art

[0002] In the construction of housing projects, building material cutting is an extremely critical link. Early building material cutting devices were mostly manually operated, which not only consumed manpower, but also had extremely low cutting efficiency, greatly slowing down the construction progress. With the expansion of construction scale and the refinement of technology, the accuracy of traditional devices is difficult to meet the needs, and cutting errors often lead to waste of building materials. At the same time, old equipment has serious noise and dust pollution, which does not conform to the current green construction concept. Therefore, most of the cutting operations on the market today use automatic processing equipment.

[0003] When cutting stone, the existing building material cutting device relies on a multi-axis processing table to drive the cutting device to operate the stone below to process the stone into the actual required size, but this type of device has many problems:

[0004] 1. Poor quality of cutting seams: Frequent chipping occurs during the cutting process, resulting in a large number of defects in the cutting seams, which seriously affects the appearance quality and yield rate of the stone.

[0005] 2. Serious waste of water-abrasive liquid: During the stone cutting process, although the water-abrasive liquid is sprayed onto the cutting disc and the stone cutting seam to achieve the purpose of cooling and dust removal, the existing method of spraying the water-abrasive liquid onto the cutting disc has obvious defects. Due to the strong centrifugal force generated by the high-speed rotation of the cutting disc, a large amount of water-abrasive liquid is quickly thrown away as soon as it touches the cutting disc, and is lost in vain before it can fully play its role. The waste problem is very prominent. This not only greatly reduces the actual efficiency of cooling and dust removal, making it difficult to meet the requirements of heat dissipation and dust reduction during stone cutting, but also greatly increases the cost of use.

[0006] 3. Dust hazards: A lot of dust will be generated in the protective cover during cutting. Although some of the dust can be dissolved by the water-abrasive fluid, some of it still adheres to the inner wall of the protective cover, seriously affecting the performance of the equipment.

[0007] Therefore, in order to improve the stone cutting effect, the present invention provides a building material cutting device for building construction. Summary of the invention

[0008] In order to solve the above problems, the present invention provides a building material cutting device for building construction, which is used to solve the problems mentioned in the above background technology.

[0009] The above technical problem is solved by the following technical solution: The present invention proposes a building material cutting device for building construction engineering, which includes a multi-axis CNC machining table, including a mounting frame fixed at the bottom of the machining end, and the multi-axis CNC machining table is used to drive the mounting frame to move in multiple axes.

[0010] The cutting mechanism is mounted at the bottom of the mounting frame. The cutting mechanism comprises a protective cover fixed on the outside of the mounting frame. A first cutting disc and a second cutting disc are rotatably connected inside the protective cover. The cutting mechanism is used for cutting and grinding stone.

[0011] The water grinding mechanism is installed on the side walls on both sides of the protective cover. The water grinding mechanism includes four groups of nozzles arranged outside the protective cover. The four groups of nozzles are symmetrically distributed, and two groups of two are respectively aimed at the disk walls on both sides of the first cutting disk and the second cutting disk.

[0012] The waste water recovery mechanism is installed inside the protective cover body and is adjacent to the two cutting discs. The waste water recovery mechanism is used to collect the waste water grinding liquid that splashes upward to the inner wall of the protective cover due to the centrifugal force after the nozzle sprays to the high-speed rotating cutting disc.

[0013] The air-cooling mechanism is detachably mounted on the top outer shell of the protective cover and is used to construct an air circulation channel for allowing outside air to flow into the interior of the protective cover.

[0014] In a preferred embodiment of the automatic welding machine for the gas wall-mounted boiler shell of the present invention: a driving module is arranged on the mounting frame, the output end of the driving module is connected to the first cutting disk, and a reverse cooperative component is arranged inside the protective cover, and the reverse cooperative component is used to synchronize the rotational movement of the first cutting disk to the second cutting disk in reverse.

[0015] In a preferred embodiment of the automatic welding machine for the gas wall-mounted boiler shell described in the present invention: the reverse cooperative component includes a rotating shaft arranged on the inner wall of the protective cover, the rotating shaft is located between the first cutting disc and the second cutting disc, and the first cutting disc and the rotating shaft are each provided with a synchronous wheel, and the two synchronous wheels are connected to a synchronous belt together, and the second cutting disc and the rotating shaft are also each provided with a gear, and the two gears are meshed and connected with each other; the size of the first cutting disc is slightly larger than that of the second cutting disc, and the center heights of the first cutting disc and the second cutting disc are consistent.

[0016] In a preferred embodiment of the automatic welding machine for the gas wall-mounted boiler shell of the present invention: the first cutting disc and the second cutting disc both extend outward from the inside of the protective cover at one end away from the mounting frame, the extended end of the first cutting disc is connected to a fine grinding head, and the extended end of the second cutting disc is connected to a coarse grinding head.

[0017] In a preferred embodiment of the automatic welding machine for the gas wall-mounted boiler shell described in the present invention: the waste water recovery mechanism includes two groups of water guide plates installed on both sides of the inner wall of the protective cover, and the two groups of water guide plates are centered on the two cutting disks respectively, fit the outer contour of the cutting disks, form a coverage area of ​​approximately degrees, and are tightly arranged in a circular arc shape. The two adjacent water guide plates in each group of water guide plates are slightly inclined toward the inner wall of the protective cover on the opposite side, and are alternately installed on the side walls on both sides of the protective cover, and the concave surface is aligned with the corresponding cutting disk.

[0018] In a preferred embodiment of the automatic welding machine for the gas wall-mounted boiler shell described in the present invention: the wastewater recovery mechanism also includes a guide plate arranged on the outside of the water guide plate, and the guide plate is designed to be an arc-shaped plate structure of approximately one-quarter of a circle, corresponding to the water guide plate, and the concave and convex surfaces on both sides of the guide plate are provided with guide grooves parallel to each other, the guide grooves on the concave and convex sides of the guide plate are staggered with each other, and a large number of water-permeable holes that penetrate each other are provided in the guide grooves on the concave and convex sides.

[0019] In a preferred embodiment of the automatic welding machine for the gas wall-mounted boiler shell of the present invention: a reflux column is arranged at the top end of the guide plate, and the reflux column and the multiple guide grooves on the inner concave surface of the guide plate are tightly fitted to form a seamless guide path; a return water channel is opened at the top of the reflux column, and the water inlet at the top of the return water channel is tightly attached to the multiple guide grooves on the outer convex surface of the guide plate, and a confluence notch matched with the guide groove is opened at the junction of the water inlet.

[0020] In a preferred embodiment of the automatic welding machine for the shell of a gas wall-mounted boiler of the present invention: the air-cooling mechanism comprises a top cover arranged on the top shell of the protective cover, and a large number of equidistant ventilation holes are opened on the top cover.

[0021] In a preferred embodiment of the automatic welding machine for the gas wall-mounted boiler shell of the present invention: four groups of air guide plates are arranged on the inner wall of the protective cover at the bottom of the top cover, and the four groups of air guide plates are arranged at an inclined angle to each other to jointly construct a structure shaped like a bell mouth, and the narrow mouth of the bell mouth faces the top cover.

[0022] In a preferred embodiment of the automatic welding machine for the gas wall-mounted boiler shell of the present invention: the top cover and the protective cover are provided with mutually matching threaded holes on the shell on one side close to the top cover, and a bolt is installed in both matching threaded holes.

[0023] 1. The beneficial effects of the present invention are: by setting two cutting knives and adopting a double-knife collaborative cutting method, the cutting path is accurately controlled and the stress distribution is adjusted. At the same time, by optimizing the water-abrasive liquid spraying path, the coverage area of ​​the water-abrasive liquid on the cutting disc surface is increased, thereby buffering the impact force at the moment of cutting, reducing the brittleness of the stone, and enhancing the toughness of the stone. At the same time, it plays a good role in lubricating and cooling the cutting interface, thereby reducing the occurrence of edge collapse in all directions and greatly improving the quality and yield rate of stone cutting.

[0024] 2. The beneficial effects of the present invention are: a multi-path diversion system is constructed by utilizing a wastewater recovery mechanism, which can adapt to the complex water flow generated by the high-speed rotation of the cutting disc, so that the splashing of the water-grinding liquid at various angles can be reasonably guided and utilized, thereby improving the degree of reuse of the water-grinding liquid and reducing the waste of the water-grinding liquid. It is effective in controlling splashing, improving the cooling effect and recycling water resources, and meets the stringent requirements of high-intensity and long-cycle operations of high-speed rotating cutting equipment.

[0025] 3. The beneficial effects of the present invention are: the two cutting discs rotate in opposite directions to each other to generate a downward vortex, which drives the air from the top air-cooling mechanism to flow to the bottom of the protective cover, forming a top-down flow path, reducing the temperature of the cutting disc and the stone, discharging dust and debris, keeping the internal environment of the protective cover clean, and reducing equipment wear and safety hazards. If the two cutting discs rotate in the opposite direction to that just now, the vortex forms a bottom-up flow path, and the bell-mouth structure converges and compresses the airflow, greatly increasing the flow rate of the airflow through the vents, thereby using the upward vortex to blow away dust and debris on the vents, maintaining good air circulation inside the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention are briefly introduced below. Obviously, the drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention. Among them:

[0027] Figure 1 The figure shows the overall structural connection diagram of the present invention.

[0028] Figure 2 A schematic diagram of the structural connection between the cutting mechanism and the mounting frame of the present invention is shown.

[0029] Figure 3 The present invention shows Figure 2 Schematic diagram of the structural connection from another perspective.

[0030] Figure 4 A schematic diagram of the cross-sectional structure connection inside the protective cover of the present invention is shown.

[0031] Figure 5 The present invention shows Figure 4A schematic diagram of the cross-sectional structure connection on the other side of the interior of the protective cover.

[0032] Figure 6 A schematic diagram of the structural connection of the wastewater recovery mechanism of the present invention is shown.

[0033] Figure 7 A schematic diagram of the structural connection of the guide plate of the present invention is shown.

[0034] Figure 8 A schematic diagram of the structural connection of the reflux column of the present invention is shown.

[0035] Fig. 9 The schematic diagram of the structural connection of the coarse and fine grinding heads of the present invention when grinding stone is shown.

[0036] Fig.10 The present invention shows Figure 3 A magnified view of part A.

[0037] Fig.11 A schematic diagram of the structural connection between the convex guide groove and the converging notch of the present invention is shown.

[0038] Figure numerals: 1. Multi-axis CNC machining table; 11. Mounting frame; 2. Cutting mechanism; 21. Protective cover; 22. First cutting disc; 23. Second cutting disc; 24. Driving module; 25. Reverse collaborative component; 251. Transfer shaft; 252. Synchronous wheel; 253. Synchronous belt; 254. Gear; 26. Fine grinding head; 27. Rough grinding head; 3. Water grinding mechanism; 31. Nozzle; 4. Wastewater recovery mechanism; 41. Water guide plate; 42. Guide plate; 421. Guide groove; 422. Water permeable hole; 43. Backflow column; 431. Backflow channel; 432. Convergence notch; 5. Air cooling mechanism; 51. Top cover; 511. Ventilation hole; 52. Air guide plate; 53. Threaded hole; 54. Bolt. DETAILED DESCRIPTION

[0039] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with specific implementation methods and drawings.

[0040] The terms used in the present invention are those general terms currently widely used in the art in consideration of the functions of the present invention, but these terms may vary according to the intention of a person of ordinary skill in the art, precedents, or new technologies in the art. In addition, specific terms may be selected by the applicant, and in this case, their detailed meanings will be described in the detailed description of the present invention. Therefore, the terms used in the specification should not be understood as simple names, but rather as a general description based on the meaning of the terms and the present invention.

[0041] Reference Figure 1 , Figure 2 and Figure 4 The present embodiment provides a building material cutting device for building construction, including a multi-axis CNC machining table 1, a cutting mechanism 2, a water grinding mechanism 3, a wastewater recovery mechanism 4 and an air cooling mechanism 5. The multi-axis CNC machining table 1 can simultaneously control the linkage of more than four coordinate axes. The multi-axis CNC machining table 1 includes a mounting frame 11 fixed at the bottom of the machining end, the cutting mechanism 2 is mounted at the bottom of the mounting frame 11, the cutting mechanism 2 includes a protective cover 21 fixed to the outside of the mounting frame 11, the water grinding mechanism 3 is installed on the side walls on both sides of the protective cover 21, the wastewater recovery mechanism 4 is installed inside the protective cover 21, and the air cooling mechanism 5 is detachably installed on the top shell of the protective cover 21. The multi-axis CNC machining table 1 is used to drive the mounting frame 11 to move in a multi-axial direction.

[0042] In use, the multi-axis CNC machining table 1 adopts the multi-axial mobile platform structure commonly seen in the industry, and has precise and flexible mobile characteristics, which can meet complex machining requirements. At its bottom, it is equipped with a conveying roller group, which is composed of a plurality of closely arranged and smoothly rotating rollers. The roller surface has been specially treated to have good friction, ensuring that the stone is smooth and slip-free during transportation. Before the stone cutting process, the conveying roller group can quickly and accurately transfer the stone to be processed to the designated cutting position; after the cutting process is completed, the finished stone can be transported out in time, which greatly improves the overall efficiency of stone processing and realizes the automation and efficient connection of the stone cutting process.

[0043] Reference Figure 2-Figure 4 The cutting mechanism 2 includes a protective cover 21 fixed to the outside of the mounting frame 11, and a first cutting disc 22 and a second cutting disc 23 are rotatably connected inside the protective cover 21. The cutting mechanism 2 is used for cutting and grinding stone.

[0044] Reference Figure 2 , Figure 3 and Fig.10 The water mill mechanism 3 includes four groups of nozzles 31 arranged outside the protective cover 21. The four groups of nozzles 31 are symmetrically distributed, and two groups of two are respectively aimed at the disk walls on both sides of the first cutting disk 22 and the second cutting disk 23.

[0045] Reference Figure 4 , Figure 5 and Fig.10 The waste water recovery mechanism 4 is used to collect the waste water grinding liquid which is sprayed from the nozzle 31 to the high-speed rotating cutting disc and splashed upward to the inner wall of the protective cover 21 due to the centrifugal force.

[0046] Reference Figure 4 and Figure 5 The air cooling mechanism 5 is used to construct an air circulation channel for allowing external air to flow into the protective cover 21.

[0047] Reference Figure 4and Figure 5 The first cutting disc 22 is slightly larger than the second cutting disc 23, and the center heights of the first cutting disc 22 and the second cutting disc 23 are consistent.

[0048] During use, the stone is smoothly conveyed to the bottom of the cutting mechanism 2 by the conveying roller group. The cutting mechanism 2 uses the first cutting disc 22 and the second cutting disc 23 to work together to cut the stone below. The second cutting disc 23 first cuts the hard enamel layer on the surface of the stone, and accurately cuts a shallow cutting seam. The shallower cutting depth can reduce the impact force on the stone during the initial cutting, reduce the possibility of cracking on the stone surface due to stress concentration, and guide the cutting direction of the first cutting disc 22. Subsequently, the first cutting disc 22 continues to go deeper along the cutting seam until the stone is completely cut off.

[0049] Therefore, the use of double-knife cutting method significantly improves the cutting efficiency. Compared with a single knife, the cutting task can be completed in a shorter time. At the same time, the double knives cooperate with each other to accurately control the cutting path, greatly improving the cutting accuracy and making the cutting surface smoother. Moreover, the double knives apply force evenly, making the stone more stable during the cutting process and effectively avoiding shaking or deviation. In addition, by changing the cutting path and the cutting depth of the tool, the stress on the stone is evenly distributed, which can effectively reduce the edge collapse of the stone and greatly improve the quality and yield of stone cutting.

[0050] When the cutting operation is carried out synchronously, the four groups of nozzles 31 spray water-abrasive liquid onto the cutting disc and the stone to be processed. The water-abrasive liquid can not only cool the cutting disc and the stone, effectively take away the large amount of heat generated during the cutting process, prevent the cutting disc from being damaged due to overheating, and avoid cracks in the stone due to thermal stress; it can also play a lubricating role during cutting, reduce cutting resistance, and make the cutting process smoother; it can also wash away cutting debris to ensure a clean cutting environment.

[0051] The water-grinding liquid sprayed at high speed by the nozzle 31 is accurately sprayed onto the two cutting discs. Due to the strong centrifugal force generated by the high-speed rotation of the cutting disc, the water-grinding liquid is driven to splash upward and hit the inner wall of the protective cover 21. At this time, the wastewater recovery mechanism 4 plays a role, intercepts and recovers the splashing water, and re-transports it to the cutting disc below. This design reduces the waste of water-grinding liquid and optimizes the transportation path, so that the water-grinding liquid can be transported from the top to the cutting disc below, increasing the contact area between the water-grinding liquid and the cutting disc. It can not only cool the cutting disc more effectively and extend the service life of the cutting disc, but also buffer the impact force at the moment of cutting, reduce the brittleness of the stone, and enhance the toughness of the stone. At the same time, it plays a good role in lubricating the cutting interface and reduces the occurrence of edge collapse in all directions.

[0052] In addition, the water-grinding liquid transported from top to bottom is broken up again by the high-speed rotating cutting disc and ejected outward to hit the inner wall of the protective cover 21, thus having a certain flushing function, which can continuously flush the debris generated by cutting inside the protective cover 21 and keep the interior clean.

[0053] Furthermore, when the first cutting disc 22 rotates clockwise and the second cutting disc 23 rotates counterclockwise (based on the actual rotation direction), a downward output vortex is formed when the two rotate. Combined with the air circulation channel set on the top of the protective cover 21, a top-down airflow is generated inside the protective cover 21. This airflow can blow the dust and debris generated during the cutting process out of the protective cover 21, reduce the accumulation of dust inside the equipment, reduce the risk of equipment wear, and eliminate potential safety hazards.

[0054] Reference Figure 2-Figure 5 A driving module 24 is arranged on the mounting frame 11, and an output end of the driving module 24 is connected to the first cutting disc 22. A reverse coordination component 25 is arranged inside the protective cover 21, and the reverse coordination component 25 is used to synchronize the rotational movement of the first cutting disc 22 to the second cutting disc 23 in reverse.

[0055] Reference Figure 4 and Figure 5 The reverse cooperative component 25 includes a rotating shaft 251 arranged on the inner wall of the protective cover 21, and the rotating shaft 251 is located between the first cutting disk 22 and the second cutting disk 23. A synchronous wheel 252 is provided on the first cutting disk 22 and the rotating shaft 251, and the two synchronous wheels 252 are connected to a synchronous belt 253. A gear 254 is also provided on the second cutting disk 23 and the rotating shaft 251, and the two gears 254 are meshed and connected with each other.

[0056] During use, the drive module 24 is started, driving the first cutting disk 22 to rotate at high speed. The power of the first cutting disk 22 is stably transmitted to the rotating shaft 251 through two synchronous wheels 252 and the synchronous belt 253, so that the rotating shaft 251 and the first cutting disk 22 can rotate synchronously. The gear 254 on the rotating shaft 251 is meshed with the gear 254 on the second cutting disk 23 to reverse the rotation direction transmitted by the first cutting disk 22, so that the second cutting disk 23 and the first cutting disk 22 are in the opposite motion state. The two cutting disks rotate in opposite directions and cut the stone downward. This reverse cutting method can make the cutting force act on the stone more evenly, effectively improving the cutting efficiency and cutting quality.

[0057] Reference Figure 4-Figure 6The wastewater recovery mechanism 4 includes two groups of water guide plates 41 installed on both sides of the inner wall of the protective cover 21. The two groups of water guide plates 41 are centered on the two cutting disks, fit the outer contour of the cutting disks, form a coverage area of ​​about 90 degrees, and are closely arranged in an arc shape. The two adjacent water guide plates 41 in each group of water guide plates 41 are slightly inclined toward the inner wall of the protective cover 21 on the opposite side, and are alternately installed on the side walls on both sides of the protective cover 21, and the concave surface is aligned with the corresponding cutting disk.

[0058] Reference Figure 5-Figure 7 The wastewater recovery mechanism 4 also includes a guide plate 42 arranged on the outside of the water guide plate 41. The guide plate 42 is designed to be an arc-shaped plate structure of approximately a quarter of a circle, corresponding to the water guide plate 41. The concave and convex surfaces on both sides of the guide plate 42 are provided with guide grooves 421 parallel to each other. The guide grooves 421 on the concave and convex surfaces of the guide plate 42 are staggered with each other, and a large number of water-permeable holes 422 that penetrate each other are provided in the guide grooves 421 on the concave and convex surfaces.

[0059] Reference Figure 6 , Figure 7 , Figure 8 and Fig.11 A return column 43 is provided at the top end of the guide plate 42, and the return column 43 and the multiple guide grooves 421 on the inner concave surface of the guide plate 42 are tightly fitted to form a seamless guide path; a return water channel 431 is opened on the top of the return column 43, and the top water inlet of the return water channel 431 is tightly attached to the multiple guide grooves 421 on the outer convex surface of the guide plate 42, and a confluence notch 432 matched with the guide groove 421 is opened at the junction of the water inlet.

[0060] During use, the two counter-rotating cutting discs play multiple roles during high-speed operation. They act like powerful water-throwing devices, driving the water-grinding liquid to splash upward to the top of the protective cover 21, and are accurately intercepted and recovered by the wastewater recovery mechanism 4. The entire process does not require an additional power source, and fully utilizes the rotational power of the cutting disc itself, realizing the recycling of the water-grinding liquid, which is both environmentally friendly and energy-saving.

[0061] The strong centrifugal force generated by the high-speed rotation of the cutting disk will splash the water-abrasive liquid upward with different kinetic energies. At this time, the water guide plate 41 plays a primary interception role. For the water-abrasive liquid with weaker kinetic energy, the water guide plates 41 at different positions can effectively intercept and converge it, so that it can drip and contact the cutting disk on the horizontal plane below from multiple directions, which greatly increases the contact area between the water-abrasive liquid and the cutting disk, and provides a basic guarantee for the cooling and lubrication of the cutting disk.

[0062] The abrasive liquid with strong kinetic energy that breaks through the water guide plate 41 will be taken over by the guide plate 42. The guide plate 42 is an arc-shaped plate structure with a concave inner surface and a convex outer surface. Guide grooves 421 are provided on both the inner and outer sides, which are specially used to gather and intercept these high-speed splashing abrasive liquids. When the abrasive liquid flows upward along the guide groove 421 relying on the kinetic potential energy of the flying, when it encounters the reflux column 43, its flow path is changed. The lower columnar body of the reflux column 43 guides the abrasive liquid to drip downward, so that it falls on the cutting disk, further enhancing the contact area with the cutting disk and the cooling effect.

[0063] When the amount of abrasive liquid splashing upward increases sharply, the abrasive liquid retained on the inner concave surface of the guide plate 42 will penetrate into the guide groove 421 on the outer convex surface through the water permeable holes 422, and the abrasive liquid that penetrates outward is transferred from the guide groove 421 on the outer convex surface to the confluence notch 432 opened in the reflux column 43. Subsequently, the abrasive liquid is continuously transported to the cutting disk below with the help of the conveying channels on both sides of the reflux column 43, ensuring efficient and orderly distribution when the abrasive liquid supply is sufficient.

[0064] This multi-path diversion system design optimizes the path of the water-abrasive liquid to the cutting disk, increases the contact area between the water-abrasive liquid and the cutting disk in various ways, reduces unnecessary loss of the water-abrasive liquid, and thus provides sufficient buffering, protection and cooling effects, effectively reducing the occurrence of cutting seam collapse. At the same time, the designed multi-path diversion system can fully recycle the originally discarded water-abrasive liquid, which is both environmentally friendly and energy-saving.

[0065] In addition, the reflux column 43 is flexible in design and can adopt various structural forms such as continuous tooth shape, column shape, rectangle, rhombus shape and trapezoid shape. Different structures can optimize the guiding and conveying effect of the water-grinding liquid according to specific cutting process requirements, water flow characteristics and equipment operating environment, further improving the adaptability and functionality of the entire multi-path diversion system.

[0066] Reference Figure 2-Figure 5 The air cooling mechanism 5 includes a top cover 51 arranged on the top shell of the protective cover 21, and a large number of equidistant ventilation holes 511 are opened on the top cover 51.

[0067] Reference Figure 4-Figure 5 Four groups of air guide plates 52 are arranged on the inner wall of the protective cover 21 at the bottom of the top cover 51. The four groups of air guide plates 52 are arranged at a specific angle to each other to jointly construct a structure shaped like a bell mouth, and the narrow part of the bell mouth faces the top cover 51.

[0068] Reference Figure 4-Figure 5 The top cover 51 and the outer shell of the protective cover 21 on one side close to the top cover 51 are both provided with threaded holes 53 that match each other, and a bolt 54 is installed in the two threaded holes 53 that match each other.

[0069] During use, the powerful vortices generated by the counter-rotating of the two cutting discs form a unique airflow environment inside the protective cover 21. This airflow provides power for the air to be transported downward from the top ventilation holes 511 to the bottom of the protective cover 21, prompting the air to form a top-down air circulation channel inside the protective cover 21. This air circulation not only helps to reduce the temperature of the cutting discs and the stone, but also can promptly discharge the dust and debris generated by the cutting out of the protective cover 21, thereby keeping the working environment clean and reducing equipment wear and safety hazards.

[0070] The four groups of air guide plates 52 are constructed into a structure shaped like a trumpet mouth. When the first cutting disk 22 rotates counterclockwise and the second cutting disk 23 rotates clockwise (also based on the actual rotation direction), when the vortex surges from bottom to top, the special structure of the trumpet mouth can converge and compress the airflow, significantly improving the flow rate of the airflow passing through the ventilation holes 511, and can easily blow away the dust and debris attached to the ventilation holes 511, effectively avoiding the problem of poor ventilation caused by the accumulation of dust and debris, ensuring that the air inside the equipment always maintains a good circulation state, and the threaded holes 53 and bolts 54 allow the top cover 51 to be quickly disassembled, thereby improving the maintainability and use efficiency of the equipment.

[0071] Reference Figure 3 , Fig. 9 and Fig.10 The first cutting disc 22 and the second cutting disc 23 both extend outward from the inside of the protective cover 21 at one end away from the mounting frame 11. The extended end of the first cutting disc 22 is connected to a fine grinding head 26, and the extended end of the second cutting disc 23 is connected to a coarse grinding head 27.

[0072] In use, the multi-axis CNC machining table 1 drives the cutting mechanism 2 to rotate, so that the two cutting discs originally perpendicular to the stone surface become parallel to the stone surface (refer to Fig. 9 ), at this time, the straight line formed by the coarse grinding head 27 and the fine grinding head 26 is parallel to the cutting line, and the cutting line is polished and flattened, thereby scraping off the burrs on the stone.

[0073] At the same time, in the early stage of stone cutting preparation, the outer surface of the stone can also be polished to eliminate protruding parts, enhance the flatness and uniformity of the stone surface, and reduce the stress concentration caused by surface unevenness during the cutting process, thereby effectively preventing the occurrence of edge collapse and improving the quality and yield of stone cutting.

[0074] Finally, it should be pointed out that the methods and devices described in detail above are only embodiments, and those skilled in the art can modify these embodiments in different ways without departing from the scope of the present invention.

Claims

1. A building material cutting device for building construction, characterized in that: include, The multi-axis CNC machining table includes a mounting frame fixed at the bottom of the machining end, and the multi-axis CNC machining table is used to drive the mounting frame to move in a multi-axis direction; A cutting mechanism is mounted at the bottom of the mounting frame, the cutting mechanism comprises a protective cover fixed to the outside of the mounting frame, a first cutting disc and a second cutting disc are rotatably connected inside the protective cover, and the cutting mechanism is used for cutting and grinding the stone; The water grinding mechanism is installed on the side walls on both sides of the protective cover. The water grinding mechanism includes four groups of nozzles arranged outside the protective cover. The four groups of nozzles are symmetrically distributed, and two groups of two are respectively aimed at the disk walls on both sides of the first cutting disk and the second cutting disk; The waste water recovery mechanism is installed inside the protective cover body and is close to the two cutting discs. The waste water recovery mechanism is used to collect the waste water grinding liquid that splashes upward to the inner wall of the protective cover due to the centrifugal force after the nozzle sprays to the high-speed rotating cutting disc; The air-cooling mechanism is detachably mounted on the top outer shell of the protective cover and is used to construct an air circulation channel for allowing outside air to flow into the interior of the protective cover.

2. The building material cutting device for building construction according to claim 1 is characterized in that: A driving module is arranged on the mounting frame, and an output end of the driving module is connected to the first cutting disc. A reverse coordination component is arranged inside the protective cover, and the reverse coordination component is used to synchronize the rotational movement of the first cutting disc to the second cutting disc in reverse.

3. The building material cutting device for building construction according to claim 2 is characterized in that: The reverse cooperative component includes a central shaft arranged on the inner wall of the protective cover, the central shaft is located between the first cutting disc and the second cutting disc, a synchronous wheel is arranged on the first cutting disc and the central shaft, the two synchronous wheels are connected to a synchronous belt, and a gear is arranged on the second cutting disc and the central shaft respectively, and the two gears are meshed and connected with each other; The first cutting disc is slightly larger than the second cutting disc, and the center heights of the first cutting disc and the second cutting disc are consistent.

4. The building material cutting device for building construction according to claim 1 is characterized in that: The first cutting disc and the second cutting disc both extend outward from the inside of the protective cover at one end away from the mounting frame, a fine grinding head is connected to the extended end of the first cutting disc, and a coarse grinding head is connected to the extended end of the second cutting disc.

5. The building material cutting device for building construction according to claim 1 is characterized in that: The wastewater recovery mechanism includes two groups of water guide plates installed on both sides of the inner wall of the protective cover. The two groups of water guide plates are centered on the two cutting disks, fit the outer contour of the cutting disks, form a coverage area of ​​approximately degrees, and are tightly arranged in an arc shape. The two adjacent water guide plates in each group of water guide plates are slightly inclined toward the inner wall of the protective cover on the opposite side, and are alternately installed on the side walls on both sides of the protective cover, with the concave surface facing the corresponding cutting disk.

6. The building material cutting device for building construction according to claim 5 is characterized in that: The wastewater recovery mechanism also includes a guide plate arranged on the outside of the water guide plate. The guide plate is designed to be an arc-shaped plate structure of approximately one-quarter of a circle. Corresponding to the water guide plate, the concave and convex surfaces on both sides of the guide plate are provided with guide grooves parallel to each other. The guide grooves on the concave and convex sides of the guide plate are staggered with each other, and a large number of water-permeable holes that penetrate each other are provided in the guide grooves on the concave and convex sides.

7. The building material cutting device for building construction according to claim 6, characterized in that: A reflux column is provided at the top end of the guide plate, and the reflux column and the multiple guide grooves on the inner concave surface of the guide plate fit tightly together to form a seamless guide path; A return water channel is provided at the top of the return water column, and a plurality of guide grooves are closely attached to the outer convex surface of the guide plate at the water inlet at the top of the return water channel, and a confluence notch matched with the guide groove is provided at the junction of the water inlet.

8. The building material cutting device for building construction according to claim 1, characterized in that: The air cooling mechanism comprises a top cover arranged on the top shell of the protective cover, and a large number of equidistant ventilation holes are opened on the top cover.

9. The building material cutting device for building construction according to claim 8, characterized in that: Four groups of air guide plates are arranged on the inner wall of the protective cover at the bottom of the top cover. The four groups of air guide plates are arranged at a specific angle to each other to jointly construct a structure shaped like a bell mouth, and the narrow part of the bell mouth faces the top cover.

10. The building material cutting device for building construction according to claim 8, characterized in that: The top cover and the protective cover are provided with mutually matching threaded holes on one side of the outer shell close to the top cover, and a bolt is installed in the two matching threaded holes.

Citation Information

Cited By

  • Multi-surface grinding machine tool

    CN120516557A