Multi-hole exhaust mold structure for automobile rubber part
By designing a multifunctional mold structure, the traditional molds have been solved in terms of exhaust hole cleaning, mold closing accuracy and production efficiency, and more efficient rubber part molding and longer mold service life are achieved.
Patent Information
- Application Number
- CN202510563446.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional automotive rubber parts molds have problems such as incomplete cleaning of exhaust holes, low mold clamping accuracy, low production efficiency and short mold service life.
A porous exhaust mold structure of automobile rubber parts is designed, including a workbench, mold clamping mechanism, cleaning mechanism, vacuum cleaning mechanism and guide heating mechanism. Clean exhaust holes, guide blocks and slides by driving the telescopic rods to ensure mold clamping accuracy, vacuum ports and cooling fans improve exhaust efficiency and mold cooling, heating plates and temperature sensors to achieve uniform heating.
Effectively clean the exhaust holes, avoid clogging, and extend the service life of the mold; ensure mold clamping accuracy, improve the dimensional accuracy of rubber parts; improve exhaust efficiency and mold cooling, reduce defects, and improve product quality and production efficiency.
Smart Images

Figure CN120096001A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of moulds, in particular to a porous exhaust mould structure for automobile rubber parts. Background Art
[0002] In the field of automobile rubber parts manufacturing, the performance of the mold plays a decisive role in product quality and production efficiency. With the vigorous development of the automobile industry, the market has put forward more stringent requirements on the quality, precision and production efficiency of automobile rubber parts, and the traditional automobile rubber parts exhaust mold structure has gradually exposed many drawbacks.
[0003] On the one hand, during the molding process of rubber parts, if the air in the mold cavity and the gas generated by rubber vulcanization cannot be discharged in time and smoothly, defects such as bubbles and holes will be formed inside the rubber parts. These defects not only seriously affect the appearance quality of rubber parts, but also reduce their physical properties and service life, such as causing the sealing performance of rubber seals to decline and the shock-absorbing effect of shock-absorbing rubber parts to be poor. In addition, the design of the existing mold exhaust structure is not reasonable enough, and the exhaust holes are easily blocked by rubber debris, which further aggravates the problem of poor exhaust and increases the difficulty and frequency of mold maintenance; on the other hand, during the production process, rubber debris is easy to remain on the mold surface and in the exhaust holes. The traditional mold cleaning method is relatively cumbersome, and usually requires manual cleaning with simple tools, which is inefficient and has poor cleaning effect. Debris that is difficult to completely remove will affect the molding quality of subsequent rubber parts, resulting in defects in the product, and will also accelerate the wear of the mold, shorten the service life of the mold, and increase production costs; in addition, the mold closing accuracy is directly related to the dimensional accuracy of the rubber parts. In the mold closing process, due to the inaccurate guide structure of the traditional mold, mold closing deviation is prone to occur, resulting in the size of the rubber part not meeting the design requirements and increasing the scrap rate of the product. Moreover, mold closing deviation may also cause local wear of the mold, reduce the service life of the mold, and affect the continuity and stability of production.
[0004] In view of this, an object of the present invention is to provide a porous exhaust mold structure for automobile rubber parts to solve the deficiencies in the prior art. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a porous exhaust mold structure for automobile rubber parts, which solves the problem of incomplete cleaning of exhaust holes in traditional molds.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a porous exhaust mold structure for automotive rubber parts, including a workbench, a plurality of supporting legs are fixedly installed at the bottom of the workbench, a clamping mechanism is fixedly installed at the upper part of the workbench, the clamping mechanism includes a driving assembly and a clamping assembly, which is used for performing a clamping operation, cleaning mechanisms are fixedly installed on both sides of the workbench, the cleaning mechanism includes a cleaning assembly and a replacement assembly, which is used for cleaning the mold and replacing the cleaning structure, dust suction mechanisms are fixedly installed at both ends of the outside of the workbench, the dust suction mechanism includes a dust suction assembly and a cooling assembly, which is used for cooling the workbench during the clamping operation, a guide heating mechanism is fixedly installed at the upper part of the workbench, the guide heating mechanism includes a guide assembly and a heating uniformity assembly, which is used for guiding and heating the clamping structure.
[0007] Preferably, the driving assembly in the clamping mechanism includes a support frame fixedly mounted on the upper part of the workbench, a hydraulic rod fixedly mounted on the top bottom of the support frame, a plurality of guide rods fixedly mounted on the top bottom of the support frame, and a guide sleeve is slidably connected to the outside of the plurality of guide rods.
[0008] Preferably, the clamping assembly includes an upper mold fixedly connected to the output end of the hydraulic rod, a lower mold is fixedly installed on the upper part of the workbench, the bottom ends of the multiple guide rods are fixedly connected to the upper part of the lower mold, a clamping groove is provided inside the lower mold, a plurality of exhaust holes are opened at the bottom of the upper mold, and a plurality of exhaust holes are also opened at the upper part of the lower mold.
[0009] Preferably, the cleaning components in the cleaning mechanism include L-shaped plates fixedly mounted on both sides of the workbench, telescopic rods fixedly mounted on one side of the upper portion of the two L-shaped plates, fixed plates fixedly connected to the output ends of the two telescopic rods, multiple bases fixedly mounted on one side of the two fixed plates, top columns fixedly connected to one end of the multiple bases, the multiple top columns are respectively matched with multiple exhaust holes, and multiple protrusions are provided on the outer surfaces of the multiple top columns.
[0010] Preferably, the replacement assembly includes mounting threaded rods each fixedly mounted on one end of a plurality of top columns, and the plurality of mounting threaded rods are respectively connected to internal threads of a plurality of bases.
[0011] Preferably, the dust suction component in the dust suction mechanism includes collection boxes fixedly mounted at both ends of the outer side of the workbench, vacuum cleaners are fixedly mounted on the upper parts of the two collection boxes, dust suction pipes are fixedly connected to the upper parts of the two vacuum cleaners, dust suction ports are fixedly connected to the upper parts of the two dust suction pipes, and guide plates are obliquely mounted on both sides of the openings of the two dust suction ports.
[0012] Preferably, the cooling assembly includes fixing seats fixedly mounted on the upper parts of the two dust suction ports, and a plurality of cooling fans are arranged inside the two fixing seats.
[0013] Preferably, the guide assembly in the guide heating mechanism includes a plurality of guide blocks fixedly mounted on the upper portion of the workbench, a guide groove is provided on one side of each of the guide blocks, a slider is slidably connected inside each of the guide grooves, and the sliders are fixedly connected to both sides of the upper mold respectively.
[0014] Preferably, the heating assembly comprises a plurality of heating plates arranged on the upper part of the upper mold, and a temperature sensor is arranged on the upper part of the upper mold.
[0015] Preferably, a controller is fixedly mounted on one side of the workbench, the controller is electrically connected to the temperature sensor, and a plurality of lighting lamps are arranged on the outer side of the upper portion of the support frame.
[0016] The present invention provides a porous exhaust mold structure for automobile rubber parts, which has the following beneficial effects: 1. After the rubber part is vulcanized and molded, the telescopic rod drives the top column on the fixed plate close to the mold, and the convex block on the outer surface of the top column is in full contact with the surface of the exhaust hole, which can effectively clean the rubber debris and impurities remaining in the exhaust hole, prevent the exhaust hole from being blocked, and extend the service life of the mold. In addition, if the top column is worn or damaged, it can be easily replaced by installing a threaded connection between the threaded rod and the base, thereby improving production efficiency.
[0017] 2. The present invention has guide grooves formed on the guide blocks on the upper part of the workbench, and the sliders on both sides of the upper mold slide in the guide grooves to ensure that the upper mold is accurately docked with the lower mold, avoid mold clamping deviation, and ensure the dimensional accuracy of the rubber part. The mold is then heated by multiple heating plates on the upper part of the upper mold. The temperature sensor monitors the temperature in real time and feeds back to the controller. The controller adjusts the heating power of the heating plate according to the preset temperature value to ensure that the temperature at each position of the mold is uniform. The stable heating environment provides suitable conditions for the vulcanization molding of the rubber parts, ensures the stable performance of the rubber parts, reduces product quality problems caused by uneven temperature, and improves the product qualification rate.
[0018] 3. The present invention provides multiple exhaust holes at the bottom of the upper mold and the top of the lower mold, so that when the rubber raw material is injected into the mold cavity, the air in the mold cavity and the gas generated by rubber vulcanization can be discharged smoothly. At the same time, a strong suction force is generated at the dust suction port, and the dust-containing gas is guided in with the guide plate, which not only removes impurities that may affect the product quality, but also the multiple cooling fans in the cooling assembly blow out cold air to assist the gas discharge and reduce the mold surface temperature, which helps the rubber parts to cool and shape quickly, and reduce defects such as bubbles and deformation caused by gas residue and mold overheating, thereby effectively improving the molding quality of rubber parts, ensuring the consistency and stability of the product, and meeting the needs of high-quality production of automotive rubber parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the left front side of the present invention; Figure 2 It is a schematic diagram of the right rear side of the present invention; Figure 3 It is a schematic diagram of the clamping mechanism of the present invention; Figure 4 It is a schematic diagram of the cleaning mechanism of the present invention; Figure 5 It is a schematic diagram of a replacement assembly of the present invention; Figure 6 It is a schematic diagram of the dust collection mechanism of the present invention; Figure 7 It is a schematic diagram of a cooling assembly of the present invention; Figure 8 It is a schematic diagram of the guide heating mechanism of the present invention.
[0020] Among them, 1. workbench; 2. supporting legs; 3. mold clamping mechanism; 301. supporting frame; 302. hydraulic rod; 303. guide rod; 304. guide sleeve; 305. upper mold; 306. lower mold; 307. mold clamping groove; 308. exhaust hole; 4. cleaning mechanism; 401. L-shaped plate; 402. telescopic rod; 403. fixing plate; 404. base; 405. top column; 406. bump; 407. mounting threaded rod; 5. dust suction mechanism; 501. collection box; 502. dust collector; 503. dust suction duct; 504. dust suction port; 505. guide plate; 506. fixing seat; 507. cooling fan; 6. guide heating mechanism; 601. guide block; 602. guide groove; 603. slider; 604. heating plate; 605. temperature sensor; 7. controller; 8. lighting. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Please see attached Figure 1 -Attached Figure 8 The embodiment of the present invention provides a porous exhaust mold structure for automotive rubber parts, including a workbench 1, a plurality of supporting legs 2 are fixedly installed at the bottom of the workbench 1, a mold clamping mechanism 3 is fixedly installed on the upper part of the workbench 1, the mold clamping mechanism 3 includes a driving component and a mold clamping component, which is used to perform a mold clamping operation, cleaning mechanisms 4 are fixedly installed on both sides of the workbench 1, the cleaning mechanism 4 includes a cleaning component and a replacement component, which is used to clean the mold and replace the cleaning structure, dust suction mechanisms 5 are fixedly installed at both ends of the outside of the workbench 1, the dust suction mechanism 5 includes a dust suction component and a cooling component, which is used to cool the mold during the mold clamping operation, and a guide heating mechanism 6 is fixedly installed on the upper part of the workbench 1, the guide heating mechanism 6 includes a guide component and a heating uniformity component, which is used to guide and heat the mold clamping structure.
[0023] The driving assembly in the mold clamping mechanism 3 includes a support frame 301 fixedly mounted on the upper part of the workbench 1, a hydraulic rod 302 is fixedly mounted on the top and bottom of the support frame 301, a plurality of guide rods 303 are fixedly mounted on the top and bottom of the support frame 301, and a guide sleeve 304 is slidably connected to the outer periphery of the plurality of guide rods 303; Specifically, a sturdy support frame 301 is fixedly installed on the upper part of the workbench 1, which provides a stable support foundation for the entire drive assembly. A hydraulic rod 302 is fixedly installed at the top and bottom of the support frame 301. The hydraulic rod 302 is controlled by the pressure of the hydraulic system to achieve precise telescopic movement, providing stable and controllable power for the movement of the upper mold 305. At the same time, a plurality of guide rods 303 are fixedly installed at the top and bottom of the support frame 301. These guide rods 303 are evenly distributed, and a guide sleeve 304 is slidably connected to the outer periphery. The guide rod 303 and the guide sleeve 304 cooperate with each other, and when the hydraulic rod 302 pushes the upper mold 305 to move, they play a role of stable guidance, effectively preventing the upper mold 305 from deflecting or shaking during the movement, and ensuring the high precision of the mold closing process.
[0024] The mold clamping assembly includes an upper mold 305 fixedly connected to the output end of the hydraulic rod 302, a lower mold 306 is fixedly installed on the upper part of the workbench 1, the bottom ends of multiple guide rods 303 are fixedly connected to the upper part of the lower mold 306, a mold clamping groove 307 is arranged inside the lower mold 306, a plurality of exhaust holes 308 are opened at the bottom of the upper mold 305, and a plurality of exhaust holes 308 are also opened at the upper part of the lower mold 306; Specifically, the upper mold 305 fixedly connected to the output end of the hydraulic rod 302 moves up and down under the drive of the hydraulic rod 302. The lower mold 306 fixedly installed on the upper part of the workbench 1 is provided with a mold groove 307 inside, and the bottom ends of the multiple guide rods 303 are fixedly connected to the upper part of the lower mold 306, further enhancing the stability of the lower mold 306. Multiple exhaust holes 308 are provided at the bottom of the upper mold 305 and the upper part of the lower mold 306. These exhaust holes 308 can allow the air in the mold cavity and the gas generated by the rubber during the vulcanization process to be discharged smoothly when the rubber raw material is injected into the mold cavity, avoiding defects such as bubbles and holes in the rubber parts due to residual gas, thereby ensuring the molding quality of the rubber parts.
[0025] The cleaning components in the cleaning mechanism 4 include L-shaped plates 401 fixedly mounted on both sides of the workbench 1, telescopic rods 402 fixedly mounted on one side of the upper part of the two L-shaped plates 401, fixed plates 403 fixedly connected to the output ends of the two telescopic rods 402, multiple bases 404 fixedly mounted on one side of the two fixed plates 403, top columns 405 fixedly connected to one end of the multiple bases 404, the multiple top columns 405 are respectively matched with the multiple exhaust holes 308, and multiple protrusions 406 are arranged on the outer surfaces of the multiple top columns 405; Specifically, L-shaped plates 401 are fixedly installed on both sides of the workbench 1, and telescopic rods 402 are fixedly installed on one side of the upper part of the two L-shaped plates 401. The telescopic rods 402 can be telescopically moved under the control of the controller 7 according to the actual cleaning needs. The output ends of the two telescopic rods 402 are fixedly connected with fixed plates 403. When the telescopic rods 402 are extended or shortened, the fixed plates 403 will move accordingly. On one side of the two fixed plates 403, multiple bases 404 are fixedly installed, and one end of the multiple bases 404 is fixedly connected with a top column 405, so that they are respectively adapted to the multiple exhaust holes 308, and can go deep into the exhaust holes 308 for cleaning. In addition, multiple bumps 406 are provided on the outer surfaces of the multiple top columns 405. These bumps 406 increase the friction and contact area between the top column 405 and the inner wall of the exhaust hole 308. When the top column 405 penetrates into the exhaust hole 308 for cleaning, it can more effectively scrape off the rubber debris and impurities remaining in the exhaust hole 308, ensuring the unobstructed flow of the exhaust hole 308, thereby ensuring the exhaust effect of the mold and the molding quality of the rubber part.
[0026] The replacement assembly includes mounting threaded rods 407 each fixedly mounted on one end of a plurality of top columns 405, and the plurality of mounting threaded rods 407 are respectively connected to the inner threads of the plurality of bases 404; Specifically, a mounting threaded rod 407 is fixedly mounted at one end of each of the plurality of top columns 405, and the mounting threaded rods 407 are respectively matched with the threads inside the plurality of bases 404. When the top columns 405 are worn or damaged during long-term use, the operator can easily remove the top columns 405 from the bases 404 by simply rotating the top columns 405 and using the threaded connection between the mounting threaded rod 407 and the bases 404, and then install a new top column 405, thereby ensuring that the cleaning mechanism 4 always maintains a good cleaning effect and reducing the mold maintenance time and cost caused by damage to the cleaning parts.
[0027] The dust collection assembly in the dust collection mechanism 5 includes collection boxes 501 fixedly installed at both ends of the outer side of the workbench 1, and dust collectors 502 are fixedly installed on the upper parts of the two collection boxes 501. Dust collection pipes 503 are fixedly connected to the upper parts of the two dust collection pipes 503. Dust collection ports 504 are fixedly connected to the upper parts of the two dust collection pipes 503. Guide plates 505 are obliquely installed on both sides of the openings of the two dust collection ports 504. Specifically, collection boxes 501 are fixedly installed at both ends of the outer side of the workbench 1. The collection boxes 501 are used to collect dust, debris and other impurities sucked out during the vacuuming process. They have a large volume, which reduces the number of frequent cleanings. Vacuum cleaners 502 are fixedly installed on the upper parts of the two collection boxes 501. The vacuum cleaners 502 serve as the power source for vacuuming and suck dust and debris into the vacuum pipe 503 through strong suction. The upper parts of the two vacuum cleaners 502 are fixedly connected to the vacuum pipes 503, which transmit the suction generated by the vacuum cleaners 502 to the vacuum port 504.
[0028] The upper part of the two dust suction pipes 503 is fixedly connected with a dust suction port 504. In order to improve the dust suction efficiency, guide plates 505 are obliquely installed on both sides of the openings of the two dust suction ports 504. The inclined design of the guide plates 505 can guide the dust-containing gas to enter the dust suction port 504 more smoothly, avoid the gas from running around, improve the dust suction effect, and ensure that the working environment around the mold remains clean.
[0029] The cooling assembly includes a fixing seat 506 fixedly mounted on the upper part of the two suction ports 504, and a plurality of cooling fans 507 are arranged inside the two fixing seats 506; Specifically, a fixing seat 506 is fixedly installed on the upper part of the two suction ports 504, and the fixing seat 506 provides a stable installation position for the cooling fan 507. A plurality of cooling fans 507 are arranged inside the two fixing seats 506. During the mold closing operation, the plurality of cooling fans 507 start to operate, and the cold air blown out can reduce the temperature of the mold surface, which helps the rubber parts to cool and shape quickly. At the same time, the airflow generated by the cooling fan 507 can further assist the gas discharge, enhance the exhaust effect, reduce the defects of the rubber parts caused by the overheating of the mold, such as deformation, aging, etc., and improve the quality and production efficiency of the rubber parts.
[0030] The guide assembly in the guide heating mechanism 6 includes a plurality of guide blocks 601 fixedly mounted on the upper portion of the workbench 1, a guide groove 602 is provided on one side of each of the plurality of guide blocks 601, a slider 603 is slidably connected inside each of the plurality of guide grooves 602, and the plurality of sliders 603 are fixedly connected to both sides of the upper mold 305 respectively; Specifically, the guide assembly of the guide heating mechanism 6 provides precise guidance for the mold closing process to ensure the mold closing accuracy of the mold. On the upper part of the workbench 1, a plurality of guide blocks 601 are fixedly installed, and these guide blocks 601 are evenly distributed to provide a guide reference for the movement of the upper mold 305. On one side of the plurality of guide blocks 601, a guide groove 602 is provided, and a slider 603 is slidably connected inside the plurality of guide grooves 602, and the plurality of sliders 603 are respectively fixedly connected to both sides of the upper mold 305. When the hydraulic rod 302 pushes the upper mold 305 to move, the slider 603 slides in the guide groove 602, further ensuring the stability and accuracy of the movement of the upper mold 305, so that the upper mold 305 can be accurately docked with the lower mold 306. At the same time, when the slider 603 slides in the guide groove 602, it can also drive the upper mold 305 to remain stable in the horizontal direction, prevent it from shaking, effectively avoid mold closing deviation, and ensure the dimensional accuracy of the rubber part.
[0031] The heating assembly includes a plurality of heating plates 604 disposed on the upper portion of the upper mold 305 , and a temperature sensor 605 is disposed on the upper portion of the upper mold 305 ; Specifically, a plurality of heating plates 604 are provided on the upper part of the upper mold 305, and the heating plates 604 heat the mold by converting electrical energy into thermal energy. In order to accurately control the temperature of the mold, a temperature sensor 605 is also provided on the upper part of the upper mold 305. The temperature sensor 605 can monitor the temperature of the upper mold 305 in real time and feed back the temperature data to the controller 7. The controller 7 is electrically connected to the temperature sensor 605, and according to the preset temperature value, the heating power of the heating plate 604 is adjusted to ensure that the temperature of each position on the mold is always uniform. When the temperature sensor 605 detects that the temperature is lower than the preset value, the controller 7 will increase the current of the heating plate 604 and increase the heating power; if the temperature is higher than the preset value, the heating power of the heating plate 604 is reduced to provide a stable thermal environment for the vulcanization molding of the rubber parts, ensure the stability of the performance of the rubber parts, reduce product quality problems caused by uneven temperature, and improve the product qualification rate.
[0032] A controller 7 is fixedly installed on one side of the workbench 1, and the controller 7 is electrically connected to the temperature sensor 605. A plurality of lighting lamps 8 are arranged on the outer side of the upper part of the support frame 301; Specifically, on one side of the workbench 1, a controller 7 is fixedly installed. The controller 7 is electrically connected to the temperature sensor 605, receives the temperature data fed back by the temperature sensor 605, and accurately controls the heating power of the heating plate 604 according to the preset temperature value to ensure the stability of the mold temperature. At the same time, the controller 7 can also control the extension and contraction of the hydraulic rod 302, realize the precise mold closing and mold opening operations of the mold closing mechanism 3, realize the automation and intelligent control of the entire mold structure, and improve production efficiency and product quality. On the upper outer side of the support frame 301, a plurality of lighting lamps 8 are arranged to provide sufficient lighting for the operator during the entire production process, so that the operator can observe the mold closing and mold opening conditions of the mold, as well as the molding quality of the rubber parts, so as to ensure the smooth progress of the production process.
[0033] Working principle: First, the hydraulic rod 302 begins to extend under the control of the controller 7. The hydraulic rod 302 pushes the upper mold 305 fixedly connected to its output end to move downward along the guide rod 303. The guide sleeve 304 outside the guide rod 303 plays a stabilizing guiding role, ensuring that the upper mold 305 can move accurately toward the lower mold 306 to avoid deviation during the mold closing process.
[0034] When the upper mold 305 moves downward, the sliders 603 fixedly connected to both sides of the upper mold 305 slide in the guide grooves 602 of the guide blocks 601, further ensuring the stability and accuracy of the movement of the upper mold 305, so that the upper mold 305 can be accurately docked with the lower mold 306. When the sliders 603 slide in the guide grooves 602, the upper mold 305 is also driven to remain stable in the horizontal direction to prevent it from shaking.
[0035] As the upper mold 305 approaches the lower mold 306, the heating plate 604 starts to heat the mold. The temperature sensor 605 monitors the temperature of the upper mold 305 in real time and feeds back the temperature data to the controller 7. The multiple temperature sensors 605 detect the temperature at different positions of the upper mold 305, so that the controller 7 adjusts the heating power of the heating plate 604 according to the preset temperature value to ensure that the temperature at each position on the mold is always uniform, providing a stable thermal environment for the vulcanization molding of the rubber part. If the temperature sensor 605 detects that the temperature is lower than the preset value, the controller 7 will increase the current of the heating plate 604 to increase the heating power; if the temperature is higher than the preset value, the heating power of the heating plate 604 will be reduced.
[0036] When the hydraulic rod 302 pushes the upper mold 305 to completely close the mold with the lower mold 306, the mold closing groove 307 inside the lower mold 306 and the upper mold 305 form a closed cavity together, and the prepared rubber raw material is injected into the cavity. During the injection of the rubber raw material, the air in the cavity and the gas generated by the rubber during the vulcanization process will be discharged through the multiple exhaust holes 308 opened at the bottom of the upper mold 305 and the top of the lower mold 306.
[0037] At the same time, a strong suction force is generated at the dust suction port 504 through the dust suction pipe 503, and the guide plates 505 installed obliquely on both sides of the opening of the dust suction port 504 can guide the dust-containing gas to enter the dust suction port 504 more smoothly, thereby improving the dust suction efficiency. During the dust suction process, multiple cooling fans 507 also start to operate, and the cold air blown out can reduce the temperature of the mold surface, which helps the rubber parts to cool and shape quickly, and also reduces the defects of the rubber parts caused by overheating of the mold. The airflow generated by the cooling fan 507 can further assist the gas discharge and enhance the exhaust effect.
[0038] After the rubber part is vulcanized, the hydraulic rod 302 drives the upper mold 305 to move upward along the guide rod 303, so that the upper mold 305 is separated from the lower mold 306. At this time, the telescopic rod 402 extends, pushing the fixed plate 403 to move toward the mold, and the multiple top pillars 405 fixedly installed on one side of the fixed plate 403 approach the mold. The multiple protrusions 406 arranged on the outer surface of the top pillar 405 can fully contact the surface of the multiple exhaust holes 308 arranged on the mold. Under the push of the top pillar 405, the rubber debris, impurities, etc. remaining in the exhaust holes 308 are cleaned up.
[0039] If the top column 405 is worn or damaged during the cleaning process, it can be replaced with the replacement assembly of the cleaning mechanism 4. The mounting threaded rod 407 fixedly mounted at one end of the top column 405 is connected to the inner thread of the base 404. The operator only needs to rotate the top column 405 to remove it from the base 404, and then install a new top column 405, ensuring that the cleaning mechanism 4 always maintains a good cleaning effect.
[0040] During the entire production process, multiple lighting lamps 8 are arranged on the outer side of the upper part of the support frame 301 to provide sufficient lighting for the operator, so that the operator can observe the mold closing and opening conditions of the mold, as well as the molding quality of the rubber parts, etc. At the same time, the controller 7 can not only control the temperature of the heating plate 604 and the extension and contraction of the hydraulic rod 302, but also adjust the working state of the dust collection mechanism 5 and the cleaning mechanism 4 according to actual production needs, so as to realize the automation and intelligent control of the entire mold structure and improve the production efficiency and product quality.
[0041] In summary, a porous exhaust mold structure for automotive rubber parts achieves efficient and high-quality production of rubber parts through the synergy between various mechanisms. It also has multiple functions such as mold cleaning, dust collection and cooling, guided heating, and automatic control, effectively meeting the actual needs of automotive rubber parts production.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A porous exhaust mold structure for automotive rubber parts, characterized in that: The invention comprises a workbench (1), wherein a plurality of supporting legs (2) are fixedly mounted on the bottom of the workbench (1), a mold clamping mechanism (3) is fixedly mounted on the top of the workbench (1), the mold clamping mechanism (3) comprises a driving assembly and a mold clamping assembly, and is used for performing a mold clamping operation; cleaning mechanisms (4) are fixedly mounted on both sides of the workbench (1), the cleaning mechanisms (4) comprise a cleaning assembly and a replacement assembly, and are used for cleaning the mold and replacing the cleaning structure; dust suction mechanisms (5) are fixedly mounted on both ends of the outside of the workbench (1), the dust suction mechanisms (5) comprise a dust suction assembly and a cooling assembly, and are used for cooling the mold during the mold clamping operation; a guide heating mechanism (6) is fixedly mounted on the top of the workbench (1), the guide heating mechanism (6) comprises a guide assembly and a heating uniformity assembly, and is used for guiding and heating the mold clamping structure.
2. The porous exhaust mold structure for automobile rubber parts according to claim 1, characterized in that: The driving assembly in the mold clamping mechanism (3) comprises a support frame (301) fixedly mounted on the upper part of the workbench (1), a hydraulic rod (302) fixedly mounted on the bottom of the top end of the support frame (301), a plurality of guide rods (303) fixedly mounted on the bottom of the top end of the support frame (301), and guide sleeves (304) slidably connected to the outer periphery of the plurality of guide rods (303).
3. The porous exhaust mold structure for automobile rubber parts according to claim 2, characterized in that: The clamping assembly comprises an upper mold (305) fixedly connected to the output end of the hydraulic rod (302); a lower mold (306) is fixedly installed on the upper part of the workbench (1); the bottom ends of the plurality of guide rods (303) are fixedly connected to the upper part of the lower mold (306); a clamping groove (307) is provided inside the lower mold (306); a plurality of exhaust holes (308) are provided at the bottom of the upper mold (305); and a plurality of exhaust holes (308) are also provided at the upper part of the lower mold (306).
4. The porous exhaust mold structure for automobile rubber parts according to claim 1, characterized in that: The cleaning components in the cleaning mechanism (4) include L-shaped plates (401) fixedly mounted on both sides of the workbench (1); telescopic rods (402) are fixedly mounted on one side of the upper parts of the two L-shaped plates (401); the output ends of the two telescopic rods (402) are fixedly connected to fixed plates (403); a plurality of bases (404) are fixedly mounted on one side of the two fixed plates (403); one end of the plurality of bases (404) is fixedly connected to a top column (405); the plurality of top columns (405) are respectively matched with the plurality of exhaust holes (308); and the outer surfaces of the plurality of top columns (405) are provided with a plurality of protrusions (406).
5. The porous exhaust mold structure for automobile rubber parts according to claim 1, characterized in that: The replacement assembly comprises mounting threaded rods (407) each fixedly mounted on one end of a plurality of top columns (405), and the plurality of mounting threaded rods (407) are respectively connected to the inner threads of a plurality of bases (404).
6. The porous exhaust mold structure for automobile rubber parts according to claim 1, characterized in that: The dust collection assembly in the dust collection mechanism (5) comprises collection boxes (501) fixedly mounted at both ends of the outer side of the workbench (1); dust collectors (502) are fixedly mounted on the upper parts of the two collection boxes (501); dust collection pipes (503) are fixedly connected to the upper parts of the two dust collection pipes (503); dust collection ports (504) are fixedly connected to the upper parts of the two dust collection pipes (503); and guide plates (505) are obliquely mounted on both sides of the openings of the two dust collection ports (504).
7. The porous exhaust mold structure for automobile rubber parts according to claim 1, characterized in that: The cooling assembly comprises a fixing seat (506) fixedly mounted on the upper part of the two dust suction ports (504), and a plurality of cooling fans (507) are arranged inside the two fixing seats (506).
8. The porous exhaust mold structure for automobile rubber parts according to claim 1, characterized in that: The guide assembly in the guide heating mechanism (6) comprises a plurality of guide blocks (601) fixedly mounted on the upper portion of the workbench (1), a guide groove (602) being provided on one side of each of the plurality of guide blocks (601), a slider (603) being slidably connected inside each of the plurality of guide grooves (602), and the plurality of sliders (603) being fixedly connected to two sides of the upper mold (305) respectively.
9. The porous exhaust mold structure for automobile rubber parts according to claim 1, characterized in that: The heating assembly comprises a plurality of heating plates (604) arranged on the upper part of the upper mould (305), and a temperature sensor (605) is arranged on the upper part of the upper mould (305).
10. The porous exhaust mold structure for automobile rubber parts according to claim 2, characterized in that: A controller (7) is fixedly mounted on one side of the workbench (1), the controller (7) being electrically connected to a temperature sensor (605), and a plurality of lighting lamps (8) are arranged on the outer side of the upper portion of the support frame (301).