A metal sheet pressing and compounding device
Through the metal sheet pressurized composite equipment with multi-motor coordinated drive and intelligent temperature control, the efficient, precise composite and rapid cooling of different metal sheets is achieved, solving the problems of interface defects, low cooling efficiency and low energy utilization in traditional processes, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202510596552.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-05-09
AI Technical Summary
In traditional metal sheet composite processes, there are problems such as interface defects, low cooling efficiency, low energy utilization rate and insufficient automation. Especially when the different metal composites are poorly adaptable, and microcracks, warping deformation and low production efficiency are prone to occur.
The unwinding, feeding and rolling mechanism driven by multiple motors is adopted, and the power is dynamically adjusted by electromagnetic heater and infrared thermometer to achieve uniform and stable heating of the plate; a multi-stage rolling mechanism is designed to adjust the pressure roller spacing through hydraulic cylinders, and perform gradual pressurization compounding; an air-cooled and water-cooled collaborative cooling system driven by intelligent temperature control and centrifugal drive is improved to improve cooling efficiency; the waste heat recovery mechanism is used to preheat unprocessed plates to realize energy recycling.
It realizes accurate alignment and efficient composite of metal sheets, ensures rapid curing of metallurgical bonding interface, avoids thermal stress rebound, improves interface bonding strength and production efficiency, and solves technical bottlenecks in traditional processes.
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Figure CN120115534B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal material processing, and particularly relates to a metal sheet pressing and compounding device. Background Art
[0002] The metal sheet compounding technology is a key process for realizing the manufacture of lightweight and functional materials. Traditional compounding processes mainly rely on hot rolling, explosive compounding or cold pressure welding, but there are the following technical bottlenecks in practical applications:
[0003] 1) Single pressing method leads to interface defects
[0004] Conventional roll pressing equipment mostly adopts fixed-spacing pressure rollers or a single pressure mode, which cannot meet the compounding requirements of different thicknesses and materials. One-time high pressure is likely to cause stress concentration in the sheet, and microcracks or delamination are likely to occur at the interface bonding part, especially poor adaptability to dissimilar metals (such as titanium-steel compounding with large differences in thermal expansion coefficients).
[0005] 2) Defects in cooling efficiency and residual stress control
[0006] Existing cooling systems mostly rely on natural cooling or single air cooling. Insufficient cooling rate leads to high-temperature interface rebound, insufficient curing of the metallurgical bonding layer, and warping deformation caused by the accumulation of residual stress.
[0007] 3) Low energy utilization rate and insufficient automation
[0008] Serious heat dissipation occurs in the heating area, and there is a lack of waste heat recovery design. At the same time, processes such as unwinding, alignment, and temperature control rely on manual adjustment, resulting in low production efficiency and difficult to guarantee compounding accuracy; therefore, we propose a metal sheet pressing and compounding device to solve this problem. Summary of the Invention
[0009] The purpose of the present invention is to provide a metal sheet pressing and compounding device to solve the problems raised in the above background art.
[0010] In order to achieve the above purpose, the present invention adopts the following technical scheme:
[0011] A metal sheet pressing and compounding device includes: an unwinding mechanism, a feeding mechanism, a conveying mechanism, a heating mechanism, a roll pressing mechanism and a cooling mechanism. The heating mechanism includes: a heating shell, an electromagnetic heater, a waste heat recovery mechanism and a first infrared thermometer. The electromagnetic heater and the first infrared thermometer are fixedly installed in the heating shell. The roll pressing mechanism includes: a base and a plurality of roll pressing components arranged on the base. The roll pressing component includes: a mounting frame, a hydraulic cylinder and two pressure rollers. Both the front and rear ends of the pressure roller are rotatably installed with mounting plates, the mounting plates are slidably installed in the mounting frame, and a pressure sensor is fixedly connected between the output end of the hydraulic cylinder and the corresponding mounting plate;
[0012] The cooling mechanism includes: an upper cooling plate, a blowing mechanism, and a water cooling mechanism. The blowing mechanism includes: a blowing housing and a fan blade. A rotating shaft is fixedly installed at the top end of the fan blade. The water cooling mechanism includes: a water pump and a linkage disk. An impeller is rotatably installed in the water pump. A linkage shaft is fixedly installed between the impeller and the linkage disk. A transmission mechanism is provided between the linkage disk and the rotating shaft.
[0013] Preferably, the transmission mechanism includes: a transmission shaft and a connection disk. A driven bevel gear is fixedly installed at one end of the transmission shaft. A driving bevel gear is meshed outside the driven bevel gear. The driving bevel gear is fixedly sleeved outside the rotating shaft. A rotating plate is fixedly installed at the other end of the transmission shaft. Two counterweight plates are slidably sleeved outside the rotating plate. A cross plate and a trapezoidal guide rail are fixedly installed on one side of the connection disk. The counterweight plates are slidably sleeved outside the trapezoidal guide rail. The other end of the cross plate is slidably installed in the rotating plate. Compression springs are fixedly installed on the sides of the two counterweight plates away from each other. The other end of the compression spring is fixedly connected to the rotating plate. A plurality of sector-shaped protrusions are integrally formed on the other side of the connection disk. A plurality of sector-shaped grooves adapted to the sector-shaped protrusions are provided on one side of the linkage disk.
[0014] Preferably, a cross beam, a positioning plate, and a blowing motor are fixedly installed inside the blowing housing. The top end of the rotating shaft is fixedly installed on the output shaft of the blowing motor. The transmission shaft is rotatably installed in the cross beam. A plurality of air inlets are provided on the front and rear sides of the blowing housing. The water pump is fixedly installed on one side of the blowing housing. The rotating shaft is rotatably installed in the positioning plate.
[0015] Preferably, the water cooling mechanism further includes: a water inlet pipe and a water outlet pipe. A plurality of annular pipes are communicated between the water inlet pipe and the water outlet pipe. The other end of the water inlet pipe is communicated with the water outlet pipe of the water pump;
[0016] The waste heat recovery mechanism includes: an air extraction pump, an air extraction frame, and an air outlet frame. The air extraction pump is fixedly installed on one side of the blowing housing. An air inlet pipe and an air outlet pipe are respectively communicated in the air inlet and the air outlet of the air extraction pump. The other end of the air inlet pipe is communicated with the air extraction frame. The other end of the air outlet pipe is communicated with the air outlet frame. The air outlet frame, a first infrared temperature detector, and an electromagnetic heater are fixedly installed in the heating housing.
[0017] Preferably, a lower cooling plate is fixedly installed at the bottom of the upper cooling plate. A plurality of support wheels are rotatably installed between the upper cooling plate and the lower cooling plate. A controller is fixedly installed at the bottom of the lower cooling plate. A plurality of second infrared temperature detectors are fixedly installed at the top of the lower cooling plate. A support seat is fixedly installed at the bottom of the lower cooling plate.
[0018] Preferably, the unwinding mechanism comprises: an unwinding bracket, an unwinding wheel and a first motor. The unwinding wheel is rotatably installed in the unwinding bracket. The first motor is fixedly installed on the front side of the unwinding bracket. The front end of the unwinding wheel is fixedly installed on the output shaft of the first motor.
[0019] Preferably, the feeding mechanism comprises: a feeding roller, a feeding bracket and two tension rollers. The feeding roller is rotatably installed in the feeding bracket. A second motor is fixedly installed on the front side of the feeding bracket. The feeding roller is fixedly installed on the output shaft of the second motor. The two tension rollers are respectively rotatably installed on both sides of the feeding bracket.
[0020] Preferably, the conveying mechanism comprises: a stacking frame, a conveying frame and a third motor. A plurality of guide wheels are rotatably installed in both the conveying frame and the stacking frame. The output shaft of the third motor is fixedly installed on the front side of the corresponding guide wheel. A guide roller is rotatably installed inside the conveying frame. The third motor is fixedly installed on the front side of the conveying frame. A fourth motor is fixedly installed on the front side of the lower cooling plate. The output shaft of the fourth motor is fixedly installed on the front end of the corresponding support wheel.
[0021] Preferably, partition plates and limiting strips are fixedly installed on both the front and rear sides of the mounting frame. A plurality of rotating arms are rotatably installed on one side of the partition plate. Linkage rods are rotatably installed at both ends of the rotating arm. The other end of the linkage rod is rotatably connected to the corresponding mounting plate. The mounting plate is slidably sleeved outside the corresponding limiting strip. A top plate is fixedly installed on the top of the mounting frame. The hydraulic cylinder is fixedly installed on the top of the top plate.
[0022] The beneficial effects of the present invention are as follows:
[0023] 1. In the present invention, for a metal sheet pressing and compounding device, by starting the first motor to drive the unwinding wheel to rotate, the lower sheet is unwound. At the same time, the second motor is started to drive the feeding wheel to rotate to realize sheet conveying. The upper sheet and the intermediate layer material are stored in the storage rack, and the upper sheet and the intermediate layer material are combined with the lower sheet through the guide wheels and then enter the heating mechanism. The sheet is heated by the electromagnetic heater. Heating enhances the activity ability of metal atoms and reduces the yield strength of the material, so that plastic deformation is more likely to occur during the pressing process. Then it enters the rolling mechanism, and the pressing and compounding of the sheets is realized through the extrusion between the pressing rollers. By starting the hydraulic cylinder to drive the upper mounting plate to move downward, and driving the lower mounting plate to move upward synchronously through the linkage rod and the rotating arm, the distance between the pressing rollers in multiple rolling assemblies can be adjusted to a gradually decreasing state, so as to realize step-by-step pressing and compounding. By starting the blowing motor to drive the rotating shaft and the fan blades to rotate, the sheet is quickly cooled. The cooling process quickly solidifies the metallurgical bonding interface formed at high temperature, prevents delamination caused by thermal stress rebound, and ensures the compounding effect.
[0024] 2. In the present invention, for the described metal sheet pressing and compounding equipment, by starting the air extraction pump, negative pressure is generated at the bottom of the air extraction frame, the air heated by the sheet is extracted, and is introduced into the air outlet frame through the air outlet pipe and blown out, so as to preheat the sheet in the heating shell. The temperature of the sheet is monitored by the first infrared thermometer, and the power of the electromagnetic heater is controlled to keep the temperature of the heated sheet balanced.
[0025] 3. In the present invention, for the described metal sheet pressing and compounding equipment, the temperature of the sheet is monitored by the second infrared thermometer. When the temperature is relatively high, the power of the blowing motor is controlled to increase, so as to enhance the cooling effect. While the rotating shaft rotates, the rotating plate is driven to rotate through the meshing of the driving bevel gear and the driven bevel gear, and drives the counterweight plate and the cross plate to perform circular motion. The cross plate drives the connecting disk to rotate. The counterweight plate is thrown outwards under the action of centrifugal force and compresses the compression spring. At the same time, the counterweight plate drives the connecting disk to rotate and move to the right through the cooperation with the trapezoidal guide rail, and approaches the linkage disk. As the monitored temperature rises, the blowing motor controls the rotation speed of the rotating shaft to increase, so that the connecting disk moves further horizontally. When the sector protrusion on the connecting disk inserts into the sector groove on the linkage disk, the connecting disk starts to drive the linkage disk to rotate, and drives the impeller to rotate through the linkage shaft, and cooperates with the internal structure of the water pump to realize water conveyance, so that the external cooling water is introduced through the water inlet of the water pump, and is introduced into the water inlet pipe through the water outlet, and then flows into the water outlet pipe through a plurality of annular pipes and is discharged, so as to cool the air while blowing, and enhance the cooling effect on the sheet.
[0026] 4. In the present invention, for the described metal sheet pressing and compounding equipment, multiple motors are coordinated to drive the unwinding, feeding and rolling pressure mechanisms to realize the precise alignment and efficient compounding of multiple layers of sheets; the electromagnetic heater is combined with the infrared thermometer to dynamically adjust the power, ensuring uniform and stable heating of the sheets, effectively activating the diffusion ability of metal atoms and reducing the yield strength, providing ideal conditions for plastic deformation; the innovative design of the multi-stage rolling pressure mechanism, through the hydraulic cylinder linkage to adjust the distance between the pressure rollers, realizes progressive pressing and compounding, avoiding interface defects caused by stress concentration; combined with the intelligent temperature control and centrifugal drive cooling system, the air cooling and water cooling are synchronously triggered to cooperate in cooling (the centrifugal counterweight plate drives the impeller to convey water), greatly improving the cooling efficiency, quickly solidifying the metallurgical bonding interface, and suppressing the risk of thermal stress rebound and delamination; at the same time, the air extraction pump is used to recover the waste heat in the heating area to preheat the unprocessed sheets, realizing the recycling of energy. The overall scheme combines automation, energy saving and high-precision control, significantly improving the interface bonding strength, product flatness and production efficiency of the composite sheets, and solving the technical bottlenecks such as large temperature fluctuations, uneven cooling and high energy consumption in the traditional process. Description of the Drawings
[0027] Figure 1Schematic three-dimensional structure diagram of a metal sheet pressing and compounding device proposed by the present invention;
[0028] Figure 2 Schematic three-dimensional structure diagram of the unwinding mechanism and the feeding mechanism proposed by the present invention;
[0029] Figure 3 Schematic three-dimensional structure diagram of the conveying mechanism proposed by the present invention;
[0030] Figure 4 Schematic sectional structure diagram of a metal sheet pressing and compounding device proposed by the present invention
[0031] Figure 5 Schematic sectional structure diagram of the heating mechanism proposed by the present invention;
[0032] Figure 6 Schematic three-dimensional structure diagram of the blowing mechanism and the waste heat recovery mechanism proposed by the present invention;
[0033] Figure 7 Schematic three-dimensional structure diagram of the cooling mechanism proposed by the present invention;
[0034] Figure 8 Schematic sectional structure diagram of the cooling mechanism proposed by the present invention;
[0035] Figure 9 Schematic three-dimensional structure diagram of the blowing mechanism proposed by the present invention;
[0036] Figure 10 Schematic sectional structure diagram of the blowing mechanism and the water cooling mechanism proposed by the present invention;
[0037] Figure 11 is Figure 10 Partial enlarged view of part A in;
[0038] Figure 12 Schematic three-dimensional structure diagram of the blowing mechanism, the water cooling mechanism and the transmission mechanism proposed by the present invention;
[0039] Figure 13 Another perspective three-dimensional structure diagram of the blowing mechanism, the water cooling mechanism and the transmission mechanism proposed by the present invention;
[0040] Figure 14 Schematic three-dimensional structure diagram of the transmission mechanism proposed by the present invention;
[0041] Figure 15 Schematic three-dimensional structure diagram of the rolling mechanism proposed by the present invention;
[0042] Figure 16 Partial three-dimensional structure diagram of the rolling assembly proposed by the present invention;
[0043] Figure 17 This is a partial three-dimensional structural schematic diagram of the roll pressing assembly proposed by the present invention.
[0044] In the figure: 1. Unwinding mechanism; 101. Unwinding support; 102. Unwinding wheel; 103. First motor; 2. Feeding mechanism; 201. Feeding support; 202. Second motor; 203. Feeding roller; 204. Tensioning roller; 3. Conveying mechanism; 301. Stacking rack; 302. Conveying rack; 303. Guide roller; 304. Guide wheel; 305. Third motor; 4. Heating mechanism; 401. Heating shell; 402. Electromagnetic heater; 403. First infrared thermometer; 5. Roll pressing mechanism; 501. Base; 502. Mounting frame; 503. Mounting plate; 504. Pressing roller; 505. Hydraulic cylinder; 506. Top plate; 507. Pressure sensor; 508. Partition plate; 509. Rotating arm; 510. Linking rod; 511. Limiting strip; 6. Cooling mechanism; 601. Support base; 602. Lower cooling plate; 603. Upper cooling plate; 604. Second infrared thermometer; 605. Support wheel; 606. Fourth motor; 607. Controller; 7. Air extraction pump; 701. Air outlet pipe; 702. Air outlet frame; 703. Air extraction frame; 8. Blowing mechanism; 801. Blowing shell; 802. Air inlet; 803. Fan blade; 804. Rotating shaft; 805. Blowing motor; 806. Driving bevel gear; 807. Positioning plate; 9. Water cooling mechanism; 901. Water pump; 902. Water inlet pipe; 903. Annular pipe; 904. Water outlet pipe; 905. Impeller; 906. Linking shaft; 907. Linking disk; 908. Sector groove; 10. Transmission shaft; 11. Driven bevel gear; 12. Cross beam; 13. Connecting disk; 14. Rotating plate; 15. Horizontal plate; 16. Counterweight plate; 17. Trapezoidal guide rail; 18. Compression spring. Detailed implementation manners
[0045] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0046] Refer to Figures 1 - 17, a metal sheet pressing and compounding device, comprising: a unwinding mechanism 1, a feeding mechanism 2, a conveying mechanism 3, a heating mechanism 4, a rolling mechanism 5 and a cooling mechanism 6. The heating mechanism 4 includes: a heating shell 401, an electromagnetic heater 402, a waste heat recovery mechanism and a first infrared thermometer 403. The electromagnetic heater 402 and the first infrared thermometer 403 are fixedly installed in the heating shell 401. The rolling mechanism 5 includes: a base 501 and a plurality of rolling components arranged on the base 501. The rolling components include: a mounting frame 502, a hydraulic cylinder 505 and two pressure rollers 504. Both the front and rear ends of the pressure roller 504 are rotatably installed with mounting plates 503. The mounting plates 503 are slidably installed in the mounting frame 502. A pressure sensor 507 is fixedly connected between the output end of the hydraulic cylinder 505 and the corresponding mounting plate 503;
[0047] The cooling mechanism 6 includes: an upper cooling plate 603, a blowing mechanism 8 and a water cooling mechanism 9. The blowing mechanism 8 includes: a blowing shell 801 and fan blades 803. The top of the fan blade 803 is fixedly installed with a rotating shaft 804. The water cooling mechanism 9 includes: a water pump 901 and a linkage disk 907. An impeller 905 is rotatably installed in the water pump 901. A linkage shaft 906 is fixedly installed between the impeller 905 and the linkage disk 907. A transmission mechanism is arranged between the linkage disk 907 and the rotating shaft 804.
[0048] In this embodiment, the transmission mechanism includes: a transmission shaft 10 and a connecting disk 13. One end of the transmission shaft 10 is fixedly installed with a driven bevel gear 11. An active bevel gear 806 is meshed outside the driven bevel gear 11. The active bevel gear 806 is fixedly sleeved outside the rotating shaft 804. The other end of the transmission shaft 10 is fixedly installed with a rotating plate 14. Two counterweight plates 16 are slidably sleeved outside the rotating plate 14. One side of the connecting disk 13 is fixedly installed with a cross plate 15 and a trapezoidal guide rail 17. The counterweight plates 16 are slidably sleeved outside the trapezoidal guide rail 17. The other end of the cross plate 15 is slidably installed in the rotating plate 14. Compression springs 18 are fixedly installed on both sides of the two counterweight plates 16 away from each other. The other end of the compression spring 18 is fixedly connected with the rotating plate 14. A plurality of sector protrusions are integrally formed on the other side of the connecting disk 13. A plurality of sector grooves 908 adapted to the sector protrusions are formed on one side of the linkage disk 907.
[0049] In this embodiment, a cross beam 12, a positioning plate 807 and a blowing motor 805 are fixedly installed inside the blowing shell 801. The top of the rotating shaft 804 is fixedly installed on the output shaft of the blowing motor 805. The transmission shaft 10 is rotatably installed in the cross beam 12. A plurality of air inlets 802 are formed on both the front and rear sides of the blowing shell 801. The water pump 901 is fixedly installed on one side of the blowing shell 801. The rotating shaft 804 is rotatably installed in the positioning plate 807.
[0050] In this embodiment, the water cooling mechanism 9 further includes: a water inlet pipe 902 and a water outlet pipe 904. A plurality of annular pipes 903 are connected between the water inlet pipe 902 and the water outlet pipe 904. The other end of the water inlet pipe 902 is connected to the water outlet pipe 904 of the water pump 901.
[0051] The waste heat recovery mechanism includes: an air extraction pump 7, an air extraction frame 703, and an air outlet frame 702. The air extraction pump 7 is fixedly installed on one side of the blowing shell 801. An air inlet pipe and an air outlet pipe 701 are respectively connected to the air inlet and the air outlet of the air extraction pump 7. The other end of the air inlet pipe is connected to the air extraction frame 703, and the other end of the air outlet pipe 701 is connected to the air outlet frame 702. The air outlet frame 702, the first infrared temperature detector 403, and the electromagnetic heater 402 are fixedly installed in the heating shell 401.
[0052] In this embodiment, a lower cooling plate 602 is fixedly installed at the bottom of the upper cooling plate 603. A plurality of support wheels 605 are rotatably installed between the upper cooling plate 603 and the lower cooling plate 602. A controller 607 is fixedly installed at the bottom of the lower cooling plate 602. A plurality of second infrared temperature detectors 604 are fixedly installed at the top of the lower cooling plate 602. A support base 601 is fixedly installed at the bottom of the lower cooling plate 602.
[0053] In this embodiment, the unwinding mechanism 1 includes: an unwinding bracket 101, an unwinding wheel 102, and a first motor 103. The unwinding wheel 102 is rotatably installed in the unwinding bracket 101. The first motor 103 is fixedly installed on the front side of the unwinding bracket 101. The front end of the unwinding wheel 102 is fixedly installed on the output shaft of the first motor 103.
[0054] In this embodiment, the feeding mechanism 2 includes: a feeding roller 203, a feeding bracket 201, and two tension rollers 204. The feeding roller 203 is rotatably installed in the feeding bracket 201. A second motor 202 is fixedly installed on the front side of the feeding bracket 201. The feeding roller 203 is fixedly installed on the output shaft of the second motor 202. The two tension rollers 204 are respectively rotatably installed on both sides of the feeding bracket 201.
[0055] In this embodiment, the conveying mechanism 3 includes: a stacking rack 301, a conveying rack 302, and a third motor 305. A plurality of guide wheels 304 are rotatably installed in both the conveying rack 302 and the stacking rack 301. The output shaft of the third motor 305 is fixedly installed on the front side of the corresponding guide wheel 304. A guide roller 303 is rotatably installed inside the conveying rack 302. The third motor 305 is fixedly installed on the front side of the conveying rack 302. A fourth motor 606 is fixedly installed on the front side of the lower cooling plate 602. The output shaft of the fourth motor 606 is fixedly installed on the front end of the corresponding support wheel 605.
[0056] In this embodiment, partition plates 508 and limiting bars 511 are fixedly installed on both the front and rear sides of the mounting frame 502. A plurality of rotating arms 509 are rotatably installed on one side of the partition plate 508. Linkage rods 510 are rotatably installed at both ends of the rotating arm 509. The other end of the linkage rod 510 is rotatably connected to the corresponding mounting plate 503. The mounting plate 503 is slidably sleeved on the outside of the corresponding limiting bar 511. A top plate 506 is fixedly installed on the top of the mounting frame 502. The hydraulic cylinder 505 is fixedly installed on the top of the top plate 506.
[0057] In this embodiment, during use, by starting the first motor 103 to drive the unwinding wheel 102 to rotate, the lower-layer board material is unwound. At the same time, the second motor 202 is started to drive the feeding wheel to rotate to achieve the conveyance of the board material. The upper-layer board material and the intermediate-layer material are stored through the storage rack, and the upper-layer board material and the intermediate-layer material are combined with the lower-layer board material through the guiding wheel 304, and then enter the heating mechanism 4. The board material is heated by the electromagnetic heater 402. Heating enhances the activity ability of metal atoms and reduces the yield strength of the material, so that plastic deformation is more likely to occur during the pressurization process. Then it enters the rolling mechanism 5, and the pressurized combination between the board materials is realized through the extrusion between the pressure rollers 504. By starting the hydraulic cylinder 505 to drive the upper mounting plate 503 to move downward, and driving the lower mounting plate 503 to move upward synchronously through the linkage rod 510 and the rotating arm 509, the distance between the pressure rollers 504 is adjusted. The distance between the pressure rollers 504 in multiple rolling assemblies can be adjusted to a gradually decreasing state, so as to achieve step-by-step pressurized combination. By starting the blowing motor 805 to drive the rotating shaft 804 and the fan blades 803 to rotate, the board material is quickly cooled. The cooling process rapidly solidifies the metallurgical bonding interface formed at high temperature, prevents delamination caused by thermal stress rebound, and ensures the composite effect. By starting the air extraction pump 7, negative pressure is generated at the bottom of the air extraction frame 703, and the air heated by the board material is extracted and introduced into the air outlet frame 702 through the air outlet pipe 701 and blown out to preheat the board material in the heating shell 401. The temperature of the board material is monitored by the first infrared temperature detector 403, and the power of the electromagnetic heater 402 is controlled to keep the temperature of the heated board material balanced;
[0058] The temperature of the sheet is monitored by the second infrared thermometer 604. When the temperature is relatively high, the power of the blowing motor 805 is controlled to increase, thereby enhancing the cooling effect. While the rotating shaft 804 rotates, the driving bevel gear 806 meshes with the driven bevel gear 11 to drive the rotating plate 14 to rotate, and drives the counterweight plate 16 and the cross plate 15 to perform circular motion. The cross plate 15 drives the connecting disc 13 to rotate. The counterweight plate 16 is thrown outwards under the action of centrifugal force and compresses the compression spring 18. At the same time, the counterweight plate 16 drives the connecting disc 13 to rotate and move to the right through the cooperation with the trapezoidal guide rail 17, and approaches the linkage disc 907. As the monitored temperature rises, the blowing motor 805 controls the rotation speed of the rotating shaft 804 to increase, so that the connecting disc 13 further moves horizontally. When the sector protrusion on the connecting disc 13 is inserted into the sector groove 908 on the linkage disc 907, the connecting disc 13 starts to drive the linkage disc 907 to rotate, and drives the impeller 905 to rotate through the linkage shaft 906, and cooperates with the internal structure of the water pump 901 to realize water conveyance. Thus, the cooling water from the outside is introduced through the water inlet of the water pump 901 and led into the water inlet pipe 902 through the water outlet, and then flows into the water outlet pipe 904 through a plurality of annular pipes 903 and is discharged, so as to cool the air while blowing, and enhance the cooling effect on the sheet.
[0059] The above has introduced in detail a metal sheet pressing and composite device provided by the present invention. Specific embodiments are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present invention, several improvements and modifications can still be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims
1. A metal sheet pressing and composite device, characterized in that, Including: An unwinding mechanism (1), a feeding mechanism (2), a conveying mechanism (3), a heating mechanism (4), a rolling mechanism (5) and a cooling mechanism (6). The heating mechanism (4) includes: a heating shell (401), an electromagnetic heater (402), a waste heat recovery mechanism and a first infrared thermometer (403). The electromagnetic heater (402) and the first infrared thermometer (403) are fixedly installed in the heating shell (401). The rolling mechanism (5) includes: a base (501) and a plurality of rolling assemblies arranged on the base (501). The rolling assembly includes: a mounting frame (502), a hydraulic cylinder (505) and two pressure rollers (504). Both the front and rear ends of the pressure roller (504) are rotatably installed with mounting plates (503). The mounting plates (503) are slidably installed in the mounting frame (502). A pressure sensor (507) is fixedly connected between the output end of the hydraulic cylinder (505) and the corresponding mounting plate (503); The cooling mechanism (6) includes: an upper cooling plate (603), a blowing mechanism (8) and a water cooling mechanism (9). The blowing mechanism (8) includes: a blowing shell (801) and fan blades (803). A rotating shaft (804) is fixedly installed at the top of the fan blades (803). The water cooling mechanism (9) includes: a water pump (901) and a linkage disk (907). An impeller (905) is rotatably installed in the water pump (901). A linkage shaft (906) is fixedly installed between the impeller (905) and the linkage disk (907). A transmission mechanism is arranged between the linkage disk (907) and the rotating shaft (804); The transmission mechanism includes: a transmission shaft (10) and a connection disk (13). A driven bevel gear (11) is fixedly installed at one end of the transmission shaft (10). A driving bevel gear (806) is meshed outside the driven bevel gear (11). The driving bevel gear (806) is fixedly sleeved outside the rotating shaft (804). A rotating plate (14) is fixedly installed at the other end of the transmission shaft (10). Two counterweight plates (16) are slidably sleeved outside the rotating plate (14). A cross plate (15) and a trapezoidal guide rail (17) are fixedly installed on one side of the connection disk (13). The counterweight plates (16) are slidably sleeved outside the trapezoidal guide rail (17). The other end of the cross plate (15) is slidably installed in the rotating plate (14). Compression springs (18) are fixedly installed on the sides of the two counterweight plates (16) away from each other. The other end of the compression spring (18) is fixedly connected to the rotating plate (14). A plurality of sector-shaped protrusions are integrally formed on the other side of the connection disk (13). A plurality of sector-shaped grooves (908) adapted to the sector-shaped protrusions are formed on one side of the linkage disk (907); Inside the blowing housing (801), a cross beam (12), a positioning plate (807) and a blowing motor (805) are fixedly installed. The water cooling mechanism (9) further includes: a water inlet pipe (902) and a water outlet pipe (904). A plurality of annular pipes (903) are connected between the water inlet pipe (902) and the water outlet pipe (904). The other end of the water inlet pipe (902) is connected to the water outlet pipe (904) of a water pump (901). The waste heat recovery mechanism includes: an air extraction pump (7), an air extraction frame (703) and an air outlet frame (702). The air extraction pump (7) is fixedly installed on one side of the blowing housing (801). An air inlet pipe and an air outlet pipe (701) are respectively connected to the air inlet and the air outlet of the air extraction pump (7). The other end of the air inlet pipe is connected to the air extraction frame (703), and the other end of the air outlet pipe (701) is connected to the air outlet frame (702). The air outlet frame (702), a first infrared temperature detector (403) and an electromagnetic heater (402) are fixedly installed inside a heating housing (401).
2. The metal sheet pressing and compounding device according to claim 1, characterized in that, At the bottom of the upper cooling plate (603), a lower cooling plate (602) is fixedly installed. A plurality of support wheels (605) are rotatably installed between the upper cooling plate (603) and the lower cooling plate (602). At the bottom of the lower cooling plate (602), a controller (607) is fixedly installed. At the top of the lower cooling plate (602), a plurality of second infrared temperature detectors (604) are fixedly installed.
3. The metal sheet pressing and compounding equipment according to claim 1, characterized in that, The unwinding mechanism (1) includes: an unwinding bracket (101), an unwinding wheel (102) and a first motor (103). The unwinding wheel (102) is rotatably installed inside the unwinding bracket (101). The first motor (103) is fixedly installed on the front side of the unwinding bracket (101). The front end of the unwinding wheel (102) is fixedly installed on the output shaft of the first motor (103).
4. The metal sheet pressing and compounding equipment according to claim 1, characterized in that, The feeding mechanism (2) includes: a feeding roller (203), a feeding bracket (201) and two tensioning rollers (204). The feeding roller (203) is rotatably installed inside the feeding bracket (201). A second motor (202) is fixedly installed on the front side of the feeding bracket (201). The feeding roller (203) is fixedly installed on the output shaft of the second motor (202). The two tensioning rollers (204) are respectively rotatably installed on both sides of the feeding bracket (201).
5. The metal sheet pressing and compounding equipment according to claim 1, characterized in that, The conveying mechanism (3) includes: a stacking rack (301), a conveying rack (302) and a third motor (305). A plurality of guide wheels (304) are rotatably installed inside both the conveying rack (302) and the stacking rack (301).
6. The metal sheet pressing and composite equipment according to claim 1, characterized in that, On the front and rear sides of the mounting frame (502), partition plates (508) and limiting strips (511) are fixedly installed. On one side of the partition plate (508), a plurality of rotating arms (509) are rotatably installed. At both ends of the rotating arm (509), linkage rods (510) are rotatably installed. The other end of the linkage rod (510) is rotatably connected to the corresponding mounting plate (503). The mounting plate (503) is slidably sleeved outside the corresponding limiting strip (511).
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