Copper wire automatic diameter measuring device for photovoltaic transformer

Abstract

The invention belongs to the technical field of automatic diameter measurement, and discloses an automatic copper wire diameter measuring device for a photovoltaic transformer, which comprises a working table, a winding roller is arranged at the top of the working table, diameter measuring instruments are arranged on the two sides of the winding roller, the two diameter measuring instruments are rotationally arranged on one side of the working table, a heating box is arranged on one side of the winding roller, and the heating box is arranged on the other side of the winding roller. A top cover is hinged to the top end of the heating box, two first smoothing rollers are arranged in the heating box and are symmetrically distributed, and when the diameter of a copper wire is measured, the top cover is firstly opened, the copper wire is placed in the heating box, one end of the copper wire penetrates through the two first smoothing rollers and passes through one side of the winding roller, and finally the copper wire is installed on a diameter measuring instrument; after installation, the diameter measuring instrument rotates to stretch and unfold the copper wire, the top end and the bottom end of the copper wire make contact with the two first smoothing rollers in the moving process, the bending degree of the copper wire can be reduced, the copper wire is made to pass through the winding roller in a linear state, and therefore the measuring precision is ensured.

Description

Technical Field

[0001] The present invention belongs to the technical field of automatic diameter measurement, and specifically relates to an automatic diameter measurement device for copper wires used in photovoltaic transformers. Background Art

[0002] Copper wire is a conductive wire made of pure copper, which has excellent electrical conductivity, high thermal conductivity, good plasticity, and corrosion resistance. It is widely used in multiple fields. Among them, in photovoltaic transformers, copper wire is mainly used as a winding material.

[0003] After retrieval, for example, in the patent: CN222298775U copper wire automatic diameter measurement device, which includes a base and a diameter gauge located above the base. The top of the base is fixedly connected with a fixed frame. A connecting plate is fixedly connected between the two sides of the inner cavity of the fixed frame. One side of the rear part of the connecting plate is fixedly connected with a connecting frame. The front part of the connecting frame is fixedly connected with a motor. The two sides of the front part of the connecting plate are rotatably connected with rotating rods through openings. In this copper wire automatic diameter measurement device, the motor drives the rotating rods to rotate, so that the two rotating rods drive two winding rollers to rotate through square rods, so that the copper wire on the left winding roller is continuously transmitted to the right winding roller. At the same time, the continuously transmitted copper wire is measured by the diameter gauge, so that the diameter of the copper wire can be conveniently measured without manual holding measurement, which is more time-saving and labor-saving in operation and improves the efficiency of copper wire diameter measurement.

[0004] When the current copper wire automatic diameter measurement device is in use, the copper wire is stretched by the winding roller so that the copper wire passes through the diameter gauge to achieve automatic diameter measurement. However, since the copper wire is usually wound on a winding roller and has a certain degree of curvature, this curvature will interfere with the measurement data during detection and affect the measurement accuracy. Summary of the Invention

[0005] The purpose of the present invention is to provide an automatic diameter measurement device for copper wires used in photovoltaic transformers to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solution: An automatic diameter measurement device for copper wires used in photovoltaic transformers, including a workbench. A winding roller is installed on the top of the workbench. Measuring gauges are arranged on both sides of the winding roller. Both of the measuring gauges are rotatably installed on one side of the workbench.

[0007] A heating box is arranged on one side of the winding roller. The top of the heating box is hinged with a top cover. Two first flattening rollers are arranged inside the heating box. The two first flattening rollers are symmetrically distributed. A first mounting seat is installed at the bottom of one of the first flattening rollers. The first mounting seat is embedded inside the heating box. The other first flattening roller is installed at the bottom end of the top cover.

[0008] As a further technical solution of the present invention, second flattening rollers are provided on both sides inside the heating box, and second mounting seats are installed on one side of each of the two second flattening rollers, and both of the second mounting seats are arranged inside the heating box.

[0009] As a further technical solution of the present invention, springs are installed inside both of the second mounting seats and the first mounting seat.

[0010] As a further technical solution of the present invention, the inner walls of both of the second mounting seats are threadedly connected with third threaded rods, and a rotating block is fixedly installed at one end of one of the third threaded rods, and the rotating block is arranged on one side of the heating box;

[0011] Below both of the third threaded rods are drivingly connected with a second rotating shaft through a pulley group, one end of each of the two second rotating shafts is fixedly connected with a second bevel gear, the bottom ends of both of the second bevel gears are meshed with a first bevel gear, the bottom ends of both of the first bevel gears are fixedly installed with a first rotating shaft, the bottom ends of both of the first rotating shafts are fixedly connected with a second gear, one side of each of the two second gears is meshed with a second rack plate, one side of each of the two second rack plates is fixedly installed with a first rack plate, and a first gear is meshed between both of the first rack plates, and the first gear is rotatably installed inside the heating box.

[0012] As a further technical solution of the present invention, a first threaded rod is fixedly installed at the top end of the first gear, and the first threaded rod is embedded in the inner wall of the first mounting seat.

[0013] As a further technical solution of the present invention, an electric heating wire is installed inside the heating box.

[0014] As a further technical solution of the present invention, an air pump is arranged inside the heating box, the output end of the air pump is connected with an air pipe, and the air pipes are evenly distributed.

[0015] As a further technical solution of the present invention, a bearing plate is arranged inside the heating box, and a fixed seat is fixedly connected to the bottom end of the bearing plate.

[0016] As a further technical solution of the present invention, the bottom of the fixed seat is threadedly connected with a second threaded rod, the bottom end of the second threaded rod is fixedly installed with a third gear, and one side of the third gear is meshed with a third rack plate, and the third rack plate is fixedly installed at one end of one of the first rack plates.

[0017] As a further technical solution of the present invention, windshields are fixedly installed on both sides of the heating box and the top cover, and the windshields are evenly distributed.

[0018] The beneficial effects of the present invention are as follows:

[0019] 1. Through the setting of two first flattening rollers, when measuring the diameter of the copper wire, first open the top cover, place the copper wire in the heating box, make one end of the copper wire pass through the two first flattening rollers and pass by one side of the winding roller, and finally install it on the diameter measuring instrument. After installation, the copper wire is stretched and unfolded by the rotation of the diameter measuring instrument. During the movement of the copper wire, its top and bottom come into contact with the two first flattening rollers, which helps to reduce the bending degree of the copper wire and keep it in a straight state when passing through the winding roller, thereby ensuring the measurement accuracy.

[0020] 2. Through the setting of two second flattening rollers, when measuring the diameter of the copper wire, both sides of the copper wire come into contact with the two second flattening rollers, which can not only reduce the bending degree of the copper wire, but also reduce the jitter of the copper wire caused by mechanical vibration or air flow and other factors during the movement process, keep the copper wire stable in the diameter measuring instrument, and improve the measurement accuracy and stability.

[0021] 3. By adjusting the distance between the two second flattening rollers, first rotate the rotating block. The rotation of the rotating block drives the rotation of the third threaded rod. The rotation of the third threaded rod drives the rotation of the second rotating shaft through the pulley group transmission. The rotation of the second rotating shaft drives the rotation of the second bevel gear. The rotation of the second bevel gear drives the rotation of the first bevel gear. The rotation of the first bevel gear drives the rotation of the first rotating shaft. The rotation of the first rotating shaft drives the rotation of the second gear. The rotation of the second gear drives the movement of the second rack plate. The movement of the second rack plate drives the movement of the first rack plate. The movement of the first rack plate drives the rotation of the first gear, so that the two first rack plates move synchronously, and thus the two second flattening rollers move simultaneously for adjustment, improving the adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 is a schematic diagram of the structure at the heating box of the present invention;

[0024] Figure 3 is a schematic cross-sectional view of the structure at the heating box and the top cover of the present invention;

[0025] Figure 4 is a schematic cross-sectional view of the structure at the heating box of the present invention;

[0026] Figure 5 is a schematic diagram of the structure at the first flattening roller and the second flattening roller of the present invention;

[0027] Figure 6 is a schematic cross-sectional view of the structure at the bearing plate of the present invention;

[0028] Figure 7This is a schematic cross-sectional view of the structure at the first mounting base of the present invention.

[0029] In the figure: 1, workbench; 2, winding roller; 3, diameter gauge; 4, heating box; 5, top cover; 6, electric heating wire; 7, first flattening roller; 8, first mounting base; 9, second flattening roller; 10, second mounting base; 11, spring; 12, first threaded rod; 13, first gear; 14, first rack plate; 15, second rack plate; 16, second gear; 17, first rotating shaft; 18, first bevel gear; 19, second bevel gear; 20, second rotating shaft; 21, pulley group; 22, rotating block; 23, bearing plate; 24, fixed seat; 25, second threaded rod; 26, third gear; 27, third rack plate; 28, air pump; 29, air pipe; 30, wind deflector; 31, third threaded rod. Detailed implementation manners

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] As Figures 1 to 7 shown, in the embodiment of the present invention, an automatic copper wire diameter measuring device for a photovoltaic transformer includes a workbench 1. A winding roller 2 is installed on the top of the workbench 1. Diameter gauges 3 are arranged on both sides of the winding roller 2, and the two diameter gauges 3 are rotatably installed on one side of the workbench 1;

[0032] A heating box 4 is arranged on one side of the winding roller 2. The top of the heating box 4 is hinged with a top cover 5. Two first flattening rollers 7 are arranged inside the heating box 4, and the two first flattening rollers 7 are symmetrically distributed. A first mounting base 8 is installed at the bottom of one of the first flattening rollers 7, and the first mounting base 8 is embedded inside the heating box 4. The other first flattening roller 7 is installed at the bottom end of the top cover 5.

[0033] Existing: CN222298775U discloses an automatic copper wire diameter measuring device. The workbench 1, winding roller 2, and diameter gauge 3 proposed in this application document are disclosed in this patent, and these technical means will not be elaborated one by one here;

[0034] When measuring the diameter of the copper wire, first open the top cover 5, place the copper wire in the heating box 4, make one end of the copper wire pass through the two first flattening rollers 7, and pass by one side of the winding roller 2, and finally install it on the diameter gauge 3;

[0035] After installation, the copper wire is stretched and unfolded by rotating the diameter gauge 3. During the movement, the top and bottom ends of the copper wire are in contact with the two first smoothing rollers 7, which helps to reduce the curvature of the copper wire and keep it in a straight line state through the winding roller 2, thereby ensuring the measurement accuracy.

[0036] like Figure 3 , Figure 4 and Figure 5 As shown, second smoothing rollers 9 are disposed on both sides of the interior of the heating box 4 , and second mounting seats 10 are mounted on one side of the two second smoothing rollers 9 , and the two second mounting seats 10 are both disposed inside the heating box 4 .

[0037] When measuring the diameter of the copper wire, the two sides of the copper wire are in contact with the two second smoothing rollers 9, which can not only reduce the curvature of the copper wire, but also reduce the jitter of the copper wire caused by mechanical vibration or airflow during movement, so that the copper wire remains stable in the diameter gauge 3, and the measurement accuracy and stability are improved;

[0038] The two second smoothing rollers 9 cooperate with the first smoothing roller 7 to contact the left and right sides and the top and bottom ends of the copper wire, and can apply pressure to the copper wire from multiple directions at the same time, completely eliminating the bending and twisting of the copper wire.

[0039] like Figure 7 As shown, springs 11 are installed inside the two second mounting seats 10 and the first mounting seat 8 .

[0040] The two first smoothing rollers 7 and the second smoothing roller 9 are made elastic, and the pressure can be automatically adjusted according to the diameter and material of the copper wire, so as to avoid scratches or deformation of the surface of the copper wire due to excessive pressure.

[0041] like Figure 4 and Figure 5 As shown, the inner walls of the two second mounting seats 10 are both threadedly connected with third threaded rods 31, and a rotating block 22 is fixedly installed at one end of one of the third threaded rods 31, and the rotating block 22 is arranged on one side of the heating box 4;

[0042] The two third threaded rods 31 are both connected to the second rotating shaft 20 through a pulley set 21 at the bottom, one end of the two second rotating shafts 20 is fixedly connected to the second bevel gear 19, the bottom ends of the two second bevel gears 19 are meshed with the first bevel gear 18, the bottom ends of the two first bevel gears 18 are fixedly installed with the first rotating shaft 17, the bottom ends of the two first rotating shafts 17 are fixedly connected with the second gear 16, one side of the two second gears 16 are meshed with the second rack plate 15, one side of the two second rack plates 15 are fixedly installed with the first rack plate 14, the two first rack plates 14 are meshed with the first gear 13, and the first gear 13 is rotatably installed inside the heating box 4.

[0043] When it is necessary to adjust the distance between the two second flattening rollers 9, first rotate the rotating block 22. The rotation of the rotating block 22 drives the rotation of the third threaded rod 31. The rotation of the third threaded rod 31 drives the rotation of the second rotating shaft 20 through the pulley group 21. The rotation of the second rotating shaft 20 drives the rotation of the second bevel gear 19. The rotation of the second bevel gear 19 drives the rotation of the first bevel gear 18. The rotation of the first bevel gear 18 drives the rotation of the first rotating shaft 17. The rotation of the first rotating shaft 17 drives the rotation of the second gear 16. The rotation of the second gear 16 drives the movement of the second rack plate 15. The movement of the second rack plate 15 drives the movement of the first rack plate 14. The movement of the first rack plate 14 drives the rotation of the first gear 13, so that the two first rack plates 14 move synchronously, and thus the two second flattening rollers 9 move simultaneously for adjustment.

[0044] As Figure 5 and Figure 7 shown, a first threaded rod 12 is fixedly installed at the top of the first gear 13, and the first threaded rod 12 is embedded in the inner wall of the first mounting seat 8.

[0045] When adjusting the distance between the two second flattening rollers 9, the rotation of the first gear 13 drives the rotation of the first threaded rod 12. The rotation of the first threaded rod 12 drives the movement of the first mounting seat 8. The movement of the first mounting seat 8 drives the movement of the first flattening roller 7 to change the distance between the two first flattening rollers 7, adapting to copper wires of different diameters and improving the adaptability of the device.

[0046] As Figure 4 shown, an electric heating wire 6 is installed inside the heating box 4.

[0047] When measuring the diameter of the copper wire, the inside of the heating box 4 can be heated by the electric heating wire 6. Since the outer wall of the copper wire usually has an insulating layer, when the copper wire passes through the heating box 4, it is heated to make it softer and easier to be flattened by the first flattening roller 7 and the second flattening roller 9.

[0048] As Figure 4 shown, an air pump 28 is arranged inside the heating box 4. The output end of the air pump 28 is connected to an air pipe 29, and the air pipes 29 are evenly distributed.

[0049] When measuring the diameter of the copper wire, start the air pump 28, blow air into the heating box 4 through the air pipe 29, and perform hot air heating in cooperation with the electric heating wire 6 to avoid local overheating and protect the insulating layer.

[0050] As Figure 4 and Figure 5 shown, a bearing plate 23 is arranged inside the heating box 4, and a fixing seat 24 is fixedly connected to the bottom end of the bearing plate 23.

[0051] When measuring the diameter of the copper wire, placing the copper wire inside the bearing plate 23 helps to guide it, reduce the measurement error caused by deviation, and thus significantly improve the measurement accuracy and stability of the winding roller 2.

[0052] As Figure 5 and Figure 6 shown, a second threaded rod 25 is threadedly connected to the bottom of the fixed seat 24. The bottom end of the second threaded rod 25 is fixedly installed with a third gear 26. One side of the third gear 26 is meshed and connected with a third rack plate 27. The third rack plate 27 is fixedly installed at one end of one of the first rack plates 14.

[0053] When adjusting the distance between the two first flattening rollers 7 and the second flattening roller 9, the movement of the first rack plate 14 drives the movement of the third rack plate 27. The movement of the third rack plate 27 drives the rotation of the third gear 26. The rotation of the third gear 26 drives the rotation of the second threaded rod 25. The rotation of the second threaded rod 25 drives the movement of the fixed seat 24, causing the fixed seat 24 to move up and down, facilitating guiding copper wires of different diameters.

[0054] As Figures 1 to 4 shown, windshields 30 are fixedly installed on both sides of the heating box 4 and the top cover 5, and the windshields 30 are evenly distributed.

[0055] The windshield 30 is elastically arranged;

[0056] One end of the windshield 30 close to the top cover 5 is fixedly connected to the top cover 5, and one end of the windshield 30 close to the heating box 4 is fixedly connected to the heating box 4;

[0057] Due to the elastic potential energy of the windshield 30 itself, when installing the copper wire, the copper wire can be located between two groups of windshields 30. The windshields 30 block the gap between the copper wire and the heating box 4 and the top cover 5, so that the inside of the heating box 4 is as sealed as possible, reducing the loss of hot air.

[0058] Working principle and usage process:

[0059] When measuring the diameter of the copper wire, first open the top cover 5, place the copper wire in the heating box 4 so that it is on top of the bearing plate 23, then pass one end of the copper wire through the gap between the two first flattening rollers 7 and the second flattening roller 9, pull it out through one side of the winding roller 2, and finally install it on the diameter measuring instrument 3.

[0060] During installation, adjust the distance between the two first flattening rollers 7 and the second flattening roller 9 according to the diameter of the copper wire. Rotate the rotating block 22. The rotation of the rotating block 22 drives the rotation of the third threaded rod 31. The rotation of the third threaded rod 31 drives the rotation of the second rotating shaft 20 through the pulley group 21. The rotation of the second rotating shaft 20 drives the rotation of the second bevel gear 19. The rotation of the second bevel gear 19 drives the rotation of the first bevel gear 18. The rotation of the first bevel gear 18 drives the rotation of the first rotating shaft 17. The rotation of the first rotating shaft 17 drives the rotation of the second gear 16. The rotation of the second gear 16 drives the movement of the second rack plate 15. The movement of the second rack plate 15 drives the movement of the first rack plate 14. The movement of the first rack plate 14 drives the rotation of the first gear 13. The rotation of the first gear 13 drives the rotation of the first threaded rod 12. The rotation of the first threaded rod 12 drives the movement of the first mounting seat 8. The movement of the first mounting seat 8 drives the movement of the first flattening roller 7 to change the distance between the two first flattening rollers 7;

[0061] At the same time, the movement of the first gear 13 drives the movement of another first rack plate 14, so that the two second flattening rollers 9 move simultaneously for adjustment;

[0062] After adjusting the distance between the two first flattening rollers 7 and the second flattening roller 9, close the top cover 5. Then, rotate the diameter gauge 3 to stretch and unfold the copper wire. At the same time, heat the inside of the heating box 4 through the electric heating wire 6 and start the air pump 28 to blow air into the heating box 4. When the copper wire moves, its top and bottom contact the two first flattening rollers 7, and both sides contact the two second flattening rollers 9, so that the copper wire passes through the winding roller 2 in a straight state for diameter measurement.

[0063] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic diameter measuring device for copper wire used in photovoltaic transformers, comprising a workbench (1), characterized in that: A winding roller (2) is installed on the top of the workbench (1), and diameter gauges (3) are arranged on both sides of the winding roller (2), and the two diameter gauges (3) are rotatably installed on one side of the workbench (1); A heating box (4) is provided on one side of the winding roller (2), a top cover (5) is hingedly connected to the top of the heating box (4), two first smoothing rollers (7) are provided inside the heating box (4), the two first smoothing rollers (7) are symmetrically distributed, a first mounting seat (8) is installed at the bottom of one of the first smoothing rollers (7), the first mounting seat (8) is embedded in the interior of the heating box (4), and the other first smoothing roller (7) is installed at the bottom end of the top cover (5).

2. The automatic diameter measuring device for copper wire used in photovoltaic transformers according to claim 1 is characterized in that: Second smoothing rollers (9) are arranged on both sides of the interior of the heating box (4), and second mounting seats (10) are installed on one side of the two second smoothing rollers (9), and the two second mounting seats (10) are arranged inside the heating box (4).

3. The automatic diameter measuring device for copper wire used in photovoltaic transformer according to claim 2, characterized in that: Springs (11) are installed inside the two second mounting seats (10) and the first mounting seat (8).

4. The automatic diameter measuring device for copper wire used in photovoltaic transformers according to claim 2 is characterized in that: The inner walls of the two second mounting seats (10) are both threadedly connected with third threaded rods (31), one end of one of the third threaded rods (31) is fixedly mounted with a rotating block (22), and the rotating block (22) is arranged on one side of the heating box (4); The lower parts of the two third threaded rods (31) are both connected to the second rotating shaft (20) through a pulley group (21), one end of the two second rotating shafts (20) is fixedly connected to the second bevel gear (19), the bottom ends of the two second bevel gears (19) are meshedly connected to the first bevel gear (18), the bottom ends of the two first bevel gears (18) are both fixedly installed with the first rotating shaft (17), the bottom ends of the two first rotating shafts (17) are both fixedly connected to the second gear (16), one side of the two second gears (16) is meshedly connected to the second rack plate (15), one side of the two second rack plates (15) is fixedly installed with the first rack plate (14), the two first rack plates (14) are meshedly connected with the first gear (13), and the first gear (13) is rotatably installed inside the heating box (4).

5. The automatic diameter measuring device for copper wire used in photovoltaic transformers according to claim 4 is characterized in that: A first threaded rod (12) is fixedly mounted on the top end of the first gear (13), and the first threaded rod (12) is embedded in the inner wall of the first mounting seat (8).

6. The automatic diameter measuring device for copper wire used in photovoltaic transformers according to claim 1, characterized in that: An electric heating wire (6) is installed inside the heating box (4).

7. The automatic diameter measuring device for copper wire used in photovoltaic transformers according to claim 1 is characterized in that: An air pump (28) is arranged inside the heating box (4), and an output end of the air pump (28) is connected to an air pipe (29), and the air pipes (29) are evenly distributed.

8. The automatic diameter measuring device for copper wire used in photovoltaic transformers according to claim 1 is characterized in that: A carrying plate (23) is arranged inside the heating box (4), and a fixing seat (24) is fixedly connected to the bottom end of the carrying plate (23).

9. The automatic diameter measuring device for copper wire used in photovoltaic transformers according to claim 8, characterized in that: The bottom of the fixing seat (24) is threadedly connected to a second threaded rod (25), the bottom end of the second threaded rod (25) is fixedly mounted with a third gear (26), one side of the third gear (26) is meshingly connected with a third rack plate (27), and the third rack plate (27) is fixedly mounted on one end of one of the first rack plates (14).

10. The automatic diameter measuring device for copper wire used in photovoltaic transformers according to claim 1, characterized in that: Wind shields (30) are fixedly mounted on both sides of the heating box (4) and the top cover (5), and the wind shields (30) are evenly distributed.

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