Stacking device and method for high-strength square and rectangular steel tube production
By working in concert with the robotic arm and motor drive components in the stacking device, the problems of partition collision and gaps during the stacking of high-strength square and rectangular steel pipes are solved, realizing an efficient and safe steel pipe stacking method that protects the steel pipes from damage.
Patent Information
- Application Number
- CN202510461822.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2045-04-14
AI Technical Summary
In the existing technology, during the stacking process of high-strength square and rectangular steel pipes, the partitions need to be placed with the help of lifting tools, which can easily collide with the steel pipes and cause damage. In addition, gaps can easily be generated between the steel pipes, affecting the performance.
The stacking device includes a stacking platform, a robotic arm, a limit plate, a board feeding assembly, an anti-pressure assembly, a board output assembly, and an anti-gap assembly. Through the coordinated work of the robotic arm and the motor-driven components, the pads are placed at a high position, preventing collisions and gaps, and avoiding contact between the pads and the steel pipes.
This technology enables the high-level placement of high-strength square and rectangular steel pipes, preventing collisions and gaps, protecting the steel pipes from damage, and improving stacking efficiency and the performance of the steel pipes.
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Figure CN120156911B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel pipe stacking, in particular to a stacking device and method for producing high-strength square steel pipes. Background Art
[0002] High-strength square steel pipe is a steel pipe with a square or rectangular cross-section. It is made of high-strength steel. This type of steel pipe is widely used due to its good mechanical properties, corrosion resistance and high dimensional accuracy. They are usually used in building structures, bridge construction, tower mast structures, machinery manufacturing and other applications that need to withstand large loads and withstand harsh environmental conditions. After the square steel pipe is produced, it needs to be stacked and then transferred.
[0003] Publication No. CN213833712U discloses a steerable steel pipe stacking device, relating to the technical field of steel pipe stacking. The utility model comprises a U-shaped frame and a movable base. A rectangular plate is fixed to the bottom end of one side of the U-shaped frame. A first motor is bolted to the top end of the rectangular plate. A first screw is clamped to the output end of the first motor, located inside the U-shaped frame. The first screw is connected to the U-shaped frame by rotation. A second screw is fixed to the other side of the first screw, and the first and second screws rotate in opposite directions. The second screw is connected to the U-shaped frame by rotation.
[0004] Although the above-mentioned application and the prior art can fix steel pipes of different lengths and diameters, and can quickly adjust steel pipes according to different directions, in the actual use process of the above-mentioned application and the prior art, in order to avoid collisions between steel pipes, partitions need to be used to isolate the steel pipes. However, as the steel pipes continue to accumulate, the partitions at high places need to be placed by the user with the help of lifting tools, and when the partitions are placed, the partitions will collide with the steel pipes, thereby causing damage to the steel pipes, thereby affecting the subsequent use of the steel pipes. Moreover, when the partitions are placed, gaps will be generated between the steel pipes during the process of stacking the steel pipes. Therefore, when the partitions are moved, one end of the partition will collide with the surface of the steel pipe, thereby causing damage to the steel pipe. Therefore, we propose a stacking device and method for the production of high-strength square steel pipes. Summary of the Invention
[0005] (1) Technical problems solved
[0006] In response to the deficiencies in the prior art, the present invention provides a stacking device and method for the production of high-strength square steel pipes, which have the advantages of high-place placement, collision prevention, and gap prevention. It solves the problem in the above-mentioned application and the prior art that in actual use, in order to avoid collisions between steel pipes, partitions need to be used to isolate the steel pipes. However, as the steel pipes continue to accumulate, the high-placed partitions need to be placed by the user with the help of lifting tools, and when the partitions are placed, the partitions will collide with the steel pipes, thereby causing damage to the steel pipes, thereby affecting the subsequent use of the steel pipes. Moreover, when the partitions are placed, gaps will be generated between the steel pipes during the process of stacking the steel pipes. Therefore, when the partitions are moved, one end of the partition will collide with the surface of the steel pipe, thereby causing damage to the steel pipes.
[0007] (2) Technical solution
[0008] In order to achieve the above-mentioned purposes of high-place placement, collision prevention, and gap prevention, the present invention provides the following technical solutions: A stacking device for the production of high-strength square steel pipes, comprising: a stacking platform and a robotic arm arranged on the top of the stacking platform,
[0009] A limit plate is fixedly connected to the top of the stacking platform, the top of the limit plate is fixedly connected to the bottom of the robotic arm, the top of the stacking platform is fixedly connected to a drive box, a mobile box and a board box, a plurality of pads are provided inside the board box, a control panel is fixedly connected to the surface of the mobile box, and a handle is fixedly connected to one end of the stacking platform;
[0010] a plate feeding assembly, arranged inside the stacking platform, for conveying the pad into the interior of the mobile box;
[0011] An anti-pressure component is arranged inside the plurality of the pads to prevent the pads from colliding with the square steel tubes;
[0012] A plate-discharging assembly is provided inside the moving box and is used to push the pad;
[0013] The anti-gap component is arranged inside the driving box and is used to prevent gaps from being generated in the square steel tubes during the stacking process.
[0014] Furthermore, the bottoms of several of the pads are fixedly connected to two pads, and the anti-pressure assembly includes a fixed cylinder fixedly connected to the inside of several of the pads, the interior of the fixed cylinder is fixedly connected to a first spring, the interior of the fixed cylinder is slidably connected to an extension cylinder, the extension cylinder is fixedly connected to one end of the first spring, the end of the extension cylinder away from the first spring is fixedly connected to a movable frame, and the interior of the movable frame is rotatably connected to a second roller.
[0015] Furthermore, the feed plate assembly includes a first drive motor fixedly connected to the inside of the stacking platform and two frame tooth plates slidably connected to the inside of the stacking platform, the output end of the first drive motor is fixedly connected to a rotating rod, the surface of the rotating rod is fixedly connected to two half gears, the two half gears are engaged with the two frame tooth plates for transmission, and a push plate is fixedly connected between the two frame tooth plates.
[0016] Furthermore, the feed plate assembly also includes a support frame fixedly connected to the back of the two frame tooth plates, and the top of the support frame is rotatably connected to a plurality of first rollers.
[0017] Furthermore, the plate-out assembly includes a second drive motor fixedly connected to the inside of the stacking platform and a first screw rotatably connected between the mobile box and the stacking platform, the output end of the second drive motor is fixedly connected to a rotating column, the surface of the rotating column is fixedly connected to a driving sprocket, the surface of the first screw is fixedly connected to a first driven sprocket, the driving sprocket and the first driven sprocket are transmitted through a chain, and the surface of the first screw is threadedly connected to a lifting screw plate.
[0018] Furthermore, the plate-out assembly also includes a guide rod fixedly connected between the moving box and the stacking platform, the lifting screw plate is slidably connected to the surface of the guide rod, the top of the lifting screw plate is fixedly connected to a driving cylinder, the output end of the driving cylinder is differentially connected to a telescopic column, and the end of the telescopic column away from the driving cylinder is fixedly connected to a push plate.
[0019] Furthermore, the anti-backlash component includes a worm rotatably connected between the drive box and the stacking platform, and a second driven sprocket is fixedly connected to the surface of the worm and located inside the stacking platform. The second driven sprocket and the driving sprocket are transmitted through a chain.
[0020] Furthermore, the anti-backlash component also includes a second screw that is rotatably connected to the inside of the drive box, the surface of the second screw is fixedly connected to a worm gear, the worm and the worm gear are engaged for transmission, the surface of the second screw is threadedly connected to a moving screw block, and the moving screw block is slidably connected to the inside of the drive box.
[0021] Furthermore, the surface and back of the movable screw block are fixedly connected to a storage block, the interior of the storage block is fixedly connected to a second spring, the interior of the storage block is slidably connected to an extension block, one end of the extension block is fixedly connected to one end of the second spring, the end of the extension block away from the second spring is fixedly connected to a gap plate, and the gap plate is slidably connected to the inside of the limit plate.
[0022] The present invention also provides a stacking method for producing high-strength square steel pipes, which specifically includes the following steps:
[0023] Step 1: Place the pad inside the board box, and then use the robotic arm to place the square steel pipe between the two limit plates;
[0024] Step 2: When it is necessary to place a pad on top of the square steel pipe, use the inlet plate assembly and the outlet plate assembly to place the pad on top of the square steel pipe;
[0025] Step 3: When the pad moves to the top of the square steel tube, the anti-pressure component is no longer squeezed by other pads and extends, so that the pad does not collide with the top of the square steel tube;
[0026] Step 4: When the plate-discharging assembly starts to operate, the plate-discharging assembly drives the anti-gap assembly to operate, so that the anti-gap assembly squeezes the multiple square steel pipes, thereby ensuring that the pad will not collide with the square steel pipes due to gaps during movement.
[0027] (3) Beneficial effects
[0028] Compared with the prior art, the present invention provides a stacking device and method for the production of high-strength square steel tubes, which has the following beneficial effects:
[0029] 1. The stacking device and method for the production of high-strength square steel tubes, through the use of a plate-discharging assembly, when the pad is located on the top of the lifting screw plate, the second drive motor is started through the control panel, the second drive motor drives the active sprocket to rotate through the rotating column, the active sprocket drives the first driven sprocket to rotate through the chain, so that the first screw drives the pad to move to a suitable height through the lifting screw plate, and then the drive cylinder is started through the control panel, the drive cylinder drives the push plate to move through the telescopic column, so that the push plate pushes the pad to the top of the square steel tube, so that the square steel tube at a high place can be placed with the pad, thereby achieving the effect of high placement.
[0030] 2. The stacking device and method for the production of high-strength square steel tubes use a plate-out assembly in conjunction with an anti-pressure assembly. When the driving cylinder drives the push plate to move via the telescopic column, the pad located on the top of the lifting screw plate is not squeezed by other pads, so that the first spring located inside the fixed tube is no longer squeezed by the extension tube and returns to its original state, thereby causing the first spring to drive the extension tube to slide inside the fixed tube, and the extension tube drives the second roller to move out of the pad and the pad block via the movable frame. Therefore, when the push plate drives the pad to move, the second roller will contact the square steel tube, thereby preventing the pad block from contacting the square steel tube, thereby achieving the effect of preventing collision.
[0031] 3. The stacking device and method for the production of high-strength square steel tubes are used in conjunction with the plate-discharging assembly and the anti-gap assembly. When the second drive motor drives the driving sprocket to rotate through the rotating column, the driving sprocket synchronously drives the second driven sprocket to rotate through the chain, so that the worm drives the second screw to rotate through the worm wheel. During the rotation, the second screw drives the moving screw block to move, so that the moving screw block drives the gap plate to move through the receiving block and the extension block. As the gap plate moves, the gap plate pushes the square steel tube to move, thereby eliminating gaps between the multiple square steel tubes. Therefore, during the movement of the pad, one end of the pad will not contact the surface of the square steel tube due to the existence of the gap, thereby achieving the effect of preventing gaps.
[0032] Other features and advantages of the present invention will be described in the following description, and part of them will become obvious from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0034] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the stacking platform of the present invention;
[0035] Figure 3 This is a schematic diagram of the three-dimensional structure of the stacking platform of the present invention from another perspective;
[0036] Figure 4 This is a schematic diagram of the internal structure of the stacking platform of the present invention;
[0037] Figure 5 This is a schematic diagram of the structure of the frame tooth plate and the backing plate of the present invention;
[0038] Figure 6 This is a schematic diagram of the three-dimensional structure of the first drive motor and the frame gear plate of the present invention;
[0039] Figure 7 This is a schematic diagram of the structure of the frame tooth plate and the backing plate of the present invention;
[0040] Figure 8 This is a schematic diagram of the three-dimensional structure of the first screw and the lifting screw plate of the present invention;
[0041] Figure 9 This is a schematic diagram of the three-dimensional structure of the pad of the present invention;
[0042] Figure 10 This is a schematic diagram of the cross-sectional three-dimensional structure of the pad of the present invention;
[0043] Figure 11 This is a schematic diagram of the cross-sectional three-dimensional structure of the fixing cylinder of the present invention;
[0044] Figure 12 Schematic diagram of the three-dimensional structure of the worm and the second screw of the present invention;
[0045] Figure 13 This is a schematic diagram of the three-dimensional structure of the movable screw block and the storage block of the present invention;
[0046] Figure 14 It is a schematic diagram of the cross-sectional three-dimensional structure of the storage block of the present invention.
[0047] In the figure: 1. Stacking platform; 11. Handle; 12. Limit plate; 121. Robotic arm; 13. Drive box; 14. Mobile box; 141. Control panel; 15. Board box; 151. Pad; 152. Pad; 2. Board feed assembly; 21. First drive motor; 211. Rotating rod; 212. Half gear; 22. Frame tooth plate; 221. Push plate; 23. Support frame; 231. First roller; 3. Anti-pressure assembly; 31. Fixed cylinder; 311. First spring; 312. Extension cylinder; 32. Mobile frame; 32 1. Second roller; 4. Plate-out assembly; 41. Second drive motor; 411. Rotating column; 412. Driving sprocket; 42. First screw; 421. First driven sprocket; 43. Lifting screw plate; 431. Driving cylinder; 432. Telescopic column; 433. Push plate; 44. Guide rod; 5. Anti-gap assembly; 51. Worm; 511. Second driven sprocket; 52. Second screw; 521. Worm wheel; 522. Moving screw block; 53. Receiving block; 531. Second spring; 532. Extension block; 533. Gap plate. DETAILED DESCRIPTION
[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0049] In the embodiments of the present application, any device or element referred to or implied must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the embodiments of the present application. In the description of the embodiments of the present application, the meaning of "plurality" is two or more, unless otherwise specifically specified.
[0050] For specific embodiment 1, please refer to Figures 1 to 8 A stacking device for producing high-strength square steel pipes includes a stacking platform 1 and a robotic arm 121 disposed on top of the stacking platform 1.
[0051] The limiting plate 12 is fixedly connected to the top of the stacking platform 1. The top of the limiting plate 12 is fixedly connected to the bottom of the robotic arm 121. The top of the stacking platform 1 is fixedly connected to the driving box 13, the moving box 14 and the board placing box 15. The board placing box 15 is provided with a plurality of pads 151 inside. The surface of the moving box 14 is fixedly connected to the control panel 141. One end of the stacking platform 1 is fixedly connected to the handle 11. The bottoms of the plurality of pads 151 are fixedly connected to two pads 152.
[0052] The feed plate assembly 2 is arranged inside the stacking platform 1 and is used to transport the pad 151 to the inside of the mobile box 14. The feed plate assembly 2 includes a first drive motor 21 fixedly connected to the inside of the stacking platform 1 and two frame tooth plates 22 slidably connected to the inside of the stacking platform 1. The output end of the first drive motor 21 is fixedly connected to a rotating rod 211. The surface of the rotating rod 211 is fixedly connected to two half gears 212. The two half gears 212 are engaged with the two frame tooth plates 22 for transmission. A pusher plate 221 is fixedly connected between the two frame tooth plates 22. The feed plate assembly 2 also includes a support frame 23 fixedly connected to the back of the two frame tooth plates 22. The top of the support frame 23 is rotatably connected to a plurality of first rollers 231;
[0053] The anti-pressure component 3 is arranged inside the plurality of pads 151 to prevent the pads 151 from colliding with the square steel tubes;
[0054] The plate-out assembly 4 is provided inside the moving box 14 and is used to push the pad 151;
[0055] The anti-gap component 5 is arranged inside the driving box 13 and is used to prevent the square steel pipes from generating gaps during the stacking process;
[0056] It should be noted that a universal wheel is provided at the bottom of the stacking platform 1, and the universal wheel can be self-locking. The end of the rotating rod 211 away from the first drive motor 21 is rotatably connected to the inside of the stacking platform 1, and both ends of the frame tooth plate 22 are fixedly connected to the inclined platform. The setting of the inclined platform can prevent the pad 151 from falling directly to the top of the stacking platform 1, and the mobile box 14 is fixedly connected to the board box 15;
[0057] When it is necessary to move the pad 151 to the inside of the mobile box 14, the first drive motor 21 is started through the control panel 141. The first drive motor 21 drives the half gear 212 to rotate through the rotating rod 211, so that the half gear 212 drives the frame tooth plate 22 to move. When the frame tooth plate 22 moves, the push plate 221 and the support frame 23 are synchronously driven to move, so that the push plate 221 pushes the pad 151 to move to the inside of the mobile box 14. When the push plate 221 pushes the pad 151 to move, the support frame 23 moves to the bottom of the other pad 151, so that the first roller 231 supports the other pad 151. When the frame tooth plate 22 returns to its initial state, the other pad 151 falls on the top of the stacking platform 1.
[0058] For specific embodiment 2, please refer to Figures 1 to 8 According to the stacking device for producing high-strength square steel pipes provided in the first embodiment, this embodiment provides a further technical solution:
[0059] The plate discharging assembly 4 includes a second driving motor 41 fixedly connected to the inside of the stacking platform 1 and a first screw 42 rotatably connected between the moving box 14 and the stacking platform 1, the output end of the second driving motor 41 is fixedly connected to the rotating column 411, the surface of the rotating column 411 is fixedly connected to the driving sprocket 412, the surface of the first screw 42 is fixedly connected to the first driven sprocket 421, the driving sprocket 412 and the first driven sprocket 421 are transmitted by a chain, the surface of the first screw 42 is threadedly connected to the lifting screw plate 43, the plate discharging assembly 4 also includes a guide rod 44 fixedly connected between the moving box 14 and the stacking platform 1, the lifting screw plate 43 is slidably connected to the surface of the guide rod 44, the top of the lifting screw plate 43 is fixedly connected to the driving cylinder 431, the output end of the driving cylinder 431 is differentially connected to the telescopic column 432, and the end of the telescopic column 432 away from the driving cylinder 431 is fixedly connected to the push plate 433;
[0060] It should be noted that the end of the rotating column 411 away from the second driving motor 41 is rotatably connected to the inner wall of the stacking platform 1, and the lifting screw plate 43 is slidably connected to the inside of the moving box 14. When the first screw 42 drives the lifting screw plate 43 and the pad 151 to move, the lifting screw plate 43 can slide smoothly inside the moving box 14.
[0061] When the pad 151 needs to be placed at a high place, when the pad 151 enters the moving box 14, the pad 151 is located at the top of the lifting screw plate 43, and the second driving motor 41 is started through the control panel 141. The second driving motor 41 drives the driving sprocket 412 to rotate through the rotating column 411, and the driving sprocket 412 drives the first driven sprocket 421 to rotate through the chain, so that the first screw 42 drives the pad 151 to move to a suitable height through the lifting screw plate 43, and then the driving cylinder 431 is started through the control panel 141. The driving cylinder 431 drives the push plate 433 to move through the telescopic column 432, so that the push plate 433 pushes the pad 151 to the top of the square steel pipe, so that the square steel pipe at a high place can be placed with the pad 151;
[0062] For specific example three, please refer to Figures 1 to 11 According to the stacking device for producing high-strength square steel pipes provided in the second specific embodiment, this embodiment provides a further technical solution:
[0063] The anti-pressure assembly 3 includes a fixed cylinder 31 fixedly connected to the interior of the plurality of pads 151. A first spring 311 is fixedly connected to the interior of the fixed cylinder 31. An extension cylinder 312 is slidably connected to the interior of the fixed cylinder 31. The extension cylinder 312 is fixedly connected to one end of the first spring 311. An end of the extension cylinder 312 away from the first spring 311 is fixedly connected to a movable frame 32. A second roller 321 is rotatably connected to the interior of the movable frame 32.
[0064] It should be noted that the deformation force generated by the first spring 311 is smaller than the weight of the pad 151 and the pad 152, and the deformation force generated by the first spring 311 is also smaller than the weight of the square steel tube;
[0065] When the driving cylinder 431 drives the push plate 433 to move via the telescopic column 432, the pad 151 located on the top of the lifting screw plate 43 is not squeezed by other pads 151, so that the first spring 311 located inside the fixed cylinder 31 is no longer squeezed by the extension cylinder 312 and returns to its original shape, thereby causing the first spring 311 to drive the extension cylinder 312 to slide inside the fixed cylinder 31, and the extension cylinder 312 drives the second roller 321 to move out of the pad 151 and the pad 152 through the moving frame 32. Therefore, when the push plate 433 drives the pad 151 to move, the second roller 321 will contact the top of the square steel tube, thereby preventing the pad 151 and the pad 152 from directly contacting the surface of the square steel tube.
[0066] For specific example 4, please refer to Figures 1 to 14 According to the stacking device for producing high-strength square steel pipes provided in the third embodiment, this embodiment provides a further technical solution:
[0067] The anti-backlash component 5 includes a worm 51 rotatably connected between the drive box 13 and the stacking platform 1, and a second driven sprocket 511 is fixedly connected to the surface of the worm 51 and located inside the stacking platform 1. The second driven sprocket 511 and the driving sprocket 412 are driven by a chain. The anti-backlash component 5 also includes a second screw 52 rotatably connected to the inside of the drive box 13, and a worm wheel 521 is fixedly connected to the surface of the second screw 52. The worm 51 and the worm wheel 521 are meshed for transmission. The surface of the second screw 52 is threadedly connected to the The movable screw block 522 is slidably connected to the interior of the driving box 13. The surface and back of the movable screw block 522 are fixedly connected to the storage block 53. The interior of the storage block 53 is fixedly connected to the second spring 531. The interior of the storage block 53 is slidably connected to the extension block 532. One end of the extension block 532 is fixedly connected to one end of the second spring 531. The end of the extension block 532 away from the second spring 531 is fixedly connected to the gap plate 533. The gap plate 533 is slidably connected to the interior of the limiting plate 12.
[0068] It should be noted that the deformation force of the second spring 531 is greater than the friction force of the square steel tube and less than the deformation force of the square steel tube. The control panel 141 is electrically connected to the robotic arm 121, the first drive motor 21, the second drive motor 41, and the drive cylinder 431. The opening and closing of the robotic arm 121, the first drive motor 21, the second drive motor 41, and the drive cylinder 431 are controlled by pressing the operation button on the surface of the control panel 141.
[0069] When it is necessary to prevent gaps from being generated between the square and rectangular steel tubes, when the second driving motor 41 drives the driving sprocket 412 to rotate through the rotating column 411, the driving sprocket 412 synchronously drives the second driven sprocket 511 to rotate through the chain, so that the worm 51 drives the second screw 52 to rotate through the worm wheel 521, and the second screw 52 drives the moving screw block 522 to move during the rotation process, so that the moving screw block 522 drives the gap plate 533 to move through the receiving block 53 and the extending block 532. As the gap plate 533 moves, the gap plate 533 pushes the square and rectangular steel tubes to move, thereby eliminating gaps between the multiple square and rectangular steel tubes. Therefore, during the movement of the pad 151, the pad 151 will not cause one end of the pad 151 to come into contact with the surface of the square and rectangular steel tube due to the existence of the gap.
[0070] Specific embodiment 5, the present invention also provides a stacking method for producing high-strength square steel pipes, the stacking method specifically comprising the following steps:
[0071] Step 1: Place the pad 151 inside the board box 15, and then use the robotic arm 121 to place the square steel pipe between the two limit plates 12;
[0072] Step 2: When the backing plate 151 needs to be placed on the top of the square steel pipe, the backing plate 151 is placed on the top of the square steel pipe by using the inlet plate assembly 2 and the outlet plate assembly 4;
[0073] Step 3: When the pad 151 moves to the top of the square steel tube, the anti-pressure component 3 is no longer squeezed by other pads 151 and extends, so that the pad 151 does not collide with the top of the square steel tube;
[0074] Step 4: When the plate-discharging assembly 4 starts to operate, the plate-discharging assembly 4 drives the anti-gap assembly 5 to operate, so that the anti-gap assembly 5 squeezes the multiple square steel pipes, thereby ensuring that the pad 151 will not collide with the square steel pipes due to gaps during movement.
[0075] Working principle: When in use, the stacking platform 1 is moved to a suitable position and fixed through the handle 11, and then multiple pads 151 are placed in the board box 15, and then the mechanical arm 121 is started through the control panel 141. Multiple square steel pipes are placed between the two limit plates 12 through the mechanical arm 121. When it is necessary to move the pad 151 to the inside of the mobile box 14, the first drive motor 21 is started through the control panel 141. The first drive motor 21 drives the half gear 212 to rotate through the rotating rod 211, so that the half gear 212 drives the frame tooth plate 22 to move. When the frame tooth plate 22 moves, it simultaneously drives the push plate 221 and the support frame 23 to move, so that the push plate 221 pushes the pad 151 to move to the inside of the mobile box 14 When the push plate 221 pushes the pad 151 to move, the support frame 23 moves to the bottom of the other pad 151, so that the first roller 231 supports the other pad 151. When the frame tooth plate 22 returns to its initial state, the other pad 151 falls on the top of the stacking platform 1. When the pad 151 needs to be placed at a high place, when the pad 151 enters the moving box 14, the pad 151 is located on the top of the lifting screw plate 43, and the second drive motor 41 is started through the control panel 141. The second drive motor 41 drives the active sprocket 412 to rotate through the rotating column 411, and the active sprocket 412 drives the first driven sprocket 421 to rotate through the chain, so that the first screw 42 drives the pad 151 to move to the lifting screw plate 43. When the driving cylinder 431 drives the push plate 433 to move through the telescopic column 432, the push plate 433 pushes the pad 151 to the top of the square steel pipe, so that the square steel pipe at a high position can be placed on the pad 151. It is necessary to avoid the pad 152 at the bottom of the pad 151 from contacting the top of the square steel pipe. When the driving cylinder 431 drives the push plate 433 to move through the telescopic column 432, the pad 151 located on the top of the lifting screw plate 43 is not squeezed by other pads 151, so that the first spring 311 located inside the fixed cylinder 31 is no longer squeezed by the extension cylinder 312 and returns to its original state, thereby causing the first spring 311 to drive the extension cylinder 312 to the fixed position. The inner portion of the cylinder 31 slides, and the extension cylinder 312 drives the second roller 321 to move out of the interior of the pad 151 and the pad 152 through the moving frame 32. Therefore, when the push plate 433 drives the pad 151 to move, the second roller 321 will contact the top of the square steel pipe, thereby preventing the pad 151 and the pad 152 from directly contacting the surface of the square steel pipe. It is necessary to prevent gaps from being generated between the square steel pipes. When the second driving motor 41 drives the driving sprocket 412 to rotate through the rotating column 411, the driving sprocket 412 synchronously drives the second driven sprocket 511 to rotate through the chain, so that the worm 51 drives the second screw 52 to rotate through the worm gear 521, and the second screw 52 drives the moving screw block 522 to move during the rotation.The moving screw block 522 drives the gap plate 533 to move via the receiving block 53 and the extending block 532. As the gap plate 533 moves, the gap plate 533 pushes the square steel tube to move, thereby eliminating the gaps between the multiple square steel tubes. Therefore, during the movement of the backing plate 151, the backing plate 151 will not come into contact with the surface of the square steel tube due to the existence of the gap.
[0076] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0077] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0078] Parallel: The parallel defined in this application is not limited to absolute parallelism. This definition of parallelism can be understood as basic parallelism, allowing for situations where the two sides are not absolutely parallel due to factors such as assembly tolerance, design tolerance, and the influence of structural flatness. Small angle errors are allowed. For example, within an assembly error range of 10 degrees, it can be understood as a parallel relationship.
[0079] Vertical: The vertical defined in this application is not limited to an absolute vertical intersection relationship (angle of 90 degrees). It allows for non-absolute vertical intersection relationships caused by factors such as assembly tolerance, design tolerance, and structural flatness. It allows for errors in a small angle range. For example, the assembly error range of 80 to 100 degrees can be understood as a vertical relationship.
[0080] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A stacking device for producing high-strength square steel pipes, comprising: The stacking platform (1) and the mechanical arm (121) arranged on the top of the stacking platform (1) are characterized by: A limit plate (12) is fixedly connected to the top of the stacking platform (1), the top of the limit plate (12) is fixedly connected to the bottom of the mechanical arm (121), the top of the stacking platform (1) is fixedly connected to a driving box (13), a moving box (14) and a board placing box (15), a plurality of pads (151) are provided inside the board placing box (15), a control panel (141) is fixedly connected to the surface of the moving box (14), and a handle (11) is fixedly connected to one end of the stacking platform (1); A plate feed assembly (2) is arranged inside the stacking platform (1) and is used to transport the pad (151) to the inside of the mobile box (14). The plate feed assembly (2) includes a first drive motor (21) fixedly connected to the inside of the stacking platform (1) and two frame tooth plates (22) slidably connected to the inside of the stacking platform (1). The output end of the first drive motor (21) is fixedly connected to a rotating rod (211). The surface of the rotating rod (211) is fixedly connected to two half gears (212). The two half gears (212) are connected to the The two frame tooth plates (22) are meshed for transmission, and a push plate (221) is fixedly connected between the two frame tooth plates (22). The feed plate assembly (2) also includes a support frame (23) fixedly connected to the backs of the two frame tooth plates (22). The top of the support frame (23) is rotatably connected to a plurality of first rollers (231). When the push plate (221) pushes the pad (151) to move, the support frame (23) moves to the bottom of the other pad (151), so that the first rollers (231) support the other pad (151). An anti-pressure component (3) is arranged inside the plurality of pads (151) and is used to prevent the pads (151) from colliding with the square steel pipes; A plate-discharging assembly (4) is arranged inside the movable box (14) and is used for pushing the pad (151). The plate-discharging assembly (4) comprises a second driving motor (41) fixedly connected to the inside of the stacking platform (1) and a first screw (42) rotatably connected between the movable box (14) and the stacking platform (1). The output end of the second driving motor (41) is fixedly connected to a rotating column (411). The surface of the rotating column (411) is fixedly connected to a driving sprocket (412). The surface of the first screw (42) is fixedly connected to a first driven sprocket (421). The driving sprocket (412) and the first driven sprocket (421) are driven by a chain. The surface of the first screw (42) is threadedly connected to a lifting screw plate (43). An anti-gap component (5) is arranged inside the drive box (13) and is used to prevent the square steel pipes from generating gaps during the stacking process. The anti-gap component (5) includes a worm (51) rotatably connected between the drive box (13) and the stacking platform (1). The surface of the worm (51) is fixedly connected to a second driven sprocket (511). The second driven sprocket (511) and the driving sprocket (412) are driven by a chain. The anti-gap component (5) also includes a second screw (52) rotatably connected to the inside of the drive box (13). The surface of the second screw (52) is fixedly connected to a worm wheel (521). The worm (51) and the worm wheel (521) are meshed for transmission. The surface of the second screw (52) is threadedly connected to a moving screw block (522). The moving screw block (522) is slidably connected to the inside of the drive box (13).
2. A stacking device for producing high-strength square steel pipes according to claim 1, characterized in that: The bottoms of the plurality of pads (151) are fixedly connected to two pads (152), the anti-pressure assembly (3) comprises a fixed cylinder (31) fixedly connected to the interior of the plurality of pads (151), the interior of the fixed cylinder (31) is fixedly connected to a first spring (311), the interior of the fixed cylinder (31) is slidably connected to an extension cylinder (312), the extension cylinder (312) is fixedly connected to one end of the first spring (311), the end of the extension cylinder (312) away from the first spring (311) is fixedly connected to a movable frame (32), and the interior of the movable frame (32) is rotatably connected to a second roller (321).
3. The stacking device for producing high-strength square steel pipes according to claim 1, characterized in that: The plate-discharging assembly (4) further comprises a guide rod (44) fixedly connected between the moving box (14) and the stacking platform (1); the lifting screw plate (43) is slidably connected to the surface of the guide rod (44); the top of the lifting screw plate (43) is fixedly connected to a driving cylinder (431); the output end of the driving cylinder (431) is differentially connected to a telescopic column (432); and the end of the telescopic column (432) away from the driving cylinder (431) is fixedly connected to a push plate (433).
4. The stacking device for producing high-strength square steel pipes according to claim 1, characterized in that: The surface and back of the movable screw block (522) are fixedly connected to a receiving block (53), the interior of the receiving block (53) is fixedly connected to a second spring (531), the interior of the receiving block (53) is slidably connected to an extension block (532), one end of the extension block (532) is fixedly connected to one end of the second spring (531), and the end of the extension block (532) away from the second spring (531) is fixedly connected to a gap plate (533), and the gap plate (533) is slidably connected to the interior of the limiting plate (12).
5. A stacking method for producing high-strength square steel tubes, using the stacking device for producing high-strength square steel tubes according to any one of claims 1 to 4, the stacking method specifically comprising the following steps: Step 1: Place the backing plate (151) inside the plate box (15), and then place the square steel pipe between the two limit plates (12) through the mechanical arm (121); Step 2: When it is necessary to place the backing plate (151) on the top of the square steel pipe, the backing plate (151) is placed on the top of the square steel pipe by using the inlet plate assembly (2) and the outlet plate assembly (4); Step 3: When the pad (151) moves to the top of the square steel tube, the anti-pressure component (3) is no longer squeezed by other pads (151) and extends, so that the pad (151) does not collide with the top of the square steel tube; Step 4: When the plate-discharging assembly (4) starts to operate, the plate-discharging assembly (4) drives the anti-gap assembly (5) to operate, so that the anti-gap assembly (5) squeezes the multiple square steel pipes, thereby ensuring that the pad (151) will not collide with the square steel pipes due to the gap during the movement.
Citation Information
Patent Citations
Steerable steel pipe stacking equipment
CN213833712U
Stacking device for insulation boards
CN119796955A