Dust removal mechanism and cement bin
By designing a dust removal mechanism including a cylinder, an air collector and a dust removal assembly, using the spiral cavity structure and water buoyancy to form bubbles, the problem of low dust removal efficiency of existing wet dust collectors is solved and a more efficient dust removal effect is achieved.
Patent Information
- Application Number
- CN202510670436.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-05-23
AI Technical Summary
During the dust removal process of existing wet dust collectors, the contact time and contact area of dust-containing gas and water bodies are small, resulting in low dust removal efficiency.
A dust removal mechanism is designed, including a cylinder, a gas collecting cover, a dust removal assembly, etc., which transports dust gas to a conical cavity through the gas collection pipeline, and uses a spiral cone plate and an inverted cone to form a spiral cavity, so that the dust gas moves upward along the spiral cavity, extends its contact time with the water body, and makes the dust gas form bubbles through the buoyancy of the water body and adheres to the inner wall of the bubble.
It effectively improves the contact area and contact time between dust-containing gas and water bodies, and significantly improves the dust removal efficiency.
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Figure CN120189776A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cement silo dust removal, and more specifically, to a dust removal mechanism and a cement silo. Background Art
[0002] A tanker presses cement powder into a cement silo through air pressure. During the pressing process of the cement powder, the air in the cement silo is discharged from the exhaust port, and the dust in the cement silo will also be discharged accordingly. Traditional cement plants use wet dust collectors on the silo top; The reference application number is CN202111218683.4, and its working method is that the air flow flows from the dust inlet area into the water-vapor mixing area through the gap between the bottom edge of the partition plate and the liquid level. The air flow stirs up water flowers, and the water flowers are mixed into the air flow. The range of the water flowers can only be formed near the partition plate; The existing wet dust collectors have the following disadvantages: 1. The contact time between the dust-containing gas and the water body is short; 2. The contact area between the dust-containing gas and the water body is small, and the overall dust removal efficiency is low. Summary of the Invention
[0003] In view of the above defects, the present invention provides a dust removal mechanism and a cement silo to solve the above problems.
[0004] To achieve the above object, the present invention adopts the following technical solutions: A dust removal mechanism and a cement silo, including: A cylinder; the cylinder is used for the cement body, and the upper end of the cylinder is sealed; A base; the base is used to support the cylinder; An upper cover; the upper cover is installed at the upper end of the cylinder and forms a conical cavity with the cylinder; A gas collection hood; a gas collection pipeline is provided on the gas collection hood; the gas collection pipeline transports the dust gas from the cylinder body to the conical cavity; A dust removal component; the dust removal component includes a water tank, a water body, an inverted cone, and a spiral cone plate. The inverted cone is inserted into the water body, and a spiral cavity is formed between the spiral cone plate and the inverted cone. The dust gas moves upward along the spiral cavity.
[0005] Further, the dust removal component further includes: A ventilation hole, which is opened at the center position of the inverted cone; A bracket, which is arranged at the bottom of the water tank and is used to support the inverted cone; The spiral cone plate is installed on the lower surface of the inverted cone, and the spiral cavity shows a spiral upward trend; one end of the spiral cavity is located at the position of the gas collection pipeline, and the other end of the spiral cavity communicates with the conical cavity; The water body generates buoyancy on the dust gas entering the spiral cavity. The dust gas forms bubbles and adheres tightly to the spiral cone plate and the inverted cone, and the dust gas adheres to the inner wall of the bubble.
[0006] Through the obstructive effect of the spiral cone plate, as many bubbles as possible are made to move along the spiral cavity, extending the movement path of the dust gas and improving the dust removal effect.
[0007] Further, the gas collecting pipeline includes a first pipeline installed on the gas collecting hood. The gas collecting hood is fixedly connected to the cylinder body. The upper end of the first pipeline is open and higher than the liquid level of the water body. The first pipeline passes through the upper end of the cylinder body. A fan is provided inside the first pipeline. When the fan is not working, it can connect the gas collecting hood and the ventilation hole. A one-way valve is installed at the lower end of the first pipeline, and a ventilation component is provided between the first pipeline and the ventilation hole.
[0008] Through the function of the one-way valve, the evaporated water can be prevented from flowing back into the cylinder body, preventing the cement from getting damp and caking. Further, the ventilation component includes a plurality of L-shaped gas pipelines between the ventilation hole and the gas collecting pipeline. One end of the L-shaped gas pipeline is connected to the first pipeline, and the other end is connected to the ventilation hole.
[0009] Further, the ventilation component includes a channel provided at the center of the water tank. The first pipeline passes through the channel. An air deflector is provided on the ventilation hole. The air deflector turns the dust gas in the gas collecting pipeline by 180 degrees and conveys it to the ventilation hole, entering the spiral cavity. An airtight cavity is formed between the air deflector, the first pipeline, and the inverted cone for the dust gas to flow through.
[0010] Further, a plurality of inverted cones are provided.
[0011] Further, one inverted cone is provided.
[0012] Further, an exhaust hole is installed at the upper end of the upper cover, and a rain shield is installed on the exhaust hole. A circulation pipeline is provided in one of the water tanks, and a bubbler is installed on the ventilation hole.
[0013] Through the function of the bubbler, the dust gas actively forms bubbles.
[0014] Further, a waterproof motor is installed on the inverted cone, and a stirring rod is installed at the rotating end of the waterproof motor. The stirring rod is located inside the spiral cavity.
[0015] When the waterproof motor rotates, it can actively drive the stirring rod to rotate. The stirring rod breaks the bubbles formed by the flowing dust gas, forming a plurality of tiny bubbles. During this process, the dust gas can contact more water bodies, increasing the contact area with the water bodies and improving the dust removal efficiency.
[0016] Further, a first rod is installed on the lower surface of the inverted cone. A plurality of first rods are provided and arranged staggeredly. Spikes are provided on the surface of the first rod, and a plurality of spikes are provided.
[0017] It can passively pierce the bubbles formed by the dust gas.
[0018] Further, a cement silo includes a dust removal mechanism for dust removal of the cement silo.
[0019] The beneficial effects of the present invention are as follows: Utilizing the physical property that dust is easily attached to water, the dust gas is input to the bottom of the water body. While the dust gas forms bubbles, it adheres to the side wall of the bubbles, effectively increasing the contact area between the dust-containing gas and the water body and effectively improving the dust removal efficiency. Through the settings of the spiral conical plate and the inverted cone, the dust-containing gas moves along a spiral ascending route, prolonging the contact time between the dust-containing gas and the water body. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural diagram of the dust removal mechanism and the cement silo of the present invention; Figure 2 is a schematic diagram of the cylinder body; Figure 3 is a schematic diagram of the first embodiment of the inverted cone; Figure 4 is a longitudinal sectional schematic diagram of the spiral conical plate; Figure 5 is a schematic diagram of the second embodiment of the inverted cone; Figure 6 is a schematic diagram of the inverted air hood; Figure 7 is a top view schematic diagram of the first rod; In the figure, 1. cylinder body; 2. base; 3. upper cover; 4. conical cavity; 5. gas collection hood; 6. gas collection pipeline; 7. dust removal assembly; 71. water tank; 72. water body; 73. inverted cone; 74. spiral conical plate; 75. spiral cavity; 76. ventilation hole; 77. support; 78. dust gas; 61. first pipeline; 62. fan; 63. one-way valve; 64. ventilation assembly; 641. L-shaped gas transmission pipe; 642. channel; 643. inverted air hood; 645. airtight cavity; 31. exhaust hole; 32. rainproof cover; 712. circulation pipeline; 731. waterproof motor; 732. stirring rod; 733. first rod; 734. spike; 761. bubble generator. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] This application provides a dust removal mechanism and a cement silo. Please refer to Figures 1 - 7 : including; Cylinder body 1; The cylinder body 1 is used for the cement body, and the upper end of the cylinder body 1 is sealed; Base 2; The base 2 is used to support the cylinder body 1; Upper cover 3; The upper cover 3 is installed at the upper end of the cylinder body 1, and a conical cavity 4 is formed between the upper cover 3 and the cylinder body 1; Gas collection hood 5; A gas collection pipeline 6 is provided on the gas collection hood 5; The gas collection pipeline 6 transmits the dust gas 78 from the inside of the cylinder body 1 to the conical cavity 4; Dust removal component 7; the dust removal component 7 includes a water tank 71, a water body 72, an inverted cone 73, and a spiral cone plate 74. The inverted cone 73 is inserted into the water body 72, and a spiral cavity 75 is formed between the spiral cone plate 74 and the inverted cone 73. The dust gas 78 moves upward along the spiral cavity 75.
[0022] Specifically, in actual application, the upper cover 3 covers the upper end of the cylinder body 1, and a cavity is formed between the upper cover 3 and the cylinder body 1. The dust removal mechanism is arranged in this cavity; the water tank 71 is used to hold the water body 72; The air collecting hood 5 can concentrate the gas to the position of the gas collecting pipeline 6. The gas collecting pipeline 6 can actively or passively transport the dust gas 78 to the position of the dust removal component 7. Through the action of the dust removal component 7, the dust gas 78 can be dust-removed. Through the action of inserting the inverted cone 73 into the water body 72, the dust gas 78 can be input to the bottom position of the water body 72. The dust gas 78 forms bubbles at the bottom of the water body 72. At this time, the dust gas 78 comes into contact with the water body 72, and the dust gas 78 adheres to the inner wall of the bubble, thus achieving the purpose of dust removal; Under the action of the buoyancy of the bubbles, the bubbles drive the dust gas 78 to move upward. Through the obstruction of the spiral cone plate 74, as many bubbles as possible move along the spiral cavity 75, extending the moving path of the dust gas 78 and improving the dust removal effect.
[0023] Refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , the dust removal component 7 further includes; A ventilation hole 76, which is opened at the central position of the inverted cone 73; A bracket 77, which is arranged at the bottom of the water tank 71 and is used to support the inverted cone 73; The spiral cone plate 74 is installed on the lower surface of the inverted cone 73, and the spiral cavity 75 shows a spiral upward trend; one end of the spiral cavity 75 is arranged at the position of the gas collecting pipeline 6, and the other end of the spiral cavity 75 is communicated with the conical cavity 4; The water body 72 generates buoyancy on the dust gas 78 entering the spiral cavity 75. The dust gas 78 forms bubbles and clings to the spiral cone plate 74 and the inverted cone 73, and the dust gas 78 adheres to the inner wall of the bubble.
[0024] Specifically, in actual application, the inverted cone 73 is a cone with a wider upper part and a narrower lower part. The upper end of the water body 72 does not submerge the upper end of the inverted cone 73 and is inserted upside down in the water body 72. The ventilation hole 76 is located at the lower end of the inverted cone 73, and the ventilation hole 76 is communicated with the gas collecting pipeline 6; The bracket 77 is used to support the inverted cone 73, and the inverted cone 73 is in a stable state. The spiral cavity 75 shows a spiral upward trend, making the spiral cavity 75 in a spiral upward spatial form. Under the action of the buoyancy of the bubbles, the bubbles drive the dust gas 78 to move upward. Through the obstruction of the spiral cone plate 74, as many bubbles as possible move along the spiral cavity 75, extending the moving path of the dust gas 78 and improving the dust removal effect.
[0025] Refer to Figures 1 - 6 , the gas collecting pipeline 6 includes a first pipeline 61 installed on the gas collecting hood 5. The gas collecting hood 5 is fixedly connected to the cylinder body 1. The upper end of the first pipeline 61 is open and higher than the liquid level of the water body 72. The first pipeline 61 passes through the upper end of the cylinder body 1. A fan 62 is provided in the first pipeline 61. When the fan 62 is not working, the gas collecting hood 5 and the ventilation hole 76 can be communicated. A check valve 63 is installed at the lower end of the first pipeline 61, and a ventilation component 64 is provided between the first pipeline 61 and the ventilation hole 76.
[0026] Specifically, in actual application, the first pipeline 61 penetrates through the upper end of the cylinder body 1. Through the setting that the upper end of the first pipeline 61 is open and higher than the liquid level of the water body 72, the backflow of the water body 72 into the first pipeline 61 can be avoided. The fan 62 can actively transport the dust gas 78 in the cylinder body 1 to the dust removal component 7 at a certain pressure; Through the setting that the gas collecting hood 5 and the ventilation hole 76 can be communicated when the fan 62 is not working, when the fan 62 fails, due to the pressure generated by the self-feeding of the cylinder body 1, the dust gas 78 is passively transported to the dust removal component 7 at the pressure inside the cylinder body 1. Through the function of the check valve 63, the evaporated water of 72 can be prevented from flowing back into the cylinder body 1, preventing the cement from getting damp and caking.
[0027] Refer to Figure 1 and Figure 3 , Embodiment 1 of the ventilation component 64. The ventilation component 64 includes a plurality of L-shaped gas pipelines 641 between the ventilation hole 76 and the gas collecting pipeline 6. One end of the L-shaped gas pipeline 641 is communicated with the first pipeline 61, and the other end is communicated with the ventilation hole 76.
[0028] Specifically, in actual application, the dust gas 78 in the first pipeline 61 is shunted into each ventilation hole 76 through the L-shaped gas pipeline 641, discharged from the ventilation hole 76 and contacts with the water body 72.
[0029] Refer to Figure 5 and Figure 6 , Embodiment 2 of the ventilation component 64. The ventilation component 64 includes a channel 642 provided at the center of the water tank 71. The first pipeline 61 passes through the channel 642. An air deflector 643 is provided on the ventilation hole 76. The air deflector 643 turns the dust gas 78 in the gas collecting pipeline 6 by 180 degrees and transports it to the ventilation hole 76, entering the spiral cavity 75. An airtight cavity 645 is formed between the air deflector 643, the first pipeline 61, and the inverted cone 73 for the dust gas 78 to flow through.
[0030] Specifically in practical applications, the dust gas 78 in the first pipeline 61 can be redirected by the air inversion hood 643. The dust gas 78 that was originally flowing upward is turned 180 degrees to flow downward until it contacts the conical cavity 4, forming bubbles, which facilitates the attachment of the dust gas 78. Through the function of the airtight cavity 645, the leakage of the dust gas 78 into the water body 72 can be prevented. Under the air pressure of the dust gas 78, the liquid level in the air inversion hood 643 should be lower than the liquid level in the water tank 71.
[0031] Refer to Figure 1 and Figure 4 , for the first embodiment of the inverted cone 73, there are multiple inverted cones 73.
[0032] Specifically in practical applications, when the number of inverted cones 73 is set to 3, the dust removal efficiency per unit time can be improved. The flow rate of the dust gas 78 per unit time is relatively large, but it will waste the area of the upper surface of the cylinder 1. Both the cylinder 1 and the inverted cone 73 are circular, and only 3 - 4 inverted cones 73 can be arranged simultaneously. In this embodiment, there are three inverted cones 73.
[0033] Refer to Figure 5 and Figure 6 , for the second embodiment of the inverted cone 73, there is one inverted cone 73.
[0034] Specifically in practical applications, having one inverted cone 73 can maximize the utilization of the space on the upper surface of the cylinder 1, but with only one inverted cone 73, the flow rate of the dust gas 78 per unit time is relatively small.
[0035] Refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , an exhaust hole 31 is installed at the upper end of the upper cover 3, a rain shield 32 is installed on the exhaust hole 31, a water tank 71 is provided with a circulation pipeline 712, and a bubbler 761 is installed on the ventilation hole 76.
[0036] Specifically in practical applications, through the function of the exhaust hole 31, the filtered dust gas 78 can be released into the atmosphere. Through the function of the rain shield 32, rainwater can be prevented from falling into the water tank 71. Through the function of the circulation pipeline 712, the water body 72 containing the dust gas 78 in the water tank 71 can be automatically circulated out for secondary filtration to improve the filtration effect of the water body 72. Through the function of the bubbler 761, the dust gas 78 can actively form bubbles.
[0037] For the first embodiment, refer to Figure 6 , a waterproof motor 731 is installed on the inverted cone 73, and a stirring rod 732 is installed at the rotating end of the waterproof motor 731. The stirring rod 732 is located in the spiral cavity 75.
[0038] Specifically, in actual applications, the rotation of the waterproof motor 731 can actively drive the rotation of the stirring rod 732. The stirring rod 732 breaks the bubbles formed by the flowing dust gas 78 into multiple tiny bubbles. During this process, the dust gas 78 can come into contact with more water body 72, increasing the contact area with the water body 72 and improving the dust removal efficiency.
[0039] Example 2. Refer to Figure 3 and Figure 7 , a first rod 733 is installed on the lower surface of the inverted cone 73. There are multiple first rods 733 and they are arranged staggeredly. Spikes 734 are provided on the surface of the first rod 733, and there are multiple spikes 734.
[0040] Specifically, in actual applications, through the action of the spikes 734, the bubbles formed by the dust gas 78 can be passively punctured to form multiple small bubbles. The dust gas 78 can come into contact with more water body 72, increasing the contact area with the water body 72 and improving the dust removal efficiency.
Claims
1. Dust removal mechanism, characterized in that, Comprising; A cylinder body (1); the cylinder body (1) is for the cement body, and the upper end of the cylinder body (1) is sealed. A base (2); the base (2) is for supporting the cylinder body (1). An upper cover (3); the upper cover (3) is installed at the upper end of the cylinder body (1), and a conical cavity (4) is formed between the upper cover (3) and the cylinder body (1). A gas collection hood (5); a gas collection pipeline (6) is provided on the gas collection hood (5); the gas collection pipeline (6) transports the dust gas (78) from inside the cylinder body (1) to the conical cavity (4). A dust removal assembly (7); the dust removal assembly (7) includes a water tank (71), a water body (72), an inverted cone (73), and a spiral cone plate (74). The inverted cone (73) is inserted into the water body (72), and a spiral cavity (75) is formed between the spiral cone plate (74) and the inverted cone (73). The dust gas (78) moves upward along the spiral cavity (75).
2. The dust removal mechanism according to claim 1, characterized in that, The dust removal assembly (7) further includes; A ventilation hole (76), which is opened at the central position of the inverted cone (73). A bracket (77), which is provided at the bottom of the water tank (71) for supporting the inverted cone (73). The spiral cone plate (74) is installed on the lower surface of the inverted cone (73), and the spiral cavity (75) shows a spiral upward trend; one end of the spiral cavity (75) is located at the position of the gas collection pipeline (6), and the other end of the spiral cavity (75) communicates with the conical cavity (4). The water body (72) generates buoyancy on the dust gas (78) entering the spiral cavity (75). The dust gas (78) forms bubbles and clings to the spiral cone plate (74) and the inverted cone (73), and the dust gas (78) adheres to the inner wall of the bubbles. The gas collection pipeline (6) includes a first pipeline (61) installed on the gas collection hood (5). The gas collection hood (5) is fixedly connected to the cylinder body (1). The upper end of the first pipeline (61) is open and higher than the liquid level of the water body (72). The first pipeline (61) passes through the upper end of the cylinder body (1). A fan (62) is provided inside the first pipeline (61). When the fan (62) is not working, it can communicate the gas collection hood (5) and the ventilation hole (76). A one-way valve (63) is installed at the lower end of the first pipeline (61). A ventilation assembly (64) is provided between the first pipeline (61) and the ventilation hole (76).
3. The dust removal mechanism according to claim 2, wherein The ventilation assembly (64) includes L-shaped gas pipelines (641) between the ventilation hole (76) and the gas collection pipeline (6). There are multiple L-shaped gas pipelines (641). One end of the L-shaped gas pipeline (641) communicates with the first pipeline (61), and the other end communicates with the ventilation hole (76).
4. The dust removal mechanism according to claim 3, characterized in that, The ventilation assembly (64) includes a channel (642) provided at the center of the water tank (71). The channel (642) allows the first pipeline (61) to pass through. An air deflector (643) is provided on the ventilation hole (76). The air deflector (643) turns the dust gas (78) in the gas collection pipeline (6) by 180 degrees and transports it to the ventilation hole (76) and into the spiral cavity (75). An airtight cavity (645) is formed among the air deflector (643), the first pipeline (61), and the inverted cone (73) for the dust gas (78) to flow through.
5. The dust removal mechanism according to claim 3, wherein There are multiple inverted cones (73).
6. The dust removal mechanism according to claim 4, characterized in that, There is one inverted cone (73).
7. The dust removal mechanism according to claim 5 or 6, characterized in that An exhaust hole (31) is installed at the upper end of the upper cover (3), and a rain shield (32) is installed on the exhaust hole (31). One of the water tanks (71) is provided with a circulation pipeline (712), and a bubbler (761) is installed on the ventilation hole (76).
8. The dust removal mechanism according to claim 7, characterized in that, A waterproof motor (731) is installed on the inverted cone (73), and a stirring rod (732) is installed at the rotating end of the waterproof motor (731). The stirring rod (732) is located in the spiral cavity (75).
9. The dust removal mechanism according to claim 7, wherein A first rod (733) is installed on the lower surface of the inverted cone (73). There are multiple first rods (733) and they are arranged staggeredly. Spikes (734) are provided on the surface of the first rod (733), and there are multiple spikes (734).
10. Cement silo, characterized in that, It includes the dust removal mechanism according to any one of claims 1-10, and the dust removal mechanism is used for dust removal in the cement silo.
Citation Information
Patent Citations
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