Air compressor tank energy-saving baking line control method and system
By dynamically adjusting the baking temperature and duration of the air compressor tank, the problem of uneven coating quality caused by constant power heating in the prior art is solved, and higher quality coating curing and adhesion are achieved.
Patent Information
- Application Number
- CN202510547454.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-06-24
AI Technical Summary
During the baking of tanks by existing air compressors, constant power heating leads to uneven coating quality, especially in different tanks and coating thicknesses.
By collecting the real-time temperature value of the oven and the paint parameters of the can, the required temperature value and baking time are generated, and the baking conditions are dynamically adjusted to ensure that the can is baked at the appropriate temperature and duration.
The quality of the surface coating of the tank body is improved, ensuring that the coating is fully cured and firmly adhered, and reducing the problem of uneven coating quality.
Smart Images

Figure CN120190107A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of air compressor tanks, and particularly to a control method and system for an energy-saving baking line of an air compressor tank. Background Art
[0002] An air compressor tank refers to an air compressor storage tank, which is a pressure vessel specifically used for storing compressed air.
[0003] In the production process of an air compressor tank, after the paint spraying is completed, it will enter the coating reinforcement stage. The tank body is moved into a special baking oven, where its internal heating elements and the circulating air duct work together to quickly create a high-temperature environment, allowing the coating to be fully heated, and the molecules to crosslink and stabilize, thereby enhancing the adhesion and wear resistance and ensuring the service performance of the tank body.
[0004] Currently, when the baking oven is heating, it usually adopts a heating method with a constant power. During the entire baking process, the heating equipment always operates at a fixed power. When heating different tank bodies and different coating thicknesses with a fixed power, the quality of the coating on the surface of the tank body is reduced, which needs to be improved. Summary of the Invention
[0005] In order to improve the quality of the coating on the surface of the tank body, the present invention provides a control method and system for an energy-saving baking line of an air compressor tank.
[0006] In a first aspect, the present invention provides a control method for an energy-saving baking line of an air compressor tank, adopting the following technical solutions: A control method for an energy-saving baking line of an air compressor tank includes: S1: Responding to a preset spraying completion signal to control a preset transportation device to transport the air compressor tank to a preset material suction area, and collecting the area signal of the material suction area; S2: When the area signal is consistent with a preset arrival signal, controlling a preset material suction capillary to suck materials by a preset material suction method; S3: When the material suction is completed, controlling the transportation device to transport the air compressor tank into a preset baking oven, and collecting the baking temperature value of the baking oven and the tank body coating parameters of the air compressor tank; S4: Generating a required temperature value and a required baking duration based on the tank body coating parameters; S5: When the baking temperature value is consistent with the required temperature value, collecting the baking duration; S6: When the baking duration is consistent with the required baking duration, controlling the transportation device to transport the air compressor tank to a preset unloading area, thereby completing the production of the air compressor tank.
[0007] By adopting the above technical solution, after receiving the signal indicating that the spraying is completed, the transportation device is controlled to transport the tank body to the material suction area, and the arrival of the tank body is confirmed through the area signal, and then the material suction thin pipe is started to suck the material. After the material suction is completed, the transportation device is used again to send the tank body into the baking oven, and at the same time, the real-time baking temperature value of the baking oven and the coating parameters of the tank body are collected. Based on this, the required temperature value and the required baking duration are obtained. When the baking temperature of the baking oven reaches the required temperature value, the baking duration is started to be collected until the baking duration is consistent with the required baking duration, so as to ensure that the air compressor tank body is baked at an appropriate temperature and duration, so that the coating is fully cured and firmly attached, and the quality of the coating on the surface of the tank body is improved.
[0008] Optionally, the material suction method includes: S20: Collect the tank body production information of the air compressor tank body; S21: Based on the tank body production information, judge whether the air compressor tank body includes a preset additional tank body component; S210: When the air compressor tank body does not include the additional tank body component, based on the tank body production information, retrieve the spraying thickness value and the tank body size; S2100: Based on the tank body size and the spraying thickness value, generate the thin pipe wrapping diameter; S2101: Based on the tank body size and the preset material suction position of the tank body, generate the initial arrival position and the material suction upward movement distance; S2102: Respond to the thin pipe wrapping diameter to generate the thin pipe pulling speed; S2103: Control the material suction thin pipe to adjust the wrapping diameter to be consistent with the thin pipe wrapping diameter, then control the material suction thin pipe to move to the initial arrival position, pull at the thin pipe pulling speed, and at the same time move upward at a preset thin pipe upward movement speed, so as to absorb the excess coating on the air compressor tank body.
[0009] Optionally, the material suction method further includes: S211: When the air compressor tank body includes the additional tank body component, based on the tank body production information, retrieve the spraying thickness value, the tank body size, the additional component size, and the additional component installation position; S2111: Based on the tank body size and the spraying thickness value, generate the thin pipe wrapping diameter; S2112: Based on the tank body size and the preset material suction position of the tank body, generate the initial arrival position; S2113: Respond to the thin pipe wrapping diameter to generate the thin pipe pulling speed; S2114: Generate an initial end position, a secondary arrival position, a secondary end position, a tertiary arrival position, and a tertiary end position based on the tank size, the additional component size, and the additional component installation position; S2115: Control the suction thin tube to adjust the wrapping diameter to be consistent with the thin tube wrapping diameter, then control the suction thin tube to move to the initial arrival position, pull at the thin tube pulling speed, and simultaneously displace upward at a preset thin tube upward movement speed until reaching the initial end position; S2116: Control the preset secondary suction thin tube to move to the secondary arrival position, wrap the air compressor tank with the thin tube wrapping diameter, then pull at the thin tube pulling speed, and simultaneously displace upward at the thin tube upward movement speed until reaching the secondary end position; S2117: Control the preset tertiary suction thin tube to move to the tertiary arrival position, wrap the air compressor tank with the thin tube wrapping diameter, then pull at the thin tube pulling speed, and simultaneously displace upward at the thin tube upward movement speed until reaching the tertiary end position.
[0010] Optionally, it further includes a suction method for the additional components of the tank: S2118: Obtain an outward movement distance value based on the tank suction position, the tank size, the additional component size, and the spraying thickness value; S2119: Generate an initial suction position based on the outward movement distance value and the additional component installation position; S2120: Generate a spiral suction route based on the initial suction position and a preset unit suction size; S2121: Control the preset spiral suction device to go to the initial suction position and perform spiral suction along the spiral suction route at a preset spiral suction speed.
[0011] Optionally, it further includes a suction detection method: S23: Collect suction image information when the suction thin tube performs suction at the thin tube pulling speed and the thin tube upward movement speed; S24: When the suction image information contains a preset spraying downward flow feature, identify the positional relationship between the spraying downward flow feature and the preset suction thin tube feature in the suction image information to obtain a spraying aggregation position; S240: When the spraying aggregation position is below the suction thin tube, generate a heating ring diameter of a preset preheating ring based on the spraying thickness value and the tank size; S2400: Control the preheating ring within the preset preheating area to adjust its diameter to be the same as that of the heating ring, and move it to the initial arrival position, and displace it upward at the upward displacement speed of the thin tube.
[0012] Optionally, the material suction detection method further includes: S241: When the material spraying aggregation position is above the material suction thin tube, collect the water droplet size of the material spraying downstream characteristics; S2411: Based on the water droplet size, the preset unit material suction amount, and the thin tube pulling speed, obtain the acceleration pulling speed and the acceleration pulling duration; S2412: Collect the pulling image information; S2413: When and only when it is recognized from the pulling image information that the material suction thin tube characteristics are in contact with the material spraying downstream characteristics, control the material suction thin tube to pull at the acceleration pulling speed, and after the acceleration pulling duration, restore the pulling speed to the thin tube pulling speed.
[0013] Optionally, it further includes a thin tube cleaning method: S250: After the material suction thin tube completes the displacement of the material suction upward distance, move the material suction thin tube to the preset paint recovery area, and output a paint recovery signal; S251: Respond to the paint recovery signal to collect the recovery image information; S252: Identify and mark the preset thin tube paint characteristics from the recovery image information to obtain the absorption end position; S253: Based on the tank size and the thin tube diameter, obtain the number of thin tube winding turns; S254: Based on the tank size and the number of thin tube winding turns, obtain the thin tube usage length; S255: Control the preset material suction recovery device to push the paint on the material suction thin tube from the absorption end position with a preset pushing force value, and collect the pushing distance; S256: When the pushing distance is the same as the thin tube usage length, complete the paint recovery.
[0014] Optionally, it further includes a thin tube detection method: S260: After completing the paint recovery and after a preset posture recovery duration, collect the thin tube image information; S261: Identify the thin tube recovery posture of the material suction thin tube from the thin tube image information; S262: When the thin tube recovery posture is inconsistent with the preset thin tube reference posture, frame out the thin tube abnormal section where the thin tube recovery posture is inconsistent with the thin tube reference posture from the thin tube image information; S263: Control the preset cutting device to cut off the abnormal section of the thin tube, and move the remaining suction thin tubes to the preset thin tube cleaning area for cleaning; S264: When the attitude of the thin tube returns to be consistent with the preset reference attitude of the thin tube, move the suction thin tube to the preset thin tube cleaning area for cleaning.
[0015] Optionally, it further includes the verification method after the air compressor tank body is baked: S70: After baking is completed, collect the post-baking image information; S71: Perform feature recognition on the air compressor tank body from the post-baking image information to obtain the post-baked tank body features; S72: When the post-baked tank body features are inconsistent with the preset reference tank body features, obtain the difference feature area based on the post-baked tank body features and the reference tank body features; S73: Perform a reporting prompt based on the difference feature area.
[0016] In a second aspect, the present application provides an energy-saving baking line control system for an air compressor tank body, adopting the following technical solution: An energy-saving baking line control system for an air compressor tank body includes: A collection module, configured to collect area signals, baking temperature values, tank body coating parameters, and baking duration; A memory, configured to store the program of any one of the above energy-saving baking line control methods for an air compressor tank body; A processor, configured to load and execute and implement the program stored in the memory.
[0017] In summary, the present application includes at least one of the following beneficial technical effects: 1. By simultaneously collecting the real-time baking temperature value of the baking oven and the coating parameters of the tank body, the required temperature value and required baking duration are obtained. When the baking temperature of the baking oven reaches the required temperature value, the baking duration is collected until the baking duration is consistent with the required baking duration, so as to ensure that the air compressor tank body is baked at an appropriate temperature and duration, enabling the coating to be fully cured and firmly attached, and improving the quality of the tank body surface coating; 2. When the tank body does not contain additional components, further retrieve the spraying thickness value and the tank body size to generate the wrapping diameter of the thin tube, ensuring that the material suction thin tube can fit well with the surface of the tank body and absorb the excess paint to the greatest extent. Then, based on the tank body size and the material suction position of the tank body, obtain the initial arrival position and the upward movement distance of material suction, and further generate the pulling speed of the thin tube, which not only ensures sufficient absorption of the excess paint but also avoids affecting the material suction effect due to too fast or too slow speed. At the same time, displace upward at the upward movement speed of the thin tube, enabling the material suction process to fully cover the surface of the tank body, thereby avoiding paint waste and unevenness, and improving the flatness and uniformity of the coating on the surface of the tank body; 3. When the material spraying aggregation position is above the material suction thin tube, calculate the accelerated pulling speed and the accelerated pulling duration based on the water droplet size, the unit material suction amount, and the pulling speed of the thin tube, so as to control the material suction thin tube to be pulled at the accelerated pulling speed, which can ensure timely response when the sprayed material reaches the effective range of the material suction thin tube and improve the timeliness and effectiveness of material suction. After the end of the accelerated pulling duration, restore the pulling speed to the pulling speed of the thin tube to make the material suction process return to the normal state and ensure the stability and continuity of the material suction process. Description of the Drawings
[0018] Figure 1 is a schematic diagram showing the baking of the air compressor tank body in the baking oven in the embodiment of the present invention; Figure 2 is a schematic diagram showing the material suction of the air compressor tank body without additional components of the tank body by the material suction thin tube in the embodiment of the present invention; Figure 3 is a schematic diagram showing the material suction of the air compressor tank body with additional components of the tank body by the material suction thin tube in the embodiment of the present invention; Figure 4 is a method flow chart of a control method for an energy-saving baking line of an air compressor tank body in the embodiment of the present invention; Figure 5 is the method flow of the material suction method in the embodiment of the present invention Figure 1 ; Figure 6 is the method flow of the material suction method in the embodiment of the present invention Figure 2 ; Figure 7 is a method flow chart of the material suction method for additional components of the tank body in the embodiment of the present invention.
[0019] The names of the parts referred to by the above reference numerals in the drawings are as follows: 1. Air compressor tank body; 2. Baking oven; 3. Material suction thin tube; 4. Secondary material suction thin tube; 5. Tertiary material suction thin tube; 6. Additional components of the tank body. Detailed Embodiments
[0020] The present invention will be further described in detail below with reference to the drawings and embodiments.
[0021] Referring to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , an embodiment of the present application discloses a control method for an energy-saving baking line of an air compressor tank body, including the following steps: S1: In response to a preset spraying completion signal, control a preset transport device to transport the air compressor tank body 1 to a preset material suction area, and collect the area signal of the material suction area.
[0022] The spraying completion signal refers to the signal when the spraying operation on the air compressor tank body 1 is completed. The spraying completion signal is sent by a preset spraying device. The spraying device refers to a device used for spraying the outer surface of the air compressor tank body 1. The transport device refers to a device used for transporting the overall spraying process of the air compressor tank body 1. The material suction area refers to an area used for absorbing the materials that are redundantly sprayed on the outer surface of the air compressor tank body 1. The area signal refers to a signal used to detect whether the air compressor tank body 1 reaches the material suction area. The area signal is collected through a preset signal transceiver. The area signal includes a standby signal and an arrival signal. Among them, the standby signal refers to the signal when there is no air compressor tank body 1 in the material suction area. The arrival signal refers to the signal when there is an air compressor tank body 1 in the material suction area. The spraying material, the material suction area, the standby signal, and the arrival signal are all set in advance by those skilled in the art and will not be elaborated here.
[0023] When the spraying completion signal is received, it indicates that the spraying operation on the air compressor tank body 1 is completed. It is necessary to control the transport device to transport the air compressor tank body 1 to the material suction area and collect the area signal of the material suction area for subsequent steps.
[0024] S2: When the area signal is consistent with a preset arrival signal, control a preset suction capillary tube 3 to perform material suction in a preset material suction method.
[0025] When the area signal is consistent with the arrival signal, it indicates that the air compressor tank body 1 reaches the material suction area. The suction capillary tube 3 refers to a thin flexible hose used for absorbing the materials that are redundantly sprayed on the air compressor tank body 1. The material suction method refers to a method used for absorbing the materials that are redundantly sprayed on the air compressor tank body 1. The specific material suction method will be described in detail in subsequent steps S20 to S2117 and will not be elaborated here.
[0026] S3: When the material suction is completed, control the transport device to transport the air compressor tank body 1 into a preset baking oven 2, and collect the baking temperature value of the baking oven 2 and the tank body coating parameters of the air compressor tank body 1.
[0027] The baking oven 2 refers to a device used to bake the air compressor tank body 1 that has completed the spraying operation. The baking temperature value refers to the temperature value inside the baking oven 2. The tank body coating parameter refers to the thickness of the coating on the air compressor tank body 1. The baking temperature value is obtained through a preset temperature sensor on the baking oven 2. The tank body coating parameter is pre-entered by those skilled in the art.
[0028] After the material suction is completed, it is necessary to control the transportation device to transport the air compressor tank body 1 into the baking oven 2, and collect the baking temperature value of the baking oven 2 and the tank body coating parameters of the air compressor tank body 1 for subsequent steps.
[0029] S4: Generate the required temperature value and required baking duration based on the tank body coating parameters.
[0030] The required temperature value refers to the temperature value that needs to be reached inside the baking oven 2. The required baking duration refers to the duration for which baking needs to be carried out. The required temperature value and required baking duration corresponding to the tank body coating parameters can be queried through a preset baking comparison table, and this comparison table records the different required temperature values and required baking durations corresponding to different tank body coating parameters. The baking comparison table is formed by those skilled in the art recording the different required temperature values and required baking durations corresponding to different tank body coating parameters through successive experiments, which will not be elaborated here.
[0031] S5: When the baking temperature value is consistent with the required temperature value, collect the baking duration.
[0032] The baking duration refers to the duration for which the air compressor tank body 1 is baked inside the baking oven 2. The baking duration is obtained through an electronic timer on the baking oven 2.
[0033] When the baking temperature value is consistent with the required temperature value, it indicates that the temperature of the baking oven 2 has reached the standard, and it is necessary to collect the baking duration for subsequent steps.
[0034] S6: When the baking duration is consistent with the required baking duration, control the transportation device to transport the air compressor tank body 1 to a preset unloading area to complete the production of the air compressor tank body 1.
[0035] The unloading area refers to the area used to unload the air compressor tank body 1 that has completed baking. The unloading area is set in advance by those skilled in the art, which will not be elaborated here.
[0036] When the baking duration is consistent with the required baking duration, it indicates that the air compressor tank body 1 has completed baking, and it is necessary to control the transportation device to transport the air compressor tank body 1 to the unloading area for unloading to complete the production of the air compressor tank body 1.
[0037] Refer to Figure 2 and Figure 5 , the material suction method includes the following steps: S20: Collect the tank production information of the air compressor tank 1.
[0038] The tank production information refers to the information including parameters such as the model, size, weight, and structure of the air compressor tank 1. The tank production information is obtained by pre-input from the staff and will not be elaborated here.
[0039] S21: Based on the tank production information, determine whether the air compressor tank 1 includes the preset external tank components 6.
[0040] The external tank components 6 refer to the components provided on some air compressor tanks 1, excluding the cylinder of the tank body. For example, the fixing brackets and the base. By understanding the tank production information, the structure of the tank can be known, and thus it can be known whether the air compressor tank 1 includes the external tank components 6.
[0041] S210: When the air compressor tank 1 does not include the external tank components 6, based on the tank production information, retrieve the spraying thickness value and the tank size.
[0042] The spraying thickness value refers to the thickness value of the material sprayed on the outer surface of the air compressor tank 1. The tank size refers to the size of the air compressor tank 1 itself. The spraying thickness value and the tank size can be retrieved from the tank production information. The tank production information contains the spraying thickness value and the tank size.
[0043] When the air compressor tank 1 does not include the external tank components 6, it means that the air compressor tank 1 only has its own cylindrical tank body. When sucking materials into it, it is necessary to first retrieve the spraying thickness value and the tank size for subsequent steps.
[0044] S2100: Based on the tank size and the spraying thickness value, generate the diameter of the thin tube wrapping.
[0045] The diameter of the thin tube wrapping refers to the inner diameter after the suction thin tube 3 wraps around the tank. By understanding the tank size, the radius of the tank body itself can be known, and by further understanding the spraying thickness value, the radius of the tank after spraying can be obtained. Therefore, multiplying the sum of the radius of the tank body itself in the tank size and the spraying thickness value by 2 can obtain the diameter of the thin tube wrapping.
[0046] S2101: Based on the tank size and the preset tank material suction position, generate the initial arrival position and the upward movement distance for material suction.
[0047] The tank material suction position refers to the position that the tank needs to reach before the material suction operation. The tank material suction position is set in advance by those skilled in the art and will not be elaborated here. The initial arrival position refers to the position that the suction thin tube 3 needs to reach before the material suction operation. The upward movement distance for material suction refers to the distance that the suction thin tube 3 needs to move upward when sucking materials from bottom to top.
[0048] By knowing the material suction position of the tank body, the position of the tank body can be known. Combining the tank body size and the fact that the material suction thin pipe 3 moves upward from bottom to top for material suction, the position of the bottom of the tank body that the material suction thin pipe 3 needs to reach can be known, so as to obtain the initial arrival position. And by knowing the size of the tank body, the height of the tank body can be known, and thus the upward movement distance of the material suction can be known.
[0049] S2102: Respond to the diameter of the thin pipe wrapping to generate the pulling speed of the thin pipe.
[0050] When the material suction thin pipe 3 sucks the material of the tank body, it will wrap the tank body. Continuously pulling the thin pipe can make the material suction port change positions continuously, avoiding material accumulation caused by sucking material at the same place for a long time, and thus preventing the spraying material from blocking the material suction port. A notch for receiving the spraying material is opened on the material suction thin pipe 3. The excess spraying material will enter the material suction thin pipe 3 through the notch. One end of the material suction thin pipe 3 will drive the material suction thin pipe 3 to wrap the tank body. After completing the wrapping, this end will continuously receive the material suction thin pipe 3, and the other end will continuously output the material suction thin pipe 3 until the material suction is completed.
[0051] The pulling speed of the thin pipe refers to the horizontal pulling speed of the material suction thin pipe 3 when sucking material. Through a preset pulling comparison table, the pulling speed of the thin pipe corresponding to the diameter of the thin pipe wrapping can be queried. Different pulling speeds corresponding to different diameters of the thin pipe wrapping are recorded in this comparison table. The pulling comparison table is formed by the technicians in this field recording the different pulling speeds corresponding to different diameters of the thin pipe wrapping through successive tests, which will not be elaborated here.
[0052] S2103: Control the material suction thin pipe 3 to adjust the wrapping diameter to be consistent with the diameter of the thin pipe wrapping, then control the material suction thin pipe 3 to move to the initial arrival position, pull at the pulling speed of the thin pipe, and at the same time displace upward at a preset upward displacement speed of the thin pipe, so as to absorb the excess coating on the air compressor tank body 1.
[0053] The upward displacement speed of the thin pipe refers to the speed when the material suction thin pipe 3 displaces upward. The upward displacement speed of the thin pipe is set in advance by the technicians in this field, which will not be elaborated here.
[0054] Control the material suction thin pipe 3 to adjust the wrapping diameter to be consistent with the diameter of the thin pipe wrapping, then control the material suction thin pipe 3 to move to the initial arrival position, pull at the pulling speed of the thin pipe, and at the same time displace upward at the upward displacement speed of the thin pipe, so as to absorb the excess coating on the air compressor tank body 1.
[0055] Refer to Figure 3 and Figure 6 , the material suction method further includes the following steps: S211: When the air compressor tank body 1 includes the external components 6 of the tank body, based on the tank body production information, retrieve the spraying thickness value, the tank body size, the external component size, and the installation position of the external component.
[0056] The size of the external component refers to the size of the external component 6 of the tank body. The installation position of the external component refers to the position where the external component 6 of the tank body is installed on the tank body. By understanding the tank body production information, the spraying thickness value, the tank body size, the external component size, and the installation position of the external component can be retrieved. The tank body production information includes the spraying thickness value, the tank body size, the external component size, and the installation position of the external component.
[0057] When the air compressor tank body 1 includes the external component 6 of the tank body, it means that in addition to its own cylindrical tank body, the air compressor tank body 1 is additionally provided with other components. When feeding materials to it, it is necessary to retrieve the spraying thickness value, the tank body size, the external component size, and the installation position of the external component first for subsequent steps.
[0058] S2111: Generate the diameter of the thin tube wrapping based on the tank body size and the spraying thickness value.
[0059] This S is the same as the above S2100 and will not be elaborated here.
[0060] S2112: Generate the initial arrival position based on the tank body size and the preset tank body feeding position.
[0061] This S is the same as the above S2101 and will not be elaborated here.
[0062] S2113: Generate the pulling speed of the thin tube in response to the diameter of the thin tube wrapping.
[0063] This S is the same as the above S2102 and will not be elaborated here.
[0064] S2114: Generate the initial end position, the secondary arrival position, the secondary end position, the tertiary arrival position, and the tertiary end position based on the tank body size, the external component size, and the installation position of the external component.
[0065] The initial end position refers to the position where the feeding thin tube 3 ends when the feeding thin tube 3 moves upward to feed materials starting from the initial arrival position. The secondary arrival position refers to the position that the secondary feeding thin tube 4 needs to reach when feeding materials to the tank body. The secondary end position refers to the position where the secondary feeding thin tube 4 ends when the secondary feeding thin tube 4 moves upward to feed materials starting from the secondary arrival position. The tertiary arrival position refers to the position that the tertiary feeding thin tube 5 needs to reach when feeding materials to the tank body. The tertiary end position refers to the position where the tertiary feeding thin tube 5 ends when the tertiary feeding thin tube 5 moves upward to feed materials starting from the tertiary arrival position. The structures of the secondary feeding thin tube 4 and the tertiary feeding thin tube 5 are the same as the feeding thin tube 3 in the above S.
[0066] For the tank body with the external component 6 of the tank body, the feeding thin tube 3 cannot directly complete the feeding from bottom to top. Therefore, it is necessary to add a feeding thin tube 3 to assist in feeding.
[0067] By understanding the tank body dimensions, the height of the tank body can be known. Furthermore, by combining the positions of the external components, the maximum upward movement distance of the suction thin pipe 3 when it is not blocked can be calculated, and thus the initial end position can be determined. Based on the dimensions of the external components and their installation positions, the area of the tank body occupied by the external components 6 of the tank body can be known, and the upper and lower ends of the occupied area are the secondary arrival position and the secondary end position. After knowing the secondary end position, by understanding the dimensions of the external components, the thickness of the external components 6 of the tank body can be known. Moving the secondary end position upward by the thickness of the external components 6 of the tank body is the tertiary arrival position. Finally, by combining the remaining dimensions of the tank body, the tertiary end position can be obtained. The entire process requires the use of spatial geometry algorithms. Spatial geometry algorithms are common knowledge in this field and will not be elaborated here.
[0068] S2115: Control the suction thin pipe 3 to adjust the wrapping diameter to be consistent with the thin pipe wrapping diameter, and then control the suction thin pipe 3 to move to the initial arrival position. Pull at the thin pipe pulling speed and simultaneously displace upward at the preset thin pipe upward movement speed until reaching the initial end position.
[0069] Control the suction thin pipe 3 to adjust the wrapping diameter to be consistent with the thin pipe wrapping diameter, and then control the suction thin pipe 3 to move to the initial arrival position. Pull at the thin pipe pulling speed and simultaneously displace upward at the thin pipe upward movement speed until reaching the initial end position.
[0070] S2116: Control the preset secondary suction thin pipe 4 to move to the secondary arrival position, wrap the air compressor tank body 1 with the thin pipe wrapping diameter, then pull at the thin pipe pulling speed and simultaneously displace upward at the thin pipe upward movement speed until reaching the secondary end position.
[0071] Simultaneously control the secondary suction thin pipe 4 to move to the secondary arrival position, wrap the air compressor tank body 1 with the thin pipe wrapping diameter, then pull at the thin pipe pulling speed and simultaneously displace upward at the thin pipe upward movement speed until reaching the secondary end position.
[0072] S2117: Control the preset tertiary suction thin pipe 5 to move to the tertiary arrival position, wrap the air compressor tank body 1 with the thin pipe wrapping diameter, then pull at the thin pipe pulling speed and simultaneously displace upward at the thin pipe upward movement speed until reaching the tertiary end position.
[0073] Simultaneously control the tertiary suction thin pipe 5 to move to the tertiary arrival position, wrap the air compressor tank body 1 with the thin pipe wrapping diameter, then pull at the thin pipe pulling speed and simultaneously displace upward at the thin pipe upward movement speed until reaching the tertiary end position.
[0074] Refer to Figure 3 and Figure 7 , the suction method of the external components 6 of the tank body includes the following steps: S2118: Obtain an outward movement distance value based on the tank body material suction position, tank body size, external component size, and spraying thickness value.
[0075] The outward movement distance value refers to the distance that the spiral material suction device needs to move outward when separately sucking materials for the external component 6 of the tank body. The spiral material suction device refers to the device used for separately sucking materials for the external component 6 of the tank body.
[0076] Since the spiral material suction device is directly below the center of the tank body, the radius of the tank body itself can be known by understanding the tank body size, and the size of the external expansion of the tank body can be known by understanding the external component size. Finally, by adding the two values and the spraying thickness value, the size of the externally expanded tank body can be obtained. Furthermore, in combination with the tank body material suction position, the distance that the spiral material suction device needs to move outward can be known, so as to obtain the outward movement distance value.
[0077] S2119: Generate an initial material suction position based on the outward movement distance value and the external component installation position.
[0078] The initial material suction position refers to the position that the spiral material suction device needs to reach before sucking materials for the external component 6 of the tank body. The position of the spiral material suction device in the horizontal direction can be known by understanding the outward movement distance value. Then, the position of the spiral material suction device in the vertical direction can be obtained by understanding the external component installation position. By combining the positions in these two directions, the initial material suction position can be obtained.
[0079] S2120: Generate a spiral material suction route based on the initial material suction position and the preset unit material suction size.
[0080] The unit material suction size refers to the spatial scale covered by the spiral material suction device in each material suction action. The unit material suction size is preset by those skilled in the art and will not be elaborated here. The spiral material suction route refers to the route along which the spiral material suction device moves when sucking materials for the external component 6 of the tank body. Starting from the initial material suction position, clarify its coordinates in the spatial coordinate system established for the external component 6 of the tank body, and combine the unit material suction size, that is, the distance of each material suction movement along the axial direction of the tank body and the arc length corresponding to the rotation angle of each material suction around the circumferential direction of the tank body. By continuously increasing the corresponding coordinates of the starting point in the axial direction by the axial movement distance, and at the same time changing the polar angle according to the rotation angle and converting it into rectangular coordinates in the circumferential direction, repeating this process to calculate a series of new material suction positions, and connecting these positions in sequence, the spiral material suction route along which the spiral material suction device moves when sucking materials for the external component 6 of the tank body can be generated.
[0081] S2121: Control the preset spiral material suction device to move to the initial material suction position and perform spiral material suction along the spiral material suction route at the preset spiral material suction speed.
[0082] The spiral feeding speed refers to the speed at which the spiral feeding device moves. The spiral feeding speed is set in advance by those skilled in the art and will not be elaborated here.
[0083] Control the spiral feeding device to move to the initial feeding position and perform spiral feeding along the spiral feeding route at the spiral feeding speed, thereby completing the feeding of the external components 6 of the tank body.
[0084] The feeding detection method includes the following steps: S23: When feeding is performed based on the feeding thin tube 3 at the thin tube pulling speed and the thin tube upward movement speed, collect feeding image information.
[0085] The feeding image information refers to the image of the feeding thin tube 3 during feeding. The feeding image information is obtained by taking pictures with a camera.
[0086] When the feeding thin tube 3 performs feeding at the thin tube pulling speed and the thin tube upward movement speed, it is necessary to collect feeding image information for subsequent steps.
[0087] S24: When the feeding image information contains the preset spraying downward flow feature, identify the positional relationship between the spraying downward flow feature and the preset feeding thin tube feature from the feeding image information to obtain the spraying aggregation position.
[0088] The spraying downward flow feature refers to the appearance contour feature in the feeding image information that can reflect the downward flow state of the spraying. The feeding thin tube feature refers to the appearance contour feature of the feeding thin tube 3. The feeding thin tube feature and the spraying downward flow feature are set in advance by those skilled in the art and will not be elaborated here. The spraying aggregation position refers to the position where the identified spraying downward flow features converge in the feeding image information. The positional relationship between the spraying downward flow feature and the feeding thin tube feature can be identified through the feeding image information, and then the spraying aggregation position can be obtained. Image recognition technology is common knowledge in the art and will not be elaborated here.
[0089] When the feeding image information contains the spraying downward flow feature, it indicates that the spraying has a downward flow phenomenon. It is necessary to first determine the spraying aggregation position for subsequent steps.
[0090] S240: When the spraying aggregation position is below the feeding thin tube 3, generate the heating ring diameter of the preset preheating ring according to the spraying thickness value and the tank body size.
[0091] The preheating ring refers to a ring used to preheat the spraying on the tank body. The heating ring diameter refers to the diameter size that the preheating ring needs to be adjusted to. The method of obtaining the heating ring diameter of the preheating ring is the same as that of the above S2100 and will not be elaborated here.
[0092] When the position where the sprayed material accumulates is below the suction thin tube 3, it indicates that the downward flow characteristic of the sprayed material appears after suction. It is necessary to generate the diameter of the heating ring first for subsequent steps.
[0093] S2400: Control the preheating ring in the preset preheating area to adjust its diameter to be the same as that of the heating ring, and move it to the initial arrival position, and displace it upward at the upward movement speed of the thin tube.
[0094] The preheating area refers to the area used for preheating the tank body. The preheating area is preset by those skilled in the art and will not be elaborated here. Control the preheating ring to adjust its diameter to be the same as that of the heating ring, and move it to the initial arrival position, and displace it upward at the upward movement speed of the thin tube, so as to smooth the downward flow characteristic of the sprayed material while preheating the sprayed material, thereby further strengthening the sprayed material.
[0095] The suction detection method further includes the following steps: S241: When the position where the sprayed material accumulates is above the suction thin tube 3, collect the water droplet size of the downward flow characteristic of the sprayed material.
[0096] The water droplet size refers to the size of the water droplets formed by the downward flow of the sprayed material. The water droplet size can be scanned and obtained by a preset infrared scanner.
[0097] When the position where the sprayed material accumulates is above the suction thin tube 3, it is necessary to collect the water droplet size of the downward flow characteristic of the sprayed material first for subsequent steps.
[0098] S2411: Based on the water droplet size, the preset unit suction amount, and the thin tube pulling speed, obtain the accelerated pulling speed and the accelerated pulling duration.
[0099] The unit suction amount refers to the amount sucked by the suction thin tube 3 per unit stroke under normal working conditions. The unit suction amount is preset by those skilled in the art and will not be elaborated here. The accelerated pulling speed refers to the speed when accelerating the pulling of the suction thin tube 3. The accelerated pulling duration refers to the duration of pulling the suction thin tube 3 at the accelerated pulling speed.
[0100] Through the water droplet database, the accelerated pulling speed and the accelerated pulling duration corresponding to the water droplet size, the unit suction amount, and the thin tube pulling speed can be matched. Different accelerated pulling speeds and accelerated pulling durations corresponding to different water droplet sizes, unit suction amounts, and thin tube pulling speeds are stored in this database. The water droplet database is formed by those skilled in the art recording the different accelerated pulling speeds and accelerated pulling durations corresponding to different water droplet sizes, unit suction amounts, and thin tube pulling speeds after successive tests, and will not be elaborated here.
[0101] S2412: Collect the pulling image information.
[0102] The pulled image information refers to the image of the suction thin tube 3 when it is being pulled. The pulled image information is obtained by taking pictures with a camera.
[0103] S2413: When and only when it is recognized from the pulled image information that the suction thin tube feature contacts the paint spraying downward feature, control the suction thin tube 3 to pull at an accelerated pulling speed, and after the accelerated pulling duration, restore the pulling speed to the thin tube pulling speed.
[0104] When it is recognized from the pulled image information that the suction thin tube feature contacts the paint spraying downward feature, it indicates that the suction thin tube feature can start to absorb the paint spraying downward feature. It is necessary to control the suction thin tube 3 to pull at an accelerated pulling speed, and after the accelerated pulling duration, restore the pulling speed to the thin tube pulling speed, so as to remove the paint spraying downward feature.
[0105] The thin tube cleaning method includes the following steps: S250: After the suction thin tube 3 completes the displacement of the suction upward distance, move the suction thin tube 3 to the preset paint recovery area and output a paint recovery signal.
[0106] The paint recovery area refers to the area used to recover the excess paint absorbed in the suction thin tube 3. The paint recovery area is set in advance by those skilled in the art and will not be elaborated here. The paint recovery signal refers to the signal emitted when the arrival of the suction thin tube 3 is sensed in the paint recovery area. When the paint recovery signal is output, it indicates that there is a suction thin tube 3 in the paint recovery area that needs to carry out paint recovery. The paint recovery signal is emitted by a signal transceiver preset in the paint recovery area.
[0107] After the suction thin tube 3 completes the displacement of the suction upward distance, it indicates that the absorption of the excess paint in the tank has been completed. It is necessary to move the suction thin tube 3 to the paint recovery area and output a paint recovery signal for subsequent steps.
[0108] S251: Respond to the paint recovery signal to collect recovery image information.
[0109] The recovery image information refers to the image in the paint recovery area. The recovery image information is obtained by taking pictures with a camera. After the paint recovery signal is emitted, it is necessary to collect the recovery image information for subsequent steps.
[0110] S252: Identify and mark the preset thin tube paint feature from the recovery image information to obtain the absorption end position.
[0111] The fine tube coating feature refers to the appearance feature when the material suction fine tube 3 contains coating. The fine tube coating feature is preset by those skilled in the art and will not be elaborated here. The suction end position refers to the position where the material suction fine tube 3 stops sucking after completing the suction of the tank body. The fine tube coating feature can be identified from the recovered image information, so as to obtain the existence area of the fine tube coating feature in the material suction fine tube 3. Furthermore, the demarcation point between the area with the fine tube coating feature and the area without the fine tube coating feature can be used as the suction end position.
[0112] S253: Obtain the number of fine tube winding turns based on the tank body size and the fine tube diameter.
[0113] The number of fine tube winding turns refers to the number of turns that the material suction fine tube 3 needs to wind around the tank body after completely absorbing the remaining material on the tank body. By knowing the tank body size, the height of the tank body can be known, and then dividing the tank body height by the fine tube diameter can obtain the number of fine tube winding turns.
[0114] S254: Obtain the used length of the fine tube based on the tank body size and the number of fine tube winding turns.
[0115] The used length of the fine tube refers to the length used after the material suction fine tube 3 completely absorbs the remaining material on the tank body. By knowing the tank body size, the circumference of the tank body can be known. Then multiplying the circumference by the number of fine tube winding turns can obtain the used length of the fine tube.
[0116] S255: Control the preset material suction recovery device to push the coating on the material suction fine tube 3 from the suction end position with a preset pushing force value, and collect the pushing distance.
[0117] The material suction recovery device refers to the device used to extrude and push the coating in the material suction fine tube 3 to the coating recovery area. The pushing force value refers to the force value when the material suction recovery device extrudes and pushes the coating in the material suction fine tube 3 to the coating recovery area. The pushing force value is preset by those skilled in the art and will not be elaborated here. The pushing distance refers to the distance pushed by the material suction recovery device. The pushing distance can be measured by the displacement sensor on the material suction recovery device.
[0118] Control the material suction recovery device to push the coating on the material suction fine tube 3 from the suction end position with the pushing force value, so as to extrude the coating in the material suction fine tube 3 to the material suction recovery area, and then collect the pushing distance for subsequent steps.
[0119] S256: When the pushing distance is consistent with the used length of the fine tube, the coating recovery is completed.
[0120] When the pushing distance is consistent with the used length of the fine tube, it indicates that the pushing is completed, and thus the coating recovery is completed.
[0121] The fine tube detection method includes the following steps: S260: After the paint recovery is completed and after a preset posture recovery duration, collect the thin tube image information.
[0122] The posture recovery duration refers to the duration used to allow the material suction thin tube 3 to recover its posture. The posture recovery duration is preset by those skilled in the art and will not be elaborated here. The thin tube image information refers to the image of the material suction thin tube 3. The thin tube image information is obtained by taking a picture with a camera.
[0123] After the paint recovery is completed, since the paint in the thin tube is recovered by pushing, and the material suction thin tube 3 is a flexible tube, it is necessary to wait for the posture recovery duration and then collect the thin tube image information to detect the posture recovery situation of the material suction thin tube 3.
[0124] S261: Identify the thin tube recovery posture of the material suction thin tube 3 from the thin tube image information.
[0125] The thin tube recovery posture refers to the form presented by the material suction thin tube 3 after the paint recovery is completed and after the posture recovery duration. The thin tube recovery posture can be obtained by performing posture recognition on the material suction thin tube 3 from the thin tube image information. Performing posture recognition from an image is common knowledge in the art and will not be elaborated here.
[0126] S262: When the thin tube recovery posture is inconsistent with the preset thin tube reference posture, frame out the thin tube abnormal section where the thin tube recovery posture is inconsistent with the thin tube reference posture from the thin tube image information.
[0127] The thin tube reference posture refers to the form that the material suction thin tube 3 should present. The thin tube reference posture is preset by those skilled in the art and will not be elaborated here. By comparing the thin tube recovery posture with the thin tube reference posture, the area where the thin tube recovery posture is inconsistent with the thin tube reference posture can be obtained, and then this area can be framed out from the thin tube image information to obtain the thin tube abnormal section.
[0128] When the thin tube recovery posture is inconsistent with the thin tube reference posture, it indicates that the posture of the material suction thin tube 3 has not been fully recovered, and further indicates that the service life is insufficient. It is necessary to first frame out the thin tube abnormal section for subsequent steps.
[0129] S263: Control a preset cutting device to cut off and remove the thin tube abnormal section, and move the remaining material suction thin tube 3 to a preset thin tube cleaning area for cleaning.
[0130] The cutting device refers to a device used to cut off and remove the thin tube abnormal section. The thin tube cleaning area refers to an area used to clean the material suction thin tube 3. The thin tube cleaning area is preset by those skilled in the art and will not be elaborated here.
[0131] The control cutting device cuts off the abnormal section of the thin tube and moves the remaining material suction thin tubes 3 to the thin tube cleaning area for cleaning for next use.
[0132] S264: When the posture of the thin tube returns to be consistent with the preset reference posture of the thin tube, move the material suction thin tube 3 to the preset thin tube cleaning area for cleaning.
[0133] When the posture of the thin tube returns to be consistent with the reference posture of the thin tube, it indicates that the posture of the material suction thin tube 3 has been fully restored, and further indicates that the service life is sufficient. Just move the material suction thin tube 3 to the thin tube cleaning area for cleaning directly.
[0134] The calibration method for the air compressor tank body 1 after baking includes the following steps: S70: After baking is completed, collect the image information after baking.
[0135] The image information after baking refers to the image of the air compressor tank body 1 after baking. The image information after baking is obtained by taking pictures with a camera.
[0136] After baking is completed, it is necessary to collect the image information after baking first for subsequent steps.
[0137] S71: Perform feature recognition on the air compressor tank body 1 from the image information after baking to obtain the characteristics of the tank body after baking.
[0138] The characteristics of the tank body after baking refer to the appearance contour characteristics presented by the air compressor tank body 1 after baking. Feature recognition can be performed on the air compressor tank body 1 from the image information after baking to obtain the characteristics of the tank body after baking. Feature recognition technology is common knowledge in this field and will not be elaborated here.
[0139] S72: When the characteristics of the tank body after baking are inconsistent with the preset reference tank body characteristics, obtain the differential feature area based on the characteristics of the tank body after baking and the reference tank body characteristics.
[0140] The reference tank body characteristics refer to the appearance contour characteristics that the air compressor tank body 1 should present after baking. The reference tank body characteristics are set in advance by those skilled in the art and will not be elaborated here. The differential feature area refers to the area where there are feature differences. By comparing the characteristics of the tank body after baking with the reference tank body characteristics, the area where there are differences between the two characteristics is obtained, so as to obtain the differential feature area.
[0141] When the characteristics of the tank body after baking are inconsistent with the reference tank body characteristics, it is necessary to obtain the differential feature area first for subsequent steps.
[0142] S73: Give an alarm prompt based on the differential feature area.
[0143] Control the preset alarm device to report and prompt according to different characteristic areas, so as to prompt the staff to check this area. The alarm device refers to the device used to report and prompt according to different characteristic areas.
[0144] Based on the same inventive concept, an embodiment of the present invention provides an energy-saving baking line control system for an air compressor tank body, including: A collection module, configured to collect area signals, baking temperature values, tank body coating parameters, baking duration, tank body production information, suction material image information, water droplet size, pulling image information, recovery image information, pushing distance, thin tube image information, and post-baking image information; A memory, configured to store a program of an energy-saving baking line control method for an air compressor tank body; A processor, configured to load and execute and implement the program stored in the memory.
[0145] Those skilled in the art can clearly understand that for the convenience and brevity of description, only the above division of each functional module is used as an example. In practical applications, the above functions can be allocated to different functional modules according to needs, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working processes of the above-described system, device, and unit can refer to the corresponding processes in the foregoing method embodiments and will not be elaborated herein.
[0146] The above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A control method for an air compressor tank energy-saving baking line, characterized in that: include: S1: In response to a preset spraying completion signal, controlling a preset transport device to transport the air compressor tank (1) to a preset suction area, and collecting an area signal of the suction area; S2: When the area signal is consistent with the preset arrival signal, controlling the preset suction tube (3) to suck the material in a preset suction method; S3: After the suction is completed, the transport device is controlled to transport the air compressor tank body (1) to a preset baking oven (2), and the baking temperature value of the baking oven (2) and the tank body coating parameters of the air compressor tank body (1) are collected; S4: generating a required temperature value and a required baking time based on the can coating parameters; S5: When the baking temperature value is consistent with the required temperature value, collecting the baking time; S6: When the baking time is consistent with the required baking time, the transport device is controlled to transport the air compressor tank body (1) to a preset unloading area, thereby completing the production of the air compressor tank body (1).
2. The air compressor tank energy-saving baking line control method according to claim 1 is characterized in that: The material suction method comprises: S20: collecting tank body production information of the air compressor tank body (1); S21: determining, based on the tank production information, whether the air compressor tank (1) includes a preset tank additional component (6); S210: when the air compressor tank body (1) does not include the tank body additional component (6), retrieving a spraying thickness value and a tank body size based on the tank body production information; S2100: Generate a thin tube wrapping diameter based on the tank size and the spraying thickness value; S2101: generating an initial arrival position and a suction upward distance based on the tank size and a preset tank suction position; S2102: generating a capillary pulling speed in response to the capillary wrapping diameter; S2103: Control the material suction capillary (3) to adjust the wrapping diameter to be consistent with the capillary wrapping diameter, and then control the material suction capillary (3) to move to the initial arrival position, pull it at the capillary pulling speed, and simultaneously move it upward at a preset capillary upward moving speed, so as to absorb excess paint on the air compressor tank (1).
3. The air compressor tank energy-saving baking line control method according to claim 2 is characterized in that: The suction method also includes: S211: When the air compressor tank body (1) includes the tank body additional component (6), retrieve the spraying thickness value, tank body size, additional component size, and additional component installation position based on the tank body production information; S2111: Generate a capillary wrapping diameter based on the tank size and the spraying thickness value; S2112: generating an initial arrival position based on the tank size and a preset tank suction position; S2113: generating a capillary pulling speed in response to the capillary wrapping diameter; S2114: generating an initial end position, a secondary arrival position, a secondary end position, a tertiary arrival position and a tertiary end position based on the tank size, the additional component size and the additional component installation position; S2115: Controlling the material suction capillary (3) to adjust the wrapping diameter to be consistent with the capillary wrapping diameter, and then controlling the material suction capillary (3) to move to the initial arrival position, pulling at the capillary pulling speed, and simultaneously moving upward at a preset capillary upward moving speed until reaching the initial end position; S2116: Control the preset secondary suction capillary (4) to move to the secondary arrival position, and wrap the air compressor tank (1) with the capillary wrapping diameter, and then pull it at the capillary pulling speed, and at the same time move it upward at the capillary upward moving speed, until it reaches the secondary end position; S2117: Control the preset three-stage suction capillary (5) to move to the three-stage arrival position, and wrap the air compressor tank (1) with the capillary wrapping diameter, and then pull it at the capillary pulling speed, and at the same time move it upward at the capillary upward moving speed until it reaches the three-stage end position.
4. The air compressor tank energy-saving baking line control method according to claim 3 is characterized in that: Also included is a method for sucking material from the additional tank part (6): S2118: Obtaining an outward displacement value based on the tank suction position, the tank size, the additional component size, and the spraying thickness value; S2119: generating an initial material suction position based on the outward displacement distance value and the additional component installation position; S2120: generating a spiral material suction route based on the initial material suction position and a preset unit material suction size; S2121: Control the preset spiral suction device to go to the initial suction position, and perform spiral suction along the spiral suction route at a preset spiral suction speed.
5. The air compressor tank energy-saving baking line control method according to claim 2 is characterized in that: Also includes suction detection methods: S23: collecting material suction image information based on the material suction capillary (3) sucking material at the capillary pulling speed and the capillary upward moving speed; S24: when the material suction image information includes a preset material spraying downstream feature, identifying a positional relationship between the material spraying downstream feature and a preset material suction capillary feature from the material suction image information to obtain a material spraying gathering position; S240: when the spraying material gathering position is located below the material suction capillary (3), a preset heating ring diameter of the preheating ring is generated according to the spraying thickness value and the tank size; S2400: Control the preheating ring in the preset preheating area to adjust its diameter to be consistent with the diameter of the heating ring, and move it to the initial arrival position, and move upward at the upward movement speed of the capillary.
6. The air compressor tank energy-saving baking line control method according to claim 5 is characterized in that: The material suction detection method also includes: S241: when the spray material gathering position is located above the material suction capillary (3), collecting the water droplet size of the spray material downstream characteristics; S2411: Obtaining an accelerated pulling speed and an accelerated pulling duration based on the water drop size, a preset unit material suction amount, and the capillary pulling speed; S2412: Collecting pulling image information; S2413: When and only when it is identified from the pulling image information that the suction capillary feature is in contact with the spray downstream feature, control the suction capillary (3) to be pulled at the accelerated pulling speed, and after the accelerated pulling time, restore the pulling speed to the capillary pulling speed.
7. The air compressor tank energy-saving baking line control method according to claim 2 is characterized in that: Also includes capillary cleaning methods: S250: After the material suction capillary (3) has completed the displacement of the material suction upward distance, the material suction capillary (3) is moved to a preset paint recovery area, and a paint recovery signal is output; S251: Responding to the paint recovery signal to collect recovery image information; S252: identifying and marking preset thin tube paint features from the recovered image information to obtain an absorption end position; S253: Obtaining the number of winding turns of the capillary tube based on the size of the tank body and the diameter of the capillary tube; S254: Obtaining a use length of the capillary based on the tank size and the number of turns of the capillary; S255: controlling a preset material suction recovery device to push the coating material on the material suction capillary (3) from the absorption end position at a preset pushing force value, and collecting the pushing distance; S256: When the displacement distance is consistent with the use length of the capillary tube, the paint recovery is completed.
8. The air compressor tank energy-saving baking line control method according to claim 7 is characterized in that: Also included are capillary detection methods: S260: After the paint recovery is completed and the preset posture recovery time has passed, the image information of the capillary is collected; S261: identifying the capillary recovery posture of the material suction capillary tube (3) from the capillary tube image information; S262: when the restored posture of the capillary tube is inconsistent with the preset reference posture of the capillary tube, selecting from the capillary tube image information the abnormal capillary tube segment where the restored posture of the capillary tube is inconsistent with the reference posture of the capillary tube; S263: controlling a preset cutting device to cut and remove the abnormal section of the capillary tube, and moving the remaining capillary tubes (3) to a preset capillary tube cleaning area for cleaning; S264: When the restored posture of the capillary tube is consistent with the preset capillary tube reference posture, the material suction capillary tube (3) is moved to a preset capillary tube cleaning area for cleaning.
9. The air compressor tank energy-saving baking line control method according to claim 1 is characterized in that: The invention also includes a calibration method for the air compressor tank body (1) after baking: S70: After baking is completed, collecting the image information after baking; S71: performing feature recognition on the air compressor tank body (1) from the dried image information to obtain features of the tank body after drying; S72: when the baked can body feature is inconsistent with the preset reference can body feature, obtaining a distinguishing feature area according to the baked can body feature and the reference can body feature; S73: Providing a reporting prompt based on the distinguishing feature area.
10. An air compressor tank energy-saving baking line control system, characterized in that: include: The acquisition module is used to collect regional signals, baking temperature values, can coating parameters and baking time; A memory for storing a program of a control method for an air compressor tank energy-saving baking line according to any one of claims 1 to 9; The processor is used to load, execute and implement the program stored in the memory.