An integrated chip breaking device
Through the low-temperature cold air cutting and negative pressure chip suction technology of integrated chip breaking device, the chip wrapping problem is solved, the turning efficiency and processing quality are improved, the insert life is extended, and it is suitable for a variety of tool holder sizes.
Patent Information
- Application Number
- CN202510592377.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-05-09
AI Technical Summary
When the existing chip breaking devices are difficult to process materials when turning plasticity, chips are easy to wrap around the tool, affecting the finish and accuracy of the processing surface. They also lack effective chip removal design, making it difficult to adapt to changes in cutting usage and workpiece materials.
An integrated chip breaking device is designed, including a tool holder, a tool rod, a tool pad, a blade, a chip inlet mechanism, a motor, a transmission mechanism, a chip breaking knife and a negative pressure mechanism. Through the coordinated integration of low-temperature cold air cutting, the negative pressure active chip suction and chip breaking, a composite chip breaking system is formed, and high-pressure and low-temperature cold air cooling are used to cool and chip exhaust.
It improves cutting efficiency, improves processing quality and accuracy, extends the service life of the blade, and is suitable for tool holders of different sizes, simplifying the equipment structure.
Smart Images

Figure CN120190373B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of turning processing devices, and in particular to an integrated chip breaking device. Background Art
[0002] When turning plastic and difficult-to-machine materials, long strips of chips are easily formed and difficult to break, which can easily cause a large amount of chips to accumulate and entangle on the tool. The chips entangled on the tool not only affect the surface finish of the machined surface and interfere with the continuous machining process, but also affect the heat dissipation of the cutting, causing the temperature of the cutting area to rise, resulting in heat deformation of the machined surface of the workpiece, affecting the surface accuracy and machining quality of the workpiece.
[0003] The existing chip breaking device has the following defects:
[0004] (1) When using low-temperature cold air cutting, the broken chips are easily retained in the processing area, requiring additional chip cleaning devices, which increases the equipment size, complexity and operation difficulty;
[0005] (2) Lack of auxiliary chip removal design. When continuously turning plastic materials, unbroken chips are easily entangled with the rotating surface of the workpiece, causing scratches on the machined surface and abnormal wear of the tool;
[0006] (3) Its chip breaking mainly relies on the fixed chip breaker structure on the tool, which is difficult to meet the chip breaking needs in situations where the cutting amount and workpiece material change frequently. Summary of the Invention
[0007] The present invention aims to at least improve one of the technical problems existing in the prior art. To this end, the present invention provides an integrated chip breaking device.
[0008] The technical solutions of the present invention are as follows:
[0009] An integrated chip breaking device, comprising:
[0010] knife holder;
[0011] A tool rod is mounted on the tool holder, the tool rod having a first channel, a tool head is provided at the end of the tool rod, the tool head has a mounting groove, a second channel and a third channel, the second channel and the third channel are connected to form a chip breaking channel;
[0012] a knife pad mounted on the knife head, the knife pad having a fourth channel communicating with the first channel to form an air flow channel;
[0013] a blade, mounted on the knife pad;
[0014] a chip feeding mechanism, mounted on the blade, having a fifth channel, the fifth channel communicating with the second channel to form a chip feeding channel, for guiding the long chips generated by the blade cutting from the chip feeding channel to the chip breaking channel for chip breaking;
[0015] A motor is embedded in the cutter bar;
[0016] A transmission mechanism is mounted on the cutter bar and connected to the output shaft of the motor;
[0017] a chip breaker, one end of which is connected to the output portion of the transmission mechanism, and the other end of which is inserted into the third channel, and which converts the rotation of the motor into a reciprocating linear transmission according to the transmission mechanism to drive the chip breaker to break chips;
[0018] The negative pressure mechanism is installed on the cutter head and communicates with the second channel, and is used for sucking the long strip chips into the chip breaking channel for chip breaking and discharge.
[0019] In a possible technical solution, further, the chip feeding mechanism has a fifth channel extending obliquely upward, and the chip feeding mechanism includes:
[0020] A chip feed block is mounted on the blade, wherein the chip feed block near the cutting end of the blade is provided with a stepped avoidance position;
[0021] The chip blocking block is installed on the chip feed block at the step avoidance position. The chip blocking block is provided with an inlet connected to the fifth channel. The inlet is close to the cutting end of the blade, which is conducive to the introduction of long chips into the chip breaking channel.
[0022] In a possible technical solution, further, the tool bar includes:
[0023] A tool rod body is mounted on the tool holder, and the tool rod body has a first channel;
[0024] The cutter head is connected to the cutter rod body. The cutter head has a boss portion. The boss portion has a second channel and a third channel for chip discharge and providing space for the linear movement of the chip breaker and part of the transmission mechanism.
[0025] In a possible technical solution, further, the chip breaker has an overall oblique wedge-shaped body, which reduces the wear of the chip breaker blade caused by the cutting impact load, improves the breaking strength, and increases the service life of the blade.
[0026] In a possible technical solution, further, the chip breaker is provided with a plurality of air vents with axes parallel to each other, and each air vent is parallel to the second channel. When the chip breaker moves to the end of the chip breaking channel, the air vent and the negative pressure mechanism form a communicating air flow channel to continuously suck in the chips.
[0027] In a possible technical solution, further comprising a clamping mechanism for connecting the tool holder and the tool rod, the clamping mechanism comprising:
[0028] An auxiliary tool holder, mounted on the tool holder;
[0029] A plurality of set screws pass through the auxiliary tool holder and are threadedly connected to the auxiliary tool holder, wherein the set screws are located directly above the tool rod and pressure is applied to the tool rod by tightening the set screws to achieve clamping and positioning of the tool rod;
[0030] The pressing block is connected to the auxiliary tool holder through a pressing block fastening screw. The pressing block is located above the tool head. Pressure is applied to the pressing block through the pressing block fastening screw to clamp and fix the turning tool head.
[0031] In a possible technical solution, further, the transmission mechanism includes:
[0032] A crank connected to the output shaft of the motor, wherein the end of the crank away from the motor is provided with a first pin hole;
[0033] A connecting rod is movably connected to the first pin hole, and a second pin hole is provided at an end of the connecting rod away from the first pin hole;
[0034] A push-pull rod is movably connected to the second pin hole, and a chip breaker mounting hole is provided at the end of the push-pull rod away from the second pin hole for mounting the chip breaker.
[0035] It should be noted that the connecting rod has the same connection structure as the crank and the push-pull rod, and all include:
[0036] a plurality of rolling bearings, embedded in the first pin hole or the second pin hole;
[0037] The screw shaft is embedded in the inner ring of the rolling bearing, wherein each rolling bearing and the screw shaft are fixed by a bearing retaining ring 724 to achieve axial fixation of the rolling bearing;
[0038] A fixed nut is fixedly connected to the screw shaft.
[0039] In a possible technical solution, the transmission mechanism further includes a circumferential positioning mechanism, and the circumferential positioning mechanism includes:
[0040] A bearing seat is mounted on the cutter bar, wherein the bearing seat has a through cavity;
[0041] A linear bearing is installed in the bearing seat in the through cavity and is used to nest the push-pull rod for circumferential positioning and improve the transmission efficiency of the transmission mechanism.
[0042] In a possible technical solution, further, the negative pressure mechanism includes a pneumatic connector, and the pneumatic connector includes:
[0043] The pneumatic joint body is threadedly connected to the boss portion and communicated with the chip feed channel. The end of the pneumatic joint body away from the boss portion is connected to the negative pressure fan, and a raw tape is provided at the threaded connection to enhance the sealing performance.
[0044] According to the integrated chip breaking device of the present invention, a turning tool that performs low-temperature cold air cutting, negative pressure active chip suction, and chip breaking can be integrated on the tool bar to form a compact composite chip breaking and chip removal system for cutting and breaking the workpiece. The problem of plastic materials not easily breaking and sticking to the tool during processing can be effectively solved by spraying low-temperature cold air into the cutting area through the tool pad, thereby improving the cutting efficiency while enhancing the processing quality and precision and increasing the service life of the blade. A channel for air flow is provided in the tool head, which can be connected to an external device and deliver high-pressure, low-temperature cold air to the tool head. The high-pressure, low-temperature cold air is cooled and removed from the cutting area through the outlet provided on the tool pad.
[0045] The present invention can meet the requirement of quick installation of the turning tool and the tool rod through the clamping mechanism, not only firmly clamping the turning tool, but also the chip breaking device based on the clamping mechanism has a simple structure and is applicable to tool holders of different sizes.
[0046] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0048] Figure 1 Shown is the overall structural diagram of the present invention;
[0049] Figure 2 Shown is a schematic structural diagram of the clamping mechanism of the present invention;
[0050] Figure 3 Shown is a schematic diagram of the turning tool arbor structure of the present invention;
[0051] Figure 4 Shown is a schematic structural diagram of the chip feeding mechanism of the present invention;
[0052] Figure 5 FIG2 is a cross-sectional view of the chip feeding mechanism of the present invention along the axial direction;
[0053] Figure 6 Shown is a schematic diagram of the main structure of the present invention;
[0054] Figure 7 Shown is a cross-sectional view of the main structure of the present invention along the axial direction;
[0055] Figure 8 Shown is a schematic diagram of the motor structure connection of the present invention;
[0056] Figure 9 Shown is a schematic diagram of the pneumatic joint structure of the present invention;
[0057] Figure 10 Shown is a cross-sectional view of the pneumatic joint of the present invention along the axial direction;
[0058] Figure 11 Shown is a schematic diagram of the transmission mechanism structure of the present invention;
[0059] Figure 12 FIG2 is a cross-sectional view of the transmission mechanism of the present invention along the axial direction;
[0060] Figure 13 Shown is a schematic diagram of the chip breaker connection of the present invention.
[0061] Reference numerals:
[0062] Tool holder 1, auxiliary tool holder 10, tool holder bolt 101, first set screw 11, second set screw 12, pressure block 13, pressure block fastening screw 131;
[0063] The tool rod 2, the tool rod body 20, the tool head 21, the boss portion 210, the motor placement groove 22, the motor wiring channel 23, the first channel 24, the second channel 25, and the third channel 26;
[0064] shim 3, fourth channel 31;
[0065] Blade 4, blade fastening screw 41
[0066] Motor 6, motor base plate 61, output shaft 62, spline 621, motor fixing screw hole 63, motor fixing screw 631
[0067] Chip breaker 8, vent hole 81, chip breaker fixing screw 82
[0068] Chip feed block 51, chip stop block 52, chip feed block fixing screw 511, chip stop block fastening screw 521, fifth channel 53;
[0069] Crank 71, connecting rod 72, rolling bearing 721, screw shaft 722, fixing nut 723, bearing retaining ring 724, push-pull rod 73, chip breaker screw 731, bearing seat 74, linear bearing 75, bearing seat sealing ring 76;
[0070] Pneumatic joint 9, pneumatic joint body 90, spring clip 91, limiting ring 92, release ring 93, sealing ring 94. DETAILED DESCRIPTION
[0071] The embodiments of the present invention are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0072] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.
[0073] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0074] In the specification, claims, and accompanying drawings of this application, the terms "first," "second," "third," and the like are used to distinguish different objects and are not used to describe a particular order. Furthermore, the terms "including," "comprising," "having," and any variations thereof are intended to cover non-exclusive inclusions. For example, a list of steps or elements may be included, or alternatively, steps or elements not listed may be included, or other steps or elements may be included that are inherent to the process, method, product, or apparatus.
[0075] Only the part relevant to the present application is shown in the accompanying drawings, not all of it. Before discussing exemplary embodiments in more detail, it should be mentioned that some exemplary embodiments are described as processes or methods depicted as flow charts. Although the flow charts describe the various operations or steps as sequential processes, many of the operations therein can be implemented in parallel, concurrently, or simultaneously. In addition, the order of the various operations can be rearranged. When its operation is completed, the process can be terminated, but can also have additional steps not included in the accompanying drawings. The process can correspond to a method, function, procedure, subroutine, subprogram, etc.
[0076] As used in this specification, the terms "component," "module," "system," "unit," and the like are used to refer to computer-related entities, hardware, firmware, a combination of hardware and software, software, or software in execution. For example, a unit can be, but is not limited to, a process running on a processor, a processor, an object, an executable file, an execution thread, a program, and / or distributed between two or more computers. In addition, these units can be executed from various computer-readable media having various data structures stored thereon. A unit can, for example, be based on data from a second unit that interacts with another unit in a local system, a distributed system, and / or a network, having one or more data packets, such as data from a second unit that interacts with another unit in a local system, a distributed system, and / or a network. For example, signals from the Internet that interact with other systems communicate through local and / or remote processes.
[0077] Example 1
[0078] like Figures 1 to 13 As shown, this embodiment provides an integrated chip breaking device, which includes:
[0079] Tool holder 1;
[0080] The tool rod 2 is mounted on the tool holder 1. The tool rod 2 has a first channel 24. A tool head 21 is provided at the end of the tool rod 2. The tool head 21 has a mounting groove, a second channel 25 and a third channel 26. The second channel 25 and the third channel 26 are connected to form a chip breaking channel. In this embodiment, the tool rod 2 is provided with a motor placement groove 22 and a motor wiring channel 23 to facilitate the installation and wiring of the motor 6. The second channel 25 and the third channel 26 are sealed at the connection through a sealing gasket.
[0081] a cutter pad 3 mounted on the cutter head 21 at the mounting groove, the cutter pad 3 having a fourth channel 31 communicating with the first channel 24 to form an airflow channel. In this embodiment, the cutter pad 3 is fixed to the blade mounting groove on the cutter head 21 by a blade fastening screw 41;
[0082] The blade 4 is mounted on the shim 3. In this embodiment, the blade 4 is fixed to the shim 3 on the blade mounting slot by a blade fastening screw 41. The upper surface of the blade 4 is about 1 mm to 2 mm lower than the upper surface of the tool bar 2 for mounting the chip feeding mechanism.
[0083] A chip feeding mechanism is mounted on the blade 4 and has a fifth channel 53, wherein the fifth channel 53 communicates with the second channel 25 to form a chip feeding channel for guiding the long chips generated by the cutting of the blade 4 from the chip feeding channel to the chip breaking channel for chip breaking;
[0084] The motor 6 is embedded in the knife bar 2. In this embodiment, the motor 6 is fastened to the knife bar 2 through a motor base plate 61, a motor fixing screw hole 63, and a motor fixing screw 631. The motor base plate 61 is provided with a through hole for the output shaft 62 of the power supply to pass through.
[0085] A transmission mechanism is mounted on the cutter bar 2 and connected to the output shaft of the motor 6;
[0086] The chip breaker 8 has one end connected to the output part of the transmission mechanism and the other end inserted into the third channel 26. According to the transmission mechanism, the rotation of the motor 6 is converted into reciprocating linear transmission to drive the chip breaker 8 to break chips. In this embodiment, one end of the chip breaker 8 is provided with a mounting screw hole, which is fixedly connected to one end of the push-pull rod 73 through a chip breaker fixing screw 82.
[0087] The negative pressure mechanism is installed on the cutter head 21 and communicates with the second channel 25 , and is used to draw long chips into the chip breaking channel for chip breaking and discharge.
[0088] It should be noted that the chip feeding mechanism has a fifth channel 53 extending obliquely upward, and the chip feeding mechanism includes:
[0089] A chip feed block 51 is mounted on the blade 4, and a stepped avoidance position is provided on the chip feed block 51 near the cutting end of the blade 4;
[0090] The chip blocking block 52 is installed on the chip feed block 51 at the stepped avoidance position. The chip blocking block 52 is provided with an inlet connected to the fifth channel 53. The inlet is close to the cutting end of the blade 4, which is conducive to the introduction of long chips into the chip breaking channel. In this embodiment, the chip feed block 51 and the blade 4 are fixedly connected by the chip feed block fixing screw 511, and the chip blocking block 52 is locked to the chip feed block 51 by the chip blocking block fastening screw 521.
[0091] It should be noted that the knife bar 2 includes:
[0092] A tool rod body 20 is mounted on the tool holder 1 and has a first channel 24;
[0093] The cutter head 21 is connected to the tool rod body 20. The cutter head 21 has a boss portion 210 that is higher than the surface of the tool rod body 20. The boss portion 210 has a second channel 25 and a third channel 26 for chip discharge and providing space for the linear movement of the chip breaker 8 and part of the transmission mechanism.
[0094] It should be noted that the chip breaker 8 has an oblique wedge-shaped body as a whole, which reduces the wear of the chip breaker blade caused by the cutting impact load, improves the breaking strength, and increases the service life of the blade.
[0095] The chip breaker 8 is provided with a plurality of air holes 81 with axes parallel to each other, and each air hole 81 is parallel to the second channel 25. When the chip breaker 8 moves to the end of the chip breaking channel, the air holes and the negative pressure mechanism form an interconnected air flow channel to continuously suck in the chips.
[0096] It should be noted that the transmission mechanism includes:
[0097] A crank 71 is connected to the output shaft of the motor 6. A first pin hole is provided at the end of the crank 71 away from the motor 6. In this embodiment, the crank 71 and the output shaft of the motor 6 are interference-connected via a spline 621. The crank 71 and the output shaft 62 are fixed via a crank fixing screw.
[0098] A connecting rod 72 is movably connected to the first pin hole, and a second pin hole is provided at an end of the connecting rod 72 away from the first pin hole;
[0099] The push-pull rod 73 is movably connected to the second pin hole. A chip breaker mounting hole is provided at the end of the push-pull rod 73 away from the second pin hole for installing the chip breaker 8. In this embodiment, the push-pull rod 73 and the chip breaker 8 are connected and fixed through the chip breaker mounting hole and the chip breaker screw 731.
[0100] It should be noted that the connecting rod 72 has the same connection structure as the crank 71 and the push-pull rod 73, and all of them include:
[0101] A plurality of rolling bearings 721 are embedded in the first pin hole or the second pin hole;
[0102] The screw shaft 722 is embedded in the inner ring of the rolling bearing 721, wherein each rolling bearing 721 and the screw shaft 722 are fixed by a bearing snap ring 724 to fix the axis of the rolling bearing 721. In this embodiment, the bearing snap ring 724 is a spring snap ring;
[0103] The fixing nut 723 is fixedly connected to the screw shaft 722 .
[0104] It should be noted that the transmission mechanism also includes a circumferential positioning mechanism, which includes:
[0105] The bearing seat 74 is mounted on the shank 2, and the bearing seat 74 has a through cavity;
[0106] The linear bearing 75 is installed in the bearing seat 74 in the through cavity and is used to nest the push-pull rod 73 for circumferential positioning. In this embodiment, a bearing seat sealing ring 76 is provided between the circumferential positioning mechanism and the third channel 26 of the boss portion 210 to prevent gas leakage from one end of the chip breaking channel and ensure stable chip suction operation of the device.
[0107] It should be noted that the negative pressure mechanism includes a pneumatic connector 9, which includes:
[0108] The pneumatic joint body 90 is threadedly connected to the boss portion 210 and communicates with the chip feed channel. The end of the pneumatic joint body 90 away from the boss portion 210 is connected to the negative pressure blower, wherein a raw tape is provided at the threaded connection to enhance the sealing performance;
[0109] It should be noted that a spring clip 91, a limiting ring 92, a release ring 93 and a sealing ring 94 are provided at the inner cavity end of the pneumatic joint body 90 away from the boss portion 210, wherein the pneumatic joint body 90 is coaxially provided with a sealing ring 94, a spring clip 91, a limiting ring 92 and a release ring 93 in sequence, and the sealing ring 94 and the limiting ring 92 are movably connected through a groove provided in the pneumatic joint body, and one end of the release ring 93 is restricted by the limiting ring 92, and the spring clip 91 is installed at one end of the sealing ring 94 and is movably connected to the release ring 93. The sealing ring 94 is squeezed by the spring clip 91 to deform and expand the sealing ring 94 to achieve sealing, which is convenient for tight connection to the negative pressure fan. A pipe is coaxially inserted into the pneumatic joint, and one end of the pipe is connected to the negative pressure fan, which is beneficial for the negative pressure mechanism to suck the long chips from the chip feeding mechanism into the chip breaking channel for breaking, and then discharge them from one side of the chip feeding channel.
[0110] It should be noted that the motor 6 is a closed-loop stepper motor with controllable speed, and the chip breaker 8 is made of a metal material with relatively high hardness, such as cemented carbide, high-speed steel, etc. The motor 6 drives the transmission mechanism to drive the chip breaker 8 to reciprocate at an adjustable frequency of 30-100 times / minute, and provides real-time feedback according to changes in cutting parameters. The speed of the motor 6 can be dynamically adjusted through an external closed-loop control system so that the reciprocating frequency of the chip breaker 8 is dynamically matched with the processing conditions, thereby achieving the best chip breaking effect.
[0111] According to the integrated chip breaking device of the present invention, a turning tool that performs low-temperature cold air cutting, negative pressure active chip suction, and chip breaking can be integrated on the tool bar to form a compact composite chip breaking and chip removal system for cutting and breaking the workpiece. The problem of plastic materials not easily breaking and sticking to the tool during processing can be effectively solved by spraying low-temperature cold air into the cutting area through the tool pad, thereby improving the cutting efficiency while enhancing the processing quality and precision and increasing the service life of the blade. A channel for air flow is provided in the tool head, which can be connected to an external device and deliver high-pressure, low-temperature cold air to the tool head. The high-pressure, low-temperature cold air is cooled and removed from the cutting area through the outlet provided on the tool pad.
[0112] Example 2
[0113] like Figure 1 and Figure 2 As shown, this embodiment makes further optimization and improvement on the basis of embodiment 1, and provides an integrated chip breaking device, wherein it also includes a clamping mechanism for connecting the tool holder 1 and the tool rod 2, and the clamping mechanism includes:
[0114] An auxiliary tool holder 10 is mounted on the tool holder 1. In this embodiment, the tool holder 1 is a standard vertical square tool holder. The auxiliary tool holder 10 is fixed to the tool holder 1 by four tool holder bolts 101.
[0115] A plurality of set screws pass through the auxiliary tool holder 10 and are threadedly connected to the auxiliary tool holder 10. The set screws are located directly above the tool arbor 2. By tightening the set screws, pressure is applied to the tool arbor 2 to achieve clamping and positioning of the tool arbor 2. In this embodiment, the set screws include a first set screw 11 and a second set screw 12, which are respectively used to tighten the middle and rear portions of the tool arbor 2.
[0116] The pressing block 13 is connected to the auxiliary tool holder 10 via a pressing block fastening screw 131 . The pressing block 13 is located above the tool head. Pressure is applied to the pressing block 13 by the pressing block fastening screw 131 to clamp and fix the turning tool head 21 .
[0117] According to the integrated chip breaking device of the present invention, a turning tool that performs low-temperature cold air cutting, negative pressure active chip suction, and chip breaking can be integrated on the tool bar to form a compact composite chip breaking and chip removal system for cutting and breaking the workpiece. The problem of plastic materials not easily breaking and sticking to the tool during processing can be effectively solved by spraying low-temperature cold air into the cutting area through the tool pad, thereby improving the cutting efficiency while enhancing the processing quality and precision and increasing the service life of the blade. A channel for air flow is provided in the tool head, which can be connected to an external device and deliver high-pressure, low-temperature cold air to the tool head. The high-pressure, low-temperature cold air is cooled and removed from the cutting area through the outlet provided on the tool pad.
[0118] The present invention can meet the requirement of quick installation of the turning tool and the tool rod through the clamping mechanism, not only firmly clamping the turning tool, but also the chip breaking device based on the clamping mechanism has a simple structure and is applicable to tool holders of different sizes.
[0119] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation to the invention.
[0120] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.
[0121] Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Mentioning "embodiment" in this article means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present embodiment application. The appearance of this phrase in various positions in the specification does not necessarily mean that they are all the same embodiments, nor are they independent or alternative embodiments that are mutually exclusive with other embodiments. It can be understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without making creative work are within the scope of protection of this application.
[0122] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.
Claims
1. An integrated chip breaking device, characterized in that: include: Tool holder (1); A tool rod (2) is mounted on the tool holder (1) and has a first channel (24) therein; the tool rod (2) is provided with a tool head (21); the tool head (21) has a second channel (25) and a third channel (26) therein; the second channel (25) and the third channel (26) are communicated with each other to form a chip breaking channel; A knife pad (3) is mounted on the knife head (21), wherein the knife pad (3) has a fourth channel (31) communicating with the first channel (24) to form an air flow channel, and sprays low-temperature cold air to the cutting area through the knife pad; A blade (4) mounted on the blade pad (3); a chip feeding mechanism, mounted on the blade (4), having a fifth channel (53) communicating with the second channel (25) to form a chip feeding channel; A motor (6) is embedded and mounted on the knife bar (2); A transmission mechanism is mounted on the knife rod (2) and connected to the output shaft of the motor (6); A chip breaker (8), one end of which is connected to the output portion of the transmission mechanism to drive the chip breaker (8) to break chips, and the other end of which penetrates into the third channel (26); A negative pressure mechanism is mounted on the cutter head (21) and communicates with the second channel (25).
2. The integrated chip breaking device according to claim 1, characterized in that: The chip feeding mechanism comprises: A chip feed block (51) mounted on the blade (4); A chip blocking block (52) is mounted on the chip feeding block (51), and the chip blocking block (52) is provided with an inlet communicating with the fifth channel (53), wherein the inlet is close to the cutting end of the blade (4).
3. The integrated chip breaking device according to claim 1, characterized in that: The knife bar (2) comprises: A tool rod body (20) is mounted on the tool holder (1), and the tool rod body (20) has a first channel (24); The cutter head (21) is connected to the cutter rod body (20), and the cutter head (21) has a boss portion (210), and the boss portion (210) has a second channel (25) and a third channel (26).
4. The integrated chip breaking device according to claim 1, characterized in that: The chip breaker (8) has an oblique wedge-shaped body as a whole.
5. The integrated chip breaking device according to claim 4, characterized in that: The chip breaker (8) is provided with a plurality of vent holes (81), and each vent hole (81) is parallel to the second channel (25).
6. The integrated chip breaking device according to claim 1, characterized in that: Also included is a clamping mechanism, the clamping mechanism comprising: An auxiliary tool holder (10) is mounted on the tool holder (1); A plurality of set screws, located above the tool rod (2) and threadedly connected to the auxiliary tool holder (10); The pressing block (13) is connected to the auxiliary knife seat (10).
7. The integrated chip breaking device according to claim 1, characterized in that: The transmission mechanism comprises: A crank (71) connected to the output shaft of the motor (6); A connecting rod (72) movably connected to the crank (71); The push-pull rod (73) is movably connected to the connecting rod (72).
8. The integrated chip breaking device according to claim 7, characterized in that: The transmission mechanism further comprises a circumferential positioning mechanism movably sleeved on the push-pull rod (73).
9. The integrated chip breaking device according to claim 3, characterized in that: The negative pressure mechanism comprises a pneumatic joint (9), wherein the pneumatic joint (9) comprises: The pneumatic joint body (90) is threadedly connected to the boss portion (210).
Citation Information
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