Cloth cage lifting and intelligent recycling device for cloth loading

Abstract

The application discloses a cloth cage lifting and intelligent recycling device for cloth loading, which comprises a lifting mechanism and a recycling mechanism. The cloth cage lifting and intelligent recycling device for cloth loading can lift the full cloth cage to a specified height through the lifting mechanism, and then incline the cloth cage, so that the cloth is smoothly rolled and falls on the conveying belt in the cargo handling area, realizing automatic pouring of the cloth and eliminating the need for manual operation, thereby improving work efficiency and accuracy. Furthermore, the lifting mechanism and the recycling mechanism are matched, so that the efficiency and accuracy of cloth loading are greatly improved, and the labor cost is reduced.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of cloth lifting equipment, and particularly relates to a cloth cage lifting and intelligent recycling device for cloth loading. BACKGROUND

[0002] In the textile industry, the loading and transportation of cloth is a key link, and its efficiency and automation degree directly affect the production efficiency and cost. With the rapid development of the textile industry, the automation and intelligentization of the cloth loading process are increasingly demanded. Traditionally, the loading and transportation of cloth mainly rely on manual operation, which not only has high labor intensity and low efficiency, but also is prone to human errors, affecting the production efficiency and product quality.

[0003] In recent years, with the continuous progress of automation technology, various automated equipment and systems have been widely applied in the textile industry to improve production efficiency and reduce labor intensity. However, in the field of cloth loading, the existing technology still has some deficiencies. For example, the existing cloth cage lifting equipment often has single function, can only realize the vertical lifting of the cloth cage, lacks the function of automatic dumping of cloth, and leads to the whole loading process still needing a large amount of manual intervention, and low automation degree. SUMMARY

[0004] The purpose of the present application is to provide a cloth cage lifting and intelligent recycling device for cloth loading, which solves the technical problem that the existing cloth cage lifting equipment often has single function, can only realize the vertical lifting of the cloth cage, lacks the function of automatic dumping of cloth, and leads to the whole loading process still needing a large amount of manual intervention, and low automation degree.

[0005] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0006] A cloth cage lifting and intelligent recycling device for cloth loading, comprising: a lifting mechanism for lifting a full load of cloth cage upward to a specified position, and then driving the cloth cage to rotate, so that the cloth in the cloth cage in the inclined state is dumped into the conveying belt of the cargo handling area; a recycling mechanism comprising: a second fixed frame; a bracket connected with the second fixed frame in a sliding manner, the bracket is provided with a positioning seat matched with the cloth cage; a swing arm assembly for receiving the empty cloth cage delivered by the lifting mechanism to the specified position; a horizontal moving assembly for driving the swing arm assembly to move horizontally; a lifting assembly for driving the bracket to move vertically, so that the bracket supports the empty cloth cage delivered by the horizontal moving assembly.

[0007] Preferably, the lifting mechanism comprises a first fixed frame, a moving frame in sliding connection with the first fixed frame, two first hinged plates each in hinged connection with the top of the moving frame, a bearing frame in hinged connection with the lower ends of the two first hinged plates, four first positioning seats for supporting the cloth cages mounted on the bearing frame, a driving assembly for driving the moving frame to vertically move, and a discharging assembly for driving the bearing frame to rotate.

[0008] Preferably, the driving assembly comprises a first motor reducer, a first reverser mounted on the power output shaft of the first motor reducer, a first cross bar mounted on the first reverser, two connecting seats each mounted on the first fixed frame and in rotational connection with the first cross bar, two first chain wheels each fixedly sleeved on the first cross bar, a second cross bar in rotational connection with the first fixed frame, two second chain wheels each fixedly sleeved on the second cross bar, and two first chains each sleeved on the first chain wheel and the second chain wheel.

[0009] Preferably, the discharging assembly comprises a second motor reducer mounted on the moving frame, a lead screw rotatably mounted on the moving frame and connected with the power output shaft of the second motor reducer through a transmission chain and a transmission sprocket, a lead screw nut sleeved on the lead screw, a fixed block fixedly connected with the lead screw nut, and two second hinged plates each in hinged connection with the fixed block at one end and with the bearing frame at the other end.

[0010] Preferably, the transverse moving assembly comprises a plurality of connecting frames each mounted on the second fixed frame, a mounting plate mounted on the second fixed frame, a connecting rod fixedly connected with the plurality of connecting frames, a light rod fixedly connected with the plurality of connecting frames, a third motor reducer mounted on the second fixed frame and having a second reverser mounted on the power output shaft thereof, a first belt pulley mounted on the output shaft of the second reverser, a second belt pulley rotatably mounted on the mounting plate, and a transmission belt sleeved on the first belt pulley and the second belt pulley.

[0011] Preferably, the swing arm assembly comprises a moving plate having a plurality of mounting seats mounted on one side thereof, rollers mounted on the mounting seats and in contact with the light rod, a plurality of connecting plates each mounted on the moving plate and fixedly connected with the transmission belt, two mounting frames each mounted on the side of the moving plate away from the mounting seats, two swing arms each in hinged connection with a mounting frame for supporting the empty cloth cage, and two second air cylinders each having one end in hinged connection with the moving plate and the other end in hinged connection with the swing arm.

[0012] Preferably, the lifting assembly comprises: a fourth motor reducer mounted on the second fixed frame, a second commutator mounted on the power output shaft of the fourth motor reducer, and a driving rod mounted on the second commutator.

[0013] Preferably, the lifting component comprises: a third commutator mounted on the second fixed frame and connected with one end of the driving rod; two bearing seats, each mounted on the second fixed frame; a first rotating rod rotatably connected with the two bearing seats and having one end connected with the third commutator; two third sprockets fixedly sleeved on the first rotating rod; a second rotating rod rotatably connected with the second fixed frame; two fourth sprockets each fixedly sleeved on the second rotating rod and located directly below the two third sprockets; and two second chains sleeved on the third sprockets and the fourth sprockets and fixedly connected with the chain rack mounted on the bracket.

[0014] Preferably, the lifting mechanism further comprises: four first air cylinders each mounted on the bearing frame; and four pressing members each mounted on an extended end of the first air cylinder and used for pressing the cloth cage.

[0015] In summary, due to the adoption of the above technical solutions, the present application has the following advantages:

[0016] 1. The cloth cage lifting and intelligent recycling device for cloth loading in the present application can lift the full cloth cage to a specified height, then incline the cloth cage, and then make the cloth smoothly roll onto the delivery belt in the cargo handling area, so as to realize automatic dumping of the cloth and eliminate the need for manual operation, thereby improving work efficiency and accuracy.

[0017] 2. The recycling mechanism in the present application can receive the empty cloth cage through the swing arm assembly, then move the empty cloth cage to the bracket through the horizontal moving assembly and the lifting assembly, and then neatly stack the empty cloth cage on the bracket, which is convenient for subsequent transportation and storage, improves space utilization, reduces the occupied area of the empty cloth cage, and reduces storage costs. Moreover, the cooperation of the lifting mechanism and the recycling mechanism can greatly improve the efficiency and accuracy of cloth loading, and reduce labor costs. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without any creative effort.

[0019] Figure 1 is a perspective view of the cloth cage lifting and intelligent recycling device for cloth loading in the present application Figure One ;

[0020] Figure 2 is a perspective view of the cloth cage lifting and intelligent recycling device for cloth loading in the present application Figure Two ;

[0021] Figure 3 is an enlarged schematic view of A part in the present application Figure 2 ;

[0022] Figure 4 is a right view of the cloth cage lifting and intelligent recycling device for cloth loading in the present application

[0023] Figure 5 is a perspective view of the cloth cage lifting and intelligent recycling device for cloth loading in the present application Figure Three ;

[0024] Figure 6 is an enlarged schematic view of B part in the present application Figure 5 ;

[0025] Figure 7 is an enlarged schematic view of C part in the present application Figure 5 ;

[0026] Figure 8 is a perspective view of the cloth cage lifting and intelligent recycling device for cloth loading in the present application Figure Four ;

[0027] Figure 9 is a perspective view of the cloth cage lifting and intelligent recycling device for cloth loading in the present application Figure Five ;

[0028] Figure 10 is an enlarged schematic view of D part in the present application Figure 9 ;

[0029] Figure 11 is a schematic view of the cloth cage in the storage state

[0030] 100, cloth cage; 101, bearing plate; 102, vertical frame; 103, base; 104, sliding groove; 105, limiting groove; 106, guardrail; 107, rotating shaft; 108, limiting block; 200, lifting mechanism; 201, first fixing frame; 202, moving frame; 203, first hinged plate; 204, bearing frame; 205, first positioning seat; 206, first cylinder; 207, pressing part; 210, driving assembly; 211, first motor reducer; 212, first reversing device; 213, connecting seat; 214, first cross rod; 215, first sprocket; 216, second cross rod; 217, second sprocket; 218, first chain; 219, connecting piece; 220, unloading assembly; 221, second motor reducer; 222, lead screw; 223, lead screw nut; 224, fixed block; 225, second hinged plate; 300, recycling mechanism; 301, second fixing frame; 302, bracket; 303, chain rack; 310, swing arm assembly; 311, moving plate; 312, connecting plate; 313, mounting seat; 314, roller; 315, mounting frame; 316, swing arm; 317, second cylinder; 320, transverse moving assembly; 321, connecting frame; 322, mounting plate; 323, connecting rod; 324, light pole; 325, third motor reducer; 326, second reversing device; 327, first belt pulley; 328, second belt pulley; 329, transmission belt; 330, lifting assembly; 331, fourth motor reducer; 332, second reversing device; 333, driving rod; 334, lifting component; 3341, third reversing device; 3342, bearing seat; 3343, first rotating rod; 3344, third sprocket; 3345, second rotating rod; 3346, fourth sprocket; 3347, second chain. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0032] As shown in the drawings, Figure 11 The cloth cage 100 of the present application comprises a bearing plate 101, the bearing plate 101 is rectangular, vertical frames 102 are installed at four corners of the bearing plate 101, a base 103 is installed at the bottom of each vertical frame 102, and the lower part of the base 103 is inserted and matched with the upper end of the vertical frame 102.

[0033] The vertical frame 102 is provided with a sliding groove 104 and a limiting groove 105, and the supporting plate 101 is provided with two guardrails 106, the guardrails 106 are provided with two rotating shafts 107 and two limiting blocks 108, the rotating shafts 107 are in sliding connection with the sliding groove 104, and the limiting blocks 108 are in plug-in cooperation with the limiting groove 105.

[0034] When the guardrails 106 need to be unfolded, the limiting blocks 108 are plugged into the limiting grooves 105 of the guardrails 106, so that the guardrails 106 are perpendicular to the supporting plate 101.

[0035] The lower part of the base 103 can be in plug-in cooperation with the upper end of the vertical frame 102, so that a plurality of cloth baskets 100 (in the state that the guardrails 106 are not unfolded) can be stacked together.

[0036] Embodiment 1: as shown in Figure 1 、 Figure 2 、 Figure 5 、 Figure 8 and Figure 9 A cloth basket lifting and intelligent recycling device for cloth loading is disclosed, which comprises a lifting mechanism 200 and a recycling mechanism 300.

[0037] The lifting mechanism 200 is used for lifting the cloth basket 100 full of cloth upwards to a designated position, and then driving the cloth basket 100 to rotate, so that the cloth in the cloth basket 100 in the inclined state falls into the conveying belt in the cargo handling area.

[0038] The recycling mechanism 300 comprises a second fixed frame 301, a bracket 302, a swing arm assembly 310, a horizontal moving assembly 320 and a lifting assembly 330. The bracket 302 is in sliding connection with the second fixed frame 301, and the bracket 302 is provided with a positioning seat matched with the cloth basket 100; the swing arm assembly 310 is used for receiving the empty cloth basket 100 conveyed by the lifting mechanism 200 to the designated position; the horizontal moving assembly 320 is used for driving the swing arm assembly 310 to move horizontally; and the lifting assembly 330 is used for driving the bracket 302 to move vertically, so that the bracket 302 supports the empty cloth basket 100 conveyed by the horizontal moving assembly 320.

[0039] Specifically, the cloth basket 100 full of cloth is transported by a forklift, and then placed on the lifting mechanism 200, and then the lifting mechanism 200 is started to drive the cloth basket 100 full of cloth to move upwards to a designated position, and then the cloth basket 100 is driven to rotate, so that the cloth basket 100 is in an inclined state, at this time, the cloth in the cloth basket 100 will roll along the slope, and finally the cloth will roll to the conveying belt in the cargo handling area.

[0040] Then, the cloth basket 100 is reset by rotating the cloth basket 100 through the unloading assembly 220. The swing arm assembly 310 is moved to the position directly below the empty cloth basket 100 by moving the swing arm assembly 310 through the horizontal moving assembly 320, and the empty cloth basket 100 is released by controlling the lifting mechanism 200, so that the swing arm assembly 310 supports the empty cloth basket 100.

[0041] The swing arm assembly 310 and the empty cloth basket 100 are moved to the position directly above the bracket 302 by moving the swing arm assembly 310 through the horizontal moving assembly 320, and the two guardrails 106 of the cloth basket 100 are stacked by manual operation, so that the cloth basket 100 is in a storage state.

[0042] The cloth basket 100 is supported by moving the bracket 302 upward through the lifting assembly 330, so that the positioning seat on the bracket 302 is aligned with the base 103 of the cloth basket 100, and then the swing arm assembly 310 is started to separate the swing arm assembly 310 from the cloth basket 100. The lifting assembly 330 is started to move the lifting assembly 330 into the second fixed frame 301, and the second fixed frame 301 can contain four stacked cloth baskets 100.

[0043] Finally, the four stacked cloth baskets 100 are removed from the bracket 302 by using a forklift.

[0044] As shown in Figures 2-4 , the lifting mechanism 200 includes a first fixed frame 201, a moving frame 202, two first hinged plates 203, a bearing frame 204, a driving assembly 210, and an unloading assembly 220. The moving frame 202 is in sliding connection with the first fixed frame 201. The two first hinged plates 203 are each hinged to the top of the moving frame 202. The bearing frame 204 is hinged to the lower ends of the two first hinged plates 203, and the bearing frame 204 is provided with four first positioning seats 205 for supporting the cloth basket 100. The driving assembly 210 is used to drive the moving frame 202 to move vertically. The unloading assembly 220 is used to drive the bearing frame 204 to rotate.

[0045] Specifically, the cloth basket 100 filled with cloth to be transported is placed on the four first positioning seats 205 on the bearing frame 204. Then, the driving assembly 210 is started to drive the moving frame 202, the bearing frame 204, and the cloth basket 100 to move upward. When the cloth basket 100 reaches the specified height, the bearing frame 204 is in an inclined state by starting the unloading assembly 220, so that the cloth basket 100 is in an inclined state, and the cloth in the cloth basket 100 rolls along the slope.

[0046] As shown in Figure 2 and Figure 3As shown, the driving assembly 210 comprises a first motor reducer 211, two connecting seats 213, two first chain wheels 215, a second cross rod 216, two second chain wheels 217, two first chains 218 and two connecting pieces 219. The first motor reducer 211 is provided with a first reversing gear 212 on the power output shaft, and the first reversing gear 212 is provided with a first cross rod 214; the two connecting seats 213 are both mounted on the first fixed frame 201, and both are in rotational connection with the first cross rod 214; the two first chain wheels 215 are both fixedly sleeved on the first cross rod 214; the second cross rod 216 is in rotational connection with the first fixed frame 201; the two second chain wheels 217 are both fixedly sleeved on the second cross rod 216; the first chains 218 are sleeved on the first chain wheels 215 and the second chain wheels 217; the two connecting pieces 219 are respectively mounted on the two first chains 218, and both are in fixed connection with the moving frame 202.

[0047] Specifically, when the first motor reducer 211 operates, the first cross rod 214 is driven to rotate through the first reversing gear, and then the two first chain wheels 215 are driven to rotate, and then the two second chain wheels 217 are driven to rotate through the two first chains 218, and when the two first chains 218 move, the moving frame 202 is driven to move vertically along the first fixed frame 201 through the two connecting pieces 219.

[0048] As shown in Figures 2-4 The discharging assembly 220 comprises a second motor reducer 221, a lead screw 222, a lead screw nut 223, a fixed block 224 and two second hinged plates 225.

[0049] The second motor reducer 221 is mounted on the moving frame 202; the lead screw 222 is rotatably mounted on the moving frame 202 and connected with the power output shaft of the second motor reducer 221 through a transmission chain and a transmission sprocket; the lead screw nut 223 is sleeved on the lead screw 222; the fixed block 224 is in fixed connection with the lead screw nut 223; one end of the second hinged plate 225 is hinged to the fixed block 224, and the other end is hinged to the bearing frame 204.

[0050] Specifically, when the second motor reducer 221 operates, the lead screw 222 is driven to rotate through the transmission chain and the transmission sprocket, the fixed block 224 is driven to move vertically through the lead screw nut 223, and then one end of the two second hinged plates 225 is driven to move, when the two second hinged plates 225 move, the bearing frame 204 is driven to rotate upward, and then the cloth cage 100 is driven to rotate, so that the cloth cage 100 is in an inclined state, and the cloth in the cloth cage 100 rolls down along the slope.

[0051] As shown in Figure 5 and Figure 8As shown, the horizontal moving assembly 320 comprises a plurality of connecting frames 321, a mounting plate 322, a connecting rod 323, a light pole 324, a third motor reducer 325, a first belt pulley 327, a second belt pulley 328 and a transmission belt 329.

[0052] The plurality of connecting frames 321 are mounted on the second fixing frame 301; the mounting plate 322 is mounted on the second fixing frame 301; the connecting rod 323 is fixedly connected with the plurality of connecting frames 321; the light pole 324 is fixedly connected with the plurality of connecting frames 321; the third motor reducer 325 is mounted on the second fixing frame 301, and a second steering gear 326 is mounted on a power output shaft of the third motor reducer 325; the first belt pulley 327 is mounted on an output shaft of the second steering gear 326; the second belt pulley 328 is rotatably mounted on the mounting plate 322; and the transmission belt 329 is sleeved on the first belt pulley 327 and the second belt pulley 328.

[0053] Specifically, when the third motor reducer 325 operates, the first belt pulley 327 is driven to rotate by the second steering gear 326, and then the transmission belt 329 is driven to move and the second belt pulley 328 is driven to rotate.

[0054] As shown, Figures 8-10 The swing arm assembly 310 comprises a moving plate 311, a plurality of connecting plates 312, two mounting frames 315, two swing arms 316 and two second air cylinders 317. The moving plate 311 is provided with a plurality of mounting seats 313 on one side, the mounting seats 313 are provided with rollers 314, the rollers 314 are in contact with the light pole 324, and the rollers 314 can move along the light pole; the plurality of connecting plates 312 are mounted on the moving plate 311, and the plurality of connecting plates 312 are fixedly connected with the transmission belt 329; the two mounting frames 315 are mounted on the side of the moving plate 311 away from the mounting seats 313; the two swing arms 316 are hingedly connected with the two mounting frames 315 respectively, and are used for supporting the cloth cage 100; one end of the second air cylinder 317 is hingedly connected with the moving plate 311, and the other end of the second air cylinder 317 is hingedly connected with the swing arm 316.

[0055] Specifically, since the moving plate 311 is connected with the transmission belt 329 through the connecting plates 312, when the transmission belt 329 moves, the moving plate 311 is driven to move, and then the mounting seats 313 and the rollers 314 are driven to move along the light pole 324, so that the mounting frames 315, the swing arms 316 and the second air cylinders 317 are driven to move.

[0056] When the two second air cylinders 317 operate, the two swing arms 316 are driven to rotate, so that the two swing arms 316 are in a storage state or a parallel state. When the two swing arms 316 are in the storage state, the carrier 302 drives the cloth cage 100 to move vertically, and the cloth cage 100 does not contact the swing arms 316.

[0057] As shown,Figures 5-7 As shown in the figure, the lifting assembly 330 comprises a fourth motor reducer 331 and two sets of lifting components 334. The fourth motor reducer 331 is installed on the second fixed frame 301, a second commutator 332 is installed on the power output shaft of the fourth motor reducer 331, and a driving rod 333 is installed on the second commutator 332; the two sets of lifting components 334 are respectively connected with the two ends of the driving rod 333.

[0058] The lifting component 334 comprises a third commutator 3341, two bearing seats 3342, a first rotating rod 3343, two third sprockets 3344, a second rotating rod 3345, two fourth sprockets 3346 and two second chains 3347. The third commutator 3341 is installed on the second fixed frame 301 and connected with one end of the driving rod 333; the two bearing seats 3342 are both installed on the second fixed frame 301; the first rotating rod 3343 is rotatably connected with the two bearing seats 3342, and one end of the first rotating rod 3343 is connected with the third commutator 3341; the two third sprockets 3344 are fixedly sleeved on the first rotating rod 3343; the second rotating rod 3345 is rotatably connected with the second fixed frame 301; the two fourth sprockets 3346 are both fixedly sleeved on the second rotating rod 3345, and the two fourth sprockets 3346 are respectively located directly below the two third sprockets 3344; the second chains 3347 are sleeved on the third sprockets 3344 and the fourth sprockets 3346, and the second chains 3347 are fixedly connected with the chain rack 303 fixedly installed on the bracket 302.

[0059] Specifically, when the fourth motor reducer 331 operates, the driving rod 333 will be driven to rotate through the second commutator 332, when the driving rod 333 rotates, the two first rotating rods 3343 will be driven to rotate through the two third commutators 3341, when the first rotating rod 3343 rotates, the two second chains 3347 will be driven to move through the two third sprockets 3344. When the second chains 3347 move, the bracket 302 will be driven to move through the chain rack 303.

[0060] As shown in the figure, Figure 4 The lifting mechanism 200 further comprises four first air cylinders 206 and four pressing members 207. The four first air cylinders 206 are all installed on the bearing frame 204; the four pressing members 207 are respectively installed on the extended ends of the four first air cylinders 206, and the pressing members 207 are used for pressing the cloth cage 100. The pressing member 207 is composed of a horizontal plate, a spring and a pressing plate, the horizontal plate is rotatably connected with the extended end of the first air cylinder 206, and the two ends of the spring are fixedly connected with the horizontal plate and the pressing plate respectively.

[0061] Four driving motors are installed on the bottom surface of the bearing frame 204, and the four driving motors are respectively used for driving the four first air cylinders 206 to rotate.

[0062] Specifically, when it is necessary to fix the cloth cage 100, the four first air cylinders 206 are started to drive the four pressing members 207 to move downward, and then the four pressing members 207 press the cloth cage 100 downward, so that the cloth cage 100 is tightly connected with the bearing frame 204.

[0063] Working principle: in specific use, the cloth cage 100 filled with cloth is first transported by a forklift and placed on the bearing frame 204. The four first air cylinders 206 are started to drive the four pressing members 207 to move downward, and then the four pressing members 207 press the cloth cage 100 downward, so that the cloth cage 100 is tightly connected with the bearing frame 204.

[0064] Then, the first motor reducer 211 is started, and the first motor reducer 211 drives the first cross rod 214 to rotate through the first steering device, and then drives the two first sprockets 215 to rotate, and then drives the two second sprockets 217 to rotate through the two first chains 218. When the two first chains 218 move, the moving frame 202 moves vertically along the first fixed frame 201 through the two connecting members 219. Then, the cloth cage 100 filled with cloth is moved upward to a designated position.

[0065] Then, the second motor reducer 221 is started, and when the second motor reducer 221 operates, the lead screw 222 is driven to rotate through the transmission chain and the transmission sprocket, so that the lead screw nut 223 drives the fixed block 224 to move vertically, and then drives one end of the two second hinged plates 225 to move. When the two second hinged plates 225 move, the bearing frame 204 is driven to rotate upward, and then the cloth cage 100 is driven to rotate, so that the cloth cage 100 is in an inclined state, and the cloth in the cloth cage 100 rolls down along the slope, and finally the cloth rolls onto the conveyor belt in the cargo area. Then, the cloth cage 100 is driven to rotate by the unloading assembly 220, so that the cloth cage 100 is reset.

[0066] Then, the third motor reducer 325 is started, and the first pulley 327 is driven to rotate through the second steering device 326, and then the transmission belt 329 is driven to move. Since the moving plate 311 is connected with the transmission belt 329 through the connecting plate 312, when the transmission belt 329 moves, the moving plate 311 is driven to move, and then the mounting seat 313 and the roller 314 move along the light rod 324, so that the mounting frame 315, the swing arm 316 and the second air cylinder 317 move. Then, the two swing arms 316 move to the position directly below the empty cloth cage 100.

[0067] Then, the driving assembly 210 is started to drive the bearing frame 204 to move downward, so that the two supporting arms support the cloth cage 100. Then, the four first air cylinders 206 are started to drive the four pressing members 207 to move upward, and then the four pressing members 207 are separated from the cloth cage 100.

[0068] Then, the horizontal movement component 320 drives the swing arm component 310 and the empty cloth cage 100 to move, so that the empty cloth cage 100 is directly above the bracket 302. Then, the two guardrails 106 of the cloth cage 100 are stacked manually, so that the cloth cage 100 is in the storage state.

[0069] Restart the fourth motor reducer 331. The fourth motor reducer 331 will drive the drive rod 333 to rotate through the second circulator. When the drive rod 333 rotates, it will drive the two first rotating rods 3343 to rotate through the two third commutators 3341. When the first rotating rods 3343 rotate, they will drive the two second chains 3347 to move through the two third sprockets 3344. When the second chains 3347 move, they will drive the bracket 302 to move through the chain lock frame 303.

[0070] Then, the positioning seat on the bracket 302 is aligned with the base 103 of the cloth cage 100, thereby supporting the cloth cage 100. Then, the swing arm assembly 310 is activated, so that the two swing arms 316 of the swing arm assembly 310 are separated from the cloth cage 100. Then, the lifting assembly 330 is activated, so that the lifting assembly 330 moves into the second fixed frame 301.

[0071] After repeating this process four times, the bracket 302 supports four empty cloth cages 100. Finally, a forklift is used to remove the four cloth cages 100 stacked together from the bracket 302.

[0072] Example 2: Figures 1-5 As shown, while all other parts are the same as in Example 1, the difference between this example and Example 1 is that:

[0073] The unloading assembly 220 also includes a control system, which comprises a threshold setting module, a data acquisition module, a data processing module, a data comparison module, and a control module.

[0074] The threshold setting module is used to receive the weight threshold set by the user; wherein, the preset weight threshold includes Z1 and Z2, Z2>Z1;

[0075] The data acquisition module is used to collect the weight of the cage 100. It has four weight sensors and an angle sensor. The four weight sensors are respectively installed on the four first positioning seats 205, and the angle sensors are installed on the support frame 204.

[0076] The data processing module receives four sets of weight data sent by the data acquisition module, and performs calibration and filtering on the weight data to eliminate noise and errors, ensuring the accuracy and reliability of the data. The data processing module then sums the four sets of weight data to obtain the total weight data, and then sends the total weight data to the data comparison module.

[0077] The data comparison module is configured to receive the weight sum data sent by the data processing module, compare the weight sum data with the weight threshold, generate a corresponding tilt angle level according to the comparison result, and send the corresponding tilt angle level to the control module.

[0078] The tilt angle level is generated in the following manner:

[0079] The tilt angle level includes a first tilt angle, a second tilt angle, and a third tilt angle, and the first tilt angle, the second tilt angle, and the third tilt angle are sequentially increased. The first tilt angle, the second tilt angle, and the third tilt angle are all the tilt angles of the carrier frame 204, or the angles between the bottom surface of the carrier frame 204 and the horizontal plane.

[0080] If the weight sum data > Z2, the data comparison module generates a first tilt angle at this time.

[0081] If Z2≥weight sum data > Z1, the data comparison module generates a second tilt angle at this time.

[0082] If the weight sum data < Z1, the data comparison module generates a third tilt angle at this time.

[0083] Z1 and Z2 are determined by the staff according to the specific application requirements, and can be determined by referring to the density, diameter, and surface roughness of the batch of cloth.

[0084] For example, the first tilt angle, the second tilt angle, and the third tilt angle correspond to the angles between the bottom surface of the carrier frame 204 and the horizontal plane of 75°, 85°, and 95°, respectively. The tilt angles corresponding to the tilt angle levels can also be customized according to specific circumstances.

[0085] The control module controls the second motor reducer 221 to operate according to the tilt angle level sent by the data comparison module, thereby adjusting the tilt angle of the carrier frame 204 and the cloth cage 100, so that the tilt angle of the carrier frame 204 is the same as the tilt angle corresponding to the tilt angle level.

[0086] Working principle: first, receive the weight thresholds Z1 and Z2 set by the user;

[0087] Then, the initial weight data of the cloth cage 100 is obtained through the data acquisition module, and the weight sum data is obtained through the data processing module. The data processing module sends the weight sum data to the data comparison module, and the data comparison module compares the weight sum data with the weight threshold. When the weight sum data is greater than Z2, the data comparison module generates a first tilt angle, and then the data comparison module sends the first tilt angle to the control module.

[0088] When the control module receives the first inclination angle sent by the data comparison module, the control module controls the second motor reducer 221 to operate, drives the lead screw 222 to rotate through the transmission chain and the transmission sprocket, drives the fixed block 224 to move vertically through the lead screw nut 223, and then drives one end of the two second hinged plates 225 to move, thereby driving the carrier 204 to rotate upward to adjust the inclination angle of the carrier 204. When the inclination angle is equal to 75°, the control module controls the second motor reducer 221 to be turned off and remains for one minute. When the carrier 204 is inclined, the cloth cage 100 is also in an inclined state, and the cloth in the cloth cage 100 rolls out of the cloth cage 100. As the amount of cloth in the cloth cage 100 decreases, the total weight of the cloth cage 100 decreases.

[0089] Then, the second motor reducer 221 is started to reset the carrier 204.

[0090] Then, the data acquisition module obtains the weight data of the cloth cage 100 again, the data processing module obtains the total weight data, the data processing module sends the total weight data to the data comparison module, and the data comparison module compares the total weight data with the weight threshold value. When Z2≥total weight data>Z1, the data comparison module generates a second inclination angle. At this time, the control module controls the inclination angle of the carrier 204 to be adjusted, so that the inclination angle of the carrier 204 and the cloth cage 100 is larger, and the cloth remaining in the cloth cage 100 rolls out.

[0091] The second motor reducer 221 is started again to reset the carrier 204 again.

[0092] The above steps are repeated until the included angle between the bottom surface of the carrier 204 and the horizontal plane reaches a third inclination angle. At the third inclination angle, the cloth in the cloth cage 100 rolls out completely.

[0093] The control system can monitor the total weight of the cloth cage 100 in real time, dynamically adjust the inclination angle of the cloth cage 100 according to the weight change, and avoid rollover caused by excessive inclination when the total weight of the cloth cage 100 is large, thereby improving the stability of the cloth cage 100.

[0094] The control system allows the user to customize the inclination angle and the weight threshold value according to the actual needs, so that the unloading assembly 220 can adapt to different types, different weights of cloth, and different unloading environments.

[0095] Embodiment 3: as shown in the same case as in Embodiment 2, the difference between this embodiment and Embodiment 2 is that: Figures 1-5

[0096] ​The density of the cloth in the cloth cage 100 is ρ=0.8 g / cm3, the diameter is D=0.5 m, the surface roughness is μ=0.3 (sliding friction coefficient), the cloth 100 is generally cylindrical, the user selects Z2 as 400 kg, and Z1 as 300 kg.

[0097] The first, second and third inclination angles respectively correspond to the angles between the bottom surface of the bearing frame 204 and the horizontal plane, which are 75 degrees, 85 degrees and 95 degrees.

[0098] In the initial state (the cloth cage 100 is fully loaded), the total weight of the cloth cage 100 is measured as 620 kg (620 kg>400 kg), at this time, the data comparison module generates the first inclination angle (75°), and then the control module drives the second motor reducer 221 to adjust the inclination angle of the bearing frame 204 to 75°, and keeps for one minute, during which the cloth in the cloth cage 100 will roll out of the cloth cage 100. Then, the bearing frame 204 and the cloth cage 100 are reset.

[0099] In the middle unloading, as the cloth rolls out, the total weight of the cloth cage 100 is measured as 380 kg (300 kg<the remaining weight<400 kg), at this time, the data comparison module generates the second inclination angle (85°), and the control module adjusts the inclination angle to 85°, and keeps for one minute, during which the cloth in the cloth cage 100 will roll out of the cloth cage 100. Then, the bearing frame 204 and the cloth cage 100 are reset.

[0100] In the final unloading, as the cloth rolls out, the total weight of the cloth cage 100 is measured as 280 kg (280 kg<300 kg), at this time, the data comparison module generates the third inclination angle (95°), and the control module adjusts the inclination angle of the bearing frame 204 to 95°, and keeps for one minute, during which the remaining cloth in the cloth cage 100 will roll out of the cloth cage 100.

[0101] The above description is only a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

[0102] The preferred embodiments of the present application disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details, and the present application is not limited to the specific embodiments. Obviously, many modifications and changes can be made according to the content of the present application. The present application selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present application, so that the skilled person in the art can well understand and use the present application. The present application is limited by the claims and the entire scope and equivalents thereof.

Claims

1. A fabric cage lifting and intelligent recycling device for loading fabric onto vehicles, characterized in that, include: The lifting mechanism is used to lift the cloth cage fully loaded with cloth to a designated position, and then drive the cloth cage to rotate so that the cloth in the inclined cloth cage is poured into the conveyor belt of the sorting area. Recycling organizations, including: Second mounting bracket; The bracket is slidably connected to the second fixed frame, and a positioning seat matching the cloth cage is installed on the bracket; The swing arm assembly is used to receive the empty cloth cage conveyed to the designated position by the lifting mechanism; A lateral movement component is used to drive the swing arm component to move horizontally; The lifting assembly is used to drive the bracket to move vertically, so that the bracket can support the empty cloth cage conveyed by the transverse moving assembly. The lifting mechanism includes: First fixed frame; The movable frame is slidably connected to the first fixed frame; Both first hinge plates are hinged to the top of the movable frame; The support frame is hinged to the lower ends of the two first hinge plates, and four first positioning seats for supporting the cloth cage are installed on the support frame. A drive component is used to drive the moving frame to move vertically; The unloading assembly is used to drive the support frame to rotate; The driving component includes: The first motor reducer has a first commutator mounted on its power output shaft, and a first crossbar mounted on the first commutator. Both connecting seats are mounted on the first fixed frame and are rotatably connected to the first crossbar; Both first sprockets are fixedly mounted on the first crossbar; The second crossbar is rotatably connected to the first fixed frame; Both second sprockets are fixedly mounted on the second crossbar; Two first chains, which are fitted onto a first sprocket and a second sprocket; Two connectors are respectively installed on the two first chains and are fixedly connected to the movable frame; The unloading assembly includes: A second motor reducer is mounted on the movable frame; The lead screw is rotatably mounted on the movable frame and connected to the power output shaft of the second motor reducer via a transmission chain and a transmission sprocket. A lead screw nut is fitted onto the lead screw. The fixing block is fixedly connected to the lead screw nut; Two second hinge plates, one end of which is hinged to the fixed block, and the other end of which is hinged to the support frame; The unloading assembly also includes a control system, which includes: The threshold setting module is used to receive the weight threshold set by the user; wherein, the preset weight threshold includes Z1 and Z2, Z2>Z1; The data acquisition module is used to collect the weight of the cage. It has four weight sensors and an angle sensor. The four weight sensors are installed on four first positioning seats, and the angle sensors are installed on the support frame. The data processing module receives four sets of weight data sent by the data acquisition module, and performs calibration and filtering on the weight data to eliminate noise and errors. The data processing module then sums the four sets of weight data to obtain the total weight data, and then sends the total weight data to the data comparison module. The data comparison module is used to receive the total weight data sent by the data processing module, compare the total weight data with the weight threshold, generate the corresponding tilt angle level based on the comparison result, and then send the corresponding tilt angle level to the control module. The control module controls the second motor reducer to run based on the tilt angle level sent by the data comparison module, thereby adjusting the tilt angle of the support frame and the cage so that the tilt angle of the support frame is the same as the tilt angle corresponding to the tilt angle level. The tilt rating is generated as follows: The tilt angle grades include Level 1, Level 2, and Level 3 tilt angles, with each grade increasing sequentially. Level 1, Level 2, and Level 3 tilt angles represent the inclination angle of the support frame, which is the angle between the bottom surface of the support frame and the horizontal plane. If the total weight data is greater than Z2, the data comparison module will generate a first-order tilt angle. If Z2 ≥ total weight data > Z1, then the data comparison module generates a second-order tilt angle; If the total weight data is less than Z1, the data comparison module will generate a third-order tilt angle.

2. The fabric loading cage lifting and intelligent recycling device according to claim 1, characterized in that, The lateral movement component includes: Multiple connecting brackets are all installed on the second fixing bracket; Mounting plate, installed on the second fixing bracket; A connecting rod is fixedly connected to multiple connecting frames; The bare rod is fixedly connected to multiple of the aforementioned connecting frames; The third motor reducer is mounted on the second fixed frame, and a second steering gear is mounted on its power output shaft; The first pulley is mounted on the output shaft of the second steering gear; The second pulley is rotatably mounted on the mounting plate; A transmission belt is fitted onto the first pulley and the second pulley.

3. The fabric loading cage lifting and intelligent recycling device according to claim 2, characterized in that, The swing arm assembly includes: A movable plate has multiple mounting seats on one side, and rollers are mounted on the mounting seats, with the rollers contacting the guide rod; Multiple connecting plates are all mounted on the movable plate and are all fixedly connected to the transmission belt; Both mounting brackets are installed on the side of the movable plate away from the mounting base; Two swing arms are respectively hinged to the two mounting frames to support the empty cloth cage; Two second cylinders, one end of which is hinged to the moving plate, and the other end of which is hinged to the swing arm.

4. The fabric loading cage lifting and intelligent recycling device according to claim 3, characterized in that, The lifting assembly includes: The fourth motor reducer is mounted on the second fixed frame, and a second commutator is mounted on its power output shaft. A drive rod is mounted on the second commutator. Two sets of lifting components are respectively connected to both ends of the drive rod.

5. The fabric loading cage lifting and intelligent recycling device according to claim 4, characterized in that, The lifting component includes: The third commutator is mounted on the second fixed frame and connected to one end of the drive rod; Both bearing housings are mounted on the second fixing bracket; The first rotating rod is rotatably connected to the two bearing seats, and one end of it is connected to the third commutator. Two third sprockets are fixedly mounted on the first rotating rod; The second rotating rod is rotatably connected to the second fixed frame; Two fourth sprockets are fixedly mounted on the second rotating rod and are located directly below the two third sprockets respectively; Two second chains are fitted onto the third and fourth sprockets, and the second chains are fixedly connected to a chain lock frame that is fixedly mounted on the bracket.

6. The fabric loading cage lifting and intelligent recycling device according to claim 2, characterized in that, The lifting mechanism also includes: All four first cylinders are mounted on the support frame; Four clamping components are respectively installed on the extension ends of the four first cylinders to clamp the cloth cage.

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