New energy motor end cover assembly assembly line
By combining a double-speed chain conveyor and a pressing mechanism in the motor end cover assembly line, high-precision and high-efficiency assembly of the motor end cover assembly is achieved, solving the problems of poor assembly continuity and coordination in the existing technology, and improving assembly efficiency and consistency.
Patent Information
- Application Number
- CN202510607652.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2045-05-13
AI Technical Summary
In the current assembly process of motor end cover components, bearing press-fitting and rotor shaft press-fitting need to be completed on different equipment, resulting in a large workload, low assembly accuracy, low efficiency, and poor continuity and coordination.
By employing a double-speed chain conveyor combined with a bearing pressing mechanism and a rotor shaft pressing mechanism, and through the bearing clamping mechanism, rotor shaft clamping mechanism, and end cover feeding mechanism, high-precision and high-efficiency assembly of the motor end cover assembly is achieved.
It improves the continuity and coordination of motor end cover assembly, reduces human intervention, enhances assembly consistency and efficiency, and reduces the labor intensity of employees.
Smart Images

Figure CN120200437B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of motor assembly technology, and in particular to an assembly line for end cap components of a new energy motor. Background Technology
[0002] An electric motor typically consists of a stator, rotor, windings, bearings, cooling system, and housing. Different types of motors (such as DC motors, AC induction motors, stepper motors, and permanent magnet synchronous motors) differ in structure, but their basic components follow similar principles.
[0003] Through in-depth research on motor assembly, people have designed various assembly fixtures of different sizes, making motor assembly easier, more efficient, and with consistent quality. However, these scattered assembly fixtures can only perform their respective functions. For example, in the traditional motor end cover assembly, bearing pressing and rotor shaft pressing are required before assembly, and both of these need to be completed on different equipment. After the pressing step is completed, the parts need to be transferred to the next processing equipment for further processing. This processing method has problems such as large workload, low assembly accuracy, poor continuity and coordination in motor end cover assembly processing, and low assembly processing efficiency. Therefore, this invention proposes a new energy motor end cover assembly line to solve the problems existing in the prior art. Summary of the Invention
[0004] To address the aforementioned issues, the present invention aims to propose an assembly line for end cap components of new energy motors. This assembly line combines the bearing pressing mechanism and the rotor shaft pressing mechanism through a double-speed chain conveyor, achieving high-precision and high-efficiency assembly of motor end cap components. The assembly process of motor end cap components exhibits good continuity and improved coordination, requires less human intervention, and achieves high assembly consistency, thereby reducing the labor intensity of employees.
[0005] To achieve the objectives of this invention, the invention is implemented through the following technical solution: A new energy motor end cover assembly line, comprising a double-speed chain conveyor line, a bearing pressing mechanism, a rotor shaft pressing mechanism, and an end cover feeding mechanism. The bearing pressing mechanism includes a pressing stand, a bearing pressing positioning seat, a bearing clamping mechanism, and a bearing feeding mechanism. A pressing stand is fixedly installed on one side of the double-speed chain conveyor line. A bearing pressing positioning seat is fixedly installed on the pressing stand. A bearing clamping mechanism is installed on the pressing stand directly above the bearing pressing positioning seat. A bearing feeding mechanism is installed on the pressing stand on one side of the bearing pressing positioning seat. The rotor shaft pressing mechanism includes... The system includes a rotor shaft press-fitting platform, a rotor shaft buffer frame, a rotor shaft feeding mechanism, a rotor shaft press-fitting positioning seat, and a rotor shaft clamping mechanism. A rotor shaft press-fitting platform is fixedly installed on the other side of the double-speed chain conveyor. A rotor shaft buffer frame is installed on one side of the rotor shaft press-fitting platform. A rotor shaft feeding mechanism is installed on the rotor shaft press-fitting platform at one end of the rotor shaft buffer frame. A rotor shaft press-fitting positioning seat is fixedly installed on the rotor shaft press-fitting platform on one side of the feeding mechanism. A rotor shaft clamping mechanism is installed on the rotor shaft press-fitting positioning seat for clamping the rotor shaft to the bearing end cover. An end cover feeding mechanism is installed on the double-speed chain conveyor line corresponding to the positions of the press-fitting platform and the rotor shaft press-fitting platform.
[0006] A further improvement is that the bearing clamping mechanism includes a first slide rod, a first top plate, a first oil cylinder, a first sliding plate, and a bearing pressure head. The first slide rod is symmetrically fixed on the pressing platform on both sides of the bearing pressing positioning seat. The first top plate is fixedly installed on the first slide rod. The first sliding plate is set below the first top plate through the first oil cylinder. The first sliding plate and the first slide rod are slidably adapted to each other. The bearing pressure head is fixedly installed on the lower side of the first sliding plate.
[0007] Further improvements are made in that: the bearing feeding mechanism includes a support, a bearing storage tube, a sealing cylinder, a sealing plate, a moving mechanism, and telescopic grippers. The pressing table is symmetrically provided with supports on both sides. The bearing storage tube is fixedly provided above the front side of the support. The sealing plate is provided directly below the bearing storage tube through the sealing cylinder, so that the bearing will not fall off when it is taken out. The pressing table is symmetrically provided with telescopic grippers through the moving mechanism.
[0008] A further improvement is that the moving mechanism includes a first synchronous belt slide rail, a sliding plate, a telescopic cylinder, a longitudinal slide plate, and a lifting cylinder. The sliding plate is mounted on the pressing table via the first synchronous belt slide rail. A telescopic cylinder is fixedly mounted on the sliding plate. A longitudinal slide plate is mounted on the telescopic end of the telescopic cylinder. The longitudinal slide plate and the sliding plate are guided and adapted by a slide rail. Lifting cylinders are symmetrically mounted upwards on both sides of the telescopic end of the longitudinal slide plate. The telescopic gripper is mounted on the telescopic end of the lifting cylinder.
[0009] A further improvement is that: the rotor shaft buffer frame is inclinedly provided with buffer guide grooves, the buffer guide grooves are provided in multiple layers, and the ends of the multiple layers of buffer guide grooves are provided with arc reversing grooves. The lowest end of the lowest layer of buffer guide grooves is connected to the rotor shaft feeding mechanism, and the multiple layers of buffer guide grooves and the arc reversing grooves form a Z-shaped slide.
[0010] Further improvements include: the rotor shaft feeding mechanism comprises a rotor shaft conveyor, side guard plates, guide chutes, fixing blocks, receiving blocks, hinge cylinders, clamping mechanisms, and rotor shaft pressing mechanisms. A rotor shaft conveyor is mounted on a rotor shaft pressing platform on one side of the rotor shaft buffer frame. Side guard plates are symmetrically arranged on both sides of the rotor shaft conveyor, with the side guard plate closer to the rotor shaft buffer frame being shorter. This side guard plate is adapted to the end of the buffer guide groove on the rotor shaft buffer frame to feed the rotor shaft into the rotor shaft conveyor. A guide chutes are inclined at one end of the rotor shaft conveyor. A fixing block is mounted on the rotor shaft pressing platform in front of the guide chutes. A receiving block is hinged to the fixing block on the side near the guide chutes. A hinge cylinder is located between the rear side of the receiving block and the rotor shaft pressing platform. The receiving block and the fixing block are spliced and adapted, with the inner side having a groove structure adapted to the rotor shaft. A clamping mechanism is mounted on the rotor shaft pressing platform on the side of the fixing block, and a rotor shaft pressing mechanism is mounted on the rotor shaft pressing platform in front of the fixing block.
[0011] A further improvement is that the clamping mechanism includes a fixed horizontal plate, a movable vertical plate, a lifting horizontal plate, a second synchronous belt slide rail, and a telescopic clamping claw. A fixed horizontal plate is provided on the rotor shaft pressing platform on one side of the fixed block. A movable vertical plate is provided on the front side of the fixed horizontal plate via the second synchronous belt slide rail. A lifting horizontal plate is provided on the movable vertical plate via the second synchronous belt slide rail. A telescopic clamping claw is provided at one end of the front side of the lifting horizontal plate.
[0012] A further improvement is that the rotor shaft pressing mechanism includes a second slide rod, a second top plate, a second oil cylinder, a second sliding plate, and a rotor shaft pressing head. The second slide rod is symmetrically fixed on the rotor shaft pressing platform on both sides of the rotor shaft pressing positioning seat. The second top plate is fixedly installed on the second slide rod. The second sliding plate is set below the second top plate through the second oil cylinder. The two sides of the second sliding plate are slidably adapted to the second slide rod. The rotor shaft pressing head is set on the lower side of the second sliding plate.
[0013] Further improvements are made in that: the end cap feeding mechanism includes a fixed frame, a transverse sliding plate, a longitudinal sliding frame, a feeding gripper, a third synchronous belt slide rail, and a slide rail cylinder. Fixed frames are symmetrically arranged on the double-speed chain conveyor line, respectively located at the corresponding positions of the bearing pressing mechanism and the rotor shaft pressing mechanism. A transverse sliding plate is arranged on the fixed frame via the third synchronous belt slide rail. A longitudinal sliding frame is arranged on the transverse sliding plate near the bearing pressing mechanism via the slide rail cylinder. A longitudinal sliding frame is arranged on the transverse sliding plate near the rotor shaft pressing mechanism via the third synchronous belt slide rail. A feeding gripper is arranged below one side of the longitudinal sliding frame.
[0014] A further improvement is that the double-speed chain conveyor line is also equipped with a tooling plate, on which end cap positioning tooling is symmetrically provided by quick clamps for automatic conveying of motor end caps. The double-speed chain conveyor line is driven by a motor.
[0015] The beneficial effects of this invention are as follows: This invention combines the bearing pressing mechanism and the rotor shaft pressing mechanism through a double-speed chain conveyor line, realizing the function of high-precision and high-efficiency assembly of the motor end cover assembly. The assembly and processing of the motor end cover assembly has good continuity and improved coordination. There is less human intervention and high assembly consistency, which reduces the labor intensity of employees. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 This is a structural diagram of the front side of the bearing press-fitting mechanism of the present invention.
[0018] Figure 3 This is a structural diagram of the rear side of the bearing press-fitting mechanism of the present invention.
[0019] Figure 4 This is a structural diagram of the rotor shaft press-fitting mechanism of the present invention.
[0020] Figure 5 This is a detailed structural diagram of the rotor shaft press-fitting mechanism of the present invention.
[0021] The components include: 1. Double-speed chain conveyor; 2. Pressing stand; 3. Bearing press-fitting positioning seat; 4. Rotor shaft press-fitting table; 5. Rotor shaft buffer frame; 6. Rotor shaft press-fitting positioning seat; 7. First slide bar; 8. First top plate; 9. First hydraulic cylinder; 10. First sliding plate; 11. Bearing pressure head; 12. Support; 13. Bearing storage tube; 14. Sealing cylinder; 15. Sealing plate; 16. Telescopic gripper; 17. First synchronous belt slide rail; 18. Sliding plate; 19. Telescopic cylinder; 20. Longitudinal sliding plate; 21. Lifting cylinder; 22. Buffer guide groove; 23. Arc reversing groove; 24. Rotor shaft conveyor... 25. Feeder; 26. Side guard plate; 27. Guide slide; 28. Fixing block; 29. Receiving block; 30. Hinge cylinder; 31. Fixed horizontal plate; 32. Moving vertical plate; 33. Lifting horizontal plate; 34. Second synchronous belt slide rail; 35. Telescopic clamping claw; 36. Second slide rod; 37. Second top plate; 38. Second hydraulic cylinder; 39. Second slide plate; 40. Rotor shaft pressure head; 41. Fixed frame; 42. Transverse slide plate; 43. Longitudinal slide frame; 44. Feeding claw; 45. Third synchronous belt slide rail; 46. Slide rail cylinder; 47. Tooling plate; 48. Quick clamp; 49. End cover positioning tooling. Detailed Implementation
[0022] To enhance understanding of the present invention, the present invention will be further described in detail below with reference to embodiments. These embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0023] As the core component for performing mechanical energy and its conversion, electric motors are widely used in industries, transportation, and household appliances. Motor assembly technology is a key link in ensuring motor performance and reliability, directly affecting the motor's working efficiency, service life, and product quality. Therefore, a deep understanding of the background technology of motor assembly is of great significance for improving motor manufacturing level and promoting the development of related industries.
[0024] For the motor assembly process, people have designed various assembly tools of different sizes to make motor assembly easier, more efficient, and of consistent quality; however, the scattered assembly tools can only play their respective roles, causing motor assembly to reach a bottleneck and efficiency to be unable to be improved. Example
[0025] In this embodiment, the first synchronous belt slide rail, the second synchronous belt slide rail, and the third synchronous belt slide rail are all guided by a synchronous belt structure and a guide slide rail slider to achieve guided sliding drive. The slide rail cylinder is a guide driven by the slide rail slider and the cylinder.
[0026] In this embodiment, different pressure values are used when pressing the bearing and rotor shaft to avoid the material being crushed due to insufficient pressure. All clamping jaws used for clamping are made of copper alloy material, which has a lower hardness than the rotor shaft and bearing. The bearing pressing positioning seat, rotor shaft pressing positioning seat and end cover positioning fixture are all made of high-molecular nylon material, which has excellent self-lubricating properties and wear resistance.
[0027] according to Figures 1-5 As shown, this embodiment provides an assembly line for end cap components of a new energy motor, including a double-speed chain conveyor 1, a bearing pressing mechanism, a rotor shaft pressing mechanism, and an end cap feeding mechanism. The bearing pressing mechanism includes a pressing stand 2, a bearing pressing positioning seat 3, a bearing clamping mechanism, and a bearing feeding mechanism. A pressing stand 2 is fixedly installed on one side of the double-speed chain conveyor 1, and a bearing pressing positioning seat 3 is fixedly installed on the pressing stand 2. A bearing clamping mechanism is installed on the pressing stand 2 directly above the bearing pressing positioning seat 3 for bearing pressing. A bearing feeding mechanism is installed on the pressing stand 2 on one side of the bearing pressing positioning seat 3. The rotor shaft pressing mechanism includes a rotor shaft pressing table 4, a rotor shaft buffer frame 5, and a rotor... The system includes a shaft feeding mechanism, a rotor shaft pressing and positioning seat 6, and a rotor shaft clamping mechanism. A rotor shaft pressing table 4 is fixedly installed on the other side of the double-speed chain conveyor line 1. A rotor shaft buffer frame 5 is installed on one side of the rotor shaft pressing table 4. A rotor shaft feeding mechanism is installed on the rotor shaft pressing table 4 at one end of the rotor shaft buffer frame 5. A rotor shaft pressing and positioning seat 6 is fixedly installed on the rotor shaft pressing table 4 on one side of the rotor shaft feeding mechanism. A rotor shaft clamping mechanism is installed on the rotor shaft pressing and positioning seat 6 for clamping the rotor shaft and the bearing end cover. An end cover feeding mechanism is installed on the double-speed chain conveyor line 1 corresponding to the positions of the pressing table frame 2 and the rotor shaft pressing table 4 for feeding and unloading motor end cover assemblies between different pressing and processing equipment.
[0028] The bearing clamping mechanism includes a first slide rod 7, a first top plate 8, a first oil cylinder 9, a first sliding plate 10, and a bearing pressure head 11. The first slide rod 7 is symmetrically fixed on the pressing tables on both sides of the bearing pressing positioning seat 3. The first top plate 8 is fixedly installed on the first slide rod 7. The first sliding plate 10 is set below the first top plate 8 through the first oil cylinder 9. The first sliding plate and the first slide rod are slidably adapted to each other. The bearing pressure head 11 is fixedly installed on the lower side of the first sliding plate 10.
[0029] The bearing feeding mechanism includes a support 12, a bearing storage tube 13, a sealing cylinder 14, a sealing plate 15, a moving mechanism, and telescopic grippers 16. The support 12 is symmetrically arranged on both sides of the pressing table 2. The bearing storage tube 13 is fixedly arranged above the front side of the support 12. The sealing plate 15 is arranged directly below the bearing storage tube 13 through the sealing cylinder 14, so that the bearing will not fall off when it is taken out. The telescopic grippers 16 are symmetrically arranged on the pressing table 2 through the moving mechanism. The two sets of telescopic grippers work together to achieve intermittent feeding.
[0030] The moving mechanism includes a first synchronous belt slide rail 17, a sliding plate 18, a telescopic cylinder 19, a longitudinal slide plate 20, and a lifting cylinder 21. The sliding plate 18 is installed on the pressing table 2 via the first synchronous belt slide rail 17. The telescopic cylinder 19 is fixedly installed on the sliding plate 18. The telescopic end of the telescopic cylinder 19 is provided with the longitudinal slide plate 20. The longitudinal slide plate and the sliding plate are guided and matched by the slide rail. The two telescopic ends of the longitudinal slide plate 20 are symmetrically provided with the lifting cylinder 21 on both sides. The telescopic gripper 16 is installed on the telescopic end of the lifting cylinder 21. The lifting cylinder realizes the gripper's material feeding.
[0031] The rotor shaft buffer frame 5 is inclinedly provided with a buffer guide groove 22, which is provided in multiple layers. A circular arc reversing groove 23 is provided between the ends of the multiple layers of buffer guide groove 22. The lowest end of the lowest layer of buffer guide groove 22 is connected to the rotor shaft feeding mechanism. The multiple layers of buffer guide groove and the circular arc reversing groove form a Z-shaped slide.
[0032] The rotor shaft feeding mechanism includes a rotor shaft conveyor 24, side guard plates 25, guide chute 26, fixing block 27, receiving block 28, hinge cylinder 29, clamping mechanism, and rotor shaft pressing mechanism. The rotor shaft conveyor 24 is mounted on the rotor shaft pressing platform 4 on one side of the rotor shaft buffer frame 5. Side guard plates 25 are symmetrically arranged on both sides of the rotor shaft conveyor 24. The side guard plate closer to the rotor shaft buffer frame is shorter and adapts to the end of the buffer guide groove on the rotor shaft buffer frame to feed the rotor shaft into the rotor shaft conveyor. A guide chute 26 is inclined at one end of the rotor shaft conveyor 24. A fixing block 27 is arranged on the rotor shaft pressing platform 4 in front of the guide chute 26. The fixing block 27 is close to... A receiving block 28 is hinged on one side of the guide slide 26. A hinge cylinder 29 is installed between the rear side of the receiving block 28 and the rotor shaft pressing table 4. The receiving block 28 and the fixing block 27 are spliced and adapted, and the inner side has a groove structure adapted to the rotor shaft. When the rotor shaft is fed, the receiving block is tilted by the hinge cylinder. At this time, the upper end of the receiving block is adapted to the opening of the guide slide. The rotor shaft conveyor sends the rotor shaft from the guide slide to the groove in the receiving block. Then, the hinge cylinder pushes the receiving block and the fixing block to close and vertically position and clamp the rotor shaft. A clamping mechanism is installed on the rotor shaft pressing table 4 on the side of the fixing block 27. A rotor shaft pressing mechanism is installed on the rotor shaft pressing table 4 on the front side of the fixing block 27.
[0033] The clamping mechanism includes a fixed horizontal plate 30, a movable vertical plate 31, a lifting horizontal plate 32, a second synchronous belt slide rail 33, and a telescopic clamping claw 34. The fixed horizontal plate 30 is provided on the rotor shaft pressing table 4 on one side of the fixed block 27. The movable vertical plate 31 is provided on the front side of the fixed horizontal plate 30 via the second synchronous belt slide rail 33. The lifting horizontal plate 32 is provided on the movable vertical plate 31 via the second synchronous belt slide rail 33. The telescopic clamping claw 34 is provided at one end of the front side of the lifting horizontal plate 32. The vertically positioned rotor shaft is clamped and sent to the rotor shaft pressing positioning seat for pressing.
[0034] The rotor shaft pressing mechanism includes a second slide rod 35, a second top plate 36, a second oil cylinder 37, a second sliding plate 38, and a rotor shaft pressing head 39. The second slide rod 35 is symmetrically fixed on the rotor shaft pressing platform 4 on both sides of the rotor shaft pressing positioning seat 6. The second top plate 36 is fixedly installed on the second slide rod 35. The second sliding plate 38 is set below the second top plate 36 through the second oil cylinder 37. The two sides of the second sliding plate are slidably adapted to the second slide rod. The rotor shaft pressing head 39 is set on the lower side of the second sliding plate 38.
[0035] The end cover feeding mechanism includes a fixed frame 40, a transverse sliding plate 41, a longitudinal sliding frame 42, a feeding gripper 43, a third synchronous belt slide rail 44, and a slide rail cylinder 45. Fixed frames 40 are symmetrically arranged on the double-speed chain conveyor line 1, respectively located at the corresponding positions of the bearing pressing mechanism and the rotor shaft pressing mechanism. A transverse sliding plate 41 is arranged on the fixed frame 40 through the third synchronous belt slide rail 44. A longitudinal sliding frame 42 is arranged on the transverse sliding plate 41 near the bearing pressing mechanism through the slide rail cylinder 45. A longitudinal sliding frame 42 is arranged on the transverse sliding plate 41 near the rotor shaft pressing mechanism through the third synchronous belt slide rail 44. A feeding gripper 43 is arranged below one side of the longitudinal sliding frame 42 for clamping the motor end cover and feeding and unloading it into the bearing pressing mechanism and the rotor shaft pressing mechanism.
[0036] The double-speed chain conveyor line 1 is also equipped with a tooling plate 46. The tooling plate 46 is symmetrically equipped with end cap positioning tooling 48 through quick clamps 47 for automatic conveying of motor end caps. The double-speed chain conveyor line 1 is driven by a motor.
[0037] The assembly line counts in real time after the rotor shaft is press-fitted, which facilitates efficiency calculation. It also has a fault self-diagnosis function, which can inform the operator of the location of the fault, which is conducive to timely troubleshooting and resolution of equipment faults.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. An assembly line for end cap components of a new energy motor, characterized in that: The system includes a double-speed chain conveyor (1), a bearing pressing mechanism, a rotor shaft pressing mechanism, and an end cap feeding mechanism. The bearing pressing mechanism includes a pressing stand (2), a bearing pressing positioning seat (3), a bearing clamping mechanism, and a bearing feeding mechanism. A pressing stand (2) is provided on one side of the double-speed chain conveyor (1). A bearing pressing positioning seat (3) is provided on the pressing stand (2). A bearing clamping mechanism is provided on the pressing stand (2) directly above the bearing pressing positioning seat (3). A bearing feeding mechanism is provided on the pressing stand (2) on one side of the bearing pressing positioning seat (3). The rotor shaft pressing mechanism includes a rotor shaft pressing table (4) and a rotor shaft buffer frame (5). The double-speed chain conveyor (1) is provided with a rotor shaft feeding mechanism, a rotor shaft pressing and positioning seat (6) and a rotor shaft pressing mechanism. The other side of the double-speed chain conveyor (1) is provided with a rotor shaft pressing table (4). The rotor shaft pressing table (4) is provided with a rotor shaft buffer frame (5) on one side. The rotor shaft pressing table (4) at one end of the rotor shaft buffer frame (5) is provided with a rotor shaft feeding mechanism. The rotor shaft pressing table (4) on one side of the rotor shaft feeding mechanism is provided with a rotor shaft pressing and positioning seat (6). The rotor shaft pressing and positioning seat (6) is provided with a rotor shaft pressing mechanism. The double-speed chain conveyor (1) is provided with an end cap feeding mechanism corresponding to the positions of the pressing table frame (2) and the rotor shaft pressing table (4). The bearing feeding mechanism includes a support (12), a bearing storage tube (13), a sealing cylinder (14), a sealing plate (15), a moving mechanism, and telescopic grippers (16). The pressing table (2) is symmetrically provided with supports (12) on both sides. The bearing storage tube (13) is provided above the front side of the support (12). The sealing plate (15) is provided directly below the bearing storage tube (13) through the sealing cylinder (14). The pressing table (2) is symmetrically provided with telescopic grippers (16) through the moving mechanism. The moving mechanism includes a first synchronous belt slide rail (17), a sliding plate (18), a telescopic cylinder (19), a longitudinal slide plate (20), and a lifting cylinder (21). The pressing frame (2) is provided with a sliding plate (18) via the first synchronous belt slide rail (17). The sliding plate (18) is provided with a telescopic cylinder (19). The telescopic end of the telescopic cylinder (19) is provided with a longitudinal slide plate (20). The telescopic ends of the longitudinal slide plate (20) are symmetrically provided with lifting cylinders (21) on both sides. The telescopic gripper (16) is installed on the telescopic end of the lifting cylinder (21). The rotor shaft buffer frame (5) is provided with an inclined buffer guide groove (22). The buffer guide groove (22) has multiple layers. The ends of the multiple layers of buffer guide groove (22) are provided with arc reversing grooves (23). The lowest end of the lowest layer of buffer guide groove (22) is connected to the rotor shaft feeding mechanism.
2. The new energy motor end cover assembly line according to claim 1, characterized in that: The bearing pressing mechanism includes a first slide rod (7), a first top plate (8), a first oil cylinder (9), a first sliding plate (10), and a bearing pressure head (11). The first slide rod (7) is symmetrically arranged on the pressing platform on both sides of the bearing pressing positioning seat (3). The first top plate (8) is arranged on the first slide rod (7). The first sliding plate (10) is arranged below the first top plate (8) through the first oil cylinder (9). The bearing pressure head (11) is arranged on the lower side of the first sliding plate (10).
3. The new energy motor end cover assembly line according to claim 1, characterized in that: The rotor shaft feeding mechanism includes a rotor shaft conveyor (24), side guard plates (25), guide chute (26), fixing block (27), receiving block (28), hinge cylinder (29), clamping mechanism and rotor shaft pressing mechanism. The rotor shaft conveyor (24) is provided on the rotor shaft pressing table (4) on one side of the rotor shaft buffer frame (5). Side guard plates (25) are symmetrically provided on both sides of the rotor shaft conveyor (24). The guide chute (26) is inclined at one end of the rotor shaft conveyor (24). The rotor shaft feed mechanism includes a rotor shaft conveyor (24) with a side guard plate (25) on both sides of the rotor shaft conveyor (24). The rotor shaft feed mechanism includes a rotor shaft pressing table (4) on one side of the rotor shaft buffer frame (5). The rotor shaft feed mechanism includes a rotor shaft pressing table (26) on the front side of the guide chute (26). A fixing block (27) is provided on the spindle press table (4). A receiving block (28) is hinged to the side of the fixing block (27) near the guide slide (26). A hinge cylinder (29) is provided between the rear side of the receiving block (28) and the rotor shaft press table (4). The receiving block (28) and the fixing block (27) are spliced and adapted, and the inner side is a groove structure adapted to the rotor shaft. A clamping mechanism is provided on the rotor shaft press table (4) on the side of the fixing block (27). A rotor shaft pressing mechanism is provided on the rotor shaft press table (4) in front of the fixing block (27).
4. The new energy motor end cover assembly line according to claim 3, characterized in that: The clamping mechanism includes a fixed horizontal plate (30), a movable vertical plate (31), a lifting horizontal plate (32), a second synchronous belt slide rail (33), and a telescopic clamping claw (34). The fixed horizontal plate (30) is provided on the rotor shaft pressing table (4) on one side of the fixed block (27). The movable vertical plate (31) is provided on the front side of the fixed horizontal plate (30) through the second synchronous belt slide rail (33). The lifting horizontal plate (32) is provided on the movable vertical plate (31) through the second synchronous belt slide rail (33). The telescopic clamping claw (34) is provided at one end of the front side of the lifting horizontal plate (32).
5. The new energy motor end cover assembly line according to claim 3, characterized in that: The rotor shaft pressing mechanism includes a second slide rod (35), a second top plate (36), a second oil cylinder (37), a second sliding plate (38), and a rotor shaft pressing head (39). The second slide rod (35) is symmetrically arranged on the rotor shaft pressing platform (4) on both sides of the rotor shaft pressing positioning seat (6). The second slide rod (35) is provided with a second top plate (36). The second top plate (38) is provided below the second top plate (36) through the second oil cylinder (37). The rotor shaft pressing head (39) is provided on the lower side of the second sliding plate (38).
6. The new energy motor end cover assembly line according to claim 1, characterized in that: The end cap feeding mechanism includes a fixed frame (40), a transverse sliding plate (41), a longitudinal sliding frame (42), a feeding gripper (43), a third synchronous belt slide rail (44), and a slide rail cylinder (45). The fixed frame (40) is symmetrically arranged on the double-speed chain conveyor line (1). The transverse sliding plate (41) is arranged on the fixed frame (40) through the third synchronous belt slide rail (44). The longitudinal sliding frame (42) is arranged on the transverse sliding plate (41) near the bearing pressing mechanism through the slide rail cylinder (45). The longitudinal sliding frame (42) is arranged on the transverse sliding plate (41) near the rotor shaft pressing mechanism through the third synchronous belt slide rail (44). The feeding gripper (43) is arranged below one side of the longitudinal sliding frame (42).
7. The new energy motor end cover assembly line according to claim 1, characterized in that: The double-speed chain conveyor (1) is also provided with a tooling plate (46), and the tooling plate (46) is symmetrically provided with end cap positioning tooling (48) via quick clamps (47). The double-speed chain conveyor (1) is driven by a motor.
Citation Information
Patent Citations
Multi-station transfer mechanism and motor bearing assembly equipment
CN111300044A
End cover bearing press-fitting machine
CN219358636U