Steel sheet stacking and welding tool of transformer
By designing a transformer steel sheet stack welding tool containing a bellows and air purification device, the impact of harmful gases on staff health during the welding process is solved, and the effect of reducing workload and improving welding efficiency is achieved.
Patent Information
- Application Number
- CN202510267553.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-06-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The harmful gases generated during the welding of transformer steel sheets have an impact on the health of staff, and the welding process increases the work burden of staff.
A steel sheet stack welding tool for transformers is designed, including the device body, base, mount, welding head, first bellows and air purification device. The steel sheet is welded by welding devices and welding heads inside multiple sets of mounting bases, and the first fan-driven bellows and air purification devices absorb and treat harmful gases generated during welding.
It effectively reduces the work burden of staff, avoids the harm of harmful gases to staff health, and improves the efficiency and safety of steel sheet welding workpieces.
Smart Images

Figure CN120206098A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transformer production, and specifically to a steel sheet stacking and welding tooling for a transformer. Background Technique
[0002] The steel sheets of a transformer usually refer to the iron core part of the transformer. It is composed of multiple stacked thin steel sheets. The function of the steel sheets is to increase the magnetic conductivity of the magnetic flux, reduce magnetic losses (such as eddy current losses), and improve the efficiency of the transformer. The arrangement of these steel sheets is generally to stack them into a magnetic core and complete the conduction of the magnetic field and the conversion of energy by wrapping the windings.
[0003] The steel sheets are usually stacked in a certain order, maintaining a certain gap between each other. Through such a design, the generation of eddy currents can be effectively restricted. The stacking method of the steel sheets is usually staggered, and sometimes oblique slices are used to further reduce eddy current losses. The stacking method of the steel sheets is generally fixed by pressing or spot welding. To ensure the stability and mechanical strength of the iron core, the steel sheets are sometimes connected together by spot welding.
[0004] In the prior art, during the process of stacking the steel sheets, the stacking operation is usually carried out on a set of workbenches. Two staff members need to sit face to face and use positioning blocks. The positioning blocks are placed according to the assembly requirements, and then the stacking of the steel sheets begins. After the steel sheets are stacked, the staff welds the steel sheets. During the welding process, especially when using resistance welding or spot welding, harmful gases or welding fumes may be generated, increasing the workload of the staff, and the harmful gases or welding fumes will have an impact on the health of the staff. Summary of the Invention
[0005] Based on this, the purpose of the present invention is to provide a steel sheet stacking and welding tooling for a transformer to solve the technical problems in the above background technique.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A steel sheet stacking and welding tooling for a transformer, including a device main body, a base, and a mounting seat. The base is movably installed inside the device main body, and multiple groups of mounting seats are movably installed inside the device main body;
[0007] Multiple groups of mounting seats are movably installed on the device main body, and welding devices are provided inside each of the multiple groups of mounting seats. Welding heads are installed at one end of each of the multiple groups of mounting seats, and each of the multiple groups of welding heads is connected to one of the multiple groups of welding devices. Multiple groups of linkage shafts are movably installed inside the device main body, and the outer walls of each of the multiple groups of linkage shafts are threadedly connected to the inner walls of each of the multiple groups of mounting seats;
[0008] Inside the device main body, a first air box is installed, and a motor is arranged inside the first air box. An input shaft is installed inside the first air box, and one end of the input shaft is connected to the output end of the motor. The end of the input shaft extending to the outer wall of the first air box is movably connected to a plurality of linkage shafts;
[0009] A plurality of suction heads are installed inside the device main body. Two suction pipes are installed at the air outlet of the first air box, and the suction pipes are respectively connected to the plurality of suction heads. An air purification device is installed inside the device main body, and an air outlet pipe is connected between the air purification device and the first air box.
[0010] By adopting the above technical solution, the problem that the harmful gases generated by the stacking and welding of steel sheets affect the health of the staff is solved. A plurality of steel sheets are stacked on the upper end of the base, and the base drives the plurality of steel sheets to move into the device main body. The welding devices inside the plurality of mounting seats are started, and the mounting seats drive the welding heads to displace. The plurality of welding heads weld the pressed steel sheets, reducing the work burden of the staff. The fan rotates, causing an air flow to be generated inside the first air box. Two suction pipes are installed at the air inlet end of the first air box, and the two suction pipes are respectively connected to the plurality of suction heads. The plurality of suction heads absorb the harmful gases generated during welding. The air outlet end of the first air box is connected to the air inlet end of the air purification device through an air outlet pipe. The harmful gases enter the air purification device through the air outlet pipe, and the air purification device discharges the harmful gases after treatment, avoiding the harmful gases from affecting the health of the staff.
[0011] The present invention is further provided that a hydraulic pump is installed inside the device main body. The output end of the hydraulic pump is installed with a hydraulic column, and one end of the hydraulic column is connected to the bottom end of the base. The outer wall of the base is symmetrically installed with limit plates, and the bottom end of the base is symmetrically installed with limit columns.
[0012] Preferably, when the hydraulic pump is started, it drives the hydraulic column to displace, thereby driving the base to displace, and further driving the two limit plates and the two limit columns to displace.
[0013] The present invention is further provided that first limit shafts are symmetrically installed inside the device main body, and threaded grooves are formed on the outer walls of the first limit shafts. Protrusions are provided on the inner walls of the two limit plates, and the two protrusions are respectively movably connected to the threaded grooves on the outer walls of the two first limit shafts. A one-way bearing is provided at one end of one of the first limit shafts.
[0014] Preferably, when the two limit plates displace, the protrusions on the inner walls of the two limit plates are respectively movably connected to the inner walls of the threaded grooves on the outer walls of the two first limit shafts, so the two first limit shafts rotate.
[0015] The present invention is further configured such that two drive shafts are movably installed inside the device main body, and one-way bearings are provided at the central ends of the two drive shafts. Synchronous belts are connected between the two drive shafts and two first limiting shafts respectively, and synchronous belts are connected between the two drive shafts and two of the linkage shafts respectively. Synchronous belts are connected between multiple linkage shafts respectively.
[0016] Preferably, the two first limiting shafts rotate, and the two first limiting shafts are respectively connected to the two drive shafts through synchronous belts. The two drive shafts rotate, and the two drive shafts are respectively connected to two of the linkage shafts through synchronous belts. Therefore, two of the linkage shafts rotate, and synchronous belts are connected between multiple linkage shafts respectively. Therefore, multiple linkage shafts rotate synchronously.
[0017] The present invention is further configured such that a first speed-changing gearbox is installed inside the device main body, and one end of the input shaft extends to the outer wall of the first air box and is connected to the input end of the first speed-changing gearbox. A movable shaft is installed at the output end of the first speed-changing gearbox, and a one-way bearing is provided at one end of the movable shaft. Synchronous belts are connected between the movable shaft and the two linkage shafts respectively.
[0018] Preferably, the motor inside the first air box starts, driving the input shaft to rotate. One end of the input shaft extends to the outer wall of the first air box and is connected to the input end of the first speed-changing gearbox, thereby conducting kinetic energy into the first speed-changing gearbox. The first speed-changing gearbox reduces the rotational speed. One end of the movable shaft is connected to the output end of the first speed-changing gearbox, thereby driving the movable shaft to rotate, and further driving two of the linkage shafts to rotate, so that multiple linkage shafts rotate synchronously.
[0019] The present invention is further configured such that a second speed-changing gearbox is installed inside the device main body, and one end of one of the first limiting shafts is connected to the input end of the second speed-changing gearbox. An output shaft is installed at the output end of the second speed-changing gearbox.
[0020] Preferably, the two first limiting shafts rotate. One end of one of the first limiting shafts is connected to the input end of the second speed-changing gearbox, conducting kinetic energy into the second speed-changing gearbox. The second speed-changing gearbox increases the rotational speed. An output shaft is installed at the output end of the second speed-changing gearbox, causing the output shaft to rotate.
[0021] The present invention is further configured such that a second air box is installed inside the device main body, and a fan is installed on the outer wall of one end where the output shaft extends into the second air box. Two air outlet pipes are installed at the air outlet of the second air box, and an air inlet pipe is installed at the air inlet of the second air box. Multiple air outlet plates are installed inside the device main body, and the multiple air outlet plates are respectively connected to the multiple air outlet pipes.
[0022] Preferably, the output shaft rotates. One end of the output shaft extends into the interior of the second air box, and a fan is installed on the outer wall of this end, driving the fan to rotate, so that an air flow is generated inside the second air box. The air flow enters from the intake pipe at the intake end of the second air box, and then the air flow is discharged from two groups of outlet pipes at the outlet end of the second air box. The two groups of outlet pipes are respectively connected to multiple groups of air outlet plates, and the air flow is discharged from the multiple groups of air outlet plates.
[0023] The present invention is further configured such that two driving cylinders are movably installed inside the device main body, and the inner walls of the two driving cylinders are respectively threadedly connected to the outer walls of two limiting columns. Two retractable cylinders are movably installed inside the device main body, and a synchronous belt is provided between the two retractable cylinders and the two driving cylinders respectively. Two telescopic columns are movably installed inside the two retractable cylinders respectively, and the inner walls of the two retractable cylinders are respectively threadedly connected to the outer walls of the two telescopic columns. Limiting seats are installed at the upper ends of the two telescopic columns, and limiting grooves are opened in the two limiting seats. Multiple mounting rods are installed inside the device main body, and toothed plates are installed at the upper ends of the multiple mounting rods, and the toothed plates are respectively movably connected to the inner walls of the multiple limiting grooves.
[0024] Preferably, the two limiting columns move into the interior of the two driving cylinders, and the outer walls of the two limiting columns are respectively threadedly connected to the inner walls of the two driving cylinders. Therefore, the two driving cylinders rotate. The two driving cylinders are respectively connected to the two retractable cylinders through synchronous belts, and the two retractable cylinders rotate. The inner walls of the two retractable cylinders are respectively threadedly connected to the outer walls of the two telescopic columns. Therefore, the two telescopic columns move downward, driving the two limiting seats to move downward.
[0025] The present invention is further configured such that multiple pressing plates are movably installed inside each of the two limiting seats. Multiple second limiting shafts are movably installed inside each of the two limiting seats, and the outer walls of the multiple second limiting shafts are respectively threadedly connected to the inner walls of the multiple pressing plates. Limiting gears are installed at one ends of the multiple second limiting shafts, and the multiple limiting gears are respectively meshed with the multiple toothed plates.
[0026] Preferably, the two limiting seats move downward, thereby driving the multiple pressing plates, the multiple second limiting shafts, and the multiple limiting gears to move downward. The multiple limiting gears are respectively meshed with the multiple toothed plates. Therefore, the multiple limiting gears rotate, thereby driving the multiple second limiting shafts to rotate. The outer walls of the multiple second limiting shafts are respectively threadedly connected to the inner walls of the multiple pressing plates. Therefore, one ends of the multiple pressing plates respectively move out of the inner walls of the two limiting seats, so that while the two limiting seats move downward, the multiple pressing plates respectively press and fix the multiple steel sheets.
[0027] The present invention is further configured such that multiple support columns are installed inside the device main body, and the outer walls of the multiple support columns are respectively movably connected to the inner wall of the base, and the outer wall of the base is movably connected to the inner wall of the device main body. Multiple reserved holes are opened at the upper end of the device main body.
[0028] Preferably, the base drives the steel sheet to displace downward, and multiple groups of struts and the inner wall of the device main body cooperate to limit the steel sheet, avoiding the deviation of the steel sheet at the upper end of the base. After the airflow is discharged by multiple groups of air outlet plates, the airflow is discharged from the interior of the device main body through multiple groups of reserved holes.
[0029] In summary, the present invention mainly has the following beneficial effects:
[0030] 1. By providing a device main body, a base, a mounting seat, a welding head, a first air box and an air purification device, the present invention solves the problem that the harmful gases generated by the stacked welding of steel sheets affect the health of workers. Multiple groups of steel sheets are stacked on the upper end of the base, and the base drives multiple groups of steel sheets to move into the interior of the device main body. The welding devices inside multiple groups of mounting seats are started, and the mounting seats drive the welding heads to displace. Multiple groups of welding heads weld the steel sheets, reducing the work burden of workers. The fan rotates, causing airflow to be generated inside the first air box. Two suction pipes are installed at the air inlet end of the first air box, and the two suction pipes are respectively connected to multiple suction heads. Multiple suction heads absorb the harmful gases generated during welding. The air outlet end of the first air box is connected to the air inlet end of the air purification device through an air outlet pipe. The harmful gases enter the interior of the air purification device through the air outlet pipe, and the air purification device discharges the harmful gases after treatment, avoiding the harmful gases from affecting the health of workers.
[0031] 2. By providing a base, a second air box and an air outlet plate, when the base drives the steel sheet to displace upward, it drives the output shaft to rotate. A fan is installed on the outer wall of one end of the output shaft extending into the interior of the second air box, driving the fan to rotate, causing airflow to be generated inside the second air box. The airflow enters from the air inlet pipe at the air inlet end of the second air box, and then the airflow is discharged from the two air outlet pipes at the air outlet end of the second air box. The two air outlet pipes are respectively connected to multiple air outlet plates. The airflow is discharged from multiple air outlet plates. At the same time, the welding end of the steel sheet displaces upward, and the airflow assists in cooling the welding end of the steel sheet, accelerating the cooling of the welding end of the steel sheet and improving the efficiency of the steel sheet welding tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 Schematic diagram of the device main body in the present invention;
[0033] Figure 2 Schematic diagram of the reserved holes in the present invention;
[0034] Figure 3 Cross-sectional view of the device main body in the present invention;
[0035] Figure 4 Schematic diagram of the internal structure of the device main body in the present invention;
[0036] Figure 5 Schematic diagram of the hydraulic pump in the present invention;
[0037] Figure 6 Schematic diagram of the limit plate in the present invention;
[0038] Figure 7 Schematic diagram of the drive shaft in the present invention;
[0039] Figure 8 Schematic diagram of the air purification device in the present invention;
[0040] Figure 9 Schematic diagram of the first air box in the present invention;
[0041] Figure 10 Schematic diagram of the second air box in the present invention;
[0042] Figure 11 Schematic diagram of the transmission cylinder in the present invention;
[0043] Figure 12 Schematic diagram of the limit seat in the present invention;
[0044] Figure 13 Schematic diagram of the internal structure of the limit seat in the present invention.
[0045] Explanation of reference numerals in the drawings:
[0046] 1, device main body; 2, hydraulic pump; 3, hydraulic column; 4, base; 5, limit plate; 6, limit column; 7, first limit shaft; 8, drive shaft; 9, linkage shaft; 10, mounting seat; 11, welding head; 12, movable shaft; 13, first speed change gearbox; 14, input shaft; 15, first air box; 16, suction pipe; 17, suction head; 18, air outlet pipe; 19, air purification device; 20, second speed change gearbox; 21, output shaft; 22, second air box; 23, air outlet duct; 24, air outlet plate; 25, transmission cylinder; 26, contraction cylinder; 27, telescopic column; 28, limit seat; 29, limit groove; 30, pressing plate; 31, second limit shaft; 32, limit gear; 33, mounting rod; 34, toothed plate; 35, support column; 36, reserved hole. Detailed implementation manners
[0047] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.
[0048] Next, the embodiments of the present invention will be described according to the overall structure of the present invention.
[0049] A steel sheet stacking and welding tooling for a transformer, please refer to Figure 1 - Figure 13, including the device main body 1, the base 4 and the mounting base 10. The base 4 is movably installed inside the device main body 1. A plurality of steel sheets are installed on the upper end of the base 4. A plurality of mounting bases 10 are movably installed inside the device main body 1;
[0050] A plurality of mounting bases 10 are movably installed on the device main body 1, and welding devices are provided inside the plurality of mounting bases 10. Welding heads 11 are installed at one ends of the plurality of mounting bases 10, and the plurality of welding heads 11 are respectively connected to the plurality of welding devices. When the welding devices inside the plurality of mounting bases 10 are started, the pressed steel sheets are welded by the plurality of welding heads 11. A plurality of linkage shafts 9 are movably installed inside the device main body 1, and the outer walls of the plurality of linkage shafts 9 are respectively threadedly connected to the inner walls of the plurality of mounting bases 10. When the plurality of linkage shafts 9 rotate, the plurality of mounting bases 10 are driven to displace;
[0051] A first air box 15 is installed inside the device main body 1, and a motor is provided inside the first air box 15. An input shaft 14 is installed inside the first air box 15, and one end of the input shaft 14 is connected to the output end of the motor. The input shaft 14 extends to one end of the outer wall of the first air box 15 and is movably connected to the plurality of linkage shafts 9. When the motor inside the first air box 15 is started, the input shaft 14 is driven to rotate, thereby driving the plurality of linkage shafts 9 to rotate;
[0052] A plurality of suction heads 17 are installed inside the device main body 1. Two suction pipes 16 are installed at the air outlet of the first air box 15, and the suction pipes 16 are respectively connected to the plurality of suction heads 17. An air purification device 19 is installed inside the device main body 1, and an air outlet pipe 18 is connected between the air purification device 19 and the first air box 15.
[0053] Please refer to Figure 4 - Figure 5 , a hydraulic pump 2 is installed inside the device main body 1. A hydraulic column 3 is installed at the output end of the hydraulic pump 2, and one end of the hydraulic column 3 is connected to the bottom end of the base 4. Limiting plates 5 are symmetrically installed on the outer wall of the base 4, and limiting columns 6 are symmetrically installed at the bottom end of the base 4. When the hydraulic pump 2 is started, the hydraulic column 3 is driven to displace, thereby driving the base 4 to displace, and further driving the two limiting plates 5 and the two limiting columns 6 to displace.
[0054] Please refer to Figure 3 - Figure 7 , first limiting shafts 7 are symmetrically installed inside the device main body 1, and threaded grooves are provided on the outer walls of the first limiting shafts 7. Protrusions are provided on the inner walls of the two limiting plates 5, and the two protrusions are respectively movably connected to the threaded grooves on the outer walls of the two first limiting shafts 7. A one-way bearing is provided at one end of one of the first limiting shafts 7. When the two limiting plates 5 displace, the protrusions on the inner walls of the two limiting plates 5 are respectively movably connected to the inner walls of the threaded grooves on the outer walls of the two first limiting shafts 7, so the two first limiting shafts 7 rotate.
[0055] Please refer toFigure 3 - Figure 7 Inside the device main body 1, two groups of transmission shafts 8 are movably installed, and one-way bearings are provided at the central ends of the two groups of transmission shafts 8. Synchronous belts are connected between the two groups of transmission shafts 8 and the two groups of first limiting shafts 7 respectively, and synchronous belts are connected between the two groups of transmission shafts 8 and two of the linkage shafts 9 respectively. Synchronous belts are connected between multiple groups of linkage shafts 9. The two groups of first limiting shafts 7 rotate, and the two groups of first limiting shafts 7 are respectively connected to the two groups of transmission shafts 8 through synchronous belts. The two groups of transmission shafts 8 rotate, and the two groups of transmission shafts 8 are respectively connected to two of the linkage shafts 9 through synchronous belts. Therefore, two of the linkage shafts 9 rotate, and synchronous belts are connected between multiple groups of linkage shafts 9 respectively. Therefore, multiple groups of linkage shafts 9 rotate synchronously.
[0056] Please refer to Figure 3 - Figure 9 - , a first speed change gearbox 13 is installed inside the device main body 1, and the input shaft 14 extends to one end of the outer wall of the first air box 15 and is connected to the input end of the first speed change gearbox 13. A movable shaft 12 is installed at the output end of the first speed change gearbox 13, and a one-way bearing is provided at one end of the movable shaft 12. Synchronous belts are connected between the movable shaft 12 and the two groups of linkage shafts 9. The motor inside the first air box 15 starts, driving the input shaft 14 to rotate, and one end of the input shaft 14 extends to one end of the outer wall of the first air box 15 and is connected to the input end of the first speed change gearbox 13, thereby conducting kinetic energy into the first speed change gearbox 13. The first speed change gearbox 13 reduces the rotational speed. One end of the movable shaft 12 is connected to the output end of the first speed change gearbox 13, thereby driving the movable shaft 12 to rotate, and further driving two of the linkage shafts 9 to rotate, so that multiple groups of linkage shafts 9 rotate synchronously.
[0057] Please refer to Figure 3 - Figure 10 - , a second speed change gearbox 20 is installed inside the device main body 1, and one end of one group of first limiting shafts 7 is connected to the input end of the second speed change gearbox 20. An output shaft 21 is installed at the output end of the second speed change gearbox 20. The two groups of first limiting shafts 7 rotate. One end of one group of first limiting shafts 7 is connected to the input end of the second speed change gearbox 20, conducting kinetic energy into the second speed change gearbox 20. The second speed change gearbox 20 increases the rotational speed. The output shaft 21 is installed at the output end of the second speed change gearbox 20, causing the output shaft 21 to rotate.
[0058] Please refer to Figure 3 - Figure 10, a second air box 22 is installed inside the device main body 1, and a fan is installed on the outer wall of one end of the output shaft 21 extending into the second air box 22. Two air outlet pipes 23 are installed at the air outlet of the second air box 22, and an air outlet pipe is installed at the air inlet of the second air box 22. Multiple air outlet plates 24 are installed inside the device main body 1, and the multiple air outlet plates 24 are respectively connected to the multiple air outlet pipes 23. The output shaft 21 rotates, and a fan is installed on the outer wall of one end of the output shaft 21 extending into the second air box 22, driving the fan to rotate, so that air flow is generated inside the second air box 22. The air flow enters from the air inlet pipe at the air inlet end of the second air box 22, and then the air flow is discharged from the two air outlet pipes 23 at the air outlet end of the second air box 22. The two air outlet pipes 23 are respectively connected to the multiple air outlet plates 24, and the air flow is discharged from the multiple air outlet plates 24.
[0059] Please refer to Figure 3 - Figure 12 , two transmission cylinders 25 are movably installed inside the device main body 1, and the inner walls of the two transmission cylinders 25 are respectively threadedly connected to the outer walls of the two limiting columns 6. Two contraction cylinders 26 are movably installed inside the device main body 1, and a synchronous belt is connected between the two contraction cylinders 26 and the two transmission cylinders 25 respectively. Telescopic columns 27 are movably installed inside the two contraction cylinders 26, and the inner walls of the two contraction cylinders 26 are respectively threadedly connected to the outer walls of the two telescopic columns 27. Limiting seats 28 are installed at the upper ends of the two telescopic columns 27, and limiting grooves 29 are opened in the two limiting seats 28. Multiple mounting rods 33 are installed inside the device main body 1, and tooth plates 34 are installed at the upper ends of the multiple mounting rods 33. The multiple tooth plates 34 are respectively movably connected to the inner walls of the multiple limiting grooves 29. The two limiting columns 6 move into the two transmission cylinders 25, and the outer walls of the two limiting columns 6 are respectively threadedly connected to the inner walls of the two transmission cylinders 25. Therefore, the two transmission cylinders 25 rotate. The two transmission cylinders 25 and the two contraction cylinders 26 are respectively connected by a synchronous belt. The two contraction cylinders 26 rotate. The inner walls of the two contraction cylinders 26 are respectively threadedly connected to the outer walls of the two telescopic columns 27. Therefore, the two telescopic columns 27 move downward, driving the two limiting seats 28 to move downward.
[0060] Please refer to Figure 3 - Figure 13, multiple sets of pressing plates 30 are movably installed inside both groups of limit seats 28, multiple sets of second limit shafts 31 are movably installed inside both groups of limit seats 28, and the outer walls of the multiple sets of second limit shafts 31 are respectively threadedly connected to the inner walls of the multiple sets of pressing plates 30. One end of each of the multiple sets of second limit shafts 31 is installed with a limit gear 32, and the multiple sets of limit gears 32 are respectively meshed and connected to the multiple sets of toothed plates 34. The two groups of limit seats 28 move downward, thereby driving the multiple sets of pressing plates 30, the multiple sets of second limit shafts 31, and the multiple sets of limit gears 32 to move downward. And the multiple sets of limit gears 32 are respectively meshed and connected to the multiple sets of toothed plates 34, so the multiple sets of limit gears 32 rotate, thereby driving the multiple sets of second limit shafts 31 to rotate. The outer walls of the multiple sets of second limit shafts 31 are respectively threadedly connected to the inner walls of the multiple sets of pressing plates 30, so one ends of the multiple sets of pressing plates 30 respectively move out of the inner walls of the two groups of limit seats 28, such that while the two groups of limit seats 28 move downward, the multiple sets of pressing plates 30 respectively press and fix the multiple sets of steel sheets.
[0061] Please refer to Figure 1 - Figure 3 , multiple sets of support columns 35 are installed inside the device main body 1, and the outer walls of the multiple sets of support columns 35 are respectively movably connected to the inner wall of the base 4, and the outer wall of the base 4 is movably connected to the inner wall of the device main body 1. Multiple sets of reserved holes 36 are opened at the upper end of the device main body 1. The base 4 drives the steel sheet to move downward, and the multiple sets of support columns 35 and the inner wall of the device main body 1 cooperate to limit the steel sheet, avoiding the steel sheet from shifting on the upper end of the base 4. After the multiple sets of air outlet plates 24 discharge the air flow, the air flow is discharged from the inside of the device main body 1 through the multiple sets of reserved holes 36.
[0062] The working principle of the present invention is as follows: When the staff uses this device to perform the stacking and welding tooling operation on the steel sheets of the transformer, the staff places the steel sheets on the upper end of the base 4 one by one. At the same time, the hydraulic pump 2 is started, driving the hydraulic column 3 to slowly move downward, driving the base 4 to slowly move downward. The base 4 drives the steel sheet to move downward, and the multiple sets of support columns 35 and the inner wall of the device main body 1 cooperate to limit the steel sheet, avoiding the steel sheet from shifting on the upper end of the base 4;
[0063] When the base 4 moves downward, it drives the two groups of limit plates 5 and the two groups of limit columns 6 to move downward. The inner wall bumps of the two groups of limit plates 5 are respectively movably connected to the inner wall of the thread grooves on the outer walls of the two groups of first limit shafts 7. Therefore, the two groups of first limit shafts 7 rotate. The setting of the one-way bearing at the bottom end of one of the first limit shafts 7 causes the bottom end of one of the first limit shafts 7 not to rotate. And the two groups of first limit shafts 7 are respectively connected to the two groups of transmission shafts 8 through synchronous belts. The two groups of transmission shafts 8 rotate, and the two groups of transmission shafts 8 are respectively connected to two of the linkage shafts 9 through synchronous belts. Therefore, two of the linkage shafts 9 rotate. The multiple groups of linkage shafts 9 are respectively connected to each other through synchronous belts. Therefore, the multiple groups of linkage shafts 9 rotate synchronously. The outer walls of the multiple groups of linkage shafts 9 are respectively threadedly connected to the inner walls of the multiple groups of mounting seats 10. Therefore, the multiple groups of mounting seats 10 move upward, thereby driving the multiple groups of welding heads 11 to move upward;
[0064] When the multiple groups of linkage shafts 9 rotate, two of the linkage shafts 9 are both connected to the movable shaft 12 through synchronous belts, driving one end of the movable shaft 12 to rotate. Due to the setting of the one-way bearing, the other end of the movable shaft 12 does not rotate;
[0065] The base 4 continues to move downward. The staff stops placing the steel sheets. Then the two groups of limit columns 6 move into the two groups of transmission cylinders 25. The outer walls of the two groups of limit columns 6 are respectively threadedly connected to the inner walls of the two groups of transmission cylinders 25. Therefore, the two groups of transmission cylinders 25 rotate. The two groups of transmission cylinders 25 are respectively connected to the two groups of shrinkage cylinders 26 through synchronous belts. The two groups of shrinkage cylinders 26 rotate. The inner walls of the two groups of shrinkage cylinders 26 are respectively threadedly connected to the outer walls of the two groups of telescopic columns 27. Therefore, the two groups of telescopic columns 27 move downward;
[0066] When the two groups of telescopic columns 27 move downward, they drive the two groups of limit seats 28 to move downward, thereby driving the multiple groups of pressing plates 30, the multiple groups of second limit shafts 31 and the multiple groups of limit gears 32 to move downward. And the multiple groups of limit gears 32 are respectively meshed with the multiple groups of toothed plates 34. Therefore, the multiple groups of limit gears 32 rotate, thereby driving the multiple groups of second limit shafts 31 to rotate. The outer walls of the multiple groups of second limit shafts 31 are respectively threadedly connected to the inner walls of the multiple groups of pressing plates 30. Therefore, one ends of the multiple groups of pressing plates 30 respectively move out of the inner walls of the two groups of limit seats 28. While the two groups of limit seats 28 move downward, the multiple groups of pressing plates 30 respectively press and fix the multiple groups of steel sheets, and the hydraulic pump 2 is closed;
[0067] After multiple groups of steel plates are pressed and fixed, the motor inside the first air box 15 starts, driving the input shaft 14 to rotate. One end of the input shaft 14 extends to one end of the outer wall of the first air box 15 and is connected to the input end of the first speed change gear box 13, thereby conducting kinetic energy into the first speed change gear box 13. The first speed change gear box 13 reduces the rotational speed. One end of the movable shaft 12 is connected to the output end of the first speed change gear box 13, thereby driving the movable shaft 12 to rotate, and then driving two of the linkage shafts 9 to rotate, causing multiple groups of linkage shafts 9 to rotate synchronously, thereby driving one end of the two transmission shafts 8 to rotate. Due to the setting of the one-way bearings at the central ends of the two transmission shafts 8, the other ends of the two transmission shafts 8 do not rotate;
[0068] When multiple groups of linkage shafts 9 rotate, they drive multiple mounting seats 10 to move downward. At the same time, the welding devices inside the multiple mounting seats 10 start, and the pressed steel sheets are welded through multiple welding heads 11, reducing the workload of the staff. Harmful gases are generated during welding;
[0069] When the input shaft 14 rotates, it drives the fan on the outer wall of the input shaft 14 to rotate, causing an air flow to be generated inside the first air box 15. Two suction pipes 16 are installed at the air inlet end of the first air box 15, and the two suction pipes 16 are respectively connected to multiple suction heads 17. The multiple suction heads 17 absorb the harmful gases generated during welding. The air outlet end of the first air box 15 is connected to the air inlet end of the air purification device 19 through an outlet pipe 18. The harmful gases enter the inside of the air purification device 19 through the outlet pipe 18, and the air purification device 19 discharges the treated harmful gases, avoiding the impact of harmful gases on the health of the staff;
[0070] After the pressed steel sheets are welded, the hydraulic pump 2 starts, driving the hydraulic column 3 to move upward, thereby driving the base 4 and the steel sheets to move upward, and then driving the two limit plates 5 to move upward, causing the two first limit shafts 7 to rotate, thereby driving one end of the two transmission shafts 8 to rotate. Due to the setting of the one-way bearings at the central ends of the two transmission shafts 8, the other ends of the two transmission shafts 8 do not rotate. One end of one of the first limit shafts 7 is connected to the input end of the second speed change gear box 20, conducting kinetic energy into the second speed change gear box 20. The second speed change gear box 20 increases the rotational speed. An output shaft 21 is installed at the output end of the second speed change gear box 20, causing the output shaft 21 to rotate;
[0071] When the output shaft 21 rotates, a fan is installed on the outer wall of one end of the output shaft 21 extending into the interior of the second bellows 22, driving the fan to rotate, so that an air flow is generated inside the second bellows 22. The air flow enters from the intake pipe at the intake end of the second bellows 22, and then the air flow is discharged from the two outlet pipes 23 at the outlet end of the second bellows 22. The two outlet pipes 23 are respectively connected to multiple air outlet plates 24, and the air flow is discharged from the multiple air outlet plates 24. At the same time, the welded end of the steel sheet moves upward, and the air flow assists in cooling the welded end of the steel sheet, accelerating the cooling of the welded end of the steel sheet and improving the efficiency of the steel sheet welding tooling.
[0072] Although the embodiments of the present invention have been shown and described, the specific embodiments are only explanations of the present invention and are not limitations of the invention. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations that do not contribute creatively to the embodiments according to needs, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A transformer steel sheet stacking welding tool, comprising a device body (1), a base (4) and a mounting seat (10), characterized in that: A base (4) is movably mounted inside the device body (1), and a plurality of sets of mounting seats (10) are movably mounted inside the device body (1); The device body (1) is movably mounted with a plurality of mounting seats (10), and the plurality of mounting seats (10) are each provided with a welding device inside. A welding head (11) is mounted at one end of the plurality of mounting seats (10), and the plurality of welding heads (11) are respectively connected to the plurality of welding devices. The device body (1) is movably mounted with a plurality of linkage shafts (9), and the outer walls of the plurality of linkage shafts (9) are respectively threadedly connected to the inner walls of the plurality of mounting seats (10). A first bellows (15) is installed inside the device body (1), and a motor is provided inside the first bellows (15); an input shaft (14) is installed inside the first bellows (15), and one end of the input shaft (14) is connected to an output end of the motor; the input shaft (14) extends to one end of the outer wall of the first bellows (15) and is movably connected to a plurality of linkage shafts (9); A plurality of groups of air suction heads (17) are installed inside the device body (1), two groups of air suction pipes (16) are installed at the air outlet of the first bellows (15), and the air suction pipes (16) are respectively connected to the plurality of groups of air suction heads (17), an air purification device (19) is installed inside the device body (1), and an air outlet pipe (18) is provided between the air purification device (19) and the first bellows (15) and connected to the air outlet pipe.
2. The steel sheet stacking welding tool for transformer according to claim 1, characterized in that: A hydraulic pump (2) is installed inside the device body (1), a hydraulic column (3) is installed at the output end of the hydraulic pump (2), and one end of the hydraulic column (3) is connected to the bottom end of the base (4), a limit plate (5) is symmetrically installed on the outer wall of the base (4), and a limit column (6) is symmetrically installed at the bottom end of the base (4).
3. The steel sheet stacking welding tool for transformer according to claim 2, characterized in that: A first limiting shaft (7) is symmetrically mounted inside the device body (1), and a thread groove is provided on the outer wall of the first limiting shaft (7). The inner walls of the two groups of limiting plates (5) are provided with protrusions, and the two groups of protrusions are movably connected to the thread grooves on the outer walls of the two groups of first limiting shafts (7), respectively. One end of one group of the first limiting shafts (7) is provided with a one-way bearing.
4. The steel sheet stacking welding tool for transformer according to claim 3, characterized in that: Two sets of transmission shafts (8) are movably installed inside the device body (1), and the central ends of the two sets of transmission shafts (8) are provided with one-way bearings. The two sets of transmission shafts (8) are respectively connected to the two sets of first limit shafts (7) by synchronous belts, and the two sets of transmission shafts (8) are respectively connected to two sets of linkage shafts (9) by synchronous belts, and multiple sets of linkage shafts (9) are respectively connected by synchronous belts.
5. The steel sheet stacking welding tool for transformer according to claim 4, characterized in that: A first speed change gear box (13) is installed inside the device body (1), and an input shaft (14) extends to one end of the outer wall of the first bellows (15) and is connected to the input end of the first speed change gear box (13). A movable shaft (12) is concealed at the output end of the first speed change gear box (13), and a one-way bearing is provided at one end of the movable shaft (12). The movable shaft (12) is connected to two sets of linkage shafts (9) respectively by synchronous belts.
6. The steel sheet stacking welding tool for transformer according to claim 3, characterized in that: A second speed change gear box (20) is installed inside the device body (1), one end of a set of first limit shafts (7) is connected to the input end of the second speed change gear box (20), and an output shaft (21) is installed at the output end of the second speed change gear box (20).
7. The steel sheet stacking welding tool for transformer according to claim 6, characterized in that: A second bellows (22) is installed inside the device body (1), and a fan is installed on the outer wall of one end of the output shaft (21) extending into the interior of the second bellows (22); two groups of air outlet pipes (23) are installed at the air outlet of the second bellows (22), and an air outlet pipe is installed at the air inlet of the second bellows (22); a plurality of groups of air outlet plates (24) are installed inside the device body (1), and the plurality of groups of air outlet plates (24) are respectively connected to the plurality of groups of air outlet pipes (23).
8. The steel sheet stacking welding tool for transformer according to claim 2, characterized in that: Two groups of transmission cylinders (25) are movably mounted inside the device body (1), and the inner walls of the two groups of transmission cylinders (25) are respectively threadedly connected to the outer walls of the two groups of limit columns (6). Two groups of contraction cylinders (26) are movably mounted inside the device body (1), and synchronous belts are arranged between the two groups of contraction cylinders (26) and the two groups of transmission cylinders (25). Telescopic columns (27) are movably mounted inside the two groups of contraction cylinders (26), and the inner walls of the two groups of contraction cylinders (26) are respectively threadedly connected to the outer walls of the two groups of telescopic columns (27). Limiting seats (28) are mounted on the upper ends of the two groups of telescopic columns (27), and limiting grooves (29) are provided on the two groups of limiting seats (28). Multiple groups of mounting rods (33) are mounted on the upper ends of the multiple groups of mounting rods (33), and the multiple groups of toothed plates (34) are respectively movably connected to the inner walls of the multiple groups of limit grooves (29).
9. The steel sheet stacking welding tool for transformer according to claim 8, characterized in that: Multiple groups of pressure plates (30) are movably installed inside the two groups of limit seats (28), multiple groups of second limit shafts (31) are movably installed inside the two groups of limit seats (28), and the outer walls of the multiple groups of second limit shafts (31) are respectively threadedly connected to the inner walls of the multiple groups of pressure plates (30), and one end of the multiple groups of second limit shafts (31) is installed with a limit gear (32), and the multiple groups of limit gears (32) are respectively meshed and connected with the multiple groups of toothed plates (34).
10. The steel sheet stacking welding tool for transformer according to claim 1, characterized in that: A plurality of groups of pillars (35) are installed inside the device body (1), and the outer walls of the plurality of groups of pillars (35) are movably connected to the inner wall of the base (4), and the outer wall of the base (4) is movably connected to the inner wall of the device body (1), and a plurality of groups of reserved holes (36) are provided at the upper end of the device body (1).