Rubber gasket production device with waste recovery function
By designing a rubber gasket production device with waste recycling function, stable cutting, accurate detection, flexible collection, effective crushing and efficient separation are achieved, and the problem of poor waste treatment in traditional devices is solved, improving production efficiency and waste recycling quality.
Patent Information
- Application Number
- CN202510450844.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-04-11
AI Technical Summary
Traditional rubber gasket production equipment performs poorly in waste treatment, with low waste separation accuracy and inflexible waste collection, which is not conducive to subsequent classification and treatment and recycling.
A rubber gasket production device with waste recycling function was designed, which can achieve stable cutting and waste collection through mechanical linkage. It is equipped with contact sensors for accurate detection. The crushing rollers are used for waste crushing, and the spiral rollers and jet pipes are used for waste separation. The adjustment structure is flexible and precisely controlled.
It improves production efficiency and safety, ensures orderly collection and classification of waste, improves the efficiency and quality of waste recycling, and realizes efficient separation and classification utilization of waste.
Smart Images

Figure CN120269723A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rubber product processing and resource recycling, and particularly relates to a rubber gasket production device with waste recycling function. Background Art
[0002] In the modern industrial system, rubber gaskets, as key sealing and shock-absorbing components, are widely used in many fields such as automobile manufacturing, aerospace, chemical industry, and electronics. With the booming development of various industries, the demand for rubber gaskets continues to climb, and higher standards are also put forward for their quality, performance, and production efficiency. Therefore, a rubber gasket production device with waste recycling function is designed.
[0003] Traditional rubber gasket production devices perform poorly in waste treatment. During the production process, a large amount of rubber waste and plastic waste mixed therein are generated. It is estimated that for every 1 ton of rubber gaskets produced, about 100 - 150 kilograms of waste are generated, and the proportion of plastic waste can reach 10% - 20%. The waste separation accuracy of traditional rubber gasket production devices is low, and waste collection is not flexible, which is not conducive to subsequent classification treatment and recycling. Summary of the Invention
[0004] The present invention relates to a rubber gasket production device with waste recycling function to solve the technical problems raised in the above background art.
[0005] In the first aspect of the present invention, a rubber gasket production device with waste recycling function is provided, which specifically includes: a first bracket and a second bracket; A transmission box is installed on the first bracket through bolts, a first motor is installed on the transmission box through bolts, the output shaft of the first motor is connected to the input shaft of the transmission box, an eccentric wheel is installed on the output shaft of the transmission box, a seat plate is installed on the second bracket through bolts, a fixed column is installed on the seat plate through bolts, a rotatable movable plate is installed on the fixed column, a first seat and a second seat are fixed on the movable plate, a contact wheel is installed on the second seat, the contact wheel contacts the eccentric wheel, a hanging rod is fixed on the seat plate, a tension spring is installed between the hanging rod and the first seat, a support arm is fixed on the movable plate, a fixed seat is fixed on the support arm, an adjusting screw is screwed on the fixed seat, two groups of chutes are arranged on the fixed seat, movable rods slide in the chutes, and side seats are installed at both the left and right ends of the fixed seat through bolts, through holes are arranged on the side seats, connecting rods are movable in the through holes, the rear ends of the two groups of connecting rods are fixed with a positioning plate, and a contact sensor is installed on the positioning plate.
[0006] In at least some embodiments, A waist-shaped groove is provided on the seat plate. A placement plate is installed on the seat plate through bolts. The bolts between the seat plate and the placement plate are located in the waist-shaped groove on the seat plate. A first tool holder is installed on the placement plate through bolts. A bottom tool is installed on the first tool holder through bolts. A second tool holder is installed on the movable plate through bolts. A top tool is installed on the second tool holder through bolts.
[0007] In at least some embodiments, A sliding groove is provided on the movable rod. A first stop rod is installed in the sliding groove. The first stop rod is fixed on the fixed seat. And a first spring is installed in the sliding groove on the movable rod. A second stop rod is fixed in the side seat. And a sliding groove is provided on the connecting rod. The second stop rod is located in the sliding groove on the connecting rod. A second spring is installed in the sliding groove on the connecting rod.
[0008] In at least some embodiments, The left and right ends of the two groups of movable rods and the front ends of the two groups of connecting rods are all provided with inclined surfaces. And a frustum structure is provided on the adjusting screw.
[0009] In at least some embodiments, A collection hopper is fixed at the front end of the seat plate. A rotatable baffle is installed in the collection hopper. A handle is fixed on the rotating shaft of the baffle. An arc-shaped through groove is provided on the handle. A locking screw is fixed at the front end of the collection hopper. The locking screw is located in the arc-shaped through groove on the handle. And a nut is screwed on the locking screw.
[0010] In at least some embodiments, A support plate is fixed on the second bracket. A bin body is fixedly installed on the support plate. And two groups of supports are installed on the support plate through bolts. Bearings are installed on the two groups of supports. A crushing roller is installed between the bearings on the two groups of supports. The crushing roller is located inside the bin body. A gearbox is installed on the support near the front side of the support plate through bolts. The output shaft of the gearbox is connected to the crushing roller. A second motor is installed on the gearbox through bolts. The output shaft of the second motor is connected to the input shaft of the gearbox.
[0011] In at least some embodiments, A feed hopper is installed at the upper end of the bin body. The feed hopper is located below the collection hopper. Three hinge frames are hinged inside the bin body. Impact plates are fixed on the three hinge frames. And tie rods are connected to the three hinge frames through pin shafts. Threads are provided on the tie rods. Three fixing plates are fixed on the bin body. Through holes are provided on the three fixing plates. The tie rods on the three hinge frames are respectively movable in the through holes on the three fixing plates. And a third spring is movably sleeved on the tie rods. Nuts are screwed on the tie rods.
[0012] In at least some embodiments, The lower end of the bin body is installed with a separation seat through bolts. A door panel is installed on the separation seat through a hinge. Two groups of spiral rollers are installed on the inner wall of the door panel. Reciprocating spiral grooves are arranged on the spiral rollers. Bearing seats are installed at both the upper and lower ends of the spiral rollers. The bearing seats are installed on the door panel through bolts. A gearbox is installed on the bearing seat near the upper end of the spiral roller through bolts. A third motor is installed on the door panel through bolts. The output shaft of the third motor is connected to the input shaft of the gearbox. The output shaft of the gearbox is connected to the upper end of the spiral roller. Pulley wheels are installed at the upper ends of the two groups of spiral rollers. The two groups of spiral rollers are connected and driven by a belt. Two guide rods are fixed between the two bearing seats on the spiral roller. A fitting seat is movable on the guide rods. A contact seat is installed on the fitting seat. The contact seat is movable in the reciprocating spiral groove on the spiral roller.
[0013] In at least some embodiments, A first mounting seat and a second mounting seat are respectively fixed on the two groups of fitting seats. A rotatable air injection pipe is installed between the first mounting seat and the second mounting seat. Air injection holes are arranged on the air injection pipe. The air injection pipe is connected to an external air supply device. And a locking plate is installed at one end of the air injection pipe close to the second mounting seat. A movable seat is slidable on the second mounting seat. A waist-shaped through groove is arranged on the movable seat. The locking plate is connected in the waist-shaped through groove on the movable seat through bolts. A first cylinder seat is installed on the second mounting seat through bolts. A first hydraulic rod is installed on the first cylinder seat through bolts. The piston rod of the first hydraulic rod is connected to the movable seat.
[0014] In at least some embodiments, A blanking plate is obliquely fixed on the separation seat. And a spacer plate is fixed inside the separation seat. Mounting plates are installed at both the left and right ends of the spacer plate through bolts. A rotatable rotating rod is installed at the lower end of the mounting plate. Side plates are fixed at both the front and rear ends of the rotating rod. A steering plate is fixed on the rotating rod. And a second cylinder seat is fixed on the mounting plate. Second hydraulic rods are installed between the second cylinder seat and the two side plates.
[0015] The present invention provides a rubber gasket production device with a waste recycling function, having the following beneficial effects: In the present invention, a first motor drives a transmission case to drive an eccentric wheel to rotate. The eccentric wheel cooperates with a contact wheel to make a movable plate rotate around a fixed column, thereby driving a top knife and a bottom knife to perform a cutting action. This mechanical linkage method is stable and reliable, and can ensure that during a long production process, the cutting of rubber gaskets can be continuously and stably carried out, effectively improving production efficiency. The operator can adjust the position of an adjusting screw. By using the cooperation between the frustum structure of the adjusting screw and the inclined surfaces of a movable rod and a connecting rod, the positions of the movable rod and the connecting rod are changed, and the position of a positioning plate can be accurately adjusted, facilitating the adjustment of the extension amount of a rubber plate, thereby realizing flexible adjustment of the cutting depth, greatly improving the versatility and applicability of the device. A contact sensor equipped on the positioning plate is used for precise detection of the rubber plate. During the cutting operation, only when the front side of the rubber plate contacts the contact sensor, the first motor will be turned on, and then the top knife and the bottom knife will perform a shearing action, avoiding cutting operations when the rubber plate is not correctly placed or has a position deviation, preventing equipment damage and personal injury caused by misoperation, and significantly improving the safety of the production process.
[0016] In addition, in the present invention, a collecting hopper at the front end of a seat plate can timely collect the waste materials generated by cutting, preventing them from accumulating on the workbench and affecting subsequent cutting. The rotatable baffle plate in the collecting hopper can be adjusted in angle through a handle and a locking screw. The operator can, according to actual situations, such as the processing capacity of subsequent crushing equipment, the waste material recycling rhythm, etc., conveniently control the falling amount of waste materials, ensuring that the waste materials can enter the subsequent processing link orderly and avoiding problems such as equipment blockage or untimely processing caused by excessive waste materials.
[0017] In addition, in the present invention, the crushing rollers in a bin body can effectively crush the collected waste materials under the drive of a second motor and a gearbox. The crushed waste material particles are smaller, facilitating subsequent recycling and reuse, improving the efficiency and quality of waste material recycling. By adjusting the nut on a pull rod, the elasticity and position of a counterattack plate can be changed. Changing the elasticity of the counterattack plate can adjust the feedback degree of its impact force on the waste materials, and changing the position can change the movement trajectory of the waste materials and the contact mode with the crushing rollers, thereby adjusting the crushing precision to adapt to the crushing requirements of different types of waste materials.
[0018] In addition, in the present invention, the spiral roller in the separation seat rotates driven by the third motor and the gearbox. The contact seat on the matching seat moves in the reciprocating spiral groove of the spiral roller, driving the air injection pipe to move up and down. The gas ejected from the air injection pipe can blow the falling waste materials, separating different types of waste materials according to the weight differences of the waste materials, improving the purity of waste material recycling. The air injection pipe is connected to the movable seat through the first hydraulic rod, enabling flexible adjustment of the angle. This allows the gas ejected from the air injection pipe to blow the waste materials at the best angle and strength according to the actual situation of the waste materials, further improving the waste material separation effect. The direction-adjusting plate in the separation seat is controlled to rotate by the second hydraulic rod, which can flexibly change the falling direction of the waste materials, guiding different types of waste materials to different collection areas respectively, facilitating subsequent classification treatment and recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0020] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.
[0021] In the drawings: Figure 1 A schematic diagram showing the overall structure of the present invention is shown; Figure 2 A schematic diagram showing the structure of the movable plate part of the present invention is shown; Figure 3 A schematic diagram showing the structure of the support arm part of the present invention is shown; Figure 4 A schematic diagram showing the structure of the fixed seat part of the present invention is shown; Figure 5 A schematic diagram showing the structure of the seat plate part of the present invention is shown; Figure 6 A schematic diagram showing the Figure 5 enlarged structure of part A in the present invention is shown; Figure 7 A schematic diagram showing the structure of the bin body part of the present invention is shown; Figure 8 A schematic diagram showing the structure of the crushing roller of the present invention is shown; Figure 9 A schematic diagram showing the structure of the hinge frame part of the present invention is shown; Figure 10 A schematic diagram showing the structure of the upper end of the separation seat of the present invention is shown; Figure 11 A schematic diagram showing the structure of the door panel part of the present invention is shown; Figure 12 A schematic diagram showing the structure of the spiral roller part of the present invention is shown; Figure 13 shows the Figure 11 schematic enlarged structure of part B in Figure 14 schematic structure diagram of the air jet pipe part of the present invention; Figure 15 shows the Figure 14 schematic enlarged structure of part C in Figure 16 schematic structure diagram of the lower end of the separation seat of the present invention; Figure 17 schematic structure diagram of the mounting plate part of the present invention.
[0022] List of reference numerals 1. First bracket; 11. Transmission box; 12. First motor; 121. Eccentric wheel; 2. Second bracket; 21. Seat plate; 211. Hanging rod; 22. Placing plate; 23. Fixed column; 24. Movable plate; 241. First seat; 242. Second seat; 2421. Contact wheel; 2411. Pulling spring; 25. Support arm; 26. Fixed seat; 261. Adjusting screw; 262. Movable rod; 263. Side seat; 2631. Connecting rod; 264. Positioning plate; 2641. Contact sensor; 221. First tool rest; 222. Bottom tool; 243. Second tool rest; 2431. Top tool; 2621. First stop bar; 2622. First spring; 2632. Second stop bar; 27. Collection hopper; 271. Baffle plate; 272. Handle; 273. Locking screw; 3. Support plate; 31. Bin body; 32. Feed hopper; 33. Support; 331. Crushing roller; 332. Gearbox; 333. Second motor; 311. Fixed plate; 312. Hinge frame; 313. Impact plate; 314. Pull rod; 315. Third spring; 34. Separation seat; 341. Door panel; 3411. Spiral roller; 3412. Bearing seat; 3413. Guide rod; 3414. Fitting seat; 3415. Contact seat; 3416. Gearbox; 3417. Third motor; 342. First mounting seat; 343. Second mounting seat; 344. Air jet pipe; 3441. Locking plate; 3431. Movable seat; 3432. First cylinder seat; 3433. First hydraulic rod; 345. Feed plate; 346. Spacer; 347. Mounting plate; 3471. Rotating rod; 3472. Direction adjusting plate; 3473. Side plate; 3474. Second cylinder seat; 3475. Second hydraulic rod. Detailed implementation manners
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.
[0024] Please refer to Figures 1 to 17 : Embodiment 1: The present invention provides a rubber gasket production device with a waste recycling function, including: a first bracket 1 and a second bracket 2; A transmission box 11 is installed on the first bracket 1 by bolts. A first motor 12 is installed on the transmission box 11 by bolts. The output shaft of the first motor 12 is connected to the input shaft of the transmission box 11. An eccentric wheel 121 is installed on the output shaft of the transmission box 11. A seat plate 21 is installed on the second bracket 2 by bolts. A fixed column 23 is installed on the seat plate 21 by bolts. A rotatable movable plate 24 is installed on the fixed column 23. A first seat 241 and a second seat 242 are fixed on the movable plate 24. A contact wheel 2421 is installed on the second seat 242. The contact wheel 2421 contacts the eccentric wheel 121. A hanging rod 211 is fixed on the seat plate 21. A tension spring 2411 is installed between the hanging rod 211 and the first seat 241. An arm 25 is fixed on the movable plate 24. A fixed seat 26 is fixed on the arm 25. An adjusting screw 261 is screwed on the fixed seat 26. Two sets of sliding grooves are provided on the fixed seat 26. A movable rod 262 slides in the sliding grooves. Side seats 263 are installed at both the left and right ends of the fixed seat 26 by bolts. Through holes are provided on the side seats 263. A connecting rod 2631 is movable in the through holes. The rear ends of the two sets of connecting rods 2631 are fixed with a positioning plate 264. A contact sensor 2641 is installed on the positioning plate 264; A waist-shaped groove is provided on the seat plate 21. A placing plate 22 is installed on the seat plate 21 by bolts. The bolts between the seat plate 21 and the placing plate 22 are located in the waist-shaped groove on the seat plate 21. A first tool holder 221 is installed on the placing plate 22 by bolts. A bottom tool 222 is installed on the first tool holder 221 by bolts. A second tool holder 243 is installed on the movable plate 24 by bolts. A top tool 2431 is installed on the second tool holder 243 by bolts.
[0025] In the present invention, The movable rod 262 is provided with a sliding groove, in which a first stop rod 2621 is installed. The first stop rod 2621 is fixed on the fixed seat 26. And a first spring 2622 is installed in the sliding groove of the movable rod 262. A second stop rod 2632 is fixed in the side seat 263. And the connecting rod 2631 is provided with a sliding groove, and the second stop rod 2632 is located in the sliding groove of the connecting rod 2631. A second spring is installed in the sliding groove of the connecting rod 2631. The left and right ends of the two groups of movable rods 262 and the front ends of the two groups of connecting rods 2631 are all provided with inclined surfaces. And the adjusting screw 261 is provided with a frustum structure. Its function is: when the adjusting screw 261 is rotated, the frustum structure will move along the axis, and the diameter sizes at its different positions will push the movable rod 262 and the connecting rod 2631 to move in the horizontal direction, so as to accurately adjust the position of the positioning plate 264, facilitate adjusting the extension amount of the rubber plate, and thus realize the flexible adjustment of the cutting depth.
[0026] In the present invention, A collecting hopper 27 is fixed at the front end of the seat plate 21. A rotatable baffle plate 271 is installed in the collecting hopper 27. A handle 272 is fixed on the rotating shaft of the baffle plate 271. An arc-shaped through groove is provided on the handle 272. A locking screw 273 is fixed at the front end of the collecting hopper 27. The locking screw 273 is located in the arc-shaped through groove on the handle 272. And a nut is screwed tightly on the locking screw 273. Its function is: by rotating the handle 272, the baffle plate 271 is driven to rotate around its rotating shaft, and the inclination angle of the baffle plate 271 in the collecting hopper 27 changes accordingly, so that the falling amount of the waste material falling from the cutting area into the collecting hopper 27 can be flexibly adjusted according to actual needs.
[0027] In the present invention, A second support 2 is fixed with a support plate 3, and a bin body 31 is fixedly installed on the support plate 3. Moreover, two groups of supports 33 are installed on the support plate 3 by bolts. Bearings are installed on both of the two groups of supports 33. A crushing roller 331 is installed between the bearings on the two groups of supports 33. The crushing roller 331 is located inside the bin body 31. A gearbox 332 is installed on the support 33 near the front side of the support plate 3 by bolts. The output shaft of the gearbox 332 is connected to the crushing roller 331. A second motor 333 is installed on the gearbox 332 by bolts. The output shaft of the second motor 333 is connected to the input shaft of the gearbox 332. A feed hopper 32 is installed at the upper end of the bin body 31. The feed hopper 32 is located below the collection hopper 27. Three hinge frames 312 are hinged inside the bin body 31. Impact plates 313 are fixed on all of the three hinge frames 312. Moreover, tie rods 314 are connected to all of the three hinge frames 312 by pins. Threads are provided on the tie rods 314. Three fixing plates 311 are fixed on the bin body 31. Through holes are provided on all of the three fixing plates 311. The tie rods 314 on the three hinge frames 312 are respectively movable in the through holes on the three fixing plates 311. Moreover, third springs 315 are movably sleeved on the tie rods 314. Nuts are screwed onto the tie rods 314. The functions are as follows: Operating the second motor 333 causes the crushing roller 331 to rotate, realizing the crushing of waste materials. When the waste materials are thrown towards the bin wall direction by the crushing roller 331, they will hit the impact plates 313. When the impact plates 313 are impacted by the waste materials, with the aid of the connection structure of the hinge frames 312 and the tie rods 314, elastic swinging occurs within a certain range. This elastic swinging not only increases the number of collisions between the waste materials and the impact plates 313, but also changes the movement trajectories of the waste materials, causing them to form a complex circular motion inside the bin body 31, passing through the area between the crushing roller 331 and the impact plates 313 multiple times, and receiving repeated crushing effects, thereby improving the fineness and uniformity of crushing. By rotating the nuts screwed onto the tie rods 314, the positions of the tie rods 314 in the through holes of the fixing plates 311 can be adjusted. In this way, the elasticity and position of the impact plates 313 can be flexibly adjusted to make their cooperation with the crushing roller 331 reach the best state, realizing the efficient crushing of various waste materials and improving the adaptability of the device to different waste materials.
[0028] Embodiment 2, on the basis of Embodiment 1, At the lower end of the bin body 31, a separation seat 34 is installed by bolts. On the separation seat 34, a door panel 341 is installed by a hinge. On the inner wall of the door panel 341, two sets of spiral rollers 3411 are installed. Reciprocating spiral grooves are provided on the spiral rollers 3411. Bearing seats 3412 are installed at both the upper and lower ends of the spiral rollers 3411. The bearing seats 3412 are installed on the door panel 341 by bolts. A gearbox 3416 is installed on the bearing seat 3412 near the upper end of the spiral roller 3411 by bolts. A third motor 3417 is installed on the door panel 341 by bolts. The output shaft of the third motor 3417 is connected to the input shaft of the gearbox 3416. The output shaft of the gearbox 3416 is connected to the upper end of the spiral roller 3411. Pulley wheels are installed at the upper ends of the two sets of spiral rollers 3411. The two sets of spiral rollers 3411 are connected and driven by a belt. Two guide rods 3413 are fixed between the two bearing seats 3412 on the spiral roller 3411. A mating seat 3414 is movable on the guide rod 3413. A contact seat 3415 is installed on the mating seat 3414. The contact seat 3415 is movable in the reciprocating spiral groove on the spiral roller 3411. A first mounting seat 342 and a second mounting seat 343 are respectively fixed on the two sets of mating seats 3414. A rotatable air injection pipe 344 is installed between the first mounting seat 342 and the second mounting seat 343. Air injection holes are provided on the air injection pipe 344. The air injection pipe 344 is connected to an external air supply device. And a locking plate 3441 is installed at one end of the air injection pipe 344 close to the second mounting seat 343. A movable seat 3431 is slidable on the second mounting seat 343. A waist-shaped through groove is provided on the movable seat 3431. The locking plate 3441 is connected in the waist-shaped through groove on the movable seat 3431 by bolts. A first cylinder seat 3432 is installed on the second mounting seat 343 by bolts. A first hydraulic rod 3433 is installed on the first cylinder seat 3432 by bolts. The piston rod of the first hydraulic rod 3433 is connected to the movable seat 3431. Its function is: running the third motor 3417 to make the spiral roller 3411 rotate. When the spiral roller 3411 rotates, under the action of the reciprocating spiral groove, the contact seat 3415 makes a reciprocating up and down movement along the guide rod 3413, thereby driving the mating seat 3414 to move up and down. The first mounting seat 342 and the second mounting seat 343 respectively fixed on the mating seat 3414 are connected to the air injection pipe 344, so that the air injection pipe 344 also makes a reciprocating up and down movement with the mating seat 3414. The air injection pipe 344 is connected to an external air supply device, and the air injection holes on the air injection pipe 344 eject gas to blow the crushed waste falling from the bin body 31. Since waste of different weights is affected differently by the gas blowing, the separation of the waste is realized. Controlling the expansion and contraction of the first hydraulic rod 3433 can make the movable seat 3431 slide on the second mounting seat 343. Due to the connection method between the locking plate 3441 and the movable seat 3431, the air injection pipe 344 can rotate around the connection point with the first mounting seat 342, thereby realizing the adjustment of the angle of the air injection pipe 344. It can be based on the actual situation of the waste,Adjust the jet angle of the jet pipe 344 according to the density distribution, falling speed, etc. of the waste materials to achieve the best waste separation effect.
[0029] Embodiment 3, on the basis of Embodiment 1 and Embodiment 2 A blanking plate 345 is obliquely fixed on the separation seat 34, and a partition plate 346 is fixed inside the separation seat 34. Installation plates 347 are installed at both the left and right ends of the partition plate 346 through bolts. A rotatable rotating rod 3471 is installed at the lower end of the installation plate 347. Side plates 3473 are fixed at both the front and rear ends of the rotating rod 3471. A steering plate 3472 is fixed on the rotating rod 3471. And a second cylinder seat 3474 is fixed on the installation plate 347. Second hydraulic rods 3475 are installed between the second cylinder seat 3474 and the two groups of side plates 3473. Its function is: by controlling the expansion and contraction of the second hydraulic rods 3475, drive the connected side plates 3473 to move. The side plates 3473 are fixed at the front and rear ends of the rotating rod 3471, so that the rotating rod 3471 rotates, and then change the angle of the steering plate 3472, and guide different types of waste materials to different collection areas respectively, which is convenient for subsequent classification treatment and recycling.
[0030] Working principle of the present invention: The operation of the first motor 12 drives the eccentric wheel 121 on the output shaft to rotate. The eccentric wheel 121 contacts the contact wheel 2421 of the second seat 242 on the movable plate 24. The rotation of the eccentric wheel 121 pushes the contact wheel 2421, causing the movable plate 24 to rotate around the fixed column 23. During the rotation of the movable plate 24, the second tool holder 243 and the top tool 2431 fixed thereon are driven to move, and cooperate with the bottom tool 222 of the first tool holder 221 on the placement plate 22 to achieve the cutting action of the rubber plate. During this process, the tension spring 2411 between the hanging rod 211 on the seat plate 21 and the first seat 241 plays a role in resetting and stabilizing the movable plate 24. The operator rotates the adjusting screw 261, and the round table structure of the adjusting screw 261 moves axially. Due to the inclined surfaces at the left and right ends of the two groups of movable rods 262 and the front ends of the two groups of connecting rods 2631, the diameters of different positions of the round table structure push the movable rods 262 and the connecting rods 2631 to move horizontally. In the chute of the movable rod 262, the first stop rod 2621 is fixed on the fixed seat 26, and the first spring 2622 provides buffering and resetting force; the second stop rod 2632 fixed in the side seat 263 is located in the chute of the connecting rod 2631, and the second spring in the chute of the connecting rod 2631 also plays a similar role. The movement of the movable rod 262 and the connecting rod 2631 drives the position of the positioning plate 264 to change, thereby adjusting the rubber plate extension amount and realizing flexible adjustment of the cutting depth. The contact sensor 2641 installed on the positioning plate 264 detects the position of the rubber plate in real time. When the front side of the rubber plate contacts the contact sensor 2641, the signal is fed back to the control system, the first motor 12 is turned on, and the top tool 2431 and the bottom tool 222 perform the shearing action, avoiding equipment damage and personal injury caused by improper placement or position deviation of the rubber plate. The waste generated by cutting falls into the collection hopper 27 fixed at the front end of the seat plate 21. The operator rotates the handle 272, driving the baffle plate 271 to rotate around its rotating shaft, changing the inclination angle of the baffle plate 271 in the collection hopper 27, so as to control the falling amount of the waste from the cutting area into the collection hopper 27 according to the actual conditions such as the processing capacity of the subsequent equipment and the waste recycling rhythm. After the angle of the baffle plate 271 is determined, the nut on the locking screw 273 is tightened to fix the handle 272 and ensure the stable position of the baffle plate 271. The waste in the collection hopper 27 falls into the bin body 31 through the feed hopper 32. The second motor 333 is started, and the power of its output shaft is adjusted by the gearbox 332 and then drives the crushing roller 331 to rotate. The three groups of impact plates 313 hinged in the bin body 31 are connected to the pull rod 314 through the hinge frame 312 and the pin shaft. The pull rod 314 moves in the through hole of the fixed plate 311, and is sleeved with the third spring 315 and fixed by a nut. The waste is thrown by the crushing roller 331 towards the bin wall to impact the impact plate 313. The impact plate 313 generates elastic swing by means of the connection structure of the hinge frame 312 and the pull rod 314 under the impact of the waste, increasing the number of collisions between the waste and the impact plate 313 and changing the movement trajectory of the waste.It passes through the area between the crushing roller 331 and the impact plate 313 in the bin body 31 multiple times to achieve repeated crushing, improving the crushing fineness and uniformity. By rotating the nut on the rotating pull rod 314, the position of the impact plate 313 can be adjusted to adapt to the crushing requirements of different types of waste. The crushed waste falls into the separation seat 34. Start the third motor 3417, and after the power of its output shaft is adjusted by the gearbox 3416, drive the spiral roller 3411 to rotate. The reciprocating spiral grooves provided on the spiral roller 3411 cooperate with the contact seat 3415 on the matching seat 3414. When the spiral roller 3411 rotates, the contact seat 3415 makes a reciprocating up and down movement along the guide rod 3413, driving the matching seat 3414 to move up and down, and further causing the air injection pipe 344 connected to the matching seat 3414 to move reciprocating up and down. The air injection pipe 344 is connected to an external air supply device, and its air injection holes eject gas. According to the different effects of the gas blowing on waste of different weights, waste separation is achieved. By controlling the expansion and contraction of the first hydraulic rod 3433, the movable seat 3431 slides on the second mounting seat 343. Due to the connection method between the locking plate 3441 and the movable seat 3431, the air injection pipe 344 rotates around the connection point with the first mounting seat 342, and the air injection angle of the air injection pipe 344 can be adjusted to achieve the best separation effect. The separated waste slides down through the blanking plate 345. By controlling the expansion and contraction of the second hydraulic rod 3475, drive the side plate 3473 to move. The side plate 3473 is fixed at the front and rear ends of the rotating rod 3471, causing the rotating rod 3471 to rotate, and then changing the angle of the deflecting plate 3472 to guide different types of waste to different collection areas respectively, facilitating subsequent classification treatment and recycling.
[0031] In this article, the following points need to be noted: 1. The attached drawings of the embodiments of the present invention only relate to the structures involved in the embodiments of the present invention, and other structures can refer to the general design.
[0032] 2. Without conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other to obtain new embodiments.
[0033] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention.
Claims
1. A rubber gasket production device with waste recycling function, comprising: The first bracket (1) and the second bracket (2); characterized in that, A transmission box (11) is installed on the first bracket (1), a first motor (12) is installed on the transmission box (11), the output shaft of the first motor (12) is connected to the input shaft of the transmission box (11), an eccentric wheel (121) is installed on the output shaft of the transmission box (11), a seat plate (21) is installed on the second bracket (2), a fixed column (23) is installed on the seat plate (21), a rotatable movable plate (24) is installed on the fixed column (23), a first seat (241) and a second seat (242) are fixed on the movable plate (24), a contact wheel (2421) is installed on the second seat (242), the contact wheel (2421) contacts the eccentric wheel (121), a hanging rod (211) is fixed on the seat plate (21), a tension spring (2411) is installed between the hanging rod (211) and the first seat (241), a support arm (25) is fixed on the movable plate (24), a fixed seat (26) is fixed on the support arm (25), an adjusting screw (261) is screwed onto the fixed seat (26), two groups of sliding grooves are provided on the fixed seat (26), movable rods (262) slide in the sliding grooves, and side seats (263) are installed at both the left and right ends of the fixed seat (26), through holes are provided on the side seats (263), connecting rods (2631) are movable in the through holes, the rear ends of the two groups of connecting rods (2631) are fixed with a positioning plate (264), and a contact sensor (2641) is installed on the positioning plate (264).
2. The rubber gasket production device with waste recycling function according to claim 1, characterized in that, A waist-shaped groove is provided on the seat plate (21), a placement plate (22) is installed on the seat plate (21) by bolts, the bolts between the seat plate (21) and the placement plate (22) are located in the waist-shaped groove on the seat plate (21), a first tool holder (221) is installed on the placement plate (22), a bottom tool (222) is installed on the first tool holder (221), a second tool holder (243) is installed on the movable plate (24), and a top tool (2431) is installed on the second tool holder (243).
3. The rubber gasket production device with waste recycling function according to claim 1, characterized in that, Sliding grooves are provided on the movable rods (262), a first stop rod (2621) is installed in the sliding grooves, the first stop rod (2621) is fixed on the fixed seat (26), and a first spring (2622) is installed in the sliding grooves on the movable rods (262), a second stop rod (2632) is fixed in the side seat (263), and sliding grooves are provided on the connecting rods (2631), the second stop rod (2632) is located in the sliding grooves on the connecting rods (2631), and a second spring is installed in the sliding grooves on the connecting rods (2631).
4. The rubber gasket production device with waste recycling function according to claim 3, characterized in that, The left and right ends of the two groups of movable rods (262) and the front ends of the two groups of connecting rods (2631) are all provided with inclined surfaces, and the adjusting screw (261) is provided with a frustum structure.
5. The rubber gasket production device with waste recycling function according to claim 2, characterized in that a collection hopper (27) is fixed at the front end of the seat plate (21). A rotatable baffle plate (271) is installed in the collection hopper (27). A handle (272) is fixed on the rotating shaft of the baffle plate (271). An arc-shaped through groove is provided on the handle (272). A locking screw (273) is fixed at the front end of the collection hopper (27). The locking screw (273) is located in the arc-shaped through groove on the handle (272), and a nut is screwed tightly on the locking screw (273).
6. The rubber gasket production device with waste recycling function according to claim 1, characterized in that a support plate (3) is fixed on the second bracket (2). A bin body (31) is fixedly installed on the support plate (3). And two groups of supports (33) are installed on the support plate (3). Bearings are installed on both groups of supports (33). A crushing roller (331) is installed between the bearings on the two groups of supports (33). The crushing roller (331) is located inside the bin body (31). A gearbox (332) is installed on the support (33) near the front side of the support plate (3). The output shaft of the gearbox (332) is connected to the crushing roller (331). A second motor (333) is installed on the gearbox (332). The output shaft of the second motor (333) is connected to the input shaft of the gearbox (332).
7. The rubber gasket production device with waste recycling function according to claim 6, characterized in that a feed hopper (32) is installed at the upper end of the bin body (31). The feed hopper (32) is located below the collection hopper (27). Three hinge frames (312) are hinged inside the bin body (31). A counterattack plate (313) is fixed on each of the three hinge frames (312). And a pull rod (314) is connected to each of the three hinge frames (312) through a pin shaft. Threads are provided on the pull rod (314). Three fixing plates (311) are fixed on the bin body (31). Through holes are provided on each of the three fixing plates (311). The pull rods (314) on the three hinge frames (312) are respectively movably located in the through holes on the three fixing plates (311). And a third spring (315) is movably sleeved on the pull rod (314). A nut is screwed on the pull rod (314).
8. The rubber gasket production device with waste recycling function according to claim 7, characterized in that A separation seat (34) is installed at the lower end of the bin body (31). A door panel (341) is installed on the separation seat (34) through a hinge. Two sets of spiral rollers (3411) are installed on the inner wall of the door panel (341). Reciprocating spiral grooves are provided on the spiral rollers (3411). Bearing seats (3412) are installed at both the upper and lower ends of the spiral rollers (3411). A gearbox (3416) is installed on the bearing seat (3412) near the upper end of the spiral roller (3411). A third motor (3417) is installed on the door panel (341). The output shaft of the third motor (3417) is connected to the input shaft of the gearbox (3416). The output shaft of the gearbox (3416) is connected to the upper end of the spiral roller (3411). Pulley wheels are installed at the upper ends of the two sets of spiral rollers (3411). The two sets of spiral rollers (3411) are connected and driven by a belt. Two guide rods (3413) are fixed between the two bearing seats (3412) on the spiral roller (3411). A mating seat (3414) is movable on the guide rods (3413). A contact seat (3415) is installed on the mating seat (3414). The contact seat (3415) moves in the reciprocating spiral groove on the spiral roller (3411).
9. The rubber gasket production device with waste recycling function according to claim 8, characterized in that One first mounting seat (342) and one second mounting seat (343) are respectively fixed on the two sets of mating seats (3414). A rotatable air injection pipe (344) is installed between the first mounting seat (342) and the second mounting seat (343). Air injection holes are provided on the air injection pipe (344). The air injection pipe (344) is connected to an external air supply device. And a locking plate (3441) is installed at one end of the air injection pipe (344) close to the second mounting seat (343). A movable seat (3431) slides on the second mounting seat (343). A kidney-shaped through groove is provided on the movable seat (3431). The locking plate (3441) is connected by bolts in the kidney-shaped through groove on the movable seat (3431). A first cylinder seat (3432) is installed on the second mounting seat (343). A first hydraulic rod (3433) is installed on the first cylinder seat (3432). The piston rod of the first hydraulic rod (3433) is connected to the movable seat (3431).
10. The rubber gasket production device with waste recycling function according to claim 8, characterized in that A blanking plate (345) is obliquely fixed on the separation seat (34). And a spacer plate (346) is fixed inside the separation seat (34). Mounting plates (347) are installed at both the left and right ends of the spacer plate (346). A rotatable rotating rod (3471) is installed at the lower end of the mounting plate (347). Side plates (3473) are fixed at both the front and rear ends of the rotating rod (3471). A steering plate (3472) is fixed on the rotating rod (3471). And a second cylinder seat (3474) is fixed on the mounting plate (347). Second hydraulic rods (3475) are installed between the second cylinder seat (3474) and the two sets of side plates (3473).
Citation Information
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