Auxiliary positioning mechanism for metal material laser cutting

The metal materials laser cutting auxiliary positioning system addresses inefficiencies in manual positioning by automating gripping and adjustment, improving precision and reducing waste, thereby enhancing cutting quality and lowering costs.

CN120306795AInactive Publication Date: 2025-07-15QINGDAO SANTONGDE METAL PROD
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Patent Information

Application Number
CN202510716587.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-30
Publication Date
2025-07-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing laser cutting and positioning methods of metal materials rely on manual operation, which are inefficient, have low positioning accuracy and increase labor costs, making it difficult to adapt to metal materials of different specifications.

Method used

Automatic laser cutting auxiliary positioning mechanism of metal materials, including buffering, lifting, adjustment and clamping mechanism, is used to realize automatic clamping and position adjustment of metal materials through components such as servo motors, hydraulic cylinders and high-pressure gases to ensure cutting accuracy.

Benefits of technology

Automatic clamping and position adjustment of metal materials is realized, laser cutting efficiency is improved, production costs are reduced, material waste and defective rate are reduced, and cutting accuracy and equipment stability are ensured.

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Abstract

The invention discloses a metal material laser cutting auxiliary positioning mechanism which comprises a bearing table, a buffering mechanism is installed at the lower end of the bearing table, a lifting mechanism is arranged in the bearing table, a supporting plate is installed at the upper end of the lifting mechanism, a moving plate is slidably connected to the upper end of the supporting plate, and a bearing box is fixed to the upper end of the moving plate. An adjusting mechanism is installed on one side of the supporting plate and connected with the moving plate, and a reciprocating moving mechanism is arranged in the bearing box. Automatic clamping and position adjustment of metal materials are achieved, manual operation is not needed, the positioning time is greatly shortened, the working efficiency of laser cutting is improved, meanwhile, clamping of the metal materials of different specifications can be achieved, the clamping stability and firmness of the metal materials can be guaranteed, and the working efficiency of laser cutting is improved. And in addition, accurate high-low and left-right position adjustment can be carried out, it is guaranteed that the metal material accurately corresponds to the cutting position, and the cutting precision is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of laser cutting assistance for metal materials, and particularly relates to a laser cutting assistance positioning mechanism for metal materials. Background Art

[0002] In the field of modern industrial manufacturing, the laser cutting technology for metal materials is widely used in many industries such as aerospace, automobile manufacturing, and machining due to its advantages of high precision, high speed, and high flexibility. However, in the actual laser cutting process, accurate positioning has always been a key problem to be solved urgently.

[0003] The existing laser cutting positioning methods for metal materials have many drawbacks. Traditional positioning methods often rely on manual operation. When facing metal materials of different specifications, operators need to spend a lot of time and effort to adjust the position of the materials to ensure their precise correspondence with the cutting area. This method is not only inefficient but also easily affected by human factors, resulting in low positioning accuracy and thus affecting the cutting quality. In addition, manual operation increases labor costs and reduces the production efficiency of enterprises. Therefore, we propose a laser cutting assistance positioning mechanism for metal materials to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to solve the disadvantages existing in the prior art, and to propose a laser cutting assistance positioning mechanism for metal materials.

[0005] To achieve the above purpose, the present invention adopts the following technical solutions: A laser cutting assistance positioning mechanism for metal materials, including a bearing platform. A buffer mechanism is installed at the lower end of the bearing platform. A lifting mechanism is arranged inside the bearing platform. A support plate is installed at the upper end of the lifting mechanism. A moving plate is slidably connected to the upper end of the support plate. A bearing box is fixed to the upper end of the moving plate. An adjusting mechanism is installed on one side of the support plate. The adjusting mechanism is connected to the moving plate. A reciprocating moving mechanism is arranged inside the bearing box. A clamping mechanism is installed on the reciprocating moving mechanism. One end of the clamping mechanism is connected to a jet structure. A high-pressure gas transmission structure is installed on one side of the upper end of the moving plate. The high-pressure gas transmission structure is connected to the jet structure.

[0006] Preferably, the buffer mechanism includes a support frame fixed to the lower end of the bearing platform. A hydraulic damper is connected to the middle of the lower end of the support frame. Four bearing tubes are arranged at the four corners of the lower end of the support frame. Four vertical rods are fixed to the four corners of the lower end of the support frame. One vertical rod on the same side penetrates through one bearing tube on the same side. A spring is sleeved on the vertical rod. The upper end of the spring abuts against the lower end of the support frame, and the lower end of the spring abuts against the upper end of the bearing tube.

[0007] Preferably, the lifting mechanism includes a second servo motor installed at one side of the inner bottom of the carrier table. The end of the output shaft of the second servo motor is connected to a reduction box. The upper end of the reduction box is connected to a threaded sleeve through a coupling. The upper end of the threaded sleeve is screwed with a stud. The upper end of the stud penetrates through the side wall of the carrier table and is fixed to the lower end of the support plate. Both sides of the lower end of the support plate are fixed with guide rods. The guide rods penetrate through the side wall of the carrier table and extend into the carrier table.

[0008] Preferably, two sliders are fixed to both sides of the lower end of the moving plate. Guide rails are fixed to both sides of the upper end of the support plate. The two sliders on the same side are clamped on one guide rail on the same side.

[0009] Preferably, the adjusting mechanism includes a fixing plate fixed to one side of the support plate. A hydraulic cylinder is installed on one side of the fixing plate. The piston rod of the hydraulic cylinder penetrates through the fixing plate and is fixed to one side of the lower end of the moving plate.

[0010] Preferably, the reciprocating movement mechanism includes two connecting rods rotatably connected between the opposite side walls in the carrier box. Gears are fixedly sleeved on both sides of the connecting rods. A chain is meshed between the two gears on the same side. A first servo motor is installed on one side in the carrier box. The output shaft of the first servo motor is connected to one end of one of the connecting rods.

[0011] Preferably, the clamping mechanism includes a nozzle fixed to the upper ends of the two chains. Four moving blocks are equally spaced and fixed to one side of the nozzle. Four moving grooves corresponding to the moving blocks are equally spaced on the bottom of the carrier box. Four openings corresponding to the moving grooves are equally spaced on the upper end of the carrier box. The upper end of one moving block on the same side penetrates through one opening on the same side and extends to the upper end of the carrier box. The lower end of one moving block on the same side is clamped in one moving groove on the same side. A clamping plate is fixed to the upper end of the moving block. A baffle is fixed to one side of the upper end of the carrier box and corresponds to the clamping plate.

[0012] Preferably, the air jet structure includes an air delivery channel arranged in the moving block. Two spray holes are arranged on one side of the air delivery channel. The other end of the air delivery channel is communicated with the nozzle.

[0013] Preferably, the high-pressure air delivery structure includes an air pump fixed to one side of the upper end of the moving plate. The air delivery end of the air pump is connected to a hose. One end of the hose is connected to the nozzle.

[0014] When the present invention performs cutting: 1. Place the material: Place the metal material to be cut between the baffle and the clamping plate to prepare for the subsequent clamping operation; 2. Clamping Material: Start the reciprocating movement mechanism. The first servo motor drives the connecting rod to rotate. The gear on the connecting rod meshes with the chain, thereby causing the chain to move. The movement of the chain drives the nozzle and the moving block connected to the nozzle to move in the moving groove, and then makes the clamping plate move towards the baffle, realizing the clamping of the metal material. 3. Position Adjustment Left - right position adjustment: The adjusting mechanism starts to work. The piston rod of the hydraulic cylinder expands and contracts, pushing the moving plate to slide left and right on the support plate through the slider and guide rail, thereby precisely adjusting the left - right position of the metal material to make it correspond to the cutting position. Up - down position adjustment: The lifting mechanism comes into play. The output shaft of the second servo motor drives the reduction gearbox to work. The reduction gearbox drives the threaded sleeve to rotate. The threaded sleeve is in threaded fit with the stud, causing the stud to move up and down, and then driving the support plate and the metal material placed on it to make up - down adjustment. 4. Cutting and Residue Cleaning: During the laser cutting process, the high - pressure gas supply structure starts to work. The air pump transports high - pressure gas through the hose to the nozzle, and then sprays it out from the spray holes through the gas transmission channel in the moving block, blowing away the residues generated by cutting, ensuring the smooth progress of the cutting process. 5. Stable Support: During the entire cutting process, the buffer mechanism provides stable support for the equipment. The hydraulic dampers and springs at the lower end of the support frame work together to absorb and buffer the vibrations and impact forces generated during cutting, ensuring the stability of the equipment and the cutting accuracy.

[0015] The present invention has the following advantages: 1. The auxiliary positioning mechanism realizes the automatic clamping and position adjustment of the metal material, eliminating the need for manual operation, greatly shortening the positioning time, and improving the working efficiency of laser cutting. 2. The setting of the buffer mechanism effectively absorbs and buffers the vibrations and impact forces during cutting, ensures the stability of the equipment, and extends the service life of the equipment. 3. Blowing away the residues generated by cutting reduces material waste and the defective rate, further reducing production costs and improving product quality. 4. Through the combination of multiple clamping plates and baffles, clamping of metal materials of different specifications can be achieved, and the stability and firmness of the clamping can be ensured. 5. Precise up - down and left - right position adjustments can be made, ensuring the accurate correspondence between the metal material and the cutting position, and improving the cutting accuracy. In summary, the present invention realizes the automatic clamping and position adjustment of metal materials, without manual operation, greatly shortening the positioning time, improving the working efficiency of laser cutting. At the same time, it can clamp metal materials of different specifications, and can ensure the stability and firmness of clamping. In addition, precise height and left-right position adjustment can be carried out to ensure the accurate correspondence between the metal material and the cutting position, improving the cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a connection structure diagram of the reciprocating moving mechanism and the clamping mechanism of the present invention; Figure 2 It is a structural diagram of the clamping mechanism provided by the present invention; Figure 3 It is an internal structural diagram of the carrier table of the present invention; Figure 4 It is a structural diagram of the reciprocating moving mechanism of the present invention; Figure 5 It is a structural diagram of the adjustment mechanism provided by the present invention; Figure 6 It is an air jet structural diagram of the present invention.

[0017] In the figure: 1 baffle, 2 carrier box, 3 moving plate, 4 slider, 5 guide rail, 6 support plate, 7 air pump, 8 fixing plate, 9 hydraulic cylinder, 10 moving block, 11 clamping plate, 12 opening, 13 spray hole, 14 air delivery channel, 15 gear, 16 connecting rod, 17 chain, 18 first servo motor, 19 hose, 20 moving groove, 21 spray pipe, 22 stud, 23 guide rod, 24 threaded sleeve, 25 reduction box, 26 second servo motor, 27 carrier table, 28 support frame, 29 spring, 30 hydraulic damper, 31 carrier pipe, 32 vertical rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0019] Refer to Figures 1-6, a laser cutting auxiliary positioning mechanism for metal materials, including a bearing table 27, a buffer mechanism is installed at the lower end of the bearing table 27, a lifting mechanism is arranged inside the bearing table 27, a support plate 6 is installed at the upper end of the lifting mechanism, a moving plate 3 is slidably connected to the upper end of the support plate 6, a bearing box 2 is fixed at the upper end of the moving plate 3, an adjusting mechanism is installed on one side of the support plate 6, the adjusting mechanism is connected to the moving plate 3, a reciprocating moving mechanism is arranged inside the bearing box 2, a clamping mechanism is installed on the reciprocating moving mechanism, one end of the clamping mechanism is connected to a jet structure, a high-pressure gas transmission structure is installed on one side of the upper end of the moving plate 3, the high-pressure gas transmission structure is connected to the jet structure, by blowing away the residues generated during cutting, the material waste and defective product rate are reduced, the production cost is further reduced, and the product quality is improved; The buffer mechanism includes a support frame 28 fixed at the lower end of the bearing table 27, a hydraulic damper 30 is connected to the middle of the lower end of the support frame 28, bearing pipes 31 are arranged at the four corners of the lower end of the support frame 28, vertical rods 32 are fixed at the four corners of the lower end of the support frame 28, a vertical rod 32 on the same side penetrates a bearing pipe 31 on the same side, a spring 29 is sleeved on the vertical rod 32, the upper end of the spring 29 abuts against the lower end of the support frame 28, and the lower end of the spring 29 abuts against the upper end of the bearing pipe 31. By the flow of internal liquid between different chambers, a damping force is generated, which can effectively absorb and reduce vibrations. The spring 29 can undergo elastic deformation when subjected to vibrations, store and release energy, and cooperate with the hydraulic damper 30 to enhance the buffering effect; The lifting mechanism includes a second servo motor 26 installed on one side of the inner bottom of the bearing table 27, the end of the output shaft of the second servo motor 26 is connected to a reduction box 25, the upper end of the reduction box 25 is connected to a threaded sleeve 24 through a coupling, a stud 22 is screwed onto the upper end of the threaded sleeve 24, the upper end of the stud 22 penetrates the side wall of the bearing table 27 and is fixed at the lower end of the support plate 6, guide rods 23 are fixed on both sides of the lower end of the support plate 6, the guide rods 23 penetrate the side wall of the bearing table 27 and extend into the bearing table 27. The second servo motor 26 can accurately control the rotation speed and rotation angle according to the input electrical signal, and has the characteristics of fast response speed and high positioning accuracy. When the threaded sleeve 24 rotates, the stud 22 moves up and down through thread cooperation, thereby driving the support plate 6 and the metal material placed on it to be adjusted in height; Two sliders 4 are fixed on both sides of the lower end of the moving plate 3, guide rails 5 are fixed on both sides of the upper end of the support plate 6, and two sliders 4 on the same side are clamped on a guide rail 5 on the same side. The sliding of the slider on the guide rail has the characteristic of low friction coefficient, which can make the moving plate 3 slide smoothly and smoothly on the support plate 6. At the same time, the guide rail can accurately guide the slider to ensure the accurate moving direction of the moving plate 3 and improve the accuracy of position adjustment, so that the moving plate 3 can slide left and right flexibly on the support plate 6; The adjusting mechanism includes a fixed plate 8 fixed on one side of the support plate 6. A hydraulic cylinder 9 is installed on one side of the fixed plate 8. The piston rod of the hydraulic cylinder 9 penetrates through the fixed plate 8 and is fixed on the lower end side of the moving plate 3. By the pressure of the hydraulic oil to push the piston rod to expand and contract, it has the characteristics of large output force and stable movement, and can accurately control the moving distance of the moving plate 3. It slides left and right through the slider 4 and the guide rail 5, so as to accurately adjust the left and right positions of the metal material; The reciprocating moving mechanism includes two connecting rods 16 rotatably connected between the opposite side walls in the bearing box 2. Gear sleeves 15 are fixedly sleeved on both sides of the connecting rod 16. A chain 17 is engaged between the two gear sleeves 15 on the same side. A first servo motor 18 is installed on one side in the bearing box 2. The output shaft of the first servo motor 18 is connected to one end of one of the connecting rods 16. When the first servo motor 18 is started, it drives the connecting rod 16 to rotate. The gear sleeve 15 on the connecting rod 16 meshes with the chain 17, so that the chain 17 moves. The chain drive has the characteristics of high transmission efficiency and can accurately transmit power, and can buffer vibrations to a certain extent to ensure the stability of the transmission; The clamping mechanism includes a nozzle 21 fixed on the upper ends of the two chains 17. Four moving blocks 10 are equidistantly fixed on one side of the nozzle 21. Four moving grooves 20 corresponding to the moving blocks 10 are equidistantly provided at the bottom of the bearing box 2. Four openings 12 corresponding to the moving grooves 20 are equidistantly provided at the upper end of the bearing box 2. The upper end of one moving block 10 on the same side penetrates through one opening 12 on the same side and extends to the upper end of the bearing box 2. The lower end of one moving block 10 on the same side is clamped in one moving groove 20 on the same side. A clamping plate 11 is fixed on the upper end of the moving block 10. A baffle 1 is fixed on one side of the upper end of the bearing box 2, and the baffle 1 corresponds to the clamping plate 11. When the chain 17 moves, it drives the nozzle 21 and the moving block 10 connected to the nozzle 21 to move in the moving groove 20, so that the clamping plate 11 moves towards the baffle 1 to realize the clamping of the metal material; The air jet structure includes an air delivery channel 14 provided in the moving block 10. Two spray holes 13 are provided on one side of the air delivery channel 14. The other end of the air delivery channel 14 is communicated with the nozzle 21. During the cutting process, high-pressure gas enters the air delivery channel 14 through the nozzle 21 and then sprays out from the spray holes 13. The spray holes 13 can effectively blow away the residues generated by the cutting and improve the cutting quality; The high-pressure air delivery structure includes an air pump 7 fixed on one side of the upper end of the moving plate 3. The air delivery end of the air pump 7 is connected with a hose 19. One end of the hose 19 is connected with the nozzle 21. The air pump 7 can generate high-pressure gas and deliver the high-pressure gas to the nozzle 21 through the hose 19 to provide power for the air jet structure. The hose 19 has a certain flexibility and can freely bend and expand during the movement of the moving plate 3, without affecting the delivery of high-pressure gas, ensuring the normal operation of the entire air jet structure.

[0020] When the present invention performs cutting: 1. Place the material: Place the metal material to be cut between the baffle 1 and the clamping plate 11 to prepare for subsequent clamping operations; 2. Clamp the material: Start the reciprocating movement mechanism. The first servo motor 18 drives the connecting rod 16 to rotate. The gear 15 on the connecting rod 16 meshes with the chain 17, so that the chain 17 moves. The movement of the chain 17 drives the nozzle 21 and the moving block 10 connected to the nozzle 21 to move in the moving groove 20, and then the clamping plate 11 moves towards the baffle 1 to clamp the metal material; 3. Position adjustment Left and right position adjustment: The adjustment mechanism starts to work. The piston rod of the hydraulic cylinder 9 expands and contracts, pushing the moving plate 3 to slide left and right on the support plate 6 through the slider 4 and the guide rail 5, so as to accurately adjust the left and right positions of the metal material to make it correspond to the cutting position; High and low position adjustment: The lifting mechanism plays a role. The output shaft of the second servo motor 26 drives the reduction gearbox 25 to work. The reduction gearbox 25 drives the threaded sleeve 24 to rotate. The threaded sleeve 24 is threadedly matched with the stud 22, so that the stud 22 moves up and down, and then drives the support plate 6 and the metal material placed on it to perform high and low adjustment; 4. Cutting and residue cleaning: During the laser cutting process, the high-pressure gas transmission structure starts to work. The air pump 7 transports high-pressure gas through the hose 19 to the nozzle 21, and then sprays it out from the spray holes 13 through the gas transmission channel 14 in the moving block 10 to blow away the residues generated by cutting and ensure the smooth progress of the cutting process; 5. Stable support: During the entire cutting process, the buffer mechanism provides stable support for the equipment. The hydraulic damper 30 and the spring 29 at the lower end of the support frame 28 work together to absorb and buffer the vibration and impact force generated during the cutting process, ensuring the stability and cutting accuracy of the equipment.

[0021] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A laser cutting auxiliary positioning mechanism for a metal material, comprising a bearing table (27), characterized in that, A buffer mechanism is installed at the lower end of the bearing table (27). A lifting mechanism is provided inside the bearing table (27). The upper end of the lifting mechanism is installed with a support plate (6). The upper end of the support plate (6) is slidably connected with a moving plate (3). The upper end of the moving plate (3) is fixed with a bearing box (2). An adjusting mechanism is installed on one side of the support plate (6). The adjusting mechanism is connected to the moving plate (3). A reciprocating moving mechanism is provided inside the bearing box (2). A clamping mechanism is installed on the reciprocating moving mechanism. One end of the clamping mechanism is connected with a jet structure. A high-pressure gas transmission structure is installed on one side of the upper end of the moving plate (3). The high-pressure gas transmission structure is connected to the jet structure.

2. The laser cutting auxiliary positioning mechanism for a metal material according to claim 1, characterized in that: The buffer mechanism includes a support frame (28) fixed at the lower end of the bearing table (27). The middle of the lower end of the support frame (28) is connected with a hydraulic damper (30). Four corners of the lower end of the support frame (28) are respectively provided with bearing pipes (31). Four corners of the lower end of the support frame (28) are fixed with vertical rods (32). One vertical rod (32) on the same side penetrates through one bearing pipe (31) on the same side. A spring (29) is sleeved on the vertical rod (32). The upper end of the spring (29) abuts against the lower end of the support frame (28). The lower end of the spring (29) abuts against the upper end of the bearing pipe (31).

3. A laser cutting auxiliary positioning mechanism for a metal material according to claim 1, characterized in that: The lifting mechanism includes a second servo motor (26) installed on one side of the inner bottom of the bearing table (27). The end of the output shaft of the second servo motor (26) is connected with a speed reducer (25). The upper end of the speed reducer (25) is connected with a threaded sleeve (24) through a coupling. The upper end of the threaded sleeve (24) is screwed with a stud (22). The upper end of the stud (22) penetrates through the side wall of the bearing table (27) and is fixed at the lower end of the support plate (6). Two guide rods (23) are fixed on both sides of the lower end of the support plate (6). The guide rods (23) penetrate through the side wall of the bearing table (27) and extend into the bearing table (27).

4. The laser cutting auxiliary positioning mechanism for a metal material according to claim 1, wherein: Two sliders (4) are fixed on both sides of the lower end of the moving plate (3). Two guide rails (5) are fixed on both sides of the upper end of the support plate (6). The two sliders (4) on the same side are clamped on one guide rail (5) on the same side.

5. A laser cutting auxiliary positioning mechanism for a metal material according to claim 1, characterized in that: The adjusting mechanism includes a fixing plate (8) fixed on one side of the support plate (6). A hydraulic cylinder (9) is installed on one side of the fixing plate (8). The piston rod of the hydraulic cylinder (9) penetrates through the fixing plate (8) and is fixed on one side of the lower end of the moving plate (3).

6. The laser cutting auxiliary positioning mechanism for a metal material according to claim 1, characterized in that: The reciprocating moving mechanism includes two connecting rods (16) rotatably connected between the opposite side walls inside the bearing box (2). Gears (15) are fixedly sleeved on both sides of the connecting rods (16). A chain (17) is meshed between the two gears (15) on the same side. A first servo motor (18) is installed on one side inside the bearing box (2). The output shaft of the first servo motor (18) is connected to one end of one of the connecting rods (16).

7. The laser cutting auxiliary positioning mechanism for a metal material according to claim 6, wherein: The clamping mechanism includes a nozzle (21) fixed to the upper ends of two chains (17). Four moving blocks (10) are equally spaced and fixed on one side of the nozzle (21). Four moving grooves (20) corresponding to the moving blocks (10) are equally spaced and provided at the bottom of the carrying box (2). Four openings (12) corresponding to the moving grooves (20) are equally spaced and provided at the upper end of the carrying box (2). The upper end of a moving block (10) on the same side penetrates through an opening (12) on the same side and extends to the upper end of the carrying box (2). The lower end of a moving block (10) on the same side is clamped in a moving groove (20) on the same side. A clamping plate (11) is fixed to the upper end of the moving block (10). A baffle (1) is fixed to one side of the upper end of the carrying box (2), and the baffle (1) corresponds to the clamping plate (11).

8. A laser cutting auxiliary positioning mechanism for a metal material according to claim 7, characterized in that: The air jet structure includes an air delivery channel (14) provided in the moving block (10). Two spray holes (13) are provided on one side of the air delivery channel (14). The other end of the air delivery channel (14) communicates with the nozzle (21).

9. The laser cutting auxiliary positioning mechanism for a metal material according to claim 7, wherein: The high-pressure air delivery structure includes an air pump (7) fixed to one side of the upper end of the moving plate (3). The air delivery end of the air pump (7) is connected to a hose (19). One end of the hose (19) is connected to the nozzle (21).