Operating method of forward and reverse sleeve position tracking UV (ultraviolet) molding press
By establishing control modules and early warning modules in the molding machine, automatically adjusting the working data and real-time detection of material specifications, the problem of cumbersome operation and insufficient detection of the molding machine when replacing materials is solved, and efficient automatic operation and timely error detection are achieved.
Patent Information
- Application Number
- CN202510340014.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-07-18
AI Technical Summary
Existing molding machines are complicated to operate when replacing different processing materials or material specifications and sizes, have low automation, and cannot automatically detect processing materials, which can easily lead to error-enlarging losses.
Establish a control module and an early warning module, and automatically adjust the working data of the molding machine through data acquisition and classification to realize photoelectric control and automatic deviation correction. The early warning module detects material specifications in real time and feedbacks the control module to stop processing.
It realizes automatic operation of the molding machine, reduces manual intervention, promptly detects processing errors, avoids the expansion of losses, and improves the convenience and automation of operation.
Smart Images
Figure CN120335385A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of molding presses, and particularly relates to an operation method for a positive and negative register tracking UV molding press. Background Art
[0002] A label is an additional identification information paper card or sign for things, used to mark product targets and classify or describe contents, such as keywords determined for the target, which is a tool for facilitating oneself and others to search and locate their own targets. Most of the labels referred to in the printing industry are printed materials used to identify the relevant descriptions of their own products. Labels are divided into paper printed labels and laser labels. Compared with paper labels, laser labels are not easily damaged and have a longer service life. A molding press is one of the important instruments in the production of laser labels and plays a crucial role in the production of laser labels.
[0003] However, there are certain deficiencies in the existing operation methods of molding presses: First of all, when the existing molding press changes different processing materials or the specifications and dimensions of the material processing are different, it is necessary to re-enter and adjust the data of the molding press. The operation is relatively cumbersome, and the convenience and automation degree are relatively low. Operators need to pay attention to the material processing situation in real time; Secondly, the existing molding press cannot automatically detect and give an alarm for the processed materials after material processing. Once the material processing is incorrect, it will cause problems in all subsequent processing. If it cannot be discovered in time, it will cause relatively large losses.
[0004] Therefore, an operation method for a positive and negative register tracking UV molding press is proposed to solve the above problems Summary of the Invention The purpose of the present invention is to provide an operation method for a positive and negative register tracking UV molding press to solve the above problems.
[0005] To achieve the above purpose, the present invention provides the following technical solution: An operation method for a positive and negative register tracking UV molding press, including the following steps: S1: Data collection and classification: First, collect the size and specification data that may be used in the operation of the molding press. During the collection process, after the collection is completed, establish a corresponding data set to store the collected data. When storing, store the data corresponding to the same size specification together, and the data of different size specifications cannot be mixed. Each size specification has its corresponding relevant data. After the data classification is completed, name the data corresponding to different specification sizes respectively. After the naming is completed, wait for the next step of processing; S2: Establishment of the control model: After data collection and classification are completed, based on the data related to the specification dimensions, a control model is established, and a control module is established based on the control model. After the control module is established, first determine the feasibility of the control module, and then write the established control module into the control system of the die press. After the control model is written into the control system, establish the control relationships between the control module and the recognition module, operation module, running module, and loading and unloading module to ensure that the recognition module, operation module, adjustment module, and loading and unloading module can be controlled and operated through the control module; S3: Feasibility verification of the control module: After the control module is connected to the recognition module, operation module, adjustment module, and loading and unloading module of the die press, verify the feasibility of the control module. During verification, input each group of different specification dimensions required for the die press to work; S4: Establishment and verification of the warning module: After verifying the feasibility of the control module, based on the specification dimensions used when the die press is working, establish a warning module. After the warning module is established, test the accuracy and recognition speed of the warning module. After the test is completed, connect the warning module to the control module. After the connection is established, verify whether the die press can operate normally; S5: Specific operation method of the die press: When the control module and the warning module are verified to be able to work normally, the die press can work normally. During operation, input the specification dimensions required for material processing into the control module. The material is loaded through the loading module, and the recognition module recognizes the material. After the recognition by the recognition module, select the appropriate specification dimensions to process the material. At the same time, the operation module, running module, and adjustment module automatically adjust their positions to process the material. After the processing is completed, before the material passes through the unloading module, the warning module recognizes and gives a warning. If there is a problem with the processing specification dimensions, the warning module gives a warning, and at the same time, the control module controls the die press to stop running, and then checks the material.
[0006] Preferably, when verifying the warning module, use the camera component carried by the warning module to take pictures of the processed material. The taken pictures are transmitted to the control module to compare the processing specification dimensions of the material. If the specification dimensions do not match, the control module controls the die press to stop running. If the specification dimensions match, the die press continues to run.
[0007] Preferably, when collecting and classifying the data, when classifying the collected data, it needs to be named, and the named data is numbered. Subsequently, when changing the specification dimensions of material processing through the control module, only need to modify the relevant serial numbers entered into the control module.
[0008] Preferably, after the control module operates normally, if new material processing size data appears, it needs to be updated in a timely manner. When updating, follow the installation operation sequence: first classify and number the data, then write the data into the control module, and finally debug the control module to ensure its normal operation.
[0009] Preferably, the main content of the algorithm used when establishing the control module is as follows: 1 def quick_sort(arr): 2 if len(arr)<= 1: 3 return arr 4 else: 5 pivot = arr[0] 6 less = [x for x in arr[1:] if x<= pivot] 7 greater = [x for x in arr[1:] if x>pivot] 8 return quick_sort(less) + [pivot] + quick_sort(greater) 9 10 # Example 11 arr = [3, 6, 8, 10, 1, 2, 1] 12 sorted_arr = quick_sort(arr) 13 print(sorted_arr).
[0010] Preferably, the control relationship between the control module and the recognition module, operation module, operation module, and loading and unloading module is that the control module is the upper module of the recognition module, operation module, operation module, and loading and unloading module. Through the control module, the recognition module, operation module, operation module, and loading and unloading module can be controlled, while the recognition module, operation module, operation module, and loading and unloading module are peer modules and will only make corresponding adjustments after receiving instructions from the control module.
[0011] Preferably, the warning module is the upper module of the control module, and there is no control relationship between the warning module and the recognition module, operation module, operation module, and loading and unloading module.
[0012] Preferably, when verifying the feasibility of the control module, select the specification size data with other numbers stored in the control module. After the adjustment is completed, observe whether the recognition module, operation module, adjustment module, and loading and unloading module are adjusted respectively. If the recognition module, operation module, adjustment module, and loading and unloading module are all adjusted, it means that the control module can control the recognition module, operation module, adjustment module, and loading and unloading module. If the adjustment cannot be performed, the control module needs to be further improved.
[0013] Preferably, when the warning module identifies the material, the identified content includes but is not limited to the position of the label, the size of the label, and the number of labels.
[0014] Preferably, the recognition module, operation module, operation module, and loading and unloading module work synchronously. If during the working process, the data of the control module changes, and one or more of the recognition module, operation module, operation module, and loading and unloading module fail, it means that there is a problem with the control module or one or more of the recognition module, operation module, operation module, and loading and unloading module have failed, and maintenance is required.
[0015] In summary, the technical effects and advantages of the present invention are as follows: In the present invention, the control module is established to control the die press. When the die press is working, its relevant working data will be automatically adjusted according to different processed materials. When the material is replaced, there is no need to readjust the relevant structures again, and the operation is more convenient and fast. At the same time, photoelectric control, automatic deviation correction, and automatic adjustment are adopted, and the degree of automation is higher. There is no need for continuous manual intervention and it can work automatically for a long time. At the same time, the warning module observes and checks the processed materials. When there are problems with the processed materials or the processing content does not meet the requirements, the warning module timely feeds back to the control module, and the control module controls the working module of the die press to make the die press stop working quickly, so as to replace the processed materials or perform maintenance and adjustment on the die press. The error can be found more accurately and timely, and the expansion of losses caused by incorrect processing can be avoided. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0017] Figure 1 It is a schematic diagram of the operation steps of an operation method of a positive and negative nesting tracking UV die press proposed by the present invention; Figure 2This is a schematic diagram of the specific process of an operation method for a positive and negative nesting tracking UV die - pressing machine proposed by the present invention. Specific embodiments
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0019] Example: Refer to Figures 1-2 An operation method for a positive and negative nesting tracking UV die - pressing machine as shown, including the following steps: S1: Data collection and classification: First, collect the size and specification data that may be used in the operation of the die - pressing machine. During the collection process, after collection is completed, establish a corresponding data set to store the collected data. When storing, store the data corresponding to the same size specification together, and data of different size specifications cannot be mixed. Each size specification has its corresponding relevant data. After data classification is completed, name the data corresponding to different size specifications respectively. After naming, wait for the next step of processing; S2: Establishment of the control model: After data collection and classification are completed, based on the data related to the size specification, establish a control model, and based on the control model, establish a control module. After the control module is established, first determine the feasibility of the control module, and then write the established control module into the control system of the die - pressing machine. After the control model is written into the control system, establish the control relationship between the control module and the recognition module, operation module, operation module, feeding and discharging module to ensure that the recognition module, operation module, adjustment module, and feeding and discharging module can be controlled and operated through the control module; S3: Feasibility verification of the control module: After the control module is connected to the recognition module, operation module, adjustment module, and feeding and discharging module of the die - pressing machine, verify the feasibility of the control module. When verifying, input each group of different size specifications that require the die - pressing machine to work; S4: Establishment and verification of the warning module: After verifying the feasibility of the control module, based on the size specification used when the die - pressing machine works, establish a warning module. After the warning module is established, test the accuracy and recognition speed of the warning module. After the test is completed, connect the warning module to the control module. After the connection is established, verify whether the die - pressing machine can operate normally; S5: Specific operation method of the molding press: When the control module and the warning module are verified to be able to work properly, the molding press can work normally. During operation, input the specification size of the material to be processed into the control module. The material is fed through the feeding module, and the identification module identifies the material. After being identified by the identification module, select the appropriate specification size to process the material. At the same time, the operation module, the operation module, and the adjustment module automatically adjust the position to process the material. After processing, before the material passes through the discharging module, the warning module identifies and warns. If there is a problem with the processing specification size, the warning module gives a warning, and at the same time, the control module controls the molding press to stop running, and then checks the material.
[0020] As a preferred implementation manner of this embodiment, when the warning module is verified, the processed material is photographed by the camera component carried by the warning module, and the photographed picture is transmitted to the control module to compare the processing specification size of the material. If the specification size does not meet the requirements, the control module controls the molding press to stop running. If the specification size meets the requirements, the molding press continues to run.
[0021] As a preferred implementation manner of this embodiment, when collecting and classifying the data, when the collected data is classified, it needs to be named, and the named data is numbered. Subsequently, when the control module changes the specification size of the material processing, only the relevant serial number entered into the control module needs to be modified.
[0022] As a preferred implementation manner of this embodiment, after the control module runs normally, if new material processing size data appears, it needs to be updated in time. When updating, follow the operation sequence. First, classify and number the data, then write the data into the control module, and finally debug the control module to ensure its normal operation.
[0023] As a preferred implementation manner of this embodiment, the main content of the algorithm used when establishing the control module is: 1 def quick_sort(arr): 2 if len(arr)<= 1: 3 return arr 4 else: 5 pivot = arr[0] 6 less = [x for x in arr[1:] if x<= pivot] 7 greater = [x for x in arr[1:] if x>pivot] 8 return quick_sort(less) + [pivot] + quick_sort(greater) 9 10 # Example 11 arr = [3, 6, 8, 10, 1, 2, 1] 12 sorted_arr = quick_sort(arr) 13 print(sorted_arr) 。
[0024] As a preferred implementation manner of this embodiment, the control relationship between the control module and the recognition module, the operation module, the operation module, and the loading and unloading module is that the control module is the upper module of the recognition module, the operation module, the operation module, and the loading and unloading module. Through the control module, the recognition module, the operation module, the operation module, and the loading and unloading module can be controlled, and the recognition module, the operation module, the operation module, and the loading and unloading module are peer modules and will only make corresponding adjustments after receiving instructions from the control module.
[0025] As a preferred implementation manner of this embodiment, the warning module is the upper module of the control module, and there is no control relationship between the warning module and the recognition module, the operation module, the operation module, and the loading and unloading module.
[0026] As a preferred implementation manner of this embodiment, when verifying the feasibility of the control module, select the specification size data of other numbers stored in the control module. After the adjustment is completed, observe whether the recognition module, the operation module, the adjustment module, and the loading and unloading module are adjusted respectively. If the recognition module, the operation module, the adjustment module, and the loading and unloading module are all adjusted, it means that the control module can control the recognition module, the operation module, the adjustment module, and the loading and unloading module. If the adjustment cannot be performed, the control module needs to be further improved.
[0027] As a preferred implementation manner of this embodiment, when the warning module identifies the material, the identified content includes but is not limited to the position of the label, the size of the label, and the number of labels.
[0028] As a preferred implementation manner of this embodiment, the recognition module, the operation module, the operation module, and the loading and unloading module work synchronously. If, during the working process, the data of the control module changes and one or more of the recognition module, the operation module, the operation module, and the loading and unloading module fail, it means that there is a failure in the control module or one or more of the recognition module, the operation module, the operation module, and the loading and unloading module, and maintenance is required.
[0029] Working principle of the present invention: In the present invention, a control module is established to control the molding press. When the molding press is working, its relevant working data will be automatically adjusted according to different processed materials. When the material is replaced, there is no need to readjust the relevant structures, and the operation is more convenient and fast. At the same time, it adopts photoelectric control, automatic deviation correction, and automatic adjustment, with a higher degree of automation, without the need for continuous manual intervention, and can work automatically for a long time. At the same time, the warning module observes and checks the processed materials. When there are problems with the processed materials or the processing content does not meet the requirements, the warning module promptly feeds back to the control module, and through the control module, the working module of the molding press is controlled to make the molding press stop working quickly, so as to replace the processed materials or repair and adjust the molding press. Errors can be discovered more accurately and promptly, avoiding the expansion of losses caused by incorrect processing.
[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An operating method of a positive and negative nesting tracking UV die - pressing machine, characterized in that, It includes the following steps: S1: Data collection and classification: First, collect the size and specification data that may be used in the operation of the molding press. During the collection process, after the collection is completed, establish a corresponding data set to store the collected data. When storing, store the data corresponding to the same size specification together, and the data of different size specifications cannot be mixed. Each size specification has its corresponding relevant data. After the data classification is completed, name the data corresponding to different size specifications respectively. After the naming is completed, wait for the next step of processing; S2: Establishment of the control model: After the data collection and classification are completed, based on the data related to the size specification, establish a control model, and based on the control model, establish a control module. After the control module is established, first determine the feasibility of the control module, and then write the established control module into the control system of the molding press. After the control model is written into the control system, establish the control relationship between the control module and the recognition module, operation module, operation module, feeding and discharging module to ensure that the recognition module, operation module, adjustment module, feeding and discharging module can be controlled and operated through the control module; S3: Feasibility verification of the control module: After the control module is connected to the recognition module, operation module, adjustment module, and feeding and discharging module of the molding press, verify the feasibility of the control module. When verifying, input each group of different size specifications that require the molding press to work; S4: Establishment and verification of the warning module: After the feasibility of the control module is verified, based on the size specification used when the molding press is working, establish a warning module. After the warning module is established, test the accuracy and recognition speed of the warning module. After the test is completed, connect the warning module to the control module. After the connection is established, verify whether the molding press can operate normally; S5: Specific operation method of the molding press: When the control module and the warning module are verified to be able to work normally, the molding press can work normally. During operation, input the size specification of the material to be processed into the control module. The material is fed through the feeding module, and the recognition module recognizes the material. After the recognition by the recognition module, select the appropriate size specification to process the material, and at the same time, the operation module, operation module, and adjustment module automatically adjust the position to process the material. After the processing is completed, before the material passes through the discharging module, the warning module recognizes and warns. If there is a problem with the processing size specification, the warning module gives a warning, and at the same time, the control module controls the molding press to stop running, and then checks the material.
2. The operating method of a positive and negative nesting tracking UV die press according to claim 1, characterized in that: When the warning module is verified, the processed material is photographed by the camera component carried by the warning module, and the photographed picture is transmitted to the control module to compare the processing size specification of the material. If the size specification does not conform, the control module controls the molding press to stop running. If the size specification conforms, the molding press continues to run.
3. The operating method of a positive and negative nesting tracking UV die press according to claim 1, characterized in that: When collecting and classifying the data, when classifying the collected data, it needs to be named, and the named data needs to be numbered. When subsequently changing the size specification of the material processed by the control module, only need to modify the relevant serial number input into the control module.
4. The operating method of a positive and negative nesting tracking UV die press according to claim 1, characterized in that: After the control module runs normally, if there are new material processing dimension data that need to be updated in a timely manner, during the update, follow the installation operation sequence. First, classify and number the data, then write the data into the control module, and finally debug the control module to ensure its normal operation.
5. The operating method of a positive and negative nesting tracking UV die press according to claim 1, characterized in that: The main content of the algorithm used when establishing the control module is as follows: 1 def quick_sort(arr): 2 if len(arr) <= 1: 3 return arr 4 else: 5 pivot = arr[0] 6 less = [x for x in arr[1:] if x <= pivot] 7 greater = [x for x in arr[1:] if x > pivot] 8 return quick_sort(less) + [pivot] + quick_sort(greater) 9 10 # Example 11 arr = [3, 6, 8, 10, 1, 2, 1] 12 sorted_arr = quick_sort(arr) 13 print(sorted_arr).
6. The operating method of a positive and negative nesting tracking UV die press according to claim 1, characterized in that: The control relationship between the control module and the recognition module, operation module, operation module, running module, and loading and unloading module is that the control module is the upper-level module of the recognition module, operation module, running module, and loading and unloading module. Through the control module, the recognition module, operation module, running module, and loading and unloading module can be controlled, while the recognition module, operation module, running module, and loading and unloading module are peer modules and will only make corresponding adjustments after receiving instructions from the control module.
7. The operating method of a positive and negative nesting tracking UV die press according to claim 1, characterized in that: The warning module is the upper-level module of the control module, and there is no control relationship between the warning module and the recognition module, operation module, running module, and loading and unloading module.
8. The operating method of a positive and negative nesting tracking UV die press according to claim 1, characterized in that: When verifying the feasibility of the control module, select the specification dimension data of other numbers stored in the control module. After the adjustment is completed, observe whether the recognition module, operation module, adjustment module, and loading and unloading module are adjusted respectively. If the recognition module, operation module, adjustment module, and loading and unloading module are all adjusted, it means that the control module can control the recognition module, operation module, adjustment module, and loading and unloading module. If the adjustment cannot be made, the control module needs to be further improved.
9. The operating method of a positive and negative nesting tracking UV die press according to claim 1, characterized in that: When the warning module identifies the material, the identified content includes but is not limited to the position of the label, the size of the label, and the number of labels.
10. The operating method of a positive and negative nesting tracking UV die press according to claim 1, characterized in that: The recognition module, operation module, running module, and loading and unloading module work synchronously. If during the work process, the data of the control module changes and one or more of the recognition module, operation module, running module, and loading and unloading module fail, it means that there is a fault in the control module or one or more of the recognition module, operation module, running module, and loading and unloading module, and maintenance is required.