Double-station horizontal wire winding and packaging system
By designing a dual-station horizontal wire wrapping system, integrating flip-loading, wrapping, weighing, labeling and hooking, the problems of low production efficiency and complex equipment in traditional systems are solved, and high-speed automated production and high-quality packaging are achieved.
Patent Information
- Application Number
- CN202510693723.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-07-22
AI Technical Summary
The traditional single-station wire wrapping packaging system has low production efficiency, the vertical double-station system has complex mechanical equipment and difficult maintenance, and covers a large area.
A double-station horizontal wire winding packaging system is designed, integrating flip-loading, wrapping, weighing, labeling and hooking operations. It adopts flip-loading table, flip-banding and grabbing structure, drum line, double-station wire winding packaging equipment, weighing structure, labeling structure and hooking structure to realize double-station operation.
Achieve high-speed continuous packaging production, save labor costs, improve packaging quality consistency, reduce equipment maintenance difficulties, achieve more uniform and smoother wrapping, and improve product quality and appearance aesthetics.
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Figure CN120348567A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging equipment, and particularly to a double-station horizontal wire winding and packaging system. Background Art
[0002] After the wire is produced, it needs to be packaged to protect it from external damage and improve the safety and reliability of product transportation and storage. The wire packaging system mainly includes a conveying system, a packaging relief device, and other auxiliary devices.
[0003] Traditional wire winding and packaging systems usually adopt a single-station structure. The product is only wound and packaged on a single working platform at a time, with relatively low production efficiency and frequent manual handling, resulting in low work efficiency. In recent years, in order to improve production efficiency and automation, double-station and multi-station wire winding and packaging systems have been gradually studied and applied. Compared with the single-station system, the double-station system can realize the winding and packaging of products on two working platforms simultaneously, effectively shortening the production cycle and improving production efficiency. However, most of the existing double-station systems are vertical structures, with complex mechanical equipment, difficult maintenance, and large floor space.
[0004] Therefore, in view of the problems of low working efficiency of the single-station and complex mechanical equipment of the vertical double-station, a double-station horizontal wire winding and packaging system can be designed. Summary of the Invention
[0005] In order to overcome the problems of low working efficiency of the single-station and complex mechanical equipment of the vertical double-station.
[0006] The technical solution of the present invention is as follows: A double-station horizontal wire winding and packaging system, including a flipping loading table, a flipping bundling and grabbing structure, a roller line, a double-station wire winding and packaging device, a weighing structure, a labeling structure, a material storage structure, a flipping structure, and a hooking structure; the flipping loading table includes a bottom plate and a connecting shaft, a flipping plate is rotatably connected to the upper end of the bottom plate, an oil cylinder is rotatably connected between the bottom plate and the flipping plate, a central shaft is installed at the left end of the flipping plate, an outer shaft is arranged outside the central shaft, an ear plate is rotatably connected to the outside of the outer shaft, a first flipping cylinder and a connecting block are installed at the right end of the flipping plate, the first flipping cylinder closes the spreading plate through the connecting shaft and the ear plate, and the connecting block is connected to the spreading plate; the flipping bundling and grabbing structure includes a first weighing sensor, a multi-cylinder grabbing structure moving horizontally, a bundling machine moving longitudinally, and a bundling wire rack, and a wire take-up rack is installed at the upper end of the first weighing sensor. The double-station wire winding and packaging equipment includes a packaging table, a lower fixing frame, a first bracket, and a support. Inside the lower fixing frame, there are symmetrically distributed guiding fixing plates at the front end, and a guiding column is fixedly connected between the two guiding fixing plates. A first slider is slidably connected to the outside of the guiding column. The lower end of the first bracket is connected to a sixth cylinder through a mounting joint. A first motor is installed on the outside of the upper end of the first bracket, and a rotating conical wheel is installed on the outside of the output shaft of the first motor. A hard chromium rod guiding column is installed on the upper end of the support, and a third slider is slidably connected to the outside of the hard chromium rod guiding column; The weighing structure includes a second bracket. The lower end of the second bracket is fixedly connected to a seventh cylinder and a flange linear bearing. A guiding shaft is installed inside the flange linear bearing. The upper end of the guiding shaft is fixedly connected to a mounting plate. The upper end of the mounting plate is successively fixedly connected to a second weighing sensor and a weighing table; The labeling structure includes a first rotating cylinder and an eighth cylinder. The retractable end of the eighth cylinder is installed with a second rotating cylinder. The output end of the second rotating cylinder is installed with a sticker roll. The output end of the first rotating cylinder is installed with a label sucking and sticking cylinder. A sticker sticking structure is installed on the label sucking and sticking cylinder. A cutter cylinder is installed on the sticker sticking structure. The outlet end of the cutter cylinder is installed with a cutter body; The flipping structure includes a second flipping cylinder rotatably connected inside the conveying device. The upper end of the second flipping cylinder is rotatably connected to a flipping station; The picking structure includes a picking connecting plate. A ninth cylinder is installed on the upper end of the picking connecting plate. The retractable end of the lower side of the ninth cylinder is fixedly connected to a lifting plate. The lower end of the picking connecting plate is fixedly connected to an L-shaped hook. A first inductor bracket is installed on the surface of the L-shaped hook. A first inductor body is installed on the first inductor bracket. The first inductor body emits induction light. The upper end of the lifting plate is fixedly connected to a wire guiding shaft seat. A guiding pillar extending upward through the picking connecting plate is installed inside the wire guiding shaft seat. A second motor is fixedly connected to the upper end of the picking connecting plate. A gear is installed on the outside of the output shaft of the second motor. A second inductor bracket is fixedly connected to the left side of the lower end of the picking connecting plate. Multiple second inductor bodies are installed on the second inductor bracket. A fourth slider is fixedly connected to the right side of the lower end of the picking connecting plate. A stop block is fixedly connected to the upper end of the guiding pillar.
[0007] Further, the flipping, bundling, and picking structure further includes a weight display screen. A second cylinder is installed on the frame of the flipping, bundling, and picking structure. A limiting column is provided between the first weighing sensor and the wire take-up frame. A screw for adjusting the limiting height is provided on the limiting column. The retractable end of the second cylinder is connected to the base at the lower end of the first weighing sensor through a first floating joint. The base at the lower end of the first weighing sensor slides along the guide rail.
[0008] Further, the flipping, bundling, and picking structure further includes a first cylinder and a fourth cylinder. The lower end of the first cylinder is fixedly connected to a pressing block. A third cylinder for controlling the movement of the bundling machine is also installed on the frame of the flipping, bundling, and picking structure. A flange is installed on the outside of the rotating shaft. A rotating connecting plate is installed on the outside of the flange..
[0009] Further, a fifth cylinder for driving the first slider is installed at the lower end of the lower fixing frame, and second sliders symmetrically distributed left and right are slidably connected to the upper end of the lower fixing frame, and a feeding roller frame is fixedly connected to the upper ends of the two second sliders.
[0010] Further, the seventh cylinder is fixedly connected to the mounting plate in a triangular plate-like structure through a second floating joint; a flange linear bearing and a guide shaft are respectively installed at the three vertex angles of the mounting plate, and the number of each is three.
[0011] Further, the labeling structure further includes a bottom box, and an industrial printer is fixedly connected to the upper end of the bottom box.
[0012] Further, the picking structure includes a picking connecting plate, a ninth cylinder is installed at the upper end of the picking connecting plate, a telescopic end of the ninth cylinder is fixedly connected to a lifting plate at the lower side, a guide pillar extending upward through the picking connecting plate is installed at the upper end of the lifting plate, a second motor is fixedly connected to the upper end of the picking connecting plate, a gear is installed on the outer side of the output shaft of the second motor, a second sensor bracket is fixedly connected to the left side of the lower end of the picking connecting plate, a plurality of proximity switches are installed on the second sensor bracket, a fourth slider is fixedly connected to the right side of the lower end of the picking connecting plate, a stop block is fixedly connected to the upper end of the guide pillar, and a third floating joint is installed at the lower end of the lifting plate.
[0013] Further, the picking structure further includes a tenth cylinder, and the tenth cylinder is fixedly connected to the clamping jaw through a fish-eye joint.
[0014] The beneficial effects of the present invention: Integrate actions such as flipping and feeding, winding and packaging, weighing, labeling, and picking, and achieve double-station operation, which can realize high-speed continuous packaging production, effectively save labor costs while improving the consistency of packaging quality, meet the high-speed and automated requirements for wire packaging. At the same time, the horizontal structure is simpler, reducing the maintenance difficulty of the equipment. The horizontal design makes the wire winding less affected by gravity, and can achieve more uniform and smoother winding, improving the product quality and appearance aesthetics. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 Shown is a top view schematic diagram of the double-station horizontal wire winding and packaging system of the present invention; Figure 2 Shown is a front view schematic diagram of the double-station horizontal wire winding and packaging system of the present invention; Figure 3 Shown is a first three-dimensional structure schematic diagram of the flipping and feeding table in the double-station horizontal wire winding and packaging system of the present invention; Figure 4 Shown is a second three-dimensional structure schematic diagram of the flipping and feeding table in the double-station horizontal wire winding and packaging system of the present invention; Figure 5Shown is the double-station horizontal wire winding and packaging system of the present invention Figure 3 Schematic enlarged structure diagram at position A in the figure; Figure 6 Shown is the first three-dimensional structure diagram of the flipping, bundling and grasping structure in the double-station horizontal wire winding and packaging system of the present invention; Figure 7 Shown is the second three-dimensional structure diagram of the flipping, bundling and grasping structure in the double-station horizontal wire winding and packaging system of the present invention; Figure 8 Shown is the double-station horizontal wire winding and packaging system of the present invention Figure 6 Schematic enlarged structure diagram at position B in the figure; Figure 9 Shown is the double-station horizontal wire winding and packaging system of the present invention Figure 7 Schematic enlarged structure diagram at position C in the figure; Figure 10 Shown is the schematic installation structure diagram of the first weighing sensor and the limit post in the double-station horizontal wire winding and packaging system of the present invention; Figure 11 Shown is the three-dimensional structure diagram of the double-station wire winding and packaging equipment in the double-station horizontal wire winding and packaging system of the present invention; Figure 12 Shown is the three-dimensional structure diagram of the rotating conical wheel and the first motor in the double-station horizontal wire winding and packaging system of the present invention; Figure 13 Shown is the three-dimensional structure diagram of the weighing structure in the double-station horizontal wire winding and packaging system of the present invention; Figure 14 Shown is the three-dimensional structure diagram of the labeling structure in the double-station horizontal wire winding and packaging system of the present invention; Figure 15 Shown is the three-dimensional structure diagram of the hooking structure in the double-station horizontal wire winding and packaging system of the present invention; Figure 16 Shown is another three-dimensional structure diagram of the hooking structure in the double-station horizontal wire winding and packaging system of the present invention.
[0016] Explanation of reference numerals: 1. Flipping loading table; 101. Central shaft; 102. Outer shaft; 103. Connecting shaft; 104. Ear plate; 105. Oil cylinder; 106. First flipping cylinder; 107. Spreading plate; 108. Flipping plate; 109. Connecting block; 110. Bottom plate; 2. Inverted strapping and grasping structure; 201. First weighing sensor; 202. Weight display screen; 203. Multi-cylinder grasping structure; 204. Strapping machine; 205. First cylinder; 206. Pressing block; 207. Wire take-up frame; 208. Second cylinder; 209. Third cylinder; 210. Fourth cylinder; 211. Strapping wire frame; 212. Rotating shaft; 213. Rotating connecting plate; 214. Guide rail; 215. First floating joint; 216. Limit post; 3. Roller conveyor; 4. Double-station wire winding and packaging equipment; 401. Packaging table; 402. Lower fixing frame; 403. Guide fixing plate; 404. Guide post; 405. First slider; 406. Fifth cylinder; 407. Second slider; 408. Loading roller frame; 409. First bracket; 410. Mounting joint; 411. First motor; 412. Rotating conical wheel; 413. Support; 414. Hard chromium rod guide post; 415. Third slider; 416. Sixth cylinder; 5. Weighing structure; 501. Second bracket; 502. Seventh cylinder; 503. Flange linear bearing; 504. Guide shaft; 505. Mounting plate; 506. Second weighing sensor; 507. Weighing table; 508. Second floating joint; 6. Labeling structure; 601. Bottom box; 602. First rotating cylinder; 603. Eighth cylinder; 604. Second rotating cylinder; 605. Adhesive tape roll; 606. Label sucking and labeling cylinder; 607. Adhesive tape pasting structure; 608. Cutting knife cylinder; 609. Cutting knife body; 610. Industrial printer; 7. Material storage structure; 8. Inverting structure; 801. Second inverting cylinder; 802. Inverting station; 9. Hooking structure; 901. Hooking connecting plate; 902. Ninth cylinder; 903. Lifting plate; 904. L-shaped hook; 905. First sensor bracket; 906. First sensor body; 907. Inductive light; 908. Wire guide seat; 909. Guide pillar; 910. Second motor; 911. Gear; 912. Second sensor bracket; 913. Second sensor body; 914. Fourth slider; 915. Stop block; 916. Third floating joint; 917. Tenth cylinder; 918. Ball eye joint; 919. Claw; 920. Proximity switch. Detailed implementation manners
[0017] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0018] Please refer to Figures 1 - 16, the present invention provides an embodiment: a double-station horizontal wire winding and packaging system, including a flipping loading table 1, a flipping bundling and grasping structure 2, a roller line 3, a double-station wire winding and packaging device 4, a weighing structure 5, a labeling structure 6, a material storage structure 7, a flipping structure 8 and a hooking structure 9; characterized in that: the flipping loading table 1 includes a bottom plate 110 and a connecting shaft 103, the upper end of the bottom plate 110 is rotatably connected with a flipping plate 108, an oil cylinder 105 is rotatably connected between the bottom plate 110 and the flipping plate 108, a central shaft 101 is installed at the left end of the flipping plate 108, an outer shaft 102 is arranged outside the central shaft 101, an ear plate 104 is rotatably connected outside the outer shaft 102, a first flipping cylinder 106 and a connecting block 109 are installed at the right end of the flipping plate 108, the first flipping cylinder 106 makes the spreading plate 107 close through the connecting shaft 103 and the ear plate 104, and the connecting block 109 is connected with the spreading plate 107; the flipping bundling and grasping structure 2 includes a first weighing sensor 201, a multi-cylinder grasping structure 203 moving horizontally, a bundling machine 204 moving longitudinally and a bundling wire rack 211, and a wire winding rack 207 is installed at the upper end of the first weighing sensor 201; The double-station wire winding and packaging device 4 includes a packaging table 401, a lower-layer fixed frame 402, a first bracket 409 and a support 413. Inside the lower-layer fixed frame 402, symmetrically distributed guiding fixed plates 403 are fixedly connected at the front end. A guiding column 404 is fixedly connected between the two guiding fixed plates 403. A first slider 405 is slidably connected outside the guiding column 404. The lower end of the first bracket 409 is connected with a sixth cylinder 416 through an installation joint 410. A first motor 411 is installed outside the output shaft of the first bracket 409. A rotating conical wheel 412 is installed outside the output shaft of the first motor 411. A hard chromium rod guiding column 414 is installed at the upper end of the support 413. A third slider 415 is slidably connected outside the hard chromium rod guiding column 414; The weighing structure 5 includes a second bracket 501. A seventh cylinder 502 and a flange linear bearing 503 are fixedly connected to the lower end of the second bracket 501. A guiding shaft 504 is installed inside the flange linear bearing 503. The upper end of the guiding shaft 504 is fixedly connected with a mounting plate 505. A second weighing sensor 506 and a weighing table 507 are fixedly connected in sequence at the upper end of the mounting plate 505; the labeling structure 6 includes a first rotating cylinder 602 and an eighth cylinder 603. A second rotating cylinder 604 is installed at the telescopic end of the eighth cylinder 603. A sticker roll 605 is installed at the output end of the second rotating cylinder 604. A suction label and apply label cylinder 606 is installed at the output end of the first rotating cylinder 602. A sticker applying structure 607 is installed on the suction label and apply label cylinder 606. A cutter cylinder 608 is installed on the sticker applying structure 607. A cutter body 609 is installed at the outlet end of the cutter cylinder 608; The flipping structure 8 includes a second flipping cylinder 801 rotatably connected inside the conveying device, and a flipping station 802 is rotatably connected to the upper end of the second flipping cylinder 801; the picking structure 9 includes a picking connecting plate 901, a ninth cylinder 902 is installed at the upper end of the picking connecting plate 901, a lifting plate 903 is fixedly connected to the retractable end on the lower side of the ninth cylinder 902, an L-shaped hook 904 is fixedly connected to the lower end of the picking connecting plate 901, a first sensor bracket 905 is installed on the surface of the L-shaped hook 904, a first sensor body 906 is installed on the first sensor bracket 905, the first sensor body 906 emits sensing light 907, a wire guide seat 908 is fixedly connected to the upper end of the lifting plate 903, a guide pillar 909 extending upward through the picking connecting plate 901 is installed inside the wire guide seat 908, a second motor 910 is fixedly connected to the upper end of the picking connecting plate 901, a gear 911 is installed on the outer side of the output shaft of the second motor 910, a second sensor bracket 912 is fixedly connected to the left side of the lower end of the picking connecting plate 901, a plurality of second sensor bodies 913 are installed on the second sensor bracket 912, a fourth slider 914 is fixedly connected to the right side of the lower end of the picking connecting plate 901, and a stop block 915 is fixedly connected to the upper end of the guide pillar 909.
[0019] Please refer to Figures 6 - 10 , in this embodiment, the flipping, bundling and picking structure 2 further includes a weight display screen 202, a second cylinder 208 is installed on the frame of the flipping, bundling and picking structure 2, a limiting column 216 is arranged between the first weighing sensor 201 and the wire winding frame 207, a screw for adjusting the limiting height is arranged on the limiting column 216, the retractable end of the second cylinder 208 is connected to the base at the lower end of the first weighing sensor 201 through a first floating joint 215, and the base at the lower end of the first weighing sensor 201 slides along the guide rail 214.
[0020] Please refer to Figures 6 - 10 , the flipping, bundling and picking structure 2 further includes a first cylinder 205 and a fourth cylinder 210, a pressing block 206 is fixedly connected to the lower end of the first cylinder 205, a third cylinder 209 for controlling the movement of the bundling machine 204 is further installed on the frame of the flipping, bundling and picking structure 2, a flange 217 is installed on the outer side of the rotating shaft 212, and a rotating connecting plate 213 is installed on the outer side of the flange 217..
[0021] Please refer to Figures 11 - 12 , in this embodiment, a fifth cylinder 406 for driving the first slider 405 is installed at the lower end of the lower fixing frame 402, the upper end of the lower fixing frame 402 is slidably connected with second sliders 407 symmetrically distributed left and right, and an upper feeding roller frame 408 is fixedly connected to the upper ends of the two second sliders 407.
[0022] Please refer to Figure 13In this embodiment, the seventh cylinder 502 is fixedly connected to the mounting plate 505 having a triangular plate structure through the second floating joint 508; the flange linear bearing 503 and the guide shaft 504 are respectively installed at the three vertex corners of the mounting plate 505, and the number of each is three.
[0023] See also Figures 11 - 14 In this embodiment, the labeling structure 6 further includes a bottom box 601 , and an industrial printer 610 is fixedly connected to the upper end of the bottom box 601 .
[0024] See also Figures 15 - 16 In this embodiment, the hook structure 9 includes a hook connection plate 901, a ninth cylinder 902 is installed on the upper end of the hook connection plate 901, a lifting plate 903 is fixedly connected to the retractable end of the lower side of the ninth cylinder 902, a guide pillar 909 extending upward through the hook connection plate 901 is installed on the upper end of the lifting plate 903, a second motor 910 is fixedly connected to the upper end of the hook connection plate 901, a gear 911 is installed on the outer side of the output shaft of the second motor 910, a second sensor bracket 912 is fixedly connected to the left side of the lower end of the hook connection plate 901, a plurality of proximity switches 920 are installed on the second sensor bracket 912, a fourth slider 914 is fixedly connected to the right side of the lower end of the hook connection plate 901, a stopper 915 is fixedly connected to the upper end of the guide pillar 909, and a third floating joint 916 is installed at the lower end of the lifting plate 903.
[0025] See also Figures 15 - 16 In this embodiment, the hooking structure 9 also includes a tenth cylinder 917 , and the tenth cylinder 917 is fixedly connected to the clamping claw 919 through a fisheye joint 918 .
[0026] When working, the steps are as follows: When the wire rack with wires is not in working state, the flip plate 108 is in horizontal state, and the first flip cylinder 106 is in extended state. When the wire rack with wires is put on the opening plate 107, the first flip cylinder 106 drives the central axis 101 and the connecting axis 103 to move downward, and props up the opening plate 107 through the ear plate 104, so that it props up the inner edge of the wire rack. The oil cylinder 105 is retracted to flip the flip plate 108 to a moving angle, and then the material is manually pushed out of the wire rack. When the material rolls are manually sorted, the oil cylinder 105 is extended to flip the flip plate 108 to a horizontal state, and then the first flip cylinder 106 closes the opening plate 107 through the connecting axis 103 and the ear plate 104, and the connecting block 109 connects the opening plate 107, so that the first flip cylinder 106 pushes the central axis 101 to drive the opening plate 107 to move only forward and backward but not up and down when opening and closing; When the flipping loading table 1 moves to the flipping bundling and grasping structure 2, after the wire reel holder 207 is flipped by a certain angle, if someone pushes the material downwards, the first weighing sensor 201 weighs in real time and transmits the signal to the weight display screen 202. After the weight display screen 202 reaches the required weight, the second cylinder 208 drives the wire reel holder 207 to retract. The multi-cylinder grasping structure 203 grabs the coil and moves it to the bundling wire rack 211. After the third cylinder 209 pushes the bundling machine 204 into place, it stops. After the bundling machine 204 reaches the bundling station, the first cylinder 205 pushes the pressing block 206 downwards to press the coil placed on the bundling wire rack 211. After the coil is pressed to the required height, the bundling machine 204 performs bundling. After both bundling machines 204 complete bundling, the first cylinder 205 drives the pressing block 206 to lift. The third cylinder 209 retracts to make the bundling machine 204 return to its original position. The fourth cylinder 210 pushes the rotating connecting plate 213 so that the rotating shaft 212 drives the bundling wire rack 211 to rotate 90 degrees and then repeats the previous operation. Then the multi-cylinder grasping structure 203 grabs the coil and goes to the next process. The limit post 216 prevents the first weighing sensor 201 from being damaged due to excessive force caused by the instantaneous pressure when the flipping loading table 1 discharges materials; The fifth cylinder 406 drives the first slider 405 to slide outside the guide post 404 in the guide fixed plate 403. The lower fixed frame 402 and the second slider 407 slide synchronously. The loading roller rack 408 drives the coil to move to the packing station. The coil moves to the corresponding packing table 401. The sixth cylinder 416 controls the lifting. The first motor 411 controls the rotation of the rotating conical wheel 412 to rotate the coil and complete the packing operation, and then enters the next process; Then, through the weighing structure 5, the seventh cylinder 502 controls the second weighing sensor 506 and the weighing table 507 to rise to weigh the coil, and then enters the next process for labeling; After weighing, the industrial printer 610 will print out the label. The label suction and labeling cylinder 606 extends to suck the label with the suction cup and then retracts. The second rotating cylinder 604 drives the label suction and labeling cylinder 606 to rotate to the horizontal position. Then the eighth cylinder 603 extends, and through the labeling structure 6, the cutter cylinder 608 and the cutter body 609, the label is pasted onto the coil; The coil is sent to the flipping station 802. Under the action of the second flipping cylinder 801, the coil is flipped. According to the usage requirements, the picking structure 9 with a clamping jaw 919 or an L-shaped hook 904 is selected. The second motor 910 and the gear 911 drive the picking structure 9 to move, and then the coil is placed at a suitable position on the storage structure 7.
[0027] Through the above steps, actions such as flipping and loading, winding and packaging, weighing, labeling, and hooking are integrated, and dual-station operation is achieved, enabling high-speed continuous packaging production. The horizontal structure is simpler, reducing the maintenance difficulty of the equipment. The horizontal design makes the wire winding less affected by gravity, allowing for more uniform and smoother winding to solve the problems of low work efficiency of a single station and complex mechanical equipment of a vertical dual station.
[0028] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the scope of knowledge possessed by those skilled in the art.
Claims
1. Double-station horizontal wire winding and packaging system, comprising a flipping loading table (1), a flipping bundling and gripping structure (2), a roller line (3), a double-station wire winding and packaging device (4), a weighing structure (5), a labeling structure (6), a material storage structure (7), a flipping structure (8) and a hooking structure (9); characterized in that: The flipping loading table (1) includes a bottom plate (110) and a connecting shaft (103). A flipping plate (108) is rotatably connected to the upper end of the bottom plate (110). An oil cylinder (105) is rotatably connected between the bottom plate (110) and the flipping plate (108). A central shaft (101) is installed at the left end of the flipping plate (108). An outer shaft (102) is arranged outside the central shaft (101). An ear plate (104) is rotatably connected to the outside of the outer shaft (102). A first flipping cylinder (106) and a connecting block (109) are installed at the right end of the flipping plate (108). The first flipping cylinder (106) closes the spreading plate (107) through the connecting shaft (103) and the ear plate (104). The connecting block (109) is connected to the spreading plate (107); The flipping bundling and grasping structure (2) includes a first weighing sensor (201), a multi-cylinder grasping structure (203) moving horizontally, a bundling machine (204) moving longitudinally, and a bundling wire rack (211). A wire winding rack (207) is installed at the upper end of the first weighing sensor (201); The double-station wire winding and packaging equipment (4) includes a packaging table (401), a lower-layer fixing frame (402), a first bracket (409), and a support (413). Guide fixing plates (403) symmetrically distributed at the front end are fixedly connected inside the lower-layer fixing frame (402). A guide column (404) is fixedly connected between the two guide fixing plates (403). A first slider (405) is slidably connected to the outside of the guide column (404). The lower end of the first bracket (409) is connected to a sixth cylinder (416) through a mounting joint (410). A first motor (411) is installed outside the upper end of the first bracket (409). A rotating tapered wheel (412) is installed on the output shaft of the first motor (411). A hard chromium rod guide column (414) is installed at the upper end of the support (413). A third slider (415) is slidably connected to the outside of the hard chromium rod guide column (414); The weighing structure (5) includes a second bracket (501). A seventh cylinder (502) and a flange linear bearing (503) are fixedly connected to the lower end of the second bracket (501). A guide shaft (504) is installed inside the flange linear bearing (503). The upper end of the guide shaft (504) is fixedly connected to a mounting plate (505). A second weighing sensor (506) and a weighing table (507) are fixedly connected in sequence at the upper end of the mounting plate (505); The labeling structure (6) includes a first rotating cylinder (602) and an eighth cylinder (603). A second rotating cylinder (604) is installed at the telescopic end of the eighth cylinder (603). A sticker roll (605) is installed at the output end of the second rotating cylinder (604). An absorbent label and apply label cylinder (606) is installed at the output end of the first rotating cylinder (602). A sticker applying structure (607) is installed on the absorbent label and apply label cylinder (606). A cutter cylinder (608) is installed on the sticker applying structure (607). A cutter body (609) is installed at the outlet end of the cutter cylinder (608); The flipping structure (8) includes a second flipping cylinder (801) rotatably connected inside the conveying device, and a flipping station (802) is rotatably connected to the upper end of the second flipping cylinder (801); the picking structure (9) includes a picking connecting plate (901), a ninth cylinder (902) is installed at the upper end of the picking connecting plate (901), a lifting plate (903) is fixedly connected to the retractable end on the lower side of the ninth cylinder (902), an L-shaped hook (904) is fixedly connected to the lower end of the picking connecting plate (901), a first sensor bracket (905) is installed on the surface of the L-shaped hook (904), a first sensor body (906) is installed on the first sensor bracket (905), the first sensor body (906) emits sensing light (907), a wire guiding shaft seat (908) is fixedly connected to the upper end of the lifting plate (903), a guiding pillar (909) extending upward through the picking connecting plate (901) is installed inside the wire guiding shaft seat (908), a second motor (910) is fixedly connected to the upper end of the picking connecting plate (901), a gear (911) is installed on the outer side of the output shaft of the second motor (910), a second sensor bracket (912) is fixedly connected to the left side of the lower end of the picking connecting plate (901), a plurality of second sensor bodies (913) are installed on the second sensor bracket (912), a fourth slider (914) is fixedly connected to the right side of the lower end of the picking connecting plate (901), and a stopper (915) is fixedly connected to the upper end of the guiding pillar (909).
2. The double-station horizontal wire winding and packaging system according to claim 1, wherein: The flipping, bundling and picking structure (2) further includes a weight display screen (202), a second cylinder (208) is installed on the frame of the flipping, bundling and picking structure (2), a limiting column (216) is provided between the first weighing sensor (201) and the wire take-up frame (207), a screw for adjusting the limiting height is provided on the limiting column (216), the retractable end of the second cylinder (208) is connected to the base at the lower end of the first weighing sensor (201) through a first floating joint (215), and the base at the lower end of the first weighing sensor (201) slides along the guide rail (214).
3. The double-station horizontal wire winding and packaging system according to claim 1, characterized in that: The flipping, bundling and picking structure (2) further includes a first cylinder (205) and a fourth cylinder (210), a pressing block (206) is fixedly connected to the lower end of the first cylinder (205), a third cylinder (209) for controlling the movement of the bundling machine (204) is also installed on the frame of the flipping, bundling and picking structure (2), a flange (217) is installed on the outer side of the rotating shaft (212), and a rotating connecting plate (213) is installed on the outer side of the flange (217).
4. The double-station horizontal wire winding and packaging system according to claim 1, wherein: A fifth cylinder (406) for driving the first slider (405) is installed at the lower end of the lower fixing frame (402), the upper end of the lower fixing frame (402) is slidably connected with second sliders (407) symmetrically distributed left and right, and an upper feeding roller frame (408) is fixedly connected to the upper ends of the two second sliders (407).
5. The double-station horizontal wire winding and packaging system according to claim 1, wherein: The seventh cylinder (502) is fixedly connected to the mounting plate (505) in a triangular plate-like structure through the second floating joint (508); the flange linear bearing (503) and the guide shaft (504) are respectively mounted at the three top corners of the mounting plate (505), and the number of each is three..
6. The double-station horizontal wire winding and packaging system according to claim 1, characterized in that: The labeling structure (6) further includes a bottom box (601), and an industrial printer (610) is fixedly connected to the upper end of the bottom box (601).
7. The double-station horizontal wire winding and packaging system according to claim 1, wherein: The picking structure (9) includes a picking connection plate (901), a ninth cylinder (902) is installed at the upper end of the picking connection plate (901), the telescopic end at the lower side of the ninth cylinder (902) is fixedly connected to a lifting plate (903), a guide pillar (909) extending upward through the picking connection plate (901) is installed at the upper end of the lifting plate (903), a second motor (910) is fixedly connected to the upper end of the picking connection plate (901), a gear (911) is installed on the outer side of the output shaft of the second motor (910), a second sensor bracket (912) is fixedly connected to the left side of the lower end of the picking connection plate (901), a plurality of proximity switches (920) are installed on the second sensor bracket (912), a fourth slider (914) is fixedly connected to the right side of the lower end of the picking connection plate (901), a stop block (915) is fixedly connected to the upper end of the guide pillar (909), and a third floating joint (916) is installed at the lower end of the lifting plate (903).
8. The double-station horizontal wire winding and packaging system according to claim 7, wherein: The picking structure (9) further includes a tenth cylinder (917), and the tenth cylinder (917) is fixedly connected to the jaw (919) through a ball eye joint (918).
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Vertical metal wire precision shaping manufacturing system
CN122254145A