Integrated monofilament winder

Abstract

The invention relates to the technical field of monofilament winding devices, in particular to an integrated monofilament winding device which comprises a winding cylinder used for winding silk threads, a connecting rotary disc is integrally formed at the bottom end of the winding cylinder, and an annular supporting part used for providing supporting is arranged on the inner side of the winding cylinder. The annular supporting part comprises an outer supporting barrel integrally formed on the inner side of the winding barrel, the inner diameter of the outer supporting barrel is gradually reduced from top to bottom, an inner supporting barrel is arranged on the inner side of an outer supporting ring, the upper inner diameter and the lower inner diameter of the inner supporting barrel are the same, and a plurality of reinforcing vertical strips distributed in a circumferential array mode are fixedly arranged on the outer wall of the inner supporting barrel. A plurality of components are integrated into a whole, the situation that the winder is damaged due to stress concentration caused by pressure increase due to excessive wire winding is avoided, the overall design is beneficial to enhancing the structural strength of the winder, the winder can bear larger loads, meanwhile, more accurate wire winding can be achieved, and the winding efficiency is improved. And each layer of wire rod can be tightly and orderly wound.

Description

Technical Field

[0001] The present invention relates to the technical field of monofilament winders, and particularly to an integrated monofilament winder. Background Art

[0002] A monofilament winder is usually used to wind filaments or single wires into a certain shape or number of layers during the production process of silk threads, and is widely used in the winding of wire materials such as optical fibers, wires, and metal wires. The winder is mainly sleeved on a winding shaft, and the winding shaft drives the winder to rotate at a high speed to wind the silk thread into a specific shape, such as a spiral shape, a circular shape, or other predetermined arrangements. The currently commonly used winder consists of multiple components such as a hollow cylinder body and a chassis. However, when there are too many silk threads to be wound, the pressure on the rotating cylinder body increases, resulting in stress concentration. In the long term, the winding cylinder is prone to cracking, which not only shortens the service life of the monofilament winder but also causes waste of silk threads, and the practicability is poor. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides an integrated monofilament winder, which solves the problem that the excessive winding of silk threads in the prior art increases the pressure and causes stress concentration, resulting in the cracking of the cylinder body.

[0004] To solve the above technical problems, the present invention provides the following technical solutions:

[0005] An integrated monofilament winder includes a winding cylinder body for winding silk threads. A connecting turntable is integrally formed at the bottom end of the winding cylinder body. An annular support portion for providing support is arranged inside the winding cylinder body. The annular support portion includes an outer support cylinder integrally formed inside the winding cylinder body. The inner diameter of the outer support cylinder gradually decreases from top to bottom. An inner support cylinder is arranged inside the outer support ring, and the upper and lower inner diameters of the inner support cylinder are set to be the same. A plurality of circumferentially arrayed reinforcing vertical bars are fixedly arranged on the outer wall of the inner support cylinder. The reinforcing vertical bars are fixedly connected to the inner wall of the outer support cylinder, and a vertical cavity is formed between two adjacent reinforcing vertical bars.

[0006] As a further optimized scheme of the present invention, the cross-sectional diameter of the winding cylinder body gradually decreases from top to bottom, and the inclination angle of the winding cylinder body with the horizontal plane is set to 82 - 87°.

[0007] As a further optimized scheme of the present invention, an annular flange is integrally formed at the top end of the winding cylinder body, and the outer diameter of the annular flange is set to 5 - 15 cm.

[0008] As a further optimized scheme of the present invention, an anti-slip surface for increasing the friction with the silk thread is arranged on the outer surface of the winding cylinder body. The anti-slip surface includes a plurality of annular protrusions distributed at equal intervals, and the annular protrusions are fixedly connected to the winding cylinder body.

[0009] As a further optimized solution of the present invention, a limiting circular groove is provided at the bottom of the connecting turntable. A limiting disc is arranged at the inner axial center of the limiting circular groove, and the limiting disc is fixedly connected to the bottoms of the outer support cylinder, the inner support cylinder and the reinforcing vertical bars respectively. A through circular hole with the same inner diameter as the inner support cylinder is provided at the axial center of the limiting disc.

[0010] As a further optimized solution of the present invention, two symmetrically distributed limiting circular holes are also provided on the limiting disc, and the limiting circular holes communicate with two opposite vertical cavities.

[0011] As a further optimized solution of the present invention, a number of triangular support blocks distributed in a circumferential array are integrally formed on the outer side of the limiting disc, and a support ring body fixed to the bottom wall of the connecting turntable is arranged on the inner side of the limiting circular groove.

[0012] As a further optimized solution of the present invention, a number of support connecting rods distributed in a circumferential array are fixed on the support ring body. One end of the support connecting rod is fixedly connected to the limiting disc, and the other end of the support connecting rod is fixedly connected to the inner wall of the connecting turntable.

[0013] By means of the above technical solutions, the present invention provides an integrated single-filament winding device. Compared with the prior art, it has at least the following beneficial effects:

[0014] 1. The present invention improves the support strength of the entire winding device by providing an annular support part inside the winding cylinder. When in use, the inner support cylinder is sleeved on the rotating shaft, and the winding cylinder integrates multiple components into a whole, reducing the connections and contact points between components, avoiding the situation that the winding device is damaged due to stress concentration caused by increased pressure when too much wire is wound. This overall design helps to enhance the structural strength of the winding device, enabling it to withstand greater loads, increasing the durability of the winding device, greatly enhancing the practicability, and at the same time being able to achieve more precise wire winding, ensuring that each layer of wire can be wound tightly and orderly, avoiding errors in manual operation, not only improving the winding quality but also reducing material waste.

[0015] 2. The present invention increases the friction between the cylinder and the winding wire or other contact surfaces by providing an anti-slip surface on the outer side of the winding cylinder, so that the wire can be more stably held on the cylinder during the winding process, avoiding slippage or position deviation. During the winding process, if the cylinder slides or rotates, it may lead to uneven winding or affect the product quality. At the same time, it can improve the overall stability of the winding device, especially under high-speed operation or high-load conditions. By increasing the contact area of the outer surface of the winding cylinder, stress can be better dispersed, reducing wear on the cylinder surface and extending the service life of the equipment.

[0016] 3. By providing a limit disk, a support ring body, and support connecting rods at the bottom of the connection turntable, the present invention enhances the strength of the entire connection turntable, enabling the entire winder to maintain stability under high-speed and high-load conditions. Moreover, a winder with an integrated structure usually has fewer components, reducing the complexity of maintenance and repair. Maintenance personnel can more conveniently conduct inspections, maintenance, and replacement of components, thereby extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present application and form a part of the present application. The schematic embodiments and descriptions thereof of the present application are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:

[0018] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 is a front three-dimensional cross-sectional view of the present invention;

[0020] Figure 3 is a schematic diagram of the structure of the connection turntable of the present invention;

[0021] Figure 4 is a top view of the present invention.

[0022] In the figures: 1, winding cylinder; 2, connection turntable; 21, limit circular groove; 22, limit disk; 23, limit circular hole; 24, through circular hole; 25, triangular support block; 26, support ring body; 27, support connecting rod; 3, annular flange; 4, anti-slip surface; 41, annular protrusion; 5, annular support portion; 51, outer support cylinder; 52, inner support cylinder; 53, strengthening vertical bar; 54, vertical cavity. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] First Embodiment

[0025] As the usage frequency increases, components in the monofilament winder may experience wear or damage, especially under high-load working conditions. Although it has a certain durability, after long-term use, there will still be a phenomenon of damage due to excessive winding causing increased pressure and stress concentration, and then the monofilament winder needs to be replaced. This not only shortens the service life of the monofilament winder but also causes waste of the silk thread. In order to enhance the structural strength of the winder, enable it to withstand greater loads, and increase the durability of the winder, referring to Figure 1 - Figure 4 , this embodiment provides an integrated monofilament winder, which includes a winding cylinder 1 for winding and collecting the silk thread. At the bottom end of the winding cylinder 1, a connecting turntable 2 is integrally formed, enabling the winding cylinder 1 to rotate smoothly during the winding process. This rotation can help achieve a more uniform distribution of the wire material, avoid uneven tension during the winding process, and thus improve the winding accuracy. The cross-sectional diameter of the winding cylinder 1 gradually decreases from top to bottom, and the inclination angle of the winding cylinder 1 with the horizontal plane is set to 85°. The design with a smaller bottom diameter can achieve a higher density during the winding process. As the winding progresses, the smaller bottom area will be gradually filled, ensuring that the wire material can be evenly laid on the entire cylinder. In this way, the winding effect is more compact and neat, and at the same time, it helps to control the laying angle and arrangement mode of the wire material.

[0026] An annular flange 3 is integrally formed at the top end of the winding cylinder 1. The outer diameter of the annular flange 3 is set to 10 cm, which can effectively prevent the winding cylinder 1 from sliding or accidentally falling off during the operation. And during the winding process, the bottom end of the cylinder may bear greater forces, and the annular flange 3 can effectively disperse these forces, enhancing the bearing capacity and strength of the bottom of the winding cylinder 1.

[0027] An anti-slip surface 4 for increasing the friction with the silk thread is provided on the outer surface of the winding cylinder 1. The anti-slip surface 4 includes a number of annular protrusions 41 evenly distributed, and the annular protrusions 41 are fixedly connected to the winding cylinder 1, which can increase the friction between the cylinder and the winding silk thread or other contact surfaces, so that the silk thread can be more stably held on the cylinder during the winding process, avoiding slippage or position deviation. During the winding process, if the cylinder slides or rotates, it may lead to uneven winding or affect the product quality.

[0028] In order to ensure the stability of the winding wire during the entire winding process, an annular support portion 5 for providing support is provided inside the winding cylinder 1. The annular support portion 5 includes an outer support cylinder 51 integrally formed on the inner side of the winding cylinder 1. The inner diameter of the outer support cylinder 51 gradually decreases from top to bottom. An inner support cylinder 52 is provided on the inner side of the outer support ring, and the upper and lower inner diameters of the inner support cylinder 52 are set to be the same. The designs of the outer support cylinder 51 and the inner support cylinder 52 effectively restrict the surrounding space of the winding object, avoiding the movement or loosening of the wire due to external forces or other factors. A number of reinforcing vertical bars 53 are fixedly arranged on the outer wall of the inner support cylinder 52 in a circumferential array distribution. During the winding process, the design of the annular support portion 5 can effectively disperse the pressure and load generated during winding, preventing the winding cylinder 1 from deforming or being damaged. This multi-level support structure makes the entire winding system more stable, and the multi-level support structure reduces the risk of deformation caused by external factors such as vibration and temperature changes during winding by enhancing the overall rigidity of the cylinder. At the same time, the combination of the inner and outer support cylinders 51 provides additional rigidity guarantee for the winding cylinder 1, thereby improving the durability of the winder.

[0029] The reinforcing vertical bars 53 are fixedly connected to the inner wall of the outer support cylinder 51, and a vertical cavity 54 is formed between two adjacent reinforcing vertical bars 53. The function of the reinforcing vertical bars 53 is to enhance the overall stability of the structure through longitudinal supporting force, ensuring uniform and error-free winding effect.

[0030] Second Embodiment

[0031] In order to ensure that the connecting turntable 2 can be stably fixed in position during the winding process and avoid affecting the winding accuracy due to the offset or movement of the turntable during rotation, refer to Figure 2 and Figure 3, the implementation mode of this embodiment is specifically as follows. A limiting circular groove 21 is opened at the bottom of the connecting turntable 2. A limiting disc 22 is arranged at the inner axis of the limiting circular groove 21, and the limiting disc 22 is fixedly connected to the bottoms of the outer support cylinder 51, the inner support cylinder 52, and the reinforcing vertical bars 53 respectively. The design of the limiting disc 22 can ensure that the turntable remains stable during the winding process, is not prone to deviation or tilt, and guarantees the consistency and smoothness of wire winding. A through hole 24 with the same inner diameter as the inner support cylinder 52 is opened at the axis of the limiting disc 22. Two symmetrically distributed limiting circular holes 23 are also opened on the limiting disc 22, and the limiting circular holes 23 communicate with two opposite vertical cavities 54. A number of triangular support blocks 25 distributed in a circumferential array are integrally formed on the outer side of the limiting disc 22. A support ring body 26 fixed to the bottom wall of the connecting turntable 2 is arranged on the inner side of the limiting circular groove 21. A number of support connecting rods 27 distributed in a circumferential array are fixed on the support ring body 26. The function of the support ring body 26 and the support connecting rods 27 in the limiting circular groove 21 is to evenly disperse the friction force received by the turntable, thereby reducing the friction and wear between the turntable and the limiting circular groove 21. One end of the support connecting rod 27 is fixedly connected to the limiting disc 22, and the other end of the support connecting rod 27 is fixedly connected to the inner wall of the connecting turntable 2.

[0032] The design of the triangular support blocks 25, the support ring body 26, and the support connecting rods 27 provides multi-point support for the limiting circular groove 21, can effectively disperse the external force from the turntable. This distributed support structure enhances the rigidity of the entire device, reduces the risk of deformation caused by single-point loading, and thus improves the stability and service life of the system.

[0033] During the use of the present invention, the support strength of the entire winder is improved by arranging the annular support part 5 inside the winding cylinder 1. Cooperating with the anti-slip surface 4 on the outer side of the winding cylinder 1, and arranging the limiting disc 22, the support ring body 26, and the support connecting rods 27 at the bottom of the connecting turntable 2 to enhance the strength of the entire connecting turntable 2. Integrating multiple components into a whole reduces the connections and contact points between components, avoids the situation that the winder is damaged due to stress concentration caused by increased pressure when too much wire is wound. This overall design helps to enhance the structural strength of the winder.

[0034] It should be noted that in this article, the terms "including", "comprising", or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article, or device.

[0035] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. One-piece monofilament winder, characterized in that: It includes a winding cylinder (1) for winding a silk thread, and a connecting turntable (2) is integrally formed at the bottom end of the winding cylinder (1); An annular support portion (5) for providing support is arranged inside the winding cylinder (1). The annular support portion (5) includes an outer support cylinder (51) integrally formed inside the winding cylinder (1). The inner diameter of the outer support cylinder (51) gradually decreases from top to bottom. An inner support cylinder (52) is arranged inside the outer support ring, and the upper and lower inner diameters of the inner support cylinder (52) are set to be the same. A plurality of strengthening vertical bars (53) distributed in a circumferential array are fixedly arranged on the outer wall of the inner support cylinder (52). The strengthening vertical bars (53) are fixedly connected to the inner wall of the outer support cylinder (51), and a vertical cavity (54) is formed between two adjacent strengthening vertical bars (53).

2. The integrated monofilament winder according to claim 1, wherein: The cross-sectional diameter of the winding cylinder (1) gradually decreases from top to bottom, and the inclination angle of the winding cylinder (1) with the horizontal plane is set to 82 - 87°.

3. The integrated monofilament winder according to claim 1, wherein: An annular flange (3) is integrally formed at the top end of the winding cylinder (1), and the outer diameter of the annular flange (3) is set to be 5 - 15 cm.

4. The integrated monofilament winder according to claim 1, wherein: An anti-slip surface (4) for increasing the friction with the silk thread is arranged on the outer surface of the winding cylinder (1). The anti-slip surface (4) includes a plurality of annular protrusions (41) distributed at equal intervals, and the annular protrusions (41) are fixedly connected to the winding cylinder (1).

5. The integrated monofilament winder according to claim 1, characterized in that: A limiting circular groove (21) is formed at the bottom of the connecting turntable (2). A limiting disc (22) is arranged at the central axis inside the limiting circular groove (21), and the limiting disc (22) is fixedly connected to the bottoms of the outer support cylinder (51), the inner support cylinder (52), and the strengthening vertical bars (53) respectively. A through circular hole (24) having the same inner diameter as that of the inner support cylinder (52) is formed at the central axis of the limiting disc (22).

6. The integrated monofilament winder according to claim 5, wherein: Two symmetrically distributed limiting circular holes (23) are further formed in the limiting disc (22), and the limiting circular holes (23) communicate with two opposite vertical cavities (54).

7. The integrated monofilament winder according to claim 6, wherein: A plurality of triangular support blocks (25) distributed in a circumferential array are integrally formed on the outer side of the limiting disc (22), and a support ring body (26) fixed to the bottom wall of the connecting turntable (2) is arranged inside the limiting circular groove (21).

8. The integrated monofilament winder according to claim 7, characterized in that: A plurality of support connecting rods (27) distributed in a circumferential array are fixed on the support ring body (26). One end of the support connecting rod (27) is fixedly connected to the limiting disc (22), and the other end of the support connecting rod (27) is fixedly connected to the inner wall of the connecting turntable (2).

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