Automobile brake pad heat treatment device

Through the design of the rotating mechanism and clamping mechanism, the problem of uneven heat treatment in the brake pad is solved, and the uniform heat treatment of the brake pad and the improvement of the heat treatment quality is achieved.

CN120400482APending Publication Date: 2025-08-01浙江冠英汽车零部件有限公司
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Patent Information

Application Number
CN202510646792.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

During the heat treatment of traditional automobile brake pads, the brake pads close to the heat source are unevenly heated, resulting in uneven heat treatment.

Method used

A heat treatment device for automobile brake pads is designed, using a rotating mechanism and a clamping mechanism to rotate and reciprocate through a rotating loading frame to ensure that each brake pad is uniformly heated.

Benefits of technology

The uniformity of the brake pads is achieved and the quality and consistency of the heat treatment are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automobile brake pad heat treatment device, and belongs to the technical field of automobile brake pad heat treatment equipment.The automobile brake pad heat treatment device comprises a furnace body, a furnace door is arranged on the front side of the furnace body, a feeding trolley is arranged in the furnace body, a supporting frame is arranged on the top face of the feeding trolley, and a rotating mechanism is arranged on the supporting frame; the rotating mechanism is provided with a plurality of rotating containing frames capable of rotating, and the rotating containing frames are provided with clamping mechanisms used for fixing automobile brake pads. The rotating mechanism is arranged on the feeding trolley, the rotating mechanism drives the rotating containing frames to do reciprocating motion, the heating uniformity of the rotating containing frames is improved, the rotating containing frames can rotate in the process, the positions of automobile brake pads on different faces of each rotating containing frame are constantly changed, and therefore the automobile brake pads can be placed on the rotating containing frames. And the heating uniformity is further improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of heat treatment equipment for automotive brake pads, and particularly to a heat treatment device for automotive brake pads. Background Art

[0002] Automotive brake pads, also known as automotive brake linings, refer to the friction materials fixed on the brake drums or brake discs that rotate with the wheels. The friction linings and friction pads therein bear external pressures and generate frictional forces to achieve the purpose of vehicle deceleration. However, in traditional heat treatment of brake pads, the brake pads are placed at fixed positions inside the heat treatment furnace. During the heat treatment process using the heat treatment furnace, the brake pads close to the heat source are subjected to higher temperatures, resulting in uneven heating of the brake pads. Summary of the Invention

[0003] The purpose of the present invention is to provide a heat treatment device for automotive brake pads to solve the problem that in traditional heat treatment of brake pads, the brake pads are placed at fixed positions inside the heat treatment furnace, and during the heat treatment process using the heat treatment furnace, the brake pads close to the heat source are subjected to higher temperatures, resulting in uneven heating of the brake pads.

[0004] To solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A heat treatment device for automotive brake pads of the present invention includes a furnace body. A furnace door is provided on the front side of the furnace body. An inlet trolley is provided inside the furnace body. A support frame is provided on the top surface of the inlet trolley. A rotating mechanism is provided on the support frame. A number of rotatable rotating storage frames are provided on the rotating mechanism. A clamping mechanism for fixing automotive brake pads is provided on the rotating storage frame.

[0006] Further, a hydraulic cylinder for driving the furnace door to open and close up and down is provided on one side of the furnace body. The piston rod of the hydraulic cylinder is connected to the furnace door through a lifting rope.

[0007] Still further, a track is provided on the ground below the furnace body. Moving wheels for moving along the track are provided at the bottom of the inlet trolley.

[0008] Still further, a hot air output pipe is provided near the bottom inside the furnace body. The hot air output pipe is connected to a hot air blower.

[0009] Still further, the rotating mechanism includes two rotating components arranged symmetrically in the front and rear. The rotating components are provided on the support frame. The two rotating components are connected together through a connecting shaft. A driving shaft is provided on the support frame. The driving shaft is connected to a driving motor located outside the furnace body through a docking structure. The driving shaft and the connecting shaft are connected through a transmission component.

[0010] Furthermore, the rotating assembly includes several connecting plates. The several connecting plates are sequentially connected to form a runway-shaped rotating chain. A number of mounting plates are arranged on the rotating chain. A driving wheel is arranged at the connection of two adjacent connecting plates. A limiting wheel is arranged on one side of the driving wheel close to the support frame. A limiting groove matching the limiting wheel is arranged on the support frame. A rotating disc is arranged on the connecting shaft. A number of grooves meshing with the driving wheel are evenly arranged on the rotating disc.

[0011] Furthermore, a rotating storage frame is arranged between two mounting plates corresponding to each other in the front and rear positions. Mounting shafts are arranged on the left and right sides of the rotating storage frame. Gears are arranged at the ends of the mounting shafts. A rack meshing with the gears is arranged on the support frame.

[0012] Furthermore, the docking structure includes a connecting sleeve connected to the output shaft of the driving motor. A spline groove is arranged on the inner wall of the connecting sleeve. A docking portion is arranged at the end of the driving shaft. Splines matching the spline groove are arranged on the outer wall of the docking portion.

[0013] Furthermore, the transmission assembly includes a first sprocket and a second sprocket. The first sprocket is arranged on the driving shaft. The second sprocket is arranged on the connecting shaft. The first sprocket and the second sprocket are connected by a chain for transmission.

[0014] Furthermore, the clamping mechanism includes two symmetrically arranged fixed frames. Clamping grooves are arranged on one side of the two fixed frames close to each other. The automotive brake pads are arranged between two clamping grooves corresponding to each other in position. Connecting screws are arranged on both sides of the two fixed frames. Locking nuts for positioning the fixed frames are arranged on the connecting screws.

[0015] Compared with the prior art, the beneficial technical effects of the present invention are as follows:

[0016] A rotating mechanism is arranged on the feeding trolley of the present invention. The rotating mechanism drives the rotating storage frame to perform reciprocating motion, improving the uniformity of heat reception of the rotating storage frame. During this process, the rotating storage frame will also rotate, so that the automotive brake pads on different surfaces of each rotating storage frame are constantly changing positions, further improving the uniformity of heat reception. [[ID=2N]] BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 is the front view of the automotive brake pad heat treatment device of the present invention;

[0019] Figure 2 is the side view of the automotive brake pad heat treatment device of the present invention;

[0020] Figure 3 This is the positional relationship diagram of the moving wheel and the track of the present invention;

[0021] Figure 4 This is the side view of the rotating mechanism and the rotating storage frame of the present invention;

[0022] Figure 5 This is the three-dimensional structure schematic diagram of the rotating mechanism of the present invention;

[0023] Figure 6 It is Figure 5 The enlarged view of part A in

[0024] Figure 7 This is the three-dimensional structure schematic diagram of the docking structure of the present invention;

[0025] Figure 8 This is the side view of the rotating storage frame of the present invention;

[0026] Figure 9 It is Figure 8 The enlarged view of part B in

[0027] Figure 10 This is the three-dimensional structure schematic diagram of the clamping mechanism of the present invention;

[0028] Figure 11 It is Figure 1 The enlarged view of part C in

[0029] Explanation of reference numerals: 1. Furnace body; 2. Furnace door; 3. Hydraulic cylinder; 4. Lifting rope; 5. Feeding trolley; 5-1. Moving wheel; 6. Track; 7. Hot air output pipe; 8. Support frame; 9. Rotating mechanism; 9-1. Rotating disc; 9-2. Connecting plate; 9-3. Driving wheel; 9-4. Limiting wheel; 9-5. Limiting groove; 9-6. Mounting plate; 9-7. Connecting shaft; 9-8. Driving shaft; 9-8-1. Docking part; 9-9. First sprocket; 9-10. Second sprocket; 9-11. Chain; 9-12. Driving motor; 9-13. Connecting sleeve; 10. Rotating storage frame; 11. Mounting shaft; 12. Gear; 13. Rack; 14. Clamping mechanism; 14-1. Fixed frame; 14-1-1. Card slot; 14-1-2. Mounting groove; 14-2. Connecting screw; 14-3. Locking nut; 15. Automobile brake pad. Detailed implementation manners

[0030] As Figure 1-11As shown, a heat treatment device for automobile brake pads comprises a furnace body 1, a furnace door 2 which can be lifted or lowered is installed on the front side of the furnace body 1, a hydraulic oil cylinder 3 for driving the furnace door 2 to open and close up and down is provided on one side of the furnace body 1, the piston rod of the hydraulic oil cylinder 3 is connected to the furnace door 2 through a lifting rope 4 and a pulley, a feeding trolley 5 which can enter and exit the furnace body 1 is provided inside the furnace body 1, two tracks 6 are laid on the ground below the furnace body 1, and a moving wheel 5-1 which moves along the track 6 is installed at the bottom of the feeding trolley 5, and the moving wheel 5-1 moves along the track 6 to prevent the position of the feeding trolley 5 from shifting, and the top surface of the feeding trolley 5 is connected to the bottom surface of the feeding trolley 5. It is connected to a support frame 8, on which a rotating mechanism 9 is installed, on which a number of rotatable rotating containing frames 10 are installed, and on which a number of clamping mechanisms 14 for fixing automobile brake pads 15 are installed; on the inner wall of the furnace body 1 near the bottom are connected a number of hot air output pipes 7, which are connected to a hot air blower, and the heat blown out by the hot air blower is blown into the furnace body 1 through the hot air output pipes 7 to heat-treat the automobile brake pads 15; an exhaust pipe is installed on the top surface of the furnace body 1, and a rear pressure gauge and an exhaust valve are installed on the exhaust pipe. When the air pressure in the furnace body 1 exceeds a preset value, the exhaust valve opens to exhaust air outwards.

[0031] like Figure 5 As shown, the rotating mechanism 9 includes two rotating components arranged symmetrically front and back, and the rotating components are installed on the support frame 8. The two rotating components are connected together through a connecting shaft 9-7. A driving shaft 9-8 is rotatably installed on the support frame 8 through a bearing. The driving shaft 9-8 is connected to the driving motor 9-12 located on the outside of the furnace body 1 through a docking structure, and the driving shaft 9-8 and the connecting shaft 9-7 are connected through a transmission assembly; the transmission assembly includes a first sprocket 9-9 and a second sprocket 9-10, the first sprocket 9-9 is arranged on the driving shaft 9-8, and the second sprocket 9-10 is arranged on the connecting shaft 9-7, and the first sprocket 9-9 and the second sprocket 9-10 are connected by a chain 9-11.

[0032] The rotating assembly includes a plurality of connecting plates 9-2, and the plurality of connecting plates 9-2 are connected in sequence to form a runway-type rotating chain. A plurality of mounting plates 9-6 are installed on the rotating chain. A driving wheel 9-3 is installed at the connection between two adjacent connecting plates 9-2. The driving wheel 9-3 is connected to a limiting wheel 9-4 on the side close to the support frame 8. The driving wheel 9-3 and the limiting wheel 9-4 are coaxially arranged. A runway-type limiting groove 9-5 matching the limiting wheel 9-4 is provided on the support frame 8. The limiting wheel 9-4 moves in the limiting groove 9-5. A rotating disk 9-1 is installed on the connecting shaft 9-7, and a plurality of grooves engaging with the driving wheel 9-3 are evenly provided on the rotating disk 9-1.

[0033] A rotary storage frame 10 is arranged between two of the mounting plates 9-6 corresponding to the front and rear positions. The left and right sides of the rotary storage frame 10 are connected with mounting shafts 11. The mounting shafts 11 are rotatably connected to the mounting plates 9-6 through bearings. As Figure 1 , 4 , as shown in Fig. 11, gears 12 are installed at the ends of the mounting shafts 11. Rack bars 13 meshing with the gears 12 are installed on the left and right sides of the support frame 8. When the gears 12 move upward or downward along the rack bars 13, the gears 12 will rotate, thereby driving the rotary storage frame 10 to rotate on its own axis.

[0034] As Figure 7 shown, the docking structure includes a connection sleeve 9-13 connected to the output shaft of the drive motor 9-12. A spline groove is formed on the inner wall of the connection sleeve 9-13. A docking portion 9-8-1 is connected to the end of the drive shaft 9-8. Splines matching the spline groove are connected to the outer wall of the docking portion 9-8-1. The docking portion 9-8-1 is inserted into the connection sleeve 9-13. The output shaft of the drive motor 9-12 drives the connection sleeve 9-13 to rotate. Through spline cooperation, the connection sleeve 9-13 drives the drive shaft 9-8 to rotate. The rotation of the drive shaft 9-8 drives the first sprocket 9-9 to rotate. The rotation of the first sprocket 9-9 drives the second sprocket 9-10 to rotate through a chain 9-11. The rotation of the second sprocket 9-10 drives the connection shaft 9-7 to rotate. The rotation of the connection shaft 9-7 drives the rotating disk 9-1 to rotate. The rotation of the rotating disk 9-1 drives the rotating chain to rotate, thereby driving a plurality of rotary storage frames 10 to move upward along with the rotating chain.

[0035] As Figure 8-9 shown, the cross-section of the rotary storage frame 10 is a regular hexagon. A plurality of rectangular mounting frames are arranged on six faces. Clamping mechanisms 14 are installed in the rectangular mounting frames. As Figure 10As shown, the clamping mechanism 14 includes two symmetrically arranged fixed frames 14-1. On the sides of the two fixed frames 14-1 close to each other, U-shaped card slots 14-1-1 are provided. The automotive brake pads 15 are arranged between two card slots 14-1-1 with corresponding positions. On both sides of the two fixed frames 14-1, connecting screws 14-2 are provided. The two ends of the connecting screws 14-2 are connected to the inner wall of the rectangular installation frame. Four locking nuts 14-3 for positioning the fixed frames 14-1 are threadedly connected to the connecting screws 14-2. The outer side of the fixed frame 14-1 is a plane, and the inner side of the fixed frame 14-1 is an inclined surface. An installation groove 14-1-2 is provided on the inclined surface. One locking nut 14-3 is provided on both the installation groove 14-1-2 and the outer side of the plane. The position of the fixed frame 14-1 can be locked by these two locking nuts 14-3. During actual use, the position of the fixed frame 14-1 can be adjusted to change the distance between the two fixed frames 14-1, and further make the distance between the two card slots 14-1-1 match the size of the automotive brake pads 15, so as to clamp automotive brake pads 15 of different models. The width of the card slot 14-1-1 can be larger than the thickness of the automotive brake pads 15, because the automotive brake pads 15 are mainly tightened in the length direction by the two card slots 14-1-1, and after the size in the width direction increases, it can match automotive brake pads 15 of different models.

[0036] The working process of the present invention is as follows:

[0037] First, place the automotive brake pads 15 to be processed on the clamping mechanism 14. After placing the automotive brake pads 15 on multiple rotating storage frames 10, open the furnace door 2, push the feeding trolley 5 into the furnace body 1, and insert the docking part 9-8-1 of the drive shaft 9-8 into the connecting sleeve 9-13 to complete the docking work. Subsequently, close the furnace door 2, and the drive motor 9-12 drives multiple rotating storage frames 10 to move upward from bottom to top along with the rotating chain, so that multiple rotating storage frames 10 pass through the position of the hot air output pipe 7 in turn, and multiple rotating storage frames 10 are evenly heated. At the same time, when the rotating storage frame 10 moves upward or downward, the gear 12 moves along the rack 13. During the movement of the gear 12, it will rotate, thereby driving the rotating storage frame 10 to rotate self, and the heating is more uniform.

[0038] The above embodiments are only described for the preferred mode of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solution of the present invention should fall within the protection scope determined by the claims of the present invention.

Claims

1. An automobile brake pad heat treatment device, characterized in that: It includes a furnace body (1), a furnace door (2) is arranged on the front side of the furnace body (1), a feeding trolley (5) is arranged inside the furnace body (1), a support frame (8) is arranged on the top surface of the feeding trolley (5), a rotating mechanism (9) is arranged on the support frame (8), a number of rotatable rotating storage frames (10) are arranged on the rotating mechanism (9), and a clamping mechanism (14) for fixing an automotive brake pad (15) is arranged on the rotating storage frame (10).

2. The automotive brake pad heat treatment device according to claim 1, characterized in that: A hydraulic cylinder (3) for driving the furnace door (2) to open and close up and down is arranged on one side of the furnace body (1), and the piston rod of the hydraulic cylinder (3) is connected to the furnace door (2) through a lifting rope (4).

3. The automotive brake pad heat treatment device according to claim 1, wherein: A track (6) is arranged on the ground below the furnace body (1), and moving wheels (5-1) for moving along the track (6) are arranged at the bottom of the feeding trolley (5).

4. The automotive brake pad heat treatment device according to claim 1, wherein: A hot air output pipe (7) is arranged near the bottom inside the furnace body (1), and the hot air output pipe (7) is connected to a hot air blower.

5. The automotive brake pad heat treatment device according to claim 1, wherein: The rotating mechanism (9) includes two rotating components arranged symmetrically front and back. The rotating components are arranged on the support frame (8), and the two rotating components are connected together through a connecting shaft (9-7). A driving shaft (9-8) is arranged on the support frame (8), and the driving shaft (9-8) is connected to a driving motor (9-12) located outside the furnace body (1) through a docking structure. The driving shaft (9-8) and the connecting shaft (9-7) are connected through a transmission component.

6. The automotive brake pad heat treatment device according to claim 5, characterized in that: The rotating component includes a number of connecting plates (9-2), and the number of connecting plates (9-2) are connected in sequence to form a runway-shaped rotating chain. A number of mounting plates (9-6) are arranged on the rotating chain. A driving wheel (9-3) is arranged at the connection of two adjacent connecting plates (9-2). A limiting wheel (9-4) is arranged on the side of the driving wheel (9-3) close to the support frame (8). A limiting groove (9-5) matching the limiting wheel (9-4) is arranged on the support frame (8). A rotating disk (9-1) is arranged on the connecting shaft (9-7), and a number of grooves meshing with the driving wheel (9-3) are evenly arranged on the rotating disk (9-1).

7. The automotive brake pad heat treatment device according to claim 6, characterized in that: The rotating storage frame (10) is arranged between two mounting plates (9-6) corresponding to each other in the front and back positions. Mounting shafts (11) are arranged on the left and right sides of the rotating storage frame (10), and gears (12) are arranged at the ends of the mounting shafts (11). A rack (13) meshing with the gears (12) is arranged on the support frame (8).

8. The automotive brake pad heat treatment device according to claim 5, characterized in that: The docking structure includes a connecting sleeve (9-13) connected to the output shaft of the driving motor (9-12). A spline groove is arranged on the inner wall of the connecting sleeve (9-13). A docking portion (9-8-1) is arranged at the end of the driving shaft (9-8), and splines matching the spline groove are arranged on the outer wall of the docking portion (9-8-1).

9. The automotive brake pad heat treatment device according to claim 5, wherein: The transmission assembly includes a first sprocket (9-9) and a second sprocket (9-10). The first sprocket (9-9) is arranged on the drive shaft (9-8), and the second sprocket (9-10) is arranged on the connecting shaft (9-7). The first sprocket (9-9) and the second sprocket (9-10) are drivingly connected by a chain (9-11).

10. The automotive brake pad heat treatment device according to claim 1, characterized in that: The clamping mechanism (14) includes two symmetrically arranged fixing brackets (14-1). On the side where the two fixing brackets (14-1) are close to each other, a clamping groove (14-1-1) is provided. The automotive brake pad (15) is arranged between two corresponding clamping grooves (14-1-1). Connecting screws (14-2) are arranged on both sides of the two fixing brackets (14-1), and locking nuts (14-3) for positioning the fixing brackets (14-1) are arranged on the connecting screws (14-2).