Intelligent building material quality detection device and method

Through the intelligent building material quality detection device, the coordinated work of the positioning and retracting unit and the automatic detection unit is solved, and the problems of low intelligence and low detection efficiency in traditional detection methods are realized, and the flatness of building panels is automated and efficient.

CN120403539AActive Publication Date: 2025-08-01BEIJING SHANHAO CONSTRUCTION GROUP CO LTD
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Patent Information

Application Number
CN202510905903.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2025-08-01
Estimated Expiration
2045-07-02

AI Technical Summary

Technical Problem

The traditional flatness detection method of plate-shaped building materials is low in intelligence and not comprehensive enough, resulting in low detection efficiency and easy omission problems.

Method used

An intelligent building material quality detection device is designed, including a positioning, retracting and retracting unit and an automatic detection unit. Through the coordinated work of the transfer limiting component, the energy transmission component and the reference extension component, the automatic fixing, flatness detection and picking and placement of building panels.

Benefits of technology

It realizes automatic detection of flatness of building panels, avoids detection omissions, improves the reliability and efficiency of inspection results, and saves labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of building material detection, in particular to an intelligent building material quality detection device and method. The positioning folding and unfolding unit is connected with the mounting base and is used for being matched with the mounting base to complete fixing, taking and placing of the building board to be tested; the automatic detection unit is arranged on the outer side of the positioning and retracting unit, connected with the mounting base and used for being matched with the positioning and retracting unit to complete automatic detection on the surface flatness of the building board; wherein the positioning folding and unfolding unit comprises a transfer limiting assembly, a blocking and protecting energy transmission assembly and a reference extension assembly, by arranging the positioning folding and unfolding unit and cooperating with the automatic detection unit, automatic flatness detection can be conducted on the building board, the problem of detection omission can be effectively avoided, the reliability and authority of a detection result are guaranteed, and the detection efficiency is improved. And automatic taking and placing of the building boards can be achieved, the labor cost is greatly saved, and the detection efficiency is guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of building material detection, and in particular to an intelligent building material quality detection device and method. Background Art

[0002] In building construction, there are many plate-shaped building materials such as steel structure plates, formworks, and precast concrete slabs. Before leaving the factory, it is necessary to strictly control whether the product quality meets the design requirements. The unqualified plate-shaped building materials need to be processed before they can be released, which is of great significance to the quality of building construction.

[0003] When controlling the product quality of plate-shaped building materials, flatness is one of the indicators. If the surface is uneven, it is not conducive to later assembly, resulting in the generation of gaps in the light case, and even affecting the mechanical properties and causing quality hazards that are difficult to detect in the heavy case. Traditional flatness detection generally uses tools such as feeler gauges and spirit levels to measure randomly selected points manually. The detection is not comprehensive enough, and the degree of intelligence in the detection process is low, resulting in low detection efficiency. Therefore, in view of the above situation, there is an urgent need to develop an intelligent building material quality detection device and method to overcome the deficiencies in current practical applications. Summary of the Invention

[0004] The purpose of the present invention is to provide an intelligent building material quality detection device and method to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions: An intelligent building material quality detection device, comprising: a mounting base; a positioning and retracting unit connected to the mounting base for cooperating with the mounting base to fix and pick up and place a building board to be tested; an automatic detection unit arranged outside the positioning and retracting unit and connected to the mounting base for cooperating with the positioning and retracting unit to complete the automatic detection of the flatness of the surface of the building board; wherein, the positioning and retracting unit includes: a transfer and limit component, a shielding and energy transmission component, and a reference extension component. The transfer and limit component is arranged between the automatic detection unit and the mounting base and connected to the mounting base. The transfer and limit component is also connected to the shielding and energy transmission component arranged inside the mounting base for cooperating with the shielding and energy transmission component to fix the building board and complete the picking up and placing of the building board. A reference extension component is arranged between the shielding and energy transmission component and the transfer and limit component, and the reference extension component is connected to the mounting base and also connected to the shielding and energy transmission component for cooperating with the shielding and energy transmission component to realize the extension of the top plane of the building board and cooperate with the automatic detection unit to complete the automatic detection of the flatness of the surface of the building board.

[0006] As a further solution of the present invention: The transfer limit component includes: a control motor, a threaded rod, a movable frame, a U-shaped frame, a clamping plate, a T-shaped slide bar, a circular slide rod, a connection cavity, a control pipe, a control piston and a retractable pipe. The U-shaped frame is arranged on the outer side of the top of the mounting seat. A movable frame is fixedly connected to the outer side of the U-shaped frame. The movable frame is slidably connected to the top shell wall of the mounting seat and is threadedly connected to the threaded rod rotatably arranged inside the mounting seat. The threaded rod is fixedly connected to the output end of the control motor. The control motor is fixedly connected to the inside of the mounting seat. Clamping plates are symmetrically arranged inside the U-shaped frame. Connection cavities are arranged on the inner sides of the two end frames of the U-shaped frame. The connection cavities are communicated with the control pipes fixedly connected to the inside of the U-shaped frame. A control piston is slidably connected to the inside of the control pipe. A circular slide rod is fixedly connected to the control piston. The circular slide rod is slidably connected to the top shell wall of the U-shaped frame. A T-shaped slide bar connected to the shielding energy transfer component is fixedly connected to the outer side of the top of the circular slide rod, which is used to cooperate with the shielding energy transfer component to realize the flow of air inside the connection cavity. A retractable pipe is arranged between the U-shaped frame and the clamping plate. The retractable pipe is fixedly connected to the U-shaped frame and is communicated with the connection cavity. An induction air component connected to the clamping plate is slidably connected to the inside of the retractable pipe, which is used to cooperate with the air flowing inside the connection cavity to realize the clamping and fixing of the building board by the clamping plate.

[0007] As a further solution of the present invention: The shielding energy transfer component includes: a driving and controlling seat, an electric telescopic device, a shielding guard frame and an energy transfer rod. The driving and controlling seat is arranged inside the mounting seat. An electric telescopic device is fixedly connected between the driving and controlling seat and the mounting seat. Shielding guard frames are arranged on the outer sides of both ends of the driving and controlling seat. The shielding guard frames are slidably connected to the top shell wall of the mounting seat. A T-shaped groove for slidably connecting with the T-shaped slide bar is also arranged on the shell wall. An energy transfer rod is arranged between the shielding guard frame and the driving and controlling seat. One end of the energy transfer rod is rotatably connected to the driving and controlling seat, and the other end is rotatably connected to the shielding guard frame.

[0008] As a further solution of the present invention: The shielding energy transfer component further includes: a connection box, a piston pipe, a piston part and a connecting rod. The connection box is arranged on the outer side of the driving and controlling seat and is fixedly connected to the mounting seat. A piston pipe is arranged between the connection box and the driving and controlling seat. The piston pipe is fixedly connected to the connection box. A piston part is slidably connected to the inside of the piston pipe. A connecting rod is slidably connected to the inside of the piston part. One end of the connecting rod is fixedly connected to the driving and controlling seat, and the other end is connected to the piston part through a spring. The connection box is also connected to the reference extension component.

[0009] As a further solution of the present invention: The reference extension assembly includes: a co - control pipe, a co - control air component, a transmission control board, a sliding seat, a transmission control rod, a directional board, a regulator and a reference board. The transmission control board is arranged outside the end of the connection box away from the drive control seat and is slidably connected to the directional board fixedly arranged inside the mounting seat. A co - control pipe is arranged between the transmission control board and the connection box, and the co - control pipe is fixedly connected to the connection box. A co - control air component is slidably connected inside, and the co - control air component is fixedly connected to the transmission control board. Symmetrically arranged outside one end of the transmission control board away from the connection box are sliding seats, and the sliding seats are slidably connected to the top shell wall of the mounting seat. A transmission control rod is arranged between the sliding seat and the transmission control board. One end of the transmission control rod is rotatably connected to the transmission control board, and the other end is rotatably connected to the sliding seat. A regulator is fixedly connected to the inner side of the top of the sliding seat, and the top of the regulator is fixedly connected to the reference board.

[0010] As a further solution of the present invention: The automatic detection unit includes: an adjustment motor, an adjustment rod, a support guide rail, a support frame, a lifting plate, an automatic retractor and a horizontal sweeping and leveling component. The support frame is arranged outside the mounting seat and is slidably connected to the support guide rail fixedly arranged on the mounting seat. An adjustment rod is rotatably connected inside the support guide rail, and the adjustment rod is threadedly connected to the frame wall of the support frame and is connected to the output end of the adjustment motor through a belt component. The adjustment motor is fixedly connected to the mounting seat. A lifting plate is arranged between the support frame and the mounting seat, and the lifting plate is slidably connected to the support frame and is connected to the support frame through an automatic retractor. A horizontal sweeping and leveling component connected to the support frame is arranged on the lifting plate.

[0011] As a further solution of the present invention: The horizontal sweeping and leveling component includes: a movable plate, a synchronous guide seat, a sweeping motor, a connection seat, a detection rod, a rack, a processor, a measurement probe, a circular plate and a connection plate. The connection seat is slidably connected outside the lifting plate, and a synchronous guide seat is fixedly connected to the outside of the top of the connection seat. A movable plate is slidably connected inside the synchronous guide seat, and the movable plate is also slidably connected to the top frame wall of the support frame. A sweeping motor is fixedly connected to the outside of the movable plate, and the output end of the sweeping motor is fixedly connected to a gear. The gear is meshed with a rack fixedly arranged on the connection seat. A processor is fixedly connected to the inside of the connection seat. A number of closely arranged detection rods are arranged outside the bottom end of the processor. A measurement probe is arranged between the detection rod and the processor, and the measurement probe is electrically connected to the processor. A circular plate is slidably connected inside the detection rod, a spring is fixedly connected between the circular plate and the detection rod, and the circular plate is also connected to the processor through a connection plate.

[0012] An intelligent building material quality detection method is applied to the intelligent building material quality detection device as described above, and is characterized in that the method includes the following steps: Step 1: Control the motor to drive the threaded rod to rotate. The threaded rod can cooperate with the movable frame to realize the lateral movement of the U - shaped frame. Before detection, the U - shaped frame moves towards the side close to the building board, and the two clamping plates are placed on both sides of the building board. Step 2: The electric telescopic device can control the driving and controlling seat to move horizontally. The driving and controlling seat drives the two-sided protective retaining frames to lift upward through the energy transmission rod. The lifted protective retaining frames can play a shielding role. At the same time, the protective retaining frames can drive the T-shaped sliding bars to lift and lower synchronously. The T-shaped sliding bars and the circular sliding rods drive the control piston to move upward. When the control piston moves, it can drive the air inside the connecting cavity to enter the inside of the retractable tube, and then cooperate with the induction air component to drive the clamping plate to move towards the side close to the building board, and complete the clamping and fixing of the building board from the front and back sides. The U-shaped frame drives the building board to move to the mounting seat; Step 3: When the driving and controlling seat realizes the lifting of the protective retaining frame through the energy transmission rod, the driving and controlling seat can also realize the movement of the piston part inside the piston tube through the connecting rod, realize the air flow inside the connecting box, realize the movement of the cooperative control air component inside the control pipe, the cooperative control air component drives the transmission control board to move, and the transmission control board realizes the relative movement of the two-sided sliding seats through the transmission control rod. The sliding seat drives the reference board to move synchronously through the regulator. The two-sided reference boards are respectively abutted against the outer walls at both ends of the building board. Before contact, the height of the reference board has been adjusted through the regulator so that the top end of the reference board can be on the same horizontal plane as the top end of the building board; Step 4: The automatic retractor drives the connecting seat to lift and lower synchronously through the lifting plate. The connecting seat drives the detection rod to move downward, and the bottom end abuts against the top surface of the building board. The measurement probe can detect the distance between the processor and the top end of the detection rod at this time. If the surface of the building board is flat, the distances at each point are the same; Step 5: The sweeping motor can drive the gear to rotate alternately clockwise and counterclockwise. The gear cooperates with the rack to realize the reciprocating movement of the connecting seat back and forth. The adjusting motor drives the two-sided adjusting rods to rotate synchronously through the belt pulley and the belt. The adjusting rod drives the support frame to move along the support guide rail. The connecting seat will drive the detection rod to move synchronously. During the movement, some detection rods will move onto the reference board, realizing the smooth transition of the detection data and effectively avoiding the problem of detection omission. When there are protrusions or depressions on the surface of the building board, the measurement data will be abnormal, indicating that the tested building board does not meet the standard.

[0013] Compared with the prior art, the beneficial effects of the present invention are: The transfer limit component first abuts against one end of the building board. The shielding and energy transfer component can drive the transfer limit component to clamp and fix the material. Subsequently, the transfer limit component pulls the building board onto the mounting seat. When the shielding and energy transfer component can shield and protect the building board from both sides, the shielding and energy transfer component can also drive the reference extension component. Before driving, the top plane of the reference extension component will be adjusted to be flush with the top plane of the building board. Subsequently, under the drive of the shielding and energy transfer component, the reference extension component is tightly connected to both ends of the building board, and the tops are located on the same horizontal plane. Subsequently, during the left-right lateral movement, the automatic detection unit synchronously moves quickly back and forth to cooperate with the reference extension component to complete the automatic detection of the surface flatness of the building board. After the detection is completed, the transfer limit component ejects the building board from the mounting seat and detects the subsequent building boards. By setting the positioning and picking unit and cooperating with the automatic detection unit, this application can not only perform automatic flatness detection on the building board, but also effectively avoid the problem of detection omission, ensure the reliability and authority of the detection results, and can also realize the automatic picking and placing of the building board, greatly saving labor costs and ensuring the detection efficiency. Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of an intelligent building material quality detection device.

[0015] Figure 2 It is a cross-sectional view of an intelligent building material quality detection device.

[0016] Figure 3 It is a schematic structural diagram of the transfer limit component in an intelligent building material quality detection device.

[0017] Figure 4 It is a partial cross-sectional view of the transfer limit component in an intelligent building material quality detection device.

[0018] Figure 5 It is a schematic structural diagram of the shielding and energy transfer component in an intelligent building material quality detection device.

[0019] Figure 6 It is a cross-sectional view of the energy transfer box in an intelligent building material quality detection device.

[0020] Figure 7 It is a schematic structural diagram of the reference extension component in an intelligent building material quality detection device.

[0021] Figure 8 It is a schematic structural diagram of the automatic detection unit in an intelligent building material quality detection device.

[0022] Figure 9 It is a schematic structural diagram of the horizontal sweeping and flatness detection component in an intelligent building material quality detection device.

[0023] Figure 10 It is a schematic structural diagram inside the connecting seat in the intelligent building material quality detection device.

[0024] Figure 11 It is Figure 10 the enlarged structural schematic diagram at position A in

[0025] In the figure: 1. mounting seat; 2. automatic detection unit; 3. building board; 4. positioning retracting unit; 5. transfer limiting component; 6. shielding energy transmission component; 7. reference extension component; 8. control motor; 9. threaded rod; 10. movable frame; 11. C-shaped frame; 12. clamping plate; 13. T-shaped slide bar; 14. circular slide bar; 15. connection cavity; 16. control pipe; 17. control piston; 18. retracting pipe; 19. induction air component; 20. connection box; 21. drive control seat; 22. electric telescopic device; 23. protective shielding frame; 24. energy transmission rod; 25. piston pipe; 26. piston component; 27. connecting rod; 28. joint control pipe; 29. cooperative control air component; 30. transmission control plate; 31. sliding seat; 32. transmission control rod; 33. orientation plate; 34. regulator; 35. reference plate; 36. adjustment motor; 37. adjustment rod; 38. support guide rail; 39. support frame; 40. lifting plate; 41. automatic retractor; 42. horizontal sweeping and leveling component; 43. movable plate; 44. synchronous guide seat; 45. sweeping motor; 46. connecting seat; 47. detection rod; 48. rack; 49. processor; 50. measurement probe; 51. round plate; 52. connecting plate. Specific embodiments

[0026] The technical solutions of the present application will be further described in detail below in conjunction with specific embodiments.

[0027] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application and should not be construed as a limitation of the present application.

[0028] Please refer to Figure 1 and Figure 2, in an embodiment of the present invention, an intelligent building material quality detection device and method includes: a mounting base 1; a positioning and retracting unit 4 connected to the mounting base 1 for cooperating with the mounting base 1 to fix and pick up and place a building board 3 to be tested; an automatic detection unit 2 disposed outside the positioning and retracting unit 4 and connected to the mounting base 1 for cooperating with the positioning and retracting unit 4 to complete the automatic detection of the surface flatness of the building board 3. Among them, the positioning and retracting unit 4 includes: a transfer and limit assembly 5, a shielding and energy transmission assembly 6, and a reference extension assembly 7. The transfer and limit assembly 5 is disposed between the automatic detection unit 2 and the mounting base 1 and connected to the mounting base 1. The transfer and limit assembly 5 is also connected to the shielding and energy transmission assembly 6 disposed inside the mounting base 1 for cooperating with the shielding and energy transmission assembly 6 to fix the building board 3 and complete the picking up and placing of the building board 3. A reference extension assembly 7 is disposed between the shielding and energy transmission assembly 6 and the transfer and limit assembly 5. The reference extension assembly 7 is connected to the mounting base 1 and also connected to the shielding and energy transmission assembly 6 for cooperating with the shielding and energy transmission assembly 6 to extend the top plane of the building board 3 and cooperate with the automatic detection unit 2 to complete the automatic detection of the surface flatness of the building board 3.

[0029] In this embodiment, when the device runs, the transfer and limit assembly 5 first abuts against one end of the building board 3. The shielding and energy transmission assembly 6 can drive the transfer and limit assembly 5 to clamp and fix the material. Subsequently, the transfer and limit assembly 5 pulls the building board 3 onto the mounting base 1. When the shielding and energy transmission assembly 6 can shield and protect the building board 3 from both sides, the shielding and energy transmission assembly 6 can also drive the reference extension assembly 7. Before driving, the top plane of the reference extension assembly 7 will be adjusted to be flush with the top plane of the building board 3. Subsequently, under the drive of the shielding and energy transmission assembly 6, the reference extension assembly 7 is tightly connected to both ends of the building board 3 and the top ends are located on the same horizontal plane. Subsequently, during the left-right lateral movement of the automatic detection unit 2, it synchronously moves quickly back and forth to cooperate with the reference extension assembly 7 to complete the automatic detection of the surface flatness of the building board 3. After the detection is completed, the transfer and limit assembly 5 ejects the building board 3 from the mounting base 1 and detects the subsequent building boards 3. By setting the positioning and retracting unit 4 and cooperating with the automatic detection unit 2 in this application, not only can the automatic flatness detection of the building board 3 be carried out, but also the problem of detection omission can be effectively avoided, ensuring the reliability and authority of the detection results. It can also realize the automatic picking up and placing of the building board 3, greatly saving labor costs and ensuring the detection efficiency.

[0030] In an embodiment of the present invention, please refer to Figure 2 , Figure 3 and Figure 4, the transfer limiting component 5 includes: a control motor 8, a threaded rod 9, a movable frame 10, a U-shaped frame 11, a clamping plate 12, a T-shaped slide bar 13, a circular slide bar 14, a connection cavity 15, a control pipe 16, a control piston 17, and a retractable pipe 18. The U-shaped frame 11 is arranged on the outer side of the top end of the mounting seat 1. The outer side of the U-shaped frame 11 is fixedly connected with a movable frame 10. The movable frame 10 is slidably connected with the top shell wall of the mounting seat 1 and is threadedly connected with the threaded rod 9 rotatably arranged inside the mounting seat 1. The threaded rod 9 is fixedly connected with the output end of the control motor 8. The control motor 8 is fixedly connected and arranged inside the mounting seat 1. The inner side of the U-shaped frame 11 is symmetrically provided with clamping plates 12. The inner sides of the two end frames of the U-shaped frame 11 are both provided with connection cavities 15. The connection cavities 15 are communicated with the control pipes 16 fixedly connected inside the U-shaped frame 11. The control pipes 16 are slidably connected with control pistons 17 inside. The control pistons 17 are fixedly connected with circular slide bars 14. The circular slide bars 14 are slidably connected with the top frame walls of the U-shaped frame 11. The outer sides of the top ends of the circular slide bars 14 are fixedly connected with T-shaped slide bars 13 connected to the shielding energy transfer component 6, which is used to cooperate with the shielding energy transfer component 6 to realize the flow of air inside the connection cavity 15. A retractable pipe 18 is arranged between the U-shaped frame 11 and the clamping plate 12. The retractable pipe 18 is fixedly connected with the U-shaped frame 11 and is communicated with the connection cavity 15. The retractable pipe 18 is slidably connected with an induction air component 19 connected to the clamping plate 12 inside, which is used to cooperate with the air flowing inside the connection cavity 15 to realize the clamping and fixing of the building board 3 by the clamping plate 12.

[0031] In this embodiment, an opening for the movable frame 10 to pass through is provided on the top shell wall of the mounting seat 1. The induction air component 19 includes a first piston slidably connected inside the retractable pipe 18 and a first push rod fixedly connected with the first piston. The other end of the first push rod is fixedly connected with the adjacent clamping plate 12. The control motor 8 drives the threaded rod 9 to rotate, and the threaded rod 9 can cooperate with the movable frame 10 to realize the lateral movement of the U-shaped frame 11. Before detection, the U-shaped frame 11 moves towards the side close to the building board 3, and the two clamping plates 12 are placed on both sides of the building board 3. The shielding energy transfer component 6 can cooperate with the T-shaped slide bar 13 and the circular slide bar 14 to drive the control piston 17 to move upward. When the control piston 17 moves, it can drive the air inside the connection cavity 15 to enter the retractable pipe 18 inside, and then cooperate with the induction air component 19 to drive the clamping plate 12 to move towards the side close to the building board 3, and complete the clamping and fixing of the building board 3 from the front and back sides. Subsequently, the U-shaped frame 11 drives the building board 3 to move onto the mounting seat 1, completing the automatic picking and placing of the building board 3 and ensuring the stability of the building board 3 during detection. By setting the transfer limiting component 5, the automatic picking and placing of the building board 3 can be completed, and the building board 3 during detection can also be limited, ensuring the reliability of the detection result and improving the convenience of detection.

[0032] In an embodiment of the present invention, please refer to Figure 2 andFigure 5 , the shielding energy transmission component 6 includes: a driving and controlling seat 21, an electric telescopic device 22, a protective shielding frame 23 and an energy transmission rod 24. The driving and controlling seat 21 is arranged inside the mounting seat 1. An electric telescopic device 22 is fixedly connected between the driving and controlling seat 21 and the mounting seat 1. Protective shielding frames 23 are arranged on the outer sides of both ends of the driving and controlling seat 21. The protective shielding frames 23 are slidably connected to the top shell wall of the mounting seat 1. A T-shaped groove for slidably connecting with the T-shaped slide bar 13 is also arranged on the shell wall. An energy transmission rod 24 is arranged between the protective shielding frame 23 and the driving and controlling seat 21. One end of the energy transmission rod 24 is rotatably connected to the driving and controlling seat 21, and the other end is rotatably connected to the protective shielding frame 23.

[0033] In this embodiment, the electric telescopic device 22 is an electric push rod. One end of the electric push rod is fixedly connected to the inner wall of the mounting seat 1, and the other end is fixedly connected to the driving and controlling seat 21. The protective shielding frame 23 is an L-shaped plate. The electric telescopic device 22 can control the driving and controlling seat 21 to move horizontally. The driving and controlling seat 21 drives the two side protective shielding frames 23 to lift upward through the energy transmission rod 24. The lifted protective shielding frames 23 can play a shielding effect. At the same time, the protective shielding frames 23 can drive the T-shaped slide bar 13 to lift and lower synchronously. When the C-shaped frame 11 moves horizontally, the T-shaped slide bar 13 moves along the T-shaped groove and does not affect the clamping of the building board 3 by the clamping plates 12. By setting the shielding energy transmission component 6, the two side clamping plates 12 can be driven synchronously to complete the clamping and fixing of the building board 3, thereby ensuring the stability of the building board 3 during transfer and detection, and can also shield and protect the building board 3 from the front and back sides, further ensuring the reliability of the detection result.

[0034] In one embodiment of the present invention, please refer to Figure 5 and Figure 6 , the shielding energy transmission component 6 further includes: a connection box 20, a piston tube 25, a piston member 26 and a connecting rod 27. The connection box 20 is arranged outside the driving and controlling seat 21 and is fixedly connected to the mounting seat 1. A piston tube 25 is arranged between the connection box 20 and the driving and controlling seat 21. The piston tube 25 is fixedly connected to the connection box 20. A piston member 26 is slidably connected inside the piston tube 25. A connecting rod 27 is slidably connected inside the piston member 26. One end of the connecting rod 27 is fixedly connected to the driving and controlling seat 21, and the other end is connected to the piston member 26 through a spring. The connection box 20 is also connected to the reference extension component 7.

[0035] In this embodiment, the piston member 26 includes a second piston slidably connected to the inside of the piston tube 25 and a second push rod fixedly connected to the second piston. The second push rod is slidably connected to the connecting rod 27, and a spring is fixedly connected between the connecting rod 27 and the second push rod. When the driving and control seat 21 raises the protective barrier frame 23 through the energy transmission rod 24, the driving and control seat 21 can also move the piston member 26 inside the piston tube 25 through the connecting rod 27, realize the flow of air inside the connection box 20, and complete the driving of the reference extension assembly 7 by using the change in pressure inside the connection box 20. By providing the blocking and protecting energy transmission assembly 6, not only can the driving of the transfer and limiting assembly 5 be completed, but also the driving of the reference extension assembly 7 can be completed. The two cooperate with each other, enabling the automatic detection unit 2 to comprehensively and automatically detect the flatness of the surface of the building board 3.

[0036] In one embodiment of the present invention, please refer to Figure 2 and Figure 7 , the reference extension assembly 7 includes: a joint control pipe 28, a cooperative control air member 29, a transmission control plate 30, a sliding seat 31, a transmission control rod 32, a directional plate 33, a regulator 34, and a reference plate 35. The transmission control plate 30 is arranged outside one end of the connection box 20 away from the driving and control seat 21 and is slidably connected to the directional plate 33 fixedly connected to the inside of the mounting seat 1. A joint control pipe 28 is arranged between the transmission control plate 30 and the connection box 20. The joint control pipe 28 is fixedly connected to the connection box 20, and a cooperative control air member 29 is slidably connected to the inside. The cooperative control air member 29 is fixedly connected to the transmission control plate 30. Sliding seats 31 are symmetrically arranged outside one end of the transmission control plate 30 away from the connection box 20. The sliding seats 31 are slidably connected to the top shell wall of the mounting seat 1. A transmission control rod 32 is arranged between the sliding seats 31 and the transmission control plate 30. One end of the transmission control rod 32 is rotatably connected to the transmission control plate 30, and the other end is rotatably connected to the sliding seat 31. A regulator 34 is fixedly connected to the inside of the top of the sliding seat 31, and the top of the regulator 34 is fixedly connected to the reference plate 35.

[0037] In this embodiment, the regulator 34 is an electric push rod. One end of the regulator 34 is fixedly connected to the sliding seat 31, and the other end is fixedly connected to the reference plate 35. The coordinated control air component 29 includes a third piston slidably connected inside the joint control pipe 28 and a third push rod fixedly connected to the third piston. The other end of the third push rod is fixedly connected to the transmission control plate 30. Additionally, the reference plates 35 on both sides are respectively arranged outside the tops of the clamping plates 12 on both sides and are located between the protective frames 23 on both sides. When the driving and controlling seat 21 moves to realize the air flow inside the connection box 20, the coordinated control air component 29 can be moved inside the joint control pipe 28. The coordinated control air component 29 drives the transmission control plate 30 to move. The transmission control plate 30 realizes the relative movement of the sliding seats 31 on both sides through the transmission control rod 32. The sliding seat 31 drives the reference plate 35 to move synchronously through the regulator 34. The reference plates 35 on both sides are respectively abutted against the outer walls of both ends of the building board 3. Before contact, the height of the reference plate 35 has been adjusted through the regulator 34 so that the top of the reference plate 35 can be on the same horizontal plane as the top of the building board 3, thereby providing a horizontal reference for the automatic detection unit 2 and ensuring the smooth progress of the detection process.

[0038] In one embodiment of the present invention, please refer to Figure 1 and Figure 8 , the automatic detection unit 2 includes: an adjustment motor 36, an adjustment rod 37, a support guide rail 38, a support frame 39, a lifting plate 40, an automatic retractor 41, and a horizontal sweeping and leveling component 42. The support frame 39 is arranged outside the mounting seat 1 and is slidably connected to the support guide rail 38 fixedly connected to the mounting seat 1. The adjustment rod 37 is rotatably connected inside the support guide rail 38, is threadedly connected to the frame wall of the support frame 39, and is connected to the output end of the adjustment motor 36 through a belt member. The adjustment motor 36 is fixedly connected to the mounting seat 1. A lifting plate 40 is arranged between the support frame 39 and the mounting seat 1. The lifting plate 40 is slidably connected to the support frame 39 and is connected to the support frame 39 through the automatic retractor 41. The horizontal sweeping and leveling component 42 connected to the support frame 39 is arranged on the lifting plate 40.

[0039] In this embodiment, the automatic retractor 41 is an electric push rod. The automatic retractors 41 are symmetrically arranged at the top ends of both ends of the lifting plate 40. One end of the automatic retractor 41 is fixedly connected to the lifting plate 40, and the other end is fixedly connected to the support frame 39. The belt member includes pulleys fixedly connected to the output end of the adjustment motor 36 and the outside of the adjustment rod 37. The pulleys are connected by a belt. The adjustment motor 36 drives the two-sided adjustment rods 37 to rotate synchronously through the pulleys and the belt. The adjustment rod 37 drives the support frame 39 to move along the support guide rail 38 to realize the lateral movement of the horizontal sweeping and leveling assembly 42. The automatic retractor 41 can cooperate with the lifting plate 40 to realize the lifting of the horizontal sweeping and leveling assembly 42, so that the horizontal sweeping and leveling assembly 42 abuts against the top surface of the building board 3. With the lateral movement of the support frame 39, the detection of the flatness of the surface of the building board 3 is completed. By setting the automatic detection unit 2, the automatic detection of the flatness of the surface of the fixed building board 3 can be carried out, which greatly improves the measurement efficiency.

[0040] In one embodiment of the present invention, please refer to Figure 9 , Figure 10 and Figure 11 , the horizontal sweeping and leveling assembly 42 includes: a movable plate 43, a synchronous guide seat 44, a sweeping motor 45, a connecting seat 46, a detection rod 47, a rack 48, a processor 49, a measurement probe 50, a circular plate 51 and a connecting plate 52. The connecting seat 46 is slidably connected to the outside of the lifting plate 40. A synchronous guide seat 44 is fixedly connected to the outside of the top end of the connecting seat 46. A movable plate 43 is slidably connected to the inside of the synchronous guide seat 44. The movable plate 43 is also slidably connected to the top frame wall of the support frame 39. A sweeping motor 45 is fixedly connected to the outside of the movable plate 43. The output end of the sweeping motor 45 is fixedly connected to a gear. The gear is meshed with a rack 48 fixedly connected to the connecting seat 46. A processor 49 is fixedly connected to the inside of the connecting seat 46. A plurality of closely arranged detection rods 47 are arranged on the outside of the bottom end of the processor 49. A measurement probe 50 is arranged between the detection rod 47 and the processor 49. The measurement probe 50 is electrically connected to the processor 49. A circular plate 51 is slidably connected to the inside of the detection rod 47. A spring is fixedly connected between the circular plate 51 and the detection rod 47. The circular plate 51 is also connected to the processor 49 through a connecting plate 52.

[0041] In this embodiment, when the lifting plate 40 moves up and down, it will drive the connecting seat 46 to move up and down synchronously. The connecting seat 46 drives the detection rod 47 to move downward, and the bottom end abuts against the top surface of the building board 3. The measurement probe 50 can detect the distance between the processor 49 and the top end of the detection rod 47 at this time. If the surface of the building board 3 is flat, the distances at each point are the same. At the same time, the sweeping motor 45 can drive the gear to rotate clockwise and counterclockwise alternately. The gear cooperates with the rack 48 to realize the reciprocating movement of the connecting seat 46 back and forth. The connecting seat 46 will drive the detection rod 47 to move synchronously. During the movement, part of the detection rod 47 will move onto the reference plate 35, ensuring the smooth transition of the detection data and effectively avoiding the problem of detection omission. When there are protrusions or depressions on the surface of the building board 3, the measurement data will be abnormal, indicating that the tested building board 3 does not meet the standards. By setting the horizontal sweeping and leveling component 42, the problem that there are still gaps between multiple detection heads or detection rods when moving along the board surface in the prior art can be overcome, avoiding omissions between adjacent two lines during the detection process, ensuring the comprehensiveness of the detection, and thus improving the reliability of the detection results.

[0042] An intelligent building material quality detection method is applied to the intelligent building material quality detection device as described above, and is characterized in that the method includes the following steps: Step 1: Control the motor 8 to drive the threaded rod 9 to rotate. The threaded rod 9 can cooperate with the movable frame 10 to realize the lateral movement of the U-shaped frame 11. Before detection, the U-shaped frame 11 moves towards the side close to the building board 3, and the two clamping plates 12 are placed on both sides of the building board 3. Step 2: The electric telescactor 22 can control the driving and controlling seat 21 to move laterally. The driving and controlling seat 21 drives the two protective retaining frames 23 to lift upward through the energy transmission rod 24. The lifted protective retaining frames 23 can play a shielding role. At the same time, the protective retaining frames 23 can drive the T-shaped sliding bar 13 to move up and down synchronously. The T-shaped sliding bar 13 and the circular sliding rod 14 drive the control piston 17 to move upward. When the control piston 17 moves, it can drive the air inside the connecting cavity 15 to enter the inside of the retractable tube 18, and then cooperate with the induction air component 19 to drive the clamping plate 12 to move towards the side close to the building board 3, clamping and fixing the building board 3 from the front and back sides. The U-shaped frame 11 drives the building board 3 to move to the mounting seat 1. Step 3: When the driving and controlling seat 21 raises the protective retaining frame 23 through the energy transmission rod 24, the driving and controlling seat 21 can also move the piston member 26 inside the piston tube 25 through the connecting rod 27, realize the air flow inside the connecting box 20, and realize the movement of the cooperative control air member 29 inside the control connecting pipe 28. The cooperative control air member 29 drives the control transmission plate 30 to move. The control transmission plate 30 realizes the relative movement of the two sliding seats 31 through the control transmission rod 32. The sliding seat 31 drives the reference plate 35 to move synchronously through the regulator 34. The two reference plates 35 are respectively abutted against the outer walls at both ends of the building board 3. Before the contact, the height of the reference plate 35 has been adjusted through the regulator 34 so that the top end of the reference plate 35 can be on the same horizontal plane as the top end of the building board 3. Step 4: The automatic retractor 41 drives the connecting seat 46 to lift synchronously through the lifting plate 40. The connecting seat 46 drives the detection rod 47 to move downward, and the bottom end abuts against the top surface of the building board 3. The measuring probe 50 can detect the distance between the processor 49 and the top end of the detection rod 47 at this time. If the surface of the building board 3 is flat, the distances at each point are the same. Step 5: The sweeping motor 45 can drive the gear to rotate clockwise and counterclockwise alternately. The gear cooperates with the rack 48 to realize the reciprocating movement of the connecting seat 46 back and forth. The adjusting motor 36 drives the two adjusting rods 37 to rotate synchronously through the belt pulley and the belt. The adjusting rod 37 drives the support frame 39 to move along the support guide rail 38. The connecting seat 46 will drive the detection rod 47 to move synchronously. During the movement, part of the detection rod 47 will move onto the reference plate 35, realizing the smooth transition of the detection data and effectively avoiding the problem of detection omission. When there are protrusions or depressions on the surface of the building board 3, the measurement data will be abnormal, indicating that the tested building board 3 does not meet the standards.

[0043] The above are only the preferred embodiments of the present invention. It should be noted that for those skilled in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicality of the patent.

Claims

1. An intelligent building material quality detection device, characterized in that, Comprising: Mounting base; Positioning and retracting unit, which is connected to the mounting base and is used to cooperate with the mounting base to fix and pick up and place the building board to be tested; Automatic detection unit, which is arranged outside the positioning and retracting unit and is connected to the mounting base, and is used to cooperate with the positioning and retracting unit to complete the automatic detection of the surface flatness of the building board; Among them, the positioning and retracting unit includes: transfer and limit component, shielding and energy transfer component, and reference extension component. The transfer and limit component is arranged between the automatic detection unit and the mounting base and is connected to the mounting base. The transfer and limit component is also connected to the shielding and energy transfer component arranged inside the mounting base, and is used to cooperate with the shielding and energy transfer component to fix the building board and complete the picking up and placing of the building board. A reference extension component is arranged between the shielding and energy transfer component and the transfer and limit component. The reference extension component is connected to the mounting base and is also connected to the shielding and energy transfer component, and is used to cooperate with the shielding and energy transfer component to realize the extension of the top plane of the building board and cooperate with the automatic detection unit to complete the automatic detection of the surface flatness of the building board.

2. The intelligent building material quality detection device according to claim 1, characterized in that, The transfer and limit component includes: control motor, threaded rod, movable frame, U-shaped frame, clamping plate, T-shaped slide bar, circular slide bar, connection cavity, control pipe, control piston and retracting pipe. The U-shaped frame is arranged outside the top end of the mounting base. The outside of the U-shaped frame is fixedly connected with a movable frame. The movable frame is slidably connected to the top shell wall of the mounting base and is threadedly connected to the threaded rod rotatably arranged inside the mounting base. The threaded rod is fixedly connected to the output end of the control motor. The control motor is fixedly connected and arranged inside the mounting base. Clamping plates are symmetrically arranged inside the U-shaped frame. Connection cavities are arranged inside the two end frame walls of the U-shaped frame. The connection cavities are communicated with the control pipes fixedly connected inside the U-shaped frame. A control piston is slidably connected inside the control pipe. A circular slide bar is fixedly connected to the control piston. The circular slide bar is slidably connected to the top frame wall of the U-shaped frame. A T-shaped slide bar connected to the shielding and energy transfer component is fixedly connected to the outside of the top end of the circular slide bar, and is used to cooperate with the shielding and energy transfer component to realize the flow of air inside the connection cavity. A retracting pipe is arranged between the U-shaped frame and the clamping plate. The retracting pipe is fixedly connected to the U-shaped frame and is communicated with the connection cavity. An induction air component connected to the clamping plate is slidably connected inside the retracting pipe, and is used to cooperate with the air flowing inside the connection cavity to realize the clamping and fixing of the building board by the clamping plate.

3. The intelligent building material quality detection device according to claim 2, wherein The shielding and energy transfer component includes: driving and controlling seat, electric telescopic device, protective shielding frame and energy transfer rod. The driving and controlling seat is arranged inside the mounting base. An electric telescopic device is fixedly connected between the driving and controlling seat and the mounting base. Protective shielding frames are arranged on the outer sides of both ends of the driving and controlling seat. The protective shielding frames are slidably connected to the top shell wall of the mounting base. A T-shaped groove for sliding connection with the T-shaped slide bar is also arranged on the shell wall. An energy transfer rod is arranged between the protective shielding frame and the driving and controlling seat. One end of the energy transfer rod is rotatably connected to the driving and controlling seat, and the other end is rotatably connected to the protective shielding frame.

4. The intelligent building material quality detection device according to claim 3, characterized in that, The shielding energy transmission component further includes: a connection box, a piston tube, a piston member, and a connecting rod. The connection box is arranged outside the driving and controlling seat and fixedly connected to the mounting seat. A piston tube is arranged between the connection box and the driving and controlling seat and fixedly connected to the connection box. A piston member is slidably connected inside the piston tube, and a connecting rod is slidably connected inside the piston member. One end of the connecting rod is fixedly connected to the driving and controlling seat, and the other end is connected to the piston member through a spring. The connection box is also connected to the reference extension component.

5. The intelligent building material quality detection device according to claim 4, wherein The reference extension component includes: a co - control pipe, a co - control air component, a transmission control plate, a sliding seat, a transmission control rod, an orientation plate, a regulator, and a reference plate. The transmission control plate is arranged outside one end of the connection box away from the driving and controlling seat and slidably connected to the orientation plate fixedly connected inside the mounting seat. A co - control pipe is arranged between the transmission control plate and the connection box and fixedly connected to the connection box. A co - control air component is slidably connected inside the co - control pipe and fixedly connected to the transmission control plate. Sliding seats are symmetrically arranged outside one end of the transmission control plate away from the connection box. The sliding seats are slidably connected to the top shell wall of the mounting seat. A transmission control rod is arranged between the sliding seat and the transmission control plate. One end of the transmission control rod is rotatably connected to the transmission control plate, and the other end is rotatably connected to the sliding seat. A regulator is fixedly connected to the inner side of the top of the sliding seat, and the top of the regulator is fixedly connected to the reference plate.

6. The intelligent building material quality inspection device according to claim 1, characterized in that, The automatic detection unit includes: an adjustment motor, an adjustment rod, a support guide rail, a support frame, a lifting plate, an automatic retractor, and a sweeping and leveling component. The support frame is arranged outside the mounting seat and slidably connected to the support guide rail fixedly connected to the mounting seat. An adjustment rod is rotatably connected inside the support guide rail and threadedly connected to the frame wall of the support frame and connected to the output end of the adjustment motor through a belt component. The adjustment motor is fixedly connected to the mounting seat. A lifting plate is arranged between the support frame and the mounting seat. The lifting plate is slidably connected to the support frame and connected to the support frame through an automatic retractor. A sweeping and leveling component connected to the support frame is arranged on the lifting plate.

7. The intelligent building material quality inspection device according to claim 6, characterized in that, The sweeping and leveling component includes: a movable plate, a synchronous guide seat, a sweeping motor, a connection seat, a detection rod, a rack, a processor, a measurement probe, a circular plate, and a connection plate. The connection seat is slidably connected outside the lifting plate. A synchronous guide seat is fixedly connected to the outside of the top of the connection seat. A movable plate is slidably connected inside the synchronous guide seat. The movable plate is also slidably connected to the top frame wall of the support frame. A sweeping motor is fixedly connected to the outside of the movable plate. The output end of the sweeping motor is fixedly connected to a gear, and the gear meshes with a rack fixedly connected to the connection seat. A processor is fixedly connected to the inside of the connection seat. A number of detection rods are closely arranged outside the bottom of the processor. A measurement probe is arranged between the detection rod and the processor, and the measurement probe is electrically connected to the processor. A circular plate is slidably connected inside the detection rod. A spring is fixedly connected between the circular plate and the detection rod. The circular plate is also connected to the processor through a connection plate.

8. An intelligent building material quality detection method, applied to the intelligent building material quality detection device according to any one of claims 1-7, characterized in that, The method includes the following steps: Step 1: Control the motor to drive the threaded rod to rotate. The threaded rod can cooperate with the movable frame to realize the lateral movement of the U - shaped frame. Before detection, the U - shaped frame moves towards the side close to the building board, and the two clamping plates are placed on both sides of the building board. Step 2: The electric telescopic device can control the driving and control seat to move horizontally. The driving and control seat drives the protective guard frames on both sides to lift upward through the energy transmission rod. The lifted protective guard frames can play a shielding role. At the same time, the protective guard frames can drive the T-shaped slide bars to lift and lower synchronously. The T-shaped slide bars and the circular slide rods drive the control piston to move upward. When the control piston moves, it can drive the air inside the connection cavity into the inside of the retractable tube, and then cooperate with the induction air component to drive the clamping plate to move towards the building board side, completing the clamping and fixing of the building board from the front and back sides. The U-shaped frame drives the building board to move to the mounting seat; Step 3: When the driving and control seat realizes the lifting of the protective guard frame through the energy transmission rod, the driving and control seat can also realize the movement of the piston part inside the piston tube through the connecting rod, realize the air flow inside the connection box, and realize the movement of the cooperative control air component inside the control pipe. The cooperative control air component drives the transmission control board to move. The transmission control board realizes the relative movement of the sliding seats on both sides through the transmission control rod. The sliding seats drive the reference board to move synchronously through the regulator. The two reference boards are respectively abutted against the outer walls at both ends of the building board. Before contact, the height of the reference board has been adjusted through the regulator so that the top of the reference board can be on the same horizontal plane as the top of the building board; Step 4: The automatic retractor drives the connecting seat to lift and lower synchronously through the lifting plate. The connecting seat drives the detection rod to move downward, and the bottom end abuts against the top surface of the building board. The measurement probe can detect the distance between the processor and the top end of the detection rod at this time. If the surface of the building board is flat, the distances at each point are the same; Step 5: The sweeping motor can drive the gear to rotate alternately clockwise and counterclockwise. The gear cooperates with the rack to realize the reciprocating movement of the connecting seat back and forth. The adjusting motor drives the two adjusting rods to rotate synchronously through the belt pulley and the belt. The adjusting rod drives the support frame to move along the support guide rail. The connecting seat will drive the detection rod to move synchronously. During the movement, part of the detection rod will move onto the reference board, realizing the smooth transition of the detection data and effectively avoiding the problem of detection omission. When there are protrusions or depressions on the surface of the building board, the measurement data will be abnormal, indicating that the tested building board does not meet the standards.

Citation Information

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